Disclosure of Invention
The invention aims to solve the technical problems and provide a feeding frame capable of automatically discharging and scanning codes, a material tray circulation management system free of manual code scanning and a material tray circulation management method free of manual code scanning aiming at the defects in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
on one hand, the feeding rack capable of automatically discharging and scanning the yard is provided, and comprises a main rack body; the general frame body is provided with a material tray storage chamber for storing batch material trays; the material tray storage chamber extends along the X-axis direction; the main frame body is also provided with a discharging position corresponding to the material tray storage chamber; the main frame body is also provided with a material taking position which can only take one material disc at a time, a code scanning component for scanning the material disc on the material taking position, and a material moving component for moving the material disc stored in the material disc storage chamber to the material taking position; the supply rack further comprises a first controller; the code scanning assembly and the material moving assembly are in communication connection with and controlled by the first controller.
In another aspect, a manual code scanning-free material tray circulation management system is provided, which is based on the above automatic discharging and code scanning material supply frame, and comprises the material supply frame; the material tray circulation management system also comprises a material receiving frame; the receiving frame is provided with a second controller, a data receiving module in communication connection with the data transmission module, a plurality of sets of material tray placing positions and a plurality of sets of detection assemblies in one-to-one correspondence with the plurality of sets of material tray placing positions; the material tray placing positions correspond to the material trays one by one; the detection assembly is used for detecting whether a material tray is arranged on the material tray placing position; the data receiving module and the plurality of groups of detection assemblies are in communication connection with the second controller.
In another aspect, a manual code scanning-free tray circulation management method is provided, which is based on the tray circulation management system, and includes the following steps:
the first controller controls the material moving assembly to sequentially push the material discs in the material disc storage chamber to a material discharging position and a material taking position;
the first controller controls the code scanning assembly to scan codes of the material trays on the material taking positions;
the data transmission module transmits the product information of the material taking and loading tray outwards;
the data receiving module receives product information;
the worker takes the material tray on the material taking position and puts any group of empty material tray placing positions;
the material tray placing position corresponding to the newly placed material tray is provided with a detection assembly for detecting the material tray;
and the second controller associates the position number corresponding to the newly-placed material tray with the newly-received product information.
The invention has the beneficial effects that: can automatic discharging and sweep the sign indicating number, degree of automation is high, labour saving and time saving. The automatic material taking and code scanning device is characterized in that the first controller controls the material moving assembly to sequentially push the material discs in the material disc storage chamber to the material taking position and the material taking position, then the first controller controls the code scanning assembly to scan the material discs on the material taking position, the material taking information is recorded, automation of material taking and code scanning is achieved, and a worker can take the material discs at the material taking position directly; in addition, only one material tray can be taken at the material taking position, so that the condition of wrong taking is avoided, and the code scanning difficulty is reduced; in addition, will go out the material level and get the material level and separate, also can further avoid the wrong condition of getting, also be convenient for provide sufficient material space of getting.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, are within the scope of the present invention.
Example one
The embodiment of the invention provides a feeding rack capable of automatically discharging and scanning codes, as shown in fig. 1 to 7, comprising a main rack body 10; the main frame body 10 is provided with a material tray storage chamber 180 for storing batch material trays 3; the tray storage chamber 180 extends in the X-axis direction; the main frame body 10 is also provided with a discharging position 11 corresponding to the material tray storage chamber 180; the main frame body 10 is also provided with a material taking position 12 which can only take one material disc at a time, a code scanning assembly 13 which scans codes of the material discs 3 on the material taking position 12, and a material moving assembly which moves the material discs 3 in the material disc storage chamber 180 to the material taking position 12; the supply stand 1 further comprises a first controller (not shown in the figures); the code scanning assembly 13 and the material moving assembly are both in communication connection with and controlled by a first controller (not shown).
The feed frame after the improvement can automatic discharging and sweep the sign indicating number, and degree of automation is high, labour saving and time saving. The specific using process is as follows: the first controller (not shown in the figure) controls the material moving assembly to sequentially push the material discs 3 in the material disc storage chamber 180 to the material discharging position 11 and the material taking position 12, and further controls the code scanning assembly 13 to scan the material discs 3 on the material taking position 12, so that the warehouse-out information is recorded, the automation of material discharging and code scanning is realized, and a worker can directly take the material discs 3 at the material taking position 12; in addition, only one material tray 3 can be taken at the material taking position 12 once, so that the condition of wrong taking is avoided, and the code scanning difficulty is also reduced; in addition, the discharging position 11 and the material taking position 12 are separated, so that the condition of wrong taking can be further avoided, and a sufficient material taking space is conveniently provided.
As shown in fig. 2-7, the material moving assembly includes a first sub-assembly 16 for moving the material tray 3 stored in the material tray storage chamber 180 to the discharge position 11 along the X-axis direction, and a second sub-assembly 17 for moving the material tray 3 on the discharge position 11 to the take-out position 13 along the Y-axis direction. The straight material moving route is adopted, so that the material moving route is as short as possible, and meanwhile, compared with the mode that the material tray moves along the curve route, the material tray moves along the straight route, and the realization is easier.
As shown in fig. 2-7, the first sub-assembly 16 includes a material pushing arm 18 corresponding to the material tray 3, and a first conveyor belt 19 for driving the material pushing arm 18 to reciprocate along the X-axis; the first conveyor belt 19 is mounted on the main frame body 10; the material tray 3 pushed by the material pushing arm 18 is the material tray farthest from the discharging position in the material tray storage chamber 180; the main frame body 10 is provided with an X-axis channel 181 for the pushing arm 18 to move along the X axis; the X-axis channel 181 is opposite to the middle of the tray storage chamber 180. When the material pushing arm 18 is used, the material pushing arm 18 enters the material tray storage chamber 180, the material tray 3 farthest from the discharging position 11 is pushed by the material pushing arm 18 and moves to the discharging position 11, the material pushing arm 18 pushes the middle part of the material tray 3, and the material tray 3 can move outwards stably; in addition, the first conveyor belt 19 is adopted to provide driving force for the material pushing arm 18, and the material pushing device is large in material moving stroke and convenient to install.
As shown in fig. 1-7, the general frame body 10 is further provided with a Y-axis channel 182 communicating the material discharge position 11 and the material taking position 12; the second sub-assembly 17 comprises a plurality of groups of pushing lugs 110 for alternately pushing the tray and a second conveyor belt 111 for driving the plurality of groups of pushing lugs 110 to reciprocate; the pushing disc 3 of the pushing lug 110 is a disc on the discharging position 11; the feeding direction of the second conveyor belt 111 is parallel to the length direction of the Y-axis passage 182; the second conveyor belt 111 is installed on the overall frame body 10; the main frame body 10 is also fixedly provided with a contact switch 112 corresponding to a material tray on the discharging position 11; the contact switch 112 is communicatively connected to a first controller (not shown); the contact switch 112 and the tray storage chamber 180 are distributed on two sides of the discharging position 11. When the material pushing device is used, the material pushing arm 18 pushes the material disc 3 farthest from the material discharging position 11, so that the material disc 3 on the material discharging position 11 is pressed on the contact switch 112, the contact switch 112 has the function of sensing the material on the material discharging position 11, and is matched with the material pushing arm 18 to clamp a whole batch of material discs, so that the whole batch of material discs are in an upright state, and the material pushing work is more stable and ordered; after the contact switch 112 senses that there is material, the first controller (not shown in the figure) controls the second conveyor belt 111 to start, the second conveyor belt 111 drives the plurality of groups of pushing bumps 110 to move, the pushing bumps 110 push the material tray 3 on the discharging position 11 to the taking position 12 along the Y-axis channel 182, and by adopting the matching of the pushing bumps 110 and the second conveyor belt 111, the pushing stroke is large and well adapted to the flat shape of the material tray.
As shown in fig. 3 and 6, two groups of pushing lugs 110 are provided, and the two groups of pushing lugs 110 are distributed at two ends of the second conveyor belt 111; the supply rack further comprises a counting assembly 113; the counting assembly 113 comprises a sensing piece 114 rotatably connected with the main frame body 10; the sensing piece 114 corresponds to the pushing lug 110; the sensing piece 114 and the material taking position 12 are distributed at two ends of the second conveyor belt 111; the counting assembly 113 further includes a holding member (not shown) for holding the sensing piece 114 on the pushing protrusion 110 or the second conveyor belt 111, and a sensing switch 115 for triggering the sensing piece 114 when the pushing protrusion pushes the sensing piece 114; a holding member (not shown) and a sensor switch 115 are mounted on the frame body 10. When the counting machine is used, the second conveyor belt 111 drives the pushing lug 110 to move, the sensing piece 114 is pushed outwards in the moving process of the pushing lug 110, and the sensing piece 114 is close to and sensed by the sensing switch 115, so that counting can be performed. After the pushing lug 110 is far away from the sensing piece 114, the abutting piece (not shown in the figure) pushes out the sensing piece 114 to abut against the second conveyor belt 111, so that the pushing lug 110 has the function of pushing the tray 3 and the function of assisting counting, and has two purposes and good practicability.
As shown in fig. 4 and 7, the overall frame 10 includes a main frame 116 and a material cage 117 separately disposed to facilitate the exchange of a new, full material cage 117; the discharging position 11, the material taking position 12, the code scanning assembly 13 and the material moving assembly are all positioned on the main frame body 116;
the material cage 117 comprises a receiving slot 118 with an upward opening for storing batches of trays; the tray storage chamber 180 is arranged on the material bearing groove 118; one end of the material bearing groove 118 facing the material discharging position 11 is provided with a baffle arm 119 and a longitudinal ejector rod 120 which is rotatably connected with the baffle arm 119; the blocking arm 119 is rotatably connected with the material bearing groove 118 and corresponds to the material storage disc 3 in the material disc storage chamber 180; the catch arm 119 rotates on a vertical plane; the longitudinal ejector rod 120 is staggered with the material tray storage chamber 180; the material bearing groove 118 is provided with a guide through hole 183; the guide through holes 183 correspond to the longitudinal push rods 120 one by one; the main frame body 116 is fixedly provided with a top block 121; the top blocks 121 correspond to the longitudinal top rods 120 one by one; the material cage 117 is placed on the main frame body 116, the top block 121 pushes the longitudinal ejector rod 120, the longitudinal ejector rod 120 moves upwards along the guide through hole 183, and then the blocking arm 119 is pushed to rotate upwards, namely the blocking arm 119 is staggered with the material tray storage chamber 180, so that the material tray 3 in the material tray storage chamber 180 can be pushed outwards; on the contrary, when the material cage 117 is not placed on the main frame body 116, the longitudinal ejector rod 120 moves downwards under the action of gravity to drive the blocking arm 119 to rotate downwards, namely the blocking arm 119 is opposite to the material tray storage chamber 180, so that the material tray 3 in the material tray storage chamber 180 is prevented from falling out, and the material cage is convenient to use and simple in structure;
the overall frame body 10 further comprises an anti-slip component for preventing the material cage 117 from slipping off the overall frame body 116, so that the production work can be smoothly carried out.
As shown in fig. 7, the material-receiving groove 118 is also provided with a stop arm 119 and a longitudinal top bar 120 at the end facing away from the discharging position 11; the anti-slip assembly comprises a plurality of positioning lugs 123 and a plurality of positioning grooves 184 corresponding to the positioning lugs 123 one by one; the main frame body 116 and the material cage 117 are provided with a positioning lug 123 on one side and a positioning groove 184 on the other side, and have simple structure and good positioning effect.
As shown in fig. 1, the feeding rack 1 further includes a data transmission module (not shown in the figure) in communication connection with and controlled by the first controller (not shown in the figure), so that the tray information obtained by scanning the code is conveniently transmitted outwards, repeated code scanning is avoided, and the efficiency is improved.
Example two
The embodiment of the invention provides a manual code scanning-free material tray circulation management system, and the material tray circulation management system is based on the automatic discharging and code scanning material supply frame provided by the first embodiment, as shown in fig. 8, comprises a material supply frame (not shown in the figure); the material tray circulation management system also comprises a material receiving frame 2; the material receiving frame 2 is provided with a second controller (not shown in the figure), a data receiving module (not shown in the figure) in communication connection with the data transmission module (not shown in the figure), a plurality of sets of material tray placing positions 280, and a plurality of sets of detection assemblies (not shown in the figure) corresponding to the plurality of sets of material tray placing positions 280 one by one; the tray placing positions 280 correspond to the trays 3 one by one; the detection component (not shown in the figure) is used for detecting whether the tray 3 is on the tray placing position 280; the data receiving module (not shown) and the plurality of sets of detecting components (not shown) are all in communication connection with the second controller (not shown).
The system improves the material tray circulation speed and the accuracy of information recording. The specific working process is as follows:
the first controller controls the material moving assembly to sequentially push the material discs in the material disc storage chamber to a material discharging position and a material taking position;
the first controller controls the code scanning assembly to scan codes of the material trays on the material taking positions;
the data transmission module transmits the product information of the material taking and loading tray outwards;
the data receiving module receives product information;
the worker takes the material tray on the material taking position and puts any group of empty material tray placing positions;
the material tray placing position corresponding to the newly placed material tray is provided with a detection component for detecting the material tray;
and the second controller associates the position number corresponding to the newly-placed material tray with the newly-received product information.
EXAMPLE III
The embodiment of the invention provides a manual code scanning-free charging tray circulation management method, and based on the manual code scanning-free charging tray circulation management system provided by the second embodiment, the method comprises the following steps:
step S1: the first controller controls the material moving assembly to sequentially push the material discs in the material disc storage chamber to the material discharging position and the material taking position.
Step S2: the first controller controls the code scanning assembly to scan the material plate on the material taking position.
Step S3: the data transmission module transmits the product information of the material taking position feeding tray outwards.
Step S4: the data receiving module receives product information.
Step S5: the staff tak the charging tray of getting on the material level away to put into arbitrary a set of empty charging tray and place the position.
Step S6: and the material tray placing position corresponding to the newly placed material tray is provided with a detection component for detecting the material tray.
Step S7: and the second controller associates the position number corresponding to the newly-placed material tray with the newly-received product information.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.