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CN112830292B - Sheet winding device - Google Patents

Sheet winding device Download PDF

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Publication number
CN112830292B
CN112830292B CN202011319801.6A CN202011319801A CN112830292B CN 112830292 B CN112830292 B CN 112830292B CN 202011319801 A CN202011319801 A CN 202011319801A CN 112830292 B CN112830292 B CN 112830292B
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winding
sheet
roller
tension
guide
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CN112830292A (en
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藤井正典
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Konan Design Industries Co ltd
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Konan Design Industries Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

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  • Replacement Of Web Rolls (AREA)
  • Winding Of Webs (AREA)

Abstract

The application provides a sheet coiling device capable of easily coping with the change of the outer diameter of a reel for coiling a sheet. The outer diameter of the reel (15) can be easily changed by having a structure in which, when the cut end of the sheet (S) is wound around the reel (15), the support roller (27) and the squeeze roller (29) are brought close to the reel (15), the guide belt (30) wound around the support roller (27) and the tension roller (28) is pressed against the upper and lower guide mechanisms (20 a, 20 b) of the reel (15), and the guide mechanisms (20 a, 20 b) are provided with: a support roller position adjustment machine that allows the support roller (27) to slide by rotation of the screw (41), and allows the position of the support roller (27) to be finely adjusted by operation of the support roller cylinder (34); a squeeze roller position adjustment mechanism that enables the squeeze roller (29) to move; and a tension adjustment mechanism that can adjust the tension of the guide belt (30) by moving the tension roller (28).

Description

片材卷取装置Sheet take-up device

技术领域Technical field

本发明涉及连续卷取树脂片材等带状的片材的片材卷取装置。The present invention relates to a sheet winding device that continuously winds a strip-shaped sheet such as a resin sheet.

背景技术Background technique

对于树脂片材而言,一般通过挤出成型来制造,且存在在被进行该挤出成型的挤出机连续地挤出后,切断为规定的长度而成为产品的树脂片材、和保持带状的状态被卷取,在后续工序中接受对表面的印刷等加工而成为产品的树脂片材。在后者的产品的生产工序中,至少设置有一个将从上游侧供给的片材卷绕于在卷取轴的外周安装的卷筒的片材卷取装置。而且,作为该片材卷取装置,大多使用如下这种,即,具备将两根卷取轴与分别安装于该两根卷取轴的卷筒一体在进行片材的卷取的卷取位置与进行卷筒的交换的交换位置之间进行调换的转台机构,且能够以不为了卷筒交换而使生产线停止的方式,连续卷取片材的转台式的片材卷取装置。Resin sheets are generally produced by extrusion molding, and there are resin sheets that are continuously extruded by an extruder that performs extrusion molding and then cut into a predetermined length to become products, and holding tapes. The resin sheet is rolled up in its original state and undergoes processing such as printing on the surface in subsequent processes to become a product. In the production process of the latter product, at least one sheet winding device is provided that winds the sheet supplied from the upstream side around a drum installed on the outer periphery of the winding shaft. Moreover, as the sheet winding device, a type that has two winding shafts and reels respectively attached to the two winding shafts integrated with a winding position for winding the sheet is often used. A turret-type sheet winding device that can be switched between the turret mechanism and the exchange position for roll exchange, and can continuously wind up sheets without stopping the production line for roll exchange.

在上述那样的转台式的片材卷取装置中,存在如下这种,即,在卷取位置的卷取轴卷取了规定量的片材的时刻,通过使转台机构工作来将卷取位置的卷取轴朝交换位置输送,并且将在交换位置安装了新的卷筒的卷取轴朝卷取位置输送而成为卷取准备状态,在在卷取位置的附近切断了片材后,利用卷绕单元使该片材的上游侧的切断端部紧贴于卷取位置的卷筒,且使卷取位置的卷取轴与卷筒一体旋转,由此将片材卷绕于卷筒(例如,参照专利文献1、2。)。There are some rotary table-type sheet winding devices as described above that operate the turntable mechanism at the time when the winding shaft at the winding position winds up a predetermined amount of sheets. The winding shaft is transported to the exchange position, and the winding shaft with the new roll installed at the exchange position is transported to the winding position to enter the winding preparation state. After cutting the sheet near the winding position, use The winding unit brings the upstream cut end of the sheet into close contact with the reel at the winding position, and rotates the winding shaft at the winding position integrally with the reel, thereby winding the sheet around the reel ( For example, refer to Patent Documents 1 and 2.).

但是,对于上述专利文献1、2中提出的片材卷取装置而言,构成要素的配置上的制约均较大,卷绕单元的各构成要素只能设置于片材的移送位置的上方和下方中的任一方。因此,在将连续供给的片材分割并卷取于多个卷筒的情况下,例如,在片材的生产工序的中途将暂时卷取的片材为了印刷加工等而重绕于多个卷筒的情况下,在卷筒间无法切换正卷(卷取方向在重绕前后相同的卷取方式)与反卷(卷取方向在重绕前后相反的卷取方式)。在这样的情况下若欲在卷筒间切换正卷与反卷,则需要停止生产线并在片材的卷出装置侧将卷筒的安装方向逆转的作业。However, the sheet winding devices proposed in Patent Documents 1 and 2 have significant restrictions on the arrangement of the components. Each component of the winding unit can only be installed above and above the sheet transfer position. Either of the following. Therefore, when a continuously supplied sheet is divided and wound on a plurality of rolls, for example, in the middle of the sheet production process, the temporarily wound sheet is rewound on a plurality of rolls for printing processing or the like. In the case of drums, forward winding (a winding method in which the winding direction is the same before and after rewinding) and reverse winding (a winding method in which the winding direction is reversed before and after rewinding) cannot be switched between the drums. In this case, if you want to switch between the forward and reverse winding between the rolls, you need to stop the production line and reverse the installation direction of the roll on the side of the sheet unwinding device.

对此,本申请人开发了如下结构的片材卷取装置(日本特愿2018-71384号),即,作为卷绕单元,采用具有相对于卷取位置的卷筒接触或离开的上下一对引导机构的卷绕单元,在卷取准备状态下使卷绕单元的各引导机构接近卷取位置的卷筒,利用其中一方引导机构将片材按压于卷筒,在比引导机构靠下游侧的位置将片材切断,将片材的上游侧的切断端部拉回至卷取位置,使卷取位置的卷取轴与卷筒一体旋转,由此将片材的切断端部送入另一方引导机构与卷筒之间。In response to this, the applicant has developed a sheet winding device (Japanese Patent Application No. 2018-71384) with a structure in which a pair of upper and lower winding units are used as the winding unit in contact with or away from the winding position. The winding unit of the guide mechanism brings each guide mechanism of the winding unit close to the roll in the winding position in the winding preparation state, and uses one of the guide mechanisms to press the sheet against the roll, and the guide mechanism is on the downstream side of the guide mechanism. position to cut the sheet, pull the cut end of the upstream side of the sheet back to the winding position, and rotate the winding shaft and the drum integrally at the winding position, thereby feeding the cut end of the sheet to the other side Between the guide mechanism and the drum.

根据上述的结构,在将连续供给的片材分割并卷取于多个卷筒的情况下,仅通过适当地选择在将安装有卷筒的两根卷取轴在卷取位置与交换位置进行调换时的转台机构的工作方向,就能够容易地在卷筒间切换正卷与反卷。According to the above-described structure, when a continuously supplied sheet is divided and wound on a plurality of rolls, the winding position and the exchange position of the two winding shafts to which the rolls are mounted can be performed by appropriately selecting By changing the working direction of the turntable mechanism, you can easily switch between forward and reverse winding between reels.

专利文献1:日本特开平8-268605号公报Patent document 1: Japanese Patent Application Publication No. 8-268605

专利文献2:日本特开2016-3113号公报Patent Document 2: Japanese Patent Application Publication No. 2016-3113

然而,在树脂片材的生产工序中,在生产的片材材质较硬、厚度较大的情况下,利用片材卷取装置进行了卷取的片材具有较强的卷取惯性,在将卷绕有该片材的卷筒安装于后续工序的片材卷出装置而开始后续工序的处理时,有时产生因片材的卷取惯性而引起的不良情况。因此,要求根据片材的种类等不同,为了减轻在片材卷取装置中产生于片材的卷取惯性而相比以往增大卷筒的外径尺寸。However, in the production process of resin sheets, when the material of the produced sheet is relatively hard and thick, the sheet rolled up by the sheet winding device has a strong winding inertia. When the roll on which the sheet is wound is installed in the sheet unwinding device of the subsequent process and the processing of the subsequent process is started, problems may occur due to the winding inertia of the sheet. Therefore, in order to reduce the winding inertia generated by the sheet in the sheet winding device, depending on the type of sheet, it is required to increase the outer diameter of the roll compared to the conventional method.

然而,在一般的片材卷取装置中,若欲将使用的卷筒切换为外径不同的卷筒,则为了对以包围卷筒的方式设置的卷绕单元整体的配置进行变更,需要卷绕单元的各构成要素的装卸作业等,生产线运行率大幅降低并且产生较大的作业负荷。关于该问题,在上述的日本特愿2018-71384号中记载的片材卷出装置中也相同。However, in a general sheet winding device, if the roll used is to be switched to a roll with a different outer diameter, it is necessary to change the overall layout of the winding unit provided to surround the roll. Loading and unloading of each component of the unit, etc., greatly reduces the production line operation rate and generates a large workload. This problem is also the same in the sheet unwinding device described in the above-mentioned Japanese Patent Application No. 2018-71384.

发明内容Contents of the invention

因此,本发明的课题为提供能够容易地应对卷绕片材的卷筒的外径变更的片材卷取装置。Therefore, an object of the present invention is to provide a sheet winding device that can easily cope with changes in the outer diameter of a roll for winding sheets.

为了解决上述的课题,本发明采用了如下结构,即,是一种片材卷取装置,其具备:转台机构,该转台机构对安装有卷绕片材的卷筒的两根卷取轴在进行片材的卷取的卷取位置与进行卷筒的交换的交换位置之间进行调换;切断刀具,该切断刀具在上述转台机构将卷取了片材的卷取轴送到交换位置,且将完成了卷筒的交换的卷取轴送到卷取位置的卷取准备状态下,在比上述卷取位置靠下游侧的位置切断片材;以及卷绕单元,该卷绕单元具有相对于上述卷取位置的卷筒接触或离开的上下一对引导机构,In order to solve the above-mentioned problems, the present invention adopts a structure in which a sheet winding device is provided with a turntable mechanism that moves two winding shafts on which reels for winding sheets are mounted. switching between the winding position where the sheet is wound and the exchange position where the roll is exchanged; a cutting knife that sends the winding shaft on which the sheet has been wound up to the exchange position in the above-mentioned turntable mechanism, and In a winding preparation state in which the winding shaft after the roll exchange has been completed is sent to the winding position, the sheet is cut at a position downstream of the winding position; and a winding unit having a position relative to the winding position. A pair of upper and lower guide mechanisms that contact or separate the reel at the above-mentioned winding position,

在上述卷取准备状态下,使上述卷绕单元的各引导机构接近卷取位置的卷筒,利用其中一个引导机构将片材按压于卷筒,利用上述切断刀具切断片材,将上述片材的上游侧的切断端部拉回至卷取位置,使上述卷取位置的卷取轴与卷筒一体地旋转,由此将上述片材的切断端部送入另一个引导机构与卷筒之间,将片材卷绕于该卷筒,In the above-mentioned winding preparation state, each guide mechanism of the above-mentioned winding unit is brought close to the reel in the winding position, one of the guide mechanisms is used to press the sheet against the reel, the above-mentioned cutting blade is used to cut the sheet, and the above-mentioned sheet is The cut end of the upstream side is pulled back to the winding position, and the winding shaft of the winding position is rotated integrally with the reel, thereby feeding the cut end of the sheet into another guide mechanism and the reel. During the period, the sheet is wound on the drum,

上述片材卷取装置的特征在于,The above-mentioned sheet winding device is characterized in that:

上述引导机构是对具有与片材宽度方向平行的轴心的一对支撑辊卷挂引导带的机构,在上述引导机构接近上述卷取位置的卷筒时,上述一对支撑辊相对于卷取位置的卷筒的轴心位于上游侧和下游侧,将上述引导带按压于卷取位置的卷筒的外周,The guide mechanism is a mechanism that winds a guide belt around a pair of support rollers having axes parallel to the sheet width direction. When the guide mechanism approaches the roll at the winding position, the pair of support rollers rotate relative to the winding roll. The axis center of the reel in the winding position is located on the upstream side and the downstream side, and the above-mentioned guide tape is pressed against the outer periphery of the reel in the winding position.

上述片材卷取装置设置有:支撑辊位置调整机构,该支撑辊位置调整机构对使上述引导机构接近卷取位置的卷筒时的支撑辊的位置进行调整;和张力调整机构,该张力调整机构调整上述引导带的张力。The sheet winding device is provided with: a support roller position adjustment mechanism that adjusts the position of the support roller when the guide mechanism is brought close to the roll in the winding position; and a tension adjustment mechanism that adjusts the tension The mechanism adjusts the tension of the above-mentioned guide belt.

根据上述的结构,在将使用的卷筒切换为外径不同的卷筒时,仅通过如下操作,就能够以不进行卷绕单元的各构成要素的装卸作业等的方式,开始使用了新的卷筒的卷取作业,即,使支撑辊位置调整机构工作,配合新的卷筒的外径来对卷绕单元的构成要素亦即支撑辊的位置进行变更,并且使张力调整机构工作而以使支撑辊位置变更后的引导带的张力成为适当的大小的方式进行调整。According to the above structure, when the used reel is switched to a reel with a different outer diameter, it is possible to start using the new reel without performing mounting and detaching operations of the respective components of the winding unit simply by performing the following operations. In the winding operation of the reel, that is, the support roller position adjustment mechanism is operated, the position of the support roller, which is a component of the winding unit, is changed in accordance with the new outer diameter of the reel, and the tension adjustment mechanism is operated to adjust the position of the support roller. Adjust the tension of the guide belt after changing the position of the support roller so that it becomes an appropriate value.

作为上述支撑辊位置调整机构,能够采用如下这种,即,将一对支承体以能够沿片材移送方向滑动的方式保持,该一对支承体将上述各支撑辊以分别旋转自如的方式支承,在片材宽度方向的两侧使上述一对支承体中的一个与沿片材移送方向延伸的螺杆进行右旋螺纹结合,并使另一个与上述螺杆进行左旋螺纹结合,使上述螺杆旋转,由此使上述一对支承体与该一对支承体分别支承的支撑辊一体地沿着片材移送方向相互向逆向移动。该情况下,若使上述支撑辊位置调整机构的支承体具有:螺纹结合部,该螺纹结合部与上述螺杆右旋螺纹结合或者左旋螺纹结合;转动部,该转动部在以能够在铅垂面内转动的方式安装于上述螺纹结合部的状态下支承上述支撑辊;以及辅助操作部,该辅助操作部使上述转动部转动,则能够在借助该螺杆的旋转而使支承体与支撑辊一体移动后,通过支承体的辅助操作部的操作来容易地微调支撑辊的位置。As the support roller position adjustment mechanism, a pair of supports that rotatably support each of the support rollers can be adopted so as to be slidable in the sheet transfer direction. , on both sides of the sheet width direction, one of the pair of supports is coupled with a right-hand thread to a screw extending in the sheet transfer direction, and the other is coupled with a left-hand screw to the screw to rotate the screw, This causes the pair of support bodies and the support rollers respectively supported by the pair of support bodies to integrally move in opposite directions to each other along the sheet transfer direction. In this case, if the support body of the support roller position adjustment mechanism has: a threaded connection portion that is coupled with a right-hand thread or a left-hand thread with the above-mentioned screw; and a rotating portion that can rotate in the vertical plane. The support roller is supported in a state of being internally rotated on the threaded joint; and an auxiliary operating part rotates the rotating part so that the support body and the support roller can be moved integrally by the rotation of the screw. Finally, the position of the support roller can be easily fine-tuned by operating the auxiliary operating part of the support body.

另外,上述张力调整机构能够采用如下这种,即,设置有至少一个具有与片材宽度方向平行的轴心,且与上述支撑辊一同卷挂上述引导带的张紧辊,上述张力调整机构使上述张紧辊沿引导带的张力变化的方向移动。具体而言,例如能够为如下结构,即,上述张紧辊中的至少一个被张紧辊柄支承,上述张紧辊柄固定于具有与片材宽度方向平行的轴心的张紧辊转动轴,上述片材卷取装置设置有使上述张紧辊转动轴转动的张紧辊操作部。In addition, the above-mentioned tension adjustment mechanism may be provided with at least one tension roller having an axis parallel to the sheet width direction, and winding the above-mentioned guide belt together with the above-mentioned support roller, and the above-mentioned tension adjustment mechanism allows the The above-mentioned tension roller moves in the direction in which the tension of the guide belt changes. Specifically, for example, the structure may be such that at least one of the tension rollers is supported by a tension roller handle, and the tension roller handle is fixed to a tension roller rotation shaft having an axis parallel to the sheet width direction. , the above-mentioned sheet winding device is provided with a tension roller operating part that rotates the above-mentioned tension roller rotation shaft.

而且,若采用如下机构,则能够不受卷筒的外径影响地,更顺畅地进行片材的切断端部向卷筒的卷绕,即,在上述一对支撑辊之间设置有将上述引导带按压于卷取位置的卷筒的外周的挤压辊、和调整上述挤压辊的位置的挤压辊位置调整机构。Furthermore, if the following mechanism is used, the cut end of the sheet can be wound around the roll more smoothly without being affected by the outer diameter of the roll. That is, the above-mentioned support roller is provided between the pair of support rollers. A squeeze roller that guides the tape to press against the outer periphery of the roll in a winding position, and a squeeze roller position adjustment mechanism that adjusts the position of the squeeze roller.

本发明的片材卷取装置像上述那样,在卷绕单元的上下一对引导机构分别将卷挂于一对支撑辊的引导带按压于卷取位置的卷筒的外周的状态下,将片材的切断端部卷绕于该卷筒,在将使用的卷筒切换为外径不同的卷筒时,仅通过使支撑辊位置调整机构和张力调整机构工作,进行支撑辊的位置变更和引导带的张力调整就能够开始卷取作业,因此与需要卷绕单元的各构成要素的装卸作业等的以往的片材卷取装置相比,能够较大地提高生产线的运行率,并实现作业负荷的大幅减少。As described above, the sheet winding device of the present invention rolls the sheet while the pair of upper and lower guide mechanisms of the winding unit respectively press the guide tapes wound around the pair of support rollers against the outer periphery of the roll at the winding position. The cut end of the material is wound around this roll, and when the roll used is switched to a roll with a different outer diameter, the position of the support roller is changed and guided only by operating the support roller position adjustment mechanism and the tension adjustment mechanism. The winding operation can be started by adjusting the belt tension. Therefore, compared with conventional sheet winding devices that require loading and unloading of each component of the winding unit, the operation rate of the production line can be greatly improved and the workload can be reduced. Significantly reduced.

附图说明Description of the drawings

图1是实施方式的片材卷取装置的主视图。FIG. 1 is a front view of the sheet winding device according to the embodiment.

图2是图1的左视图。FIG. 2 is a left side view of FIG. 1 .

图3是图1的上侧引导机构的放大主视图。FIG. 3 is an enlarged front view of the upper guide mechanism of FIG. 1 .

图4是图3的主要部分的放大纵剖主视图(关闭了引导机构的状态)。FIG. 4 is an enlarged longitudinal sectional front view of the main part of FIG. 3 (with the guide mechanism closed).

图5是图3的主要部分的放大俯视图。FIG. 5 is an enlarged plan view of the main part of FIG. 3 .

图6是沿着图5的VI-VI线的剖视图。FIG. 6 is a cross-sectional view along line VI-VI in FIG. 5 .

图7的(a)~图7的(c)分别是上卷时的片材卷绕顺序的说明图。7(a) to 7(c) are explanatory diagrams of the sheet winding sequence during winding.

图8是表示与图4对应地变更了引导机构的构成要素的配置的状态的纵剖主视图。FIG. 8 is a longitudinal sectional front view showing a state in which the arrangement of components of the guide mechanism is changed corresponding to FIG. 4 .

附图标记说明Explanation of reference signs

1…基台;2…支架(固定部件);3…牵引辊;4…卷绕单元;5…转台机构;11…支承框;12…转台转动轴;13…转台臂;14…卷取轴;15…卷筒;20a、20b…引导机构;24…切断刀具;25…卷绕臂;27…支撑辊;28…张紧辊;29…挤压辊;30…引导带;31…支承体;32…螺纹结合部;33…转动部;34…支撑辊用汽缸(辅助操作部);37…滑板;40…支撑辊柄;41…螺杆;50…张紧辊用汽缸;52…挤压辊用汽缸;S…片材。1...base; 2...bracket (fixed part); 3...traction roller; 4...winding unit; 5...turntable mechanism; 11...support frame; 12...turntable rotation axis; 13...turntable arm; 14...winding shaft ; 15...reel; 20a, 20b...guide mechanism; 24...cutting knife; 25...winding arm; 27...support roller; 28...tension roller; 29...squeeze roller; 30...guide belt; 31...support body ; 32...Threaded joint part; 33...Rotating part; 34...Cylinder for support roller (auxiliary operating part); 37...Slide plate; 40...Support roller handle; 41...Screw; 50...Cylinder for tension roller; 52...Extrusion Cylinder for roller; S...sheet.

具体实施方式Detailed ways

以下,基于附图,对本发明的实施方式进行说明。该片材卷取装置设置于树脂片材的生产线,如图1所示,具备:固定于地板面F的矩形板状的基台1、立设于片材移送方向(图1的箭头方向)的上游侧且立设于基台1的上表面的支架(固定部件)2、安装于支架2的上下牵引辊3和卷绕单元4、以及在片材移送方向的下游侧设置于基台1的上表面的转台机构5。Hereinafter, embodiments of the present invention will be described based on the drawings. This sheet winding device is installed in a resin sheet production line. As shown in Figure 1, it is equipped with a rectangular plate-shaped base 1 fixed to the floor surface F, and is erected in the sheet transfer direction (the direction of the arrow in Figure 1). A bracket (fixing member) 2 erected on the upper surface of the base 1 on the upstream side, an upper and lower pulling roller 3 and a winding unit 4 installed on the bracket 2, and a bracket (fixing member) 2 installed on the base 1 on the downstream side in the sheet transfer direction. The upper surface of the turntable mechanism 5.

上述支架2由以在俯视下夹住片材S的移送位置的方式设置的主支架2a、和设置于主支架2a的内侧的辅助支架2b构成。在该主支架2a的上端部安装有沿上下方向伸缩,且利用杆部将上侧的牵引辊3的端部以旋转自如的方式支承的汽缸6。另外,在主支架2a以旋转自如的方式设置有将由上游侧的片材卷出装置(省略图示)供给的带状的片材S朝上下牵引辊3、3之间引导的导辊7、和将从上下牵引辊3之间出来的片材S朝向转台机构5引导的导辊8、9、10。The above-mentioned holder 2 is composed of a main holder 2a provided so as to sandwich the transfer position of the sheet S in plan view, and an auxiliary holder 2b provided inside the main stand 2a. A cylinder 6 is attached to the upper end of the main frame 2a so as to telescope in the up-down direction and rotatably support the end of the upper traction roller 3 with a rod. In addition, the main frame 2 a is rotatably provided with guide rollers 7 and 7 that guide the strip-shaped sheet S supplied from the upstream side sheet unwinding device (not shown) between the upper and lower pulling rollers 3 , 3 . and guide rollers 8 , 9 , 10 that guide the sheet S coming out from between the upper and lower pulling rollers 3 toward the turntable mechanism 5 .

这里,上侧的牵引辊3像上述那样将两端部支承于汽缸6而能够升降。另一方面,下侧的牵引辊3在将两端部以旋转自如的方式支承于主支架2a的状态下,与对一端部省略图示的马达连结。而且,在操作汽缸6,将上侧的牵引辊3的上下方向位置与片材S的厚度相应地进行了调节的状态下,旋转驱动下侧的牵引辊3,由此通过上下牵引辊3牵引从上游侧供给的片材S且朝下游侧输送。Here, as described above, the upper traction roller 3 supports both ends of the cylinder 6 so as to be able to move up and down. On the other hand, the lower traction roller 3 is connected to a motor whose one end is not shown in the figure, with both ends rotatably supported by the main bracket 2a. Then, while operating the cylinder 6 and adjusting the vertical position of the upper pulling roller 3 in accordance with the thickness of the sheet S, the lower pulling roller 3 is rotationally driven, thereby pulling the upper and lower pulling rollers 3 The sheet S supplied from the upstream side is conveyed toward the downstream side.

如图1和图2所示,上述转台机构5具备:支承框11、在支承框11将两端部以旋转自如的方式支承的转台转动轴12、固定于比转台转动轴12的两端部靠近中央的位置且固定于不与片材S发生干扰的位置,从转台转动轴12的中心向直径方向延伸的转台臂13、以及在两侧的转台臂13的一端部彼此之间及另一端部彼此之间以旋转自如并且能够拆装的方式安装的两根卷取轴14。而且,在该卷取轴14的外周安装卷绕片材S的纸制的卷筒(纸管)15。As shown in FIGS. 1 and 2 , the turntable mechanism 5 includes a support frame 11 , a turntable rotation shaft 12 with both ends rotatably supported by the support frame 11 , and both ends fixed to the turntable rotation shaft 12 . Close to the center and fixed at a position that does not interfere with the sheet S, the turntable arm 13 extending in the diameter direction from the center of the turntable rotation shaft 12 and one end of the turntable arm 13 on both sides are between each other and the other end. The two winding shafts 14 are rotatably and detachably mounted to each other. Furthermore, a paper roll (paper tube) 15 on which the sheet S is wound is attached to the outer periphery of the take-up shaft 14 .

上述转台转动轴12由设置于支承框11的一侧的上部,且与转台转动轴12的一端部连结的第一马达16旋转驱动。另一方面,各卷取轴14由设置于支承框11的两侧的下部,且与各卷取轴14的一端部分别经由旋转传递机构连结的第二马达17旋转驱动。另外,在各转台臂13的中央部设置有向转台转动轴12的径向两侧突出的两个辊支承部18,且利用这些辊支承部18将导辊19以旋转自如的方式支承。The above-mentioned turntable rotation shaft 12 is rotationally driven by a first motor 16 provided on an upper portion of one side of the support frame 11 and connected to one end of the turntable rotation shaft 12 . On the other hand, each take-up shaft 14 is rotationally driven by a second motor 17 provided at the lower portion of both sides of the support frame 11 and connected to one end portion of each take-up shaft 14 via a rotation transmission mechanism. In addition, two roller support portions 18 protruding toward both radial sides of the turntable rotation shaft 12 are provided at the center of each turntable arm 13 , and the guide roller 19 is rotatably supported by these roller support portions 18 .

而且,利用第一马达16驱动转台转动轴12,使转台臂13围绕转台转动轴12来180°转动,由此将两根卷取轴14在进行片材S的卷取的卷取位置与进行卷筒15的交换的交换位置之间调换。Furthermore, the first motor 16 drives the turntable rotation shaft 12 to rotate the turntable arm 13 180° around the turntable rotation shaft 12, thereby positioning the two winding shafts 14 at the winding position for winding the sheet S. The drum 15 is exchanged between exchanged positions.

如图1所示,上述卷绕单元4由上下一对引导机构20a和20b、将该上侧的引导机构20a与主支架2a连结的第一卷绕汽缸21a、将下侧的引导机构20b与辅助支架2b连结的第二卷绕汽缸21b构成。而且,在各引导机构20a、20b的前端部设置有导辊22、和由两片带状部件构成,且沿片材宽度方向延伸的片材夹板23,在上侧的引导机构20a的构成片材夹板23的两片带状部件之间设置有沿片材宽度方向移动的切断刀具24(参照图3)。As shown in FIG. 1 , the above-mentioned winding unit 4 is composed of a pair of upper and lower guide mechanisms 20a and 20b, a first winding cylinder 21a connecting the upper guide mechanism 20a and the main frame 2a, and a lower guide mechanism 20b and the main frame 2a. The second winding cylinder 21b is connected to the auxiliary bracket 2b. Furthermore, a guide roller 22 and a sheet clamp 23 composed of two belt-shaped members and extending in the sheet width direction are provided at the front ends of each of the guide mechanisms 20a and 20b. A cutting blade 24 (see FIG. 3 ) that moves in the sheet width direction is provided between the two strip-shaped members of the material clamping plate 23 .

各引导机构20a、20b具有分别以转动自如的方式安装于主支架2a的最下游的导辊10的两端小径部的卷绕臂25。而且,从上侧的引导机构20a的各卷绕臂25突出的连结臂26以转动自如的方式与第一卷绕汽缸21a的杆部连结,该第一卷绕汽缸21a的杆部以转动自如的方式安装于主支架2a,下侧的引导机构20b的各卷绕臂25以转动自如的方式与第二卷绕汽缸21b的杆部连结,该第二卷绕汽缸21b的杆部以转动自如的方式安装于辅助支架2b。由此,若使第一卷绕汽缸21a和第二卷绕汽缸21b伸缩,则各引导机构20a、20b围绕主支架2a的最下游的导辊10的轴心转动,相对于卷取位置的卷筒15接触或离开,并且导辊22、片材夹板23以及切断刀具24在卷取位置的下游侧接触或离开片材S。此外,在各卷绕臂25的长度方向中央部设置有用于避免其与卷绕轴14的端部的干扰的缺口部25a(参照图3)。Each of the guide mechanisms 20a and 20b has a winding arm 25 that is rotatably attached to both ends of the small diameter portion of the guide roller 10 at the downstream end of the main frame 2a. Furthermore, the connecting arm 26 protruding from each winding arm 25 of the upper guide mechanism 20a is rotatably connected to the rod portion of the first winding cylinder 21a. is installed on the main bracket 2a, and each winding arm 25 of the lower guide mechanism 20b is rotatably connected to the rod portion of the second winding cylinder 21b, and the rod portion of the second winding cylinder 21b is rotatably connected. installed on the auxiliary bracket 2b. Therefore, when the first winding cylinder 21a and the second winding cylinder 21b are expanded and contracted, each of the guide mechanisms 20a and 20b rotates around the axis of the guide roller 10 at the most downstream side of the main frame 2a, and the winding position is adjusted relative to the winding position. The drum 15 contacts or separates, and the guide roller 22, the sheet nip 23, and the cutting blade 24 contact or separate the sheet S on the downstream side of the winding position. In addition, a notch 25a is provided in the longitudinal center of each winding arm 25 to avoid interference with the end of the winding shaft 14 (see FIG. 3 ).

另外,如图3和图4所示,在各引导机构20a、20b的两侧的卷绕臂25之间分别与片材宽度方向平行地设置有一对支撑辊27、一对张紧辊28、一个挤压辊29,在该各一对支撑辊24和张紧辊28卷绕有由具有弹性的橡胶等形成的引导带30。而且,在各引导机构20a、20b接近卷取位置的卷筒15时,一对支撑辊27相对于该卷筒15的轴心位于上游侧和下游侧,挤压辊29位于卷筒15的轴心的上方或者下方,通过各支撑辊27和挤压辊29在支撑辊27彼此之间将引导带30按压于卷筒15的外周。In addition, as shown in FIGS. 3 and 4 , a pair of support rollers 27 , a pair of tension rollers 28 , and a pair of support rollers 27 are provided between the winding arms 25 on both sides of the guide mechanisms 20 a and 20 b in parallel with the sheet width direction. There is one squeeze roller 29, and a guide belt 30 made of elastic rubber or the like is wound around each pair of the support roller 24 and the tension roller 28. Furthermore, when each guide mechanism 20a, 20b approaches the reel 15 in the winding position, the pair of support rollers 27 is located on the upstream side and the downstream side with respect to the axis center of the reel 15, and the squeeze roller 29 is located on the axis of the reel 15. Above or below the center, the guide belt 30 is pressed against the outer periphery of the drum 15 by the support rollers 27 and the squeeze roller 29 between the support rollers 27 .

另外,在各引导机构20a、20b设置有用于对接近了卷取位置的卷筒15时的支撑辊27的位置进行调整的支撑辊位置调整机构、调整引导带30的张力的张力调整机构、以及挤压辊位置调整机构。In addition, each of the guide mechanisms 20a and 20b is provided with a support roller position adjustment mechanism for adjusting the position of the support roller 27 when the reel 15 is close to the winding position, a tension adjustment mechanism for adjusting the tension of the guide belt 30, and Squeeze roller position adjustment mechanism.

如图4~图6所示,上述支撑辊位置调整机构将各支撑辊27分别以旋转自如的方式支承,且具备:由两侧的卷绕臂25以能够沿片材移送方向滑动的方式保持的前后(片材移送方向)一对支承体31、和在片材宽度方向的两侧沿片材移送方向延伸,与一对支承体31中的一方右旋螺纹结合并且与另一方左旋螺纹结合的左右(片材宽度方向)一对螺杆41。As shown in FIGS. 4 to 6 , the support roller position adjustment mechanism supports each support roller 27 in a rotatable manner and is slidably held by the winding arms 25 on both sides in the sheet transfer direction. A pair of support bodies 31 at the front and rear (in the sheet transfer direction) and on both sides in the sheet width direction extend in the sheet transfer direction, and are coupled to one of the pair of supports 31 with a right-hand thread and the other with a left-hand thread. A pair of screws 41 on the left and right (in the sheet width direction).

前后一对支承体31具有:分别与螺杆41右旋螺纹结合或者左旋螺纹结合的左右一对螺纹结合部32、在能够在铅垂面内转动的方式安装于该左右螺纹结合部32的状态下支承支撑辊27的转动部33、以及作为使转动部33转动的左右一对辅助操作部的支撑辊用汽缸34。The pair of front and rear support bodies 31 has a pair of left and right threaded coupling portions 32 that are coupled with right-hand threads or left-hand threads to the screw 41 respectively. The pair of left and right threaded coupling portions 32 are mounted in a state of being rotatable in the vertical plane. The rotation part 33 that supports the support roller 27 and the support roller cylinder 34 as a pair of left and right auxiliary operating parts that rotate the rotation part 33 are provided.

该左右螺纹结合部32分别由在螺杆41通过的螺纹块35、以能够相对于在卷绕臂25的内侧面安装的导轨25b(在图4中省略)滑动的方式与其卡合的三个滑块36、以及供螺纹块35及各滑块36固定的滑板37构成。转动部33由将两端部以能够转动的方式支承于滑板37的支撑辊转动轴38、沿片材宽度方向延伸,且安装于支撑辊转动轴38的外周的矩形板状的转动板39、以及安装于转动板39的左右两侧面,且将支撑辊27的端部以旋转自如的方式支承的支撑辊柄40构成。而且,对于左右支撑辊用汽缸34而言,其主体部以转动自如的方式支承于构成滑板37的一部分的安装板37a,且杆前端部以转动自如的方式与支撑辊柄40连结。The left and right threaded joints 32 are respectively composed of a threaded block 35 passing through the screw rod 41 and three sliding slides that are slidably engaged with the guide rail 25b (omitted in FIG. 4 ) installed on the inner side of the winding arm 25 . It consists of a block 36 and a slide plate 37 for fixing the threaded block 35 and each slide block 36. The rotating part 33 consists of a support roller rotating shaft 38 with both ends rotatably supported by the slide plate 37, a rectangular plate-shaped rotating plate 39 extending in the sheet width direction and attached to the outer periphery of the supporting roller rotating shaft 38. The support roller handle 40 is attached to both left and right sides of the rotating plate 39 and rotatably supports the end of the support roller 27 . Furthermore, the main body portion of the left and right support roller cylinders 34 is rotatably supported by the mounting plate 37a constituting a part of the slide plate 37, and the rod tip portion is rotatably connected to the support roller handle 40.

另一方面,左右一对螺杆41分别将两端部以旋转自如的方式支承于卷绕臂25,且在其一端固定有锥齿轮42。而且,与各锥齿轮42啮合的操作侧锥齿轮43固定于具有与片材宽度方向平行的轴心的齿轮轴44的外周。该齿轮轴44将两端部以旋转自如的方式支承于左右卷绕臂25,且在从一个卷绕臂25突出的突出部安装有六边形状的螺纹操作片45。On the other hand, both ends of the pair of left and right screws 41 are rotatably supported by the winding arm 25, and a bevel gear 42 is fixed to one end thereof. Furthermore, the operation-side bevel gear 43 meshing with each bevel gear 42 is fixed to the outer periphery of a gear shaft 44 having an axis parallel to the sheet width direction. This gear shaft 44 has both ends rotatably supported by the left and right winding arms 25 , and a hexagonal threaded operating piece 45 is attached to a protruding portion protruding from one of the winding arms 25 .

因此,能够通过利用适当的工具等来把持螺纹操作片45并使齿轮轴44和左右操作侧锥齿轮43一体旋转,从而使左右一对螺杆41旋转,并使与各螺杆41螺纹结合的前后一对支承体31与其分别支承的支撑辊27一体沿着片材移送方向相互向逆向移动。Therefore, by using an appropriate tool or the like, the threaded operating piece 45 is grasped and the gear shaft 44 and the left and right operating side bevel gears 43 are integrally rotated, thereby rotating the pair of left and right screws 41 and causing the front and rear screws threadedly coupled to each screw 41 to rotate. The support body 31 and the support rollers 27 respectively supported by the support body 31 move in opposite directions to each other along the sheet transfer direction as a whole.

而且,能够通过操作支撑辊用汽缸34,从而使支撑辊柄40、转动板39、支撑辊转动轴38以及支撑辊27围绕支撑辊转动轴38的轴心一体转动,微调支撑辊27的位置。Furthermore, the support roller cylinder 34 can be operated to integrally rotate the support roller handle 40 , the rotating plate 39 , the support roller rotation shaft 38 , and the support roller 27 around the axis of the support roller rotation shaft 38 , thereby fine-tuning the position of the support roller 27 .

另外,上述张力调整机构使上游侧的张紧辊28沿引导带30(在图5、图6中省略)的张力变化的方向移动,且具备:具有与片材宽度方向平行的轴心,将两端部以旋转自如的方式支承于左右卷绕臂25的张紧辊转动轴46、固定于张紧辊转动轴46,将上游侧的张紧辊28以旋转自如的方式支承的左右一对张紧辊柄47、以及使张紧辊转动轴46转动的张紧辊操作部48。张紧辊操作部48由固定于张紧辊转动轴46的从卷绕臂25突出的突出部的操作侧柄49和张紧辊用汽缸50构成,该张紧辊用汽缸50的主体部以转动自如的方式支承于卷绕臂25,杆前端部以转动自如的方式与操作侧柄49连结。此外,下游侧的张紧辊28将两端部以转动自如的方式支承于左右卷绕臂25。In addition, the above-mentioned tension adjustment mechanism moves the tension roller 28 on the upstream side in the direction in which the tension of the guide belt 30 (omitted in FIGS. 5 and 6 ) changes, and has an axis parallel to the sheet width direction. Both ends are rotatably supported by the tension roller rotation shaft 46 of the left and right winding arms 25. The left and right pair are fixed to the tension roller rotation shaft 46 and rotatably support the upstream side tension roller 28. The tension roller handle 47 and the tension roller operating part 48 rotate the tension roller rotation shaft 46. The tension roller operating part 48 is composed of an operating side handle 49 fixed to a protrusion of the tension roller rotation shaft 46 protruding from the winding arm 25 and a tension roller cylinder 50 whose main body part is The rod is rotatably supported by the winding arm 25, and the front end of the rod is rotatably connected to the operating side handle 49. In addition, both ends of the downstream tension roller 28 are rotatably supported by the left and right winding arms 25 .

因此,能够通过操作张紧辊用汽缸50,从而使操作侧柄49、张紧辊转动轴46、张紧辊柄47以及上游侧的张紧辊28围绕张紧辊转动轴46的轴心一体转动,调整引导带30的张力。Therefore, by operating the tension roller cylinder 50 , the operation side handle 49 , the tension roller rotation shaft 46 , the tension roller handle 47 and the upstream side tension roller 28 can be integrated around the axis of the tension roller rotation shaft 46 Turn to adjust the tension of the guide belt 30.

上述挤压辊位置调整机构由将挤压辊29以旋转自如的方式支承,且被两侧的卷绕臂25保持为能够沿在铅垂面内与片材移送方向正交的方向滑动的左右一对滑动片51、和挤压辊用汽缸52构成,该挤压辊用汽缸52的主体部固定于卷绕臂25,杆前端部与滑动片51连结。The above-mentioned squeeze roller position adjustment mechanism supports the squeeze roller 29 in a rotatable manner, and is held by the winding arms 25 on both sides so as to be slidable left and right in a direction orthogonal to the sheet transfer direction in the vertical plane. It is composed of a pair of sliding pieces 51 and a squeeze roller cylinder 52 . The main body of the squeeze roller cylinder 52 is fixed to the winding arm 25 , and the rod tip is connected to the sliding piece 51 .

因此,能够通过操作挤压辊用汽缸52,从而使滑动片51与挤压辊29一体滑动,调整挤压辊29的位置。Therefore, by operating the squeeze roller cylinder 52, the sliding piece 51 and the squeeze roller 29 slide integrally, and the position of the squeeze roller 29 can be adjusted.

接下来,说明对该片材卷取装置中的卷取位置的卷筒15进行的片材卷绕动作。在将从上游侧供给的片材S从卷筒15的上表面侧卷绕(以下,称为“上卷”。)的情况下,首先,像图1所示那样卷绕单元4的上下引导机构20a、20b打开(从卷取位置的卷筒15远离),在将在交换位置安装了新的卷筒15的卷取轴14朝卷取位置输送的卷取准备状态下,使片材S在该新的卷筒15的上方通过。Next, the sheet winding operation performed on the reel 15 at the winding position in the sheet winding device will be described. When the sheet S supplied from the upstream side is wound from the upper surface side of the roll 15 (hereinafter referred to as "winding up"), first, as shown in FIG. 1 , the winding unit 4 is guided up and down. The mechanisms 20a and 20b are opened (away from the roll 15 at the winding position), and the winding shaft 14 with the new roll 15 installed at the exchange position is conveyed to the winding position, and the sheet S is prepared in a winding preparation state. Pass over this new drum 15 .

而且,操作第一卷绕汽缸21a和第二卷绕汽缸21b,由此使上下引导机构20a、20b转动,如图4所示,成为闭合上下引导机构20a、20b的状态(接近卷取位置的卷筒15的状态)。Then, the first winding cylinder 21a and the second winding cylinder 21b are operated to rotate the vertical guide mechanisms 20a and 20b, and as shown in FIG. 4, the vertical guide mechanisms 20a and 20b are in a closed state (close to the winding position). status of reel 15).

此时,如图7的(a)所示,对于各引导机构20a、20b而言,一对支撑辊27相对于卷筒15的轴心位于上游侧和下游侧,挤压辊29位于卷筒15的上下。而且,对于上侧的引导机构20a而言,其一对支撑辊27和挤压辊29将引导带30和片材S按压(紧贴)于卷筒15的上表面侧,下侧的引导机构20b的一对支撑辊27和挤压辊29仅将引导带30按压于卷筒15的下表面侧。另外,虽然省略图示,但上下导辊22、片材夹板23以及切断刀具24在转台转动轴12的附近接近片材S。At this time, as shown in FIG. 7(a) , for each guide mechanism 20a and 20b, the pair of support rollers 27 is located on the upstream side and the downstream side with respect to the axis center of the drum 15, and the squeeze roller 29 is located on the drum 15. 15 plus or minus. Furthermore, as for the upper guide mechanism 20a, its pair of support rollers 27 and squeeze rollers 29 press (closely adhere to) the guide belt 30 and the sheet S to the upper surface side of the roll 15, and the lower guide mechanism The pair of support rollers 27 and the squeeze roller 29 of 20b press only the guide belt 30 against the lower surface side of the drum 15. In addition, although illustration is omitted, the upper and lower guide rollers 22 , the sheet clamp 23 and the cutting blade 24 are close to the sheet S in the vicinity of the turntable rotation shaft 12 .

从上述的图7的(a)的状态开始,操作上下片材夹板23来夹住片材S,使切断刀具24沿片材宽度方向移动而切断片材S。其后,如图7的(b)所示,使牵引辊3(参照图1)反转,而将片材S拉回直到片材S的上游侧的切断端部到达卷取位置为止。而且,驱动与卷取位置的卷取轴14连结的第二马达17(参照图1),由此如图7的(c)所示,使该卷取轴14与卷筒15一体旋转(图中的左旋转),将片材S的上游侧的切断端部送入下侧的引导机构20b的引导带30与卷筒15之间,并进一步送入上侧的引导机构20a的引导带30与卷筒15之间,对该卷筒15卷绕片材S。From the state of FIG. 7( a ) described above, the upper and lower sheet clamps 23 are operated to clamp the sheet S, and the cutting blade 24 is moved in the sheet width direction to cut the sheet S. Thereafter, as shown in FIG. 7( b ), the pulling roller 3 (see FIG. 1 ) is reversed to pull back the sheet S until the upstream cut end of the sheet S reaches the winding position. Furthermore, the second motor 17 (refer to FIG. 1 ) connected to the winding shaft 14 in the winding position is driven, thereby causing the winding shaft 14 to rotate integrally with the reel 15 as shown in FIG. 7( c ) (FIG. (left-hand rotation), the upstream cut end of the sheet S is sent between the guide belt 30 of the lower guide mechanism 20b and the drum 15, and is further sent into the guide belt 30 of the upper guide mechanism 20a. Between the roll 15 and the roll 15 , the sheet S is wound around the roll 15 .

其后,在片材S向卷筒15的卷绕量达到规定量的时刻打开上下引导机构20a、20b,以便不与卷取于卷筒15的片材S发生干扰。而且,在卷取位置的卷取轴14卷取了规定量的片材S的时刻,使转台机构5的转台臂13进行180°上卷转动,由此将两根卷取轴14在卷取位置与交换位置之间调换而成为卷取准备状态,从被送到交换位置的卷取轴14取下卷取了片材S的卷筒15,并对该卷取轴14安装新的卷筒15。Thereafter, when the winding amount of the sheet S on the roll 15 reaches a predetermined amount, the vertical guide mechanisms 20 a and 20 b are opened so as not to interfere with the sheet S wound on the roll 15 . When the take-up shaft 14 in the take-up position has taken up a predetermined amount of the sheet S, the turntable arm 13 of the turntable mechanism 5 is rotated 180° to take up the two take-up shafts 14. The position and the exchange position are exchanged to enter the winding preparation state. The reel 15 on which the sheet S is wound is removed from the reel 14 sent to the exchange position, and a new reel is installed on the reel 14. 15.

通过重复上述的动作,即便片材S的刚性相对较高,也能够使该切断端部可靠地并且自动地紧贴于卷取位置的卷筒15,而连续地进行卷取作业。By repeating the above operation, even if the rigidity of the sheet S is relatively high, the cut end can be reliably and automatically brought into close contact with the drum 15 at the winding position, and the winding operation can be performed continuously.

另外,虽然省略图示,但在将从上游侧供给的片材S从卷筒15的下表面侧卷绕(以下,称为“下卷”。)的情况下,其顺序也与上述的上卷的情况大体相同。即,首先,在以卷绕单元4的上下引导机构20a、20b已经打开的卷取准备状态使片材S在卷筒15的下方通过后,成为闭合上下引导机构20a、20b的状态,利用切断刀具24切断片材S。而且,使牵引辊3反转,将片材S拉回直到其上游侧的切断端部到达卷取位置为止,使卷取位置的卷取轴14与卷筒15一体旋转(与上卷的情况逆向),对该卷筒15卷绕片材S。In addition, although illustration is omitted, when the sheet S supplied from the upstream side is wound from the lower surface side of the roll 15 (hereinafter referred to as "downwinding"), the sequence is also the same as the above-mentioned upper surface side. The situation is much the same for volumes. That is, first, after the sheet S passes under the roll 15 in the winding preparation state in which the upper and lower guide mechanisms 20a and 20b of the winding unit 4 are opened, the upper and lower guide mechanisms 20a and 20b are closed, and then the sheet S is cut. The cutter 24 cuts the sheet S. Then, the pulling roller 3 is reversed to pull the sheet S back until its upstream cut end reaches the winding position, and the winding shaft 14 and the drum 15 at the winding position are rotated integrally (same as in the case of winding). (in reverse direction), the sheet S is wound around the drum 15 .

其后,只要进行如下操作即可,即,在片材S向卷筒15的卷绕量达到规定量的时刻打开上下引导机构20a、20b,在卷取位置的卷取轴14卷取了规定量的片材S的时刻,使转台机构5的转台臂13进行180°下卷转动,将两根卷取轴14的位置调换而成为卷取准备状态,针对被送到交换位置的卷取轴14进行卷筒15的交换。Thereafter, it suffices to open the vertical guide mechanisms 20a and 20b when the amount of winding of the sheet S onto the roll 15 reaches a predetermined amount, and the winding shaft 14 at the winding position winds up the predetermined amount. When the amount of sheet S is measured, the turret arm 13 of the turret mechanism 5 performs a 180° down-winding rotation, and the positions of the two winding shafts 14 are exchanged to enter the winding preparation state. For the winding shaft that has been sent to the exchange position, 14 Carry out the exchange of reel 15.

而且,在该片材卷取装置中,像上述那样操作来进行片材卷绕动作,因此能够通过在将从上游侧连续地供给的片材S分割并卷取于多个卷筒15的情况下,适当地选择将两根卷取轴14在卷取位置与交换位置进行调换时的转台臂13的转动方向(转台机构5的工作方向),来在卷筒15间持续进行相同的卷取方式、切换正卷与反卷。Furthermore, in this sheet winding device, the sheet winding operation is performed as described above, so it is possible to divide and wind the sheet S continuously supplied from the upstream side into a plurality of rolls 15 Next, the rotation direction of the turntable arm 13 (the working direction of the turntable mechanism 5) when the two winding shafts 14 are exchanged between the winding position and the exchange position is appropriately selected to continue the same winding between the reels 15. mode, switch between forward and reverse rolls.

即,在上卷的情况下,若以使卷取完成的片材S通过转台转动轴12的上方的方式使转台臂13转动(图1中的左旋转),则安装了新的卷筒15的卷取轴14被从下方送到卷取位置,且使片材S通过新的卷筒15的上方,因此持续进行相同的卷取方式。另一方面,若使转台臂13与此逆向地转动(图1中的右旋转),则使片材S通过新的卷筒15的下方,因此能够对正卷与反卷进行切换(从正卷到反卷,或者从反卷到正卷地改变卷取方式)。另外,在下卷的情况下,若以使卷取完成的片材S通过转台转动轴12的上方的方式使转台臂13转动,则能切换正卷与反卷,若使转台臂13与此逆向地转动,则能够持续进行相同的卷取方式。That is, in the case of winding, if the turntable arm 13 is rotated so that the rolled sheet S passes above the turntable rotation shaft 12 (left rotation in FIG. 1 ), a new roll 15 is installed. The winding shaft 14 is sent to the winding position from below, and the sheet S passes above the new roll 15, so the same winding method is continued. On the other hand, if the turntable arm 13 is rotated in the opposite direction (right rotation in FIG. 1 ), the sheet S will pass under the new roll 15 , so that the forward winding and the reverse winding can be switched (from the forward winding to the reverse winding). Winding to reverse winding, or changing the winding method from reverse winding to forward winding). In addition, in the case of unwinding, if the turret arm 13 is rotated so that the rolled sheet S passes above the turret rotation shaft 12, forward and reverse winding can be switched. If the turret arm 13 is rotated in the opposite direction, If the ground rotates, the same coiling method can be continued.

另外,在该片材卷取装置中,在将使用的卷筒15切换为外径不同的卷筒时,在卷取准备状态下使上下引导机构20a、20b的支撑辊位置调整机构和挤压辊位置调整机构工作,使支撑辊27和挤压辊29配合新的卷筒15的外径来移动,并且使张力调整机构工作而将引导带30的张力调整为适当的大小,由此也能够以不进行卷绕单元4的各构成要素的装卸作业等的方式,开始使用新的卷筒15的卷取作业。In addition, in this sheet winding device, when the roll 15 used is switched to a roll having a different outer diameter, the support roller position adjustment mechanism and the pressing mechanism of the vertical guide mechanisms 20a and 20b are used in the winding preparation state. The roller position adjustment mechanism operates to move the support roller 27 and the squeeze roller 29 in accordance with the new outer diameter of the drum 15, and the tension adjustment mechanism operates to adjust the tension of the guide belt 30 to an appropriate size, thereby also enabling The winding operation using the new drum 15 is started without performing attachment and detachment operations of the respective components of the winding unit 4 .

例如,以图4所示的卷筒15为基准,在图8中表示使用比其外径大的卷筒15时的卷绕开始时的状态。该图8的状态是从图4的状态开始,操作支撑辊位置调整机构的螺纹操作片45而使螺杆41旋转,由此使上游侧和下游侧的支撑辊27与其支承体31一体向相互远离的方向滑动,并在此基础上操作支撑辊用汽缸34来微调各支撑辊27的位置,操作挤压辊位置调整机构的挤压辊用汽缸52使挤压辊29向从两支撑辊27远离的方向移动,并且操作张力调整机构的张紧辊用汽缸50使上游侧的张紧辊28转动由此调整引导带30的张力。For example, taking the drum 15 shown in FIG. 4 as a reference, FIG. 8 shows a state at the start of winding when a drum 15 larger than its outer diameter is used. In the state of FIG. 8 , starting from the state of FIG. 4 , the threaded operating piece 45 of the support roller position adjustment mechanism is operated to rotate the screw 41 , thereby causing the upstream and downstream support rollers 27 and their supports 31 to move away from each other integrally. direction, and on this basis, operate the support roller cylinder 34 to finely adjust the position of each support roller 27, and operate the squeeze roller cylinder 52 of the squeeze roller position adjustment mechanism to move the squeeze roller 29 away from the two support rollers 27 direction, and operates the tension roller cylinder 50 of the tension adjustment mechanism to rotate the upstream tension roller 28 to adjust the tension of the guide belt 30 .

对于该片材卷取装置而言,像上述那样,在进行卷筒15的外径的切换时,能够通过使支撑辊位置调整机构、挤压辊位置调整机构以及张力调整机构工作来容易地应对,因此与需要进行卷绕单元的各构成要素的装卸作业等的以往的片材卷取装置相比,能够大幅提高生产线的运行率,并实现作业负荷的大幅减少。In this sheet winding device, when switching the outer diameter of the roll 15 as described above, it can be easily handled by operating the support roller position adjustment mechanism, the squeeze roller position adjustment mechanism, and the tension adjustment mechanism. Therefore, compared with conventional sheet winding devices that require loading and unloading of each component of the winding unit, the operation rate of the production line can be greatly improved, and the workload can be significantly reduced.

此外,本发明的片材卷取装置不仅能够将实施方式那样的树脂片材作为卷取对象,也能够将纸、层压纸等带状的片材作为卷取对象。In addition, the sheet winding device of the present invention can wind up not only the resin sheet as in the embodiment, but also a strip-shaped sheet such as paper and laminated paper.

Claims (5)

1. A sheet winding device is provided with: a turntable mechanism that exchanges two winding shafts on which reels of a sheet are mounted between a winding position at which the reels of the sheet are wound and an exchange position at which the reels are exchanged; a cutting tool that cuts a sheet at a position downstream of a winding position in a winding preparation state in which the turntable mechanism sends a winding shaft from which the sheet is wound to the exchange position and sends the winding shaft from which the exchange of the reels is completed to the winding position; and a winding unit having a pair of upper and lower guide mechanisms that contact with or separate from the spool at the winding position,
in the winding preparation state, the guide mechanisms of the winding unit are brought close to the winding drum at the winding position, the sheet is pressed against the winding drum by one guide mechanism of the pair of upper and lower guide mechanisms, the sheet is cut by the cutting blade, the cut end portion on the upstream side of the sheet is pulled back to the winding position, the winding shaft at the winding position is rotated integrally with the winding drum, the cut end portion of the sheet is fed between the other guide mechanism and the winding drum, the sheet is wound around the winding drum,
the sheet winding apparatus is characterized in that,
the guide mechanism is a mechanism in which a guide belt is wound around a pair of support rollers having an axis parallel to the sheet width direction, and when the guide mechanism approaches the reel at the winding position, the pair of support rollers are positioned on the upstream side and the downstream side with respect to the axis of the reel at the winding position, the guide belt is pressed against the outer periphery of the reel at the winding position,
the sheet winding device is provided with: a backup roller position adjustment mechanism that adjusts a position of the backup roller when the guide mechanism is brought close to the spool at the winding position; and a tension adjusting mechanism that adjusts tension of the guide belt,
the pair of support rollers rotatably support the support rollers, one of the pair of support rollers is engaged with a screw extending in the sheet conveying direction by right-handed screw on both sides in the sheet width direction, and the other of the pair of support rollers is engaged with the screw by left-handed screw, so that the screw is rotated, and the pair of support rollers integrally supported by the pair of support rollers are moved in opposite directions to each other in the sheet conveying direction.
2. The sheet winding apparatus according to claim 1, wherein,
the support body of the support roller position adjustment mechanism includes:
a thread joint part which is combined with the right-handed thread or the left-handed thread of the screw;
a rotation unit that rotatably mounts to the screw joint unit in a vertical plane and supports the support roller; and
and an auxiliary operation part for rotating the rotation part.
3. The sheet winding apparatus according to claim 1 or 2, wherein,
the tension adjustment mechanism is provided with at least one tension roller having an axis parallel to the sheet width direction and winding the guide belt together with the support roller, and moves the tension roller in a direction in which the tension of the guide belt changes.
4. A sheet winding apparatus according to claim 3, wherein,
at least one of the tension rollers is supported by a tension roller handle fixed to a tension roller rotating shaft having an axis parallel to a sheet width direction, and the sheet winding device is provided with a tension roller operating portion that rotates the tension roller rotating shaft.
5. The sheet winding apparatus according to claim 1 or 2, wherein,
a squeeze roller for pressing the guide belt against the outer periphery of the spool at the winding position, and a squeeze roller position adjusting mechanism for adjusting the position of the squeeze roller are provided between the pair of support rollers.
CN202011319801.6A 2019-11-25 2020-11-23 Sheet winding device Active CN112830292B (en)

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JPH08268605A (en) * 1995-03-31 1996-10-15 Toshiba Mach Co Ltd Automatic sheet winding equipment
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JP2021084717A (en) 2021-06-03

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