CN112894873B - An Active Variable Stiffness Joint Based on Rack and Pinion Pair - Google Patents
An Active Variable Stiffness Joint Based on Rack and Pinion Pair Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J17/00—Joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/102—Gears specially adapted therefor, e.g. reduction gears
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/12—Programme-controlled manipulators characterised by positioning means for manipulator elements electric
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Abstract
Description
技术领域technical field
本发明属于机器人技术领域,具体涉及一种基于齿轮齿条副的主动变刚度关节。The invention belongs to the technical field of robots, and in particular relates to an active variable stiffness joint based on a rack and pinion pair.
背景技术Background technique
随着人们生产生活环境的日益多样化,人机协作和多机协作的情况越来越普遍,如何保证多机人之间的柔顺性以及降低与人交互之间碰撞安全性的问题日渐突出。关节驱动模块作为机器人本体的核心结构部件,不仅是使机器人完成各种灵活动作的动力源,也是保证人机交互安全性的可控关键结构点。传统的机器人驱动关节一般是有驱动电机和变速器组成的近乎纯刚性结构体,没有弹性元件,无法保证人机协作的安全性和机械臂的柔顺性。With the increasing diversification of people's production and living environments, the situation of human-machine collaboration and multi-machine collaboration is becoming more and more common, and the problem of how to ensure the flexibility between multi-machine and human and reduce the collision safety between humans and humans has become increasingly prominent. As the core structural component of the robot body, the joint drive module is not only a power source for the robot to complete various flexible actions, but also a controllable key structural point to ensure the safety of human-computer interaction. The traditional robot drive joint is generally a nearly pure rigid structure composed of a drive motor and a transmission, without elastic elements, which cannot guarantee the safety of human-machine cooperation and the flexibility of the robotic arm.
相对于传统的纯刚度关节,可变刚度关节变现为,随着负载的变化,其关节刚度也不是一成不变的,变刚度关节分为被动变刚度关节和主动变刚度关节两种关节。被动变刚度关节的研究最多的是串联弹性驱动器,其是在普通刚性驱动器和外界负载之间连接的一个弹性元件,当弹性元件确定后,串联弹性驱动器的刚度特性也就确定了;主动变刚度关节是指一个关节使用两个电机驱动,可以实现独立或者分别地调节关节刚度和输出位置,克服了被动变刚度关节刚度不可调节的缺点,这也是真正意义上的“可变刚度柔性”关节。Compared with the traditional pure stiffness joint, the variable stiffness joint realizes that with the change of the load, its joint stiffness is not constant, and the variable stiffness joint is divided into passive variable stiffness joint and active variable stiffness joint. The most studied passive variable stiffness joint is the series elastic driver, which is an elastic element connected between the ordinary rigid driver and the external load. When the elastic element is determined, the stiffness characteristics of the series elastic driver are also determined; active variable stiffness A joint means that a joint is driven by two motors, and the joint stiffness and output position can be adjusted independently or separately, which overcomes the disadvantage that the stiffness of passive variable stiffness joints cannot be adjusted. This is also a true "variable stiffness flexible" joint.
目前主动变刚度关节的结构形式主要有拮抗型、弹簧型、摩擦片型、变传输型和混合型五种,其大多存在结构复杂、体积大、稳定性差及刚度线性控制难的问题,例如中国专利CN201610847050.2公开了一种刚度连续可调的机器人柔性关节,其通过压缩浮动弹簧的预压缩量实现刚度可调,虽能够实现刚度连续可调,但其结构复杂、体积大,环境适应性差;中国专利CN201510114055.X公开了种可变刚度的柔性关节,其采用多级齿轮传动机构,且结构较为复杂,传递过程复杂且精度低,不易控制刚度,应用受限。At present, there are five main structural forms of active variable stiffness joints: antagonistic type, spring type, friction plate type, variable transmission type and hybrid type. Most of them have the problems of complex structure, large volume, poor stability and difficult linear control of stiffness. Patent CN201610847050.2 discloses a robot flexible joint with continuously adjustable rigidity, which can realize adjustable rigidity by compressing the pre-compression of the floating spring. Although the rigidity can be continuously adjusted, it has a complex structure, large volume and poor environmental adaptability. ; Chinese patent CN201510114055.X discloses a flexible joint with variable stiffness, which adopts a multi-stage gear transmission mechanism, and the structure is relatively complex, the transmission process is complex, the precision is low, the stiffness is not easy to control, and the application is limited.
基于此,需要提供一种刚度调节范围大的紧凑型主动变刚度关节。Based on this, it is necessary to provide a compact active variable stiffness joint with a large stiffness adjustment range.
发明内容SUMMARY OF THE INVENTION
针对现有技术的缺陷,本发明提供了一种基于齿轮齿条副的主动变刚度关节,通过主动调整滑座与板簧的相对位置,改变所输出的刚度,具有结构紧凑、刚度调节范围大、稳定性强的优点。In view of the defects of the prior art, the present invention provides an active variable stiffness joint based on a rack and pinion pair, which can change the output stiffness by actively adjusting the relative position of the sliding seat and the leaf spring, and has the advantages of compact structure and large stiffness adjustment range. , the advantages of strong stability.
为了实现上述目的,本发明提供了一种基于齿轮齿条副的主动变刚度关节,其包括壳体、输入控制端和变刚度调节组件,壳体包括固定的第一壳体和活动的第二壳体,其中第二壳体转动设置在第一壳体上,输入控制端用于驱动第二壳体围绕其回转中心进行转动,其包括输入转轴和固定架,固定架设在输入转轴上并与输入转轴同步转动,变刚度调节组件用于根据第二壳体的实际需要调节关节的刚度值,其包括:In order to achieve the above object, the present invention provides an active variable stiffness joint based on a rack and pinion pair, which includes a housing, an input control end and a variable stiffness adjustment assembly, and the housing includes a fixed first housing and a movable second housing The casing, wherein the second casing is rotatably arranged on the first casing, and the input control end is used to drive the second casing to rotate around its center of rotation, which includes an input rotating shaft and a fixed frame, and the fixed frame is mounted on the input rotating shaft and is connected with the input shaft. The input shaft rotates synchronously, and the variable stiffness adjustment component is used to adjust the stiffness value of the joint according to the actual needs of the second shell, which includes:
一个以上的板簧,设置在固定架上;More than one leaf spring, set on the fixing frame;
滑座,可滑动地设置在板簧上;The sliding seat is slidably arranged on the leaf spring;
移动滑块,与滑座固定连接;Move the slider to be fixedly connected with the slider;
中心齿轮,位于第二壳体上并能够进行转动;a central gear, located on the second housing and capable of rotating;
能够驱动移动滑块滑动的齿条,齿条与中心齿轮之间啮合,在第二壳体上设有导杆,齿条滑动设置在导杆上;A rack capable of driving the sliding slider, the rack is meshed with the central gear, a guide rod is provided on the second housing, and the rack is slidably arranged on the guide rod;
其中移动滑块上设有相较于导杆倾斜的矩形齿,在齿条上设有连接槽,The movable slider is provided with rectangular teeth inclined relative to the guide rod, and the rack is provided with a connecting groove.
移动滑块通过其上的矩形齿与连接槽的配合可滑动地连接在齿条上;The movable slider is slidably connected to the rack through the cooperation of the rectangular teeth and the connecting groove;
其中转动的中心齿轮能够驱动齿条在导杆上滑行,滑动的齿条驱动移动滑块和滑座沿板簧的长度方向滑行,以调节板簧的有效长度实现关节刚度的改变。The rotating central gear can drive the rack to slide on the guide rod, and the sliding rack drives the sliding block and the sliding seat to slide along the length direction of the leaf spring to adjust the effective length of the leaf spring to change the joint stiffness.
根据本发明的另一种具体实施方式,滑座为辊子滑动座,其包括座体和两个辊子,座体与移动滑块固定连接,两个辊子套装在板簧上。According to another specific embodiment of the present invention, the sliding seat is a roller sliding seat, which includes a seat body and two rollers, the seat body is fixedly connected with the moving slider, and the two rollers are sleeved on the leaf spring.
根据本发明的另一种具体实施方式,导杆的轴线与板簧的长度方向相互垂直。According to another specific embodiment of the present invention, the axis of the guide rod and the length direction of the leaf spring are perpendicular to each other.
根据本发明的另一种具体实施方式,第二壳体具有第一凹槽,导杆支撑在第一凹槽内,齿条能够在第一凹槽内滑动。According to another specific embodiment of the present invention, the second housing has a first groove, the guide rod is supported in the first groove, and the rack can slide in the first groove.
根据本发明的另一种具体实施方式,第二壳体具有第二凹槽,移动滑块能够在第二凹槽内滑动。According to another specific embodiment of the present invention, the second housing has a second groove, and the moving slider can slide in the second groove.
根据本发明的另一种具体实施方式,板簧的数目在两个或两个以上,两个或两个以上的板簧围绕输入转轴阵列或相对分布在固定架上。According to another specific embodiment of the present invention, the number of leaf springs is two or more, and the two or more leaf springs are arrayed around the input shaft or relatively distributed on the fixed frame.
根据本发明的另一种具体实施方式,位于不同板簧上的滑座与输入转轴的距离相同。According to another specific embodiment of the present invention, the distances between the sliding seats located on different leaf springs and the input shaft are the same.
根据本发明的另一种具体实施方式,第二壳体通过两个四点接触薄壁轴承转动设置在第一壳体内。According to another specific embodiment of the present invention, the second housing is rotatably arranged in the first housing through two four-point contact thin-wall bearings.
根据本发明的另一种具体实施方式,变刚度调节组件进一步包括压盘和调刚度电机,压盘固定在第二壳体上,调刚度电机设置在压盘上,中心齿轮通过键连接设置在调刚度电机的输出轴上。According to another specific embodiment of the present invention, the variable stiffness adjustment assembly further includes a pressure plate and a rigidity motor, the pressure plate is fixed on the second housing, the rigidity motor is arranged on the pressure plate, and the central gear is connected to the pressure plate through a key. on the output shaft of the rigidity motor.
根据本发明的另一种具体实施方式,输入控制端进一步包括驱动盘,驱动盘与第一壳体固定连接,输入转轴为阶梯轴,驱动盘上设有安装槽孔,输入转轴的一端通过位于安装槽孔内的第一轴承与驱动盘连接,输入转轴的另一端通过第二轴承与第二壳体连接。According to another specific embodiment of the present invention, the input control end further includes a drive plate, the drive plate is fixedly connected to the first housing, the input shaft is a stepped shaft, the drive plate is provided with a mounting slot, and one end of the input shaft passes through the The first bearing in the installation slot is connected with the drive plate, and the other end of the input shaft is connected with the second housing through the second bearing.
与现有技术相比,本发明有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明创造性的运用齿轮齿条传动方式,通过中心齿轮转动,使与中心齿轮啮合的齿条沿着其对应的导杆横向移动,齿条的移动带动移动滑块及其相固定的滑座移动,进而改变板簧的有效长度,具有结构简单、刚度调节范围大且工作平稳无噪音的特点。The invention creatively uses the rack and pinion transmission mode, through the rotation of the central gear, the rack meshing with the central gear moves laterally along its corresponding guide rod, and the movement of the rack drives the moving slider and its fixed sliding seat to move , and then change the effective length of the leaf spring, which has the characteristics of simple structure, large rigidity adjustment range and stable operation without noise.
本发明中心齿轮与各个齿条采用啮合传动,齿条与移动滑块通过矩形齿和连接槽配合,实现滑座的移动,使得各个齿条能同步带动对应移动滑块及滑座运动,变刚度关节的可靠性高、稳定性强。In the present invention, the central gear and each rack adopt meshing transmission, and the rack and the moving slider cooperate with rectangular teeth and connecting grooves to realize the movement of the sliding seat, so that each rack can synchronously drive the corresponding moving slider and the sliding seat to move, and the rigidity is changed. The joints are highly reliable and stable.
下面结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明变刚度关节的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the variable stiffness joint of the present invention;
图2是本发明变刚度关节的剖视图;Fig. 2 is the sectional view of the variable stiffness joint of the present invention;
图3是本发明变刚度关节的内部结构示意图;Fig. 3 is the internal structure schematic diagram of the variable stiffness joint of the present invention;
图4是本发明变刚度关节中中心齿轮与齿条的结构示意图;4 is a schematic structural diagram of a central gear and a rack in the variable stiffness joint of the present invention;
图5是本发明变刚度关节中移动滑块与第二凹槽的配合示意图;5 is a schematic diagram of the cooperation between the moving slider and the second groove in the variable stiffness joint of the present invention;
图6是本发明变刚度关节中内壳体的结构示意图;Fig. 6 is the structural schematic diagram of the inner casing in the variable stiffness joint of the present invention;
图7是本发明变刚度关节中三个板簧的分布示意图;7 is a schematic diagram of the distribution of three leaf springs in the variable stiffness joint of the present invention;
图8是本发明变刚度关节中单个齿条的结构示意图;8 is a schematic structural diagram of a single rack in the variable stiffness joint of the present invention;
图9是本发明变刚度关节中移动滑块的结构示意图。FIG. 9 is a schematic structural diagram of the moving slider in the variable stiffness joint of the present invention.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不限于下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific details disclosed below. Example limitations.
实施例1Example 1
本实施例提供了一种基于齿轮齿条副的主动变刚度关节,如图1-9所示,包括壳体100、输入控制端200和变刚度调节组件300。This embodiment provides an active variable stiffness joint based on a rack and pinion pair, as shown in FIGS. 1-9 , including a
壳体100包括嵌套的第一壳体110和第二壳体120,其中第一壳体110为外壳体,第二壳体120为内壳体,第二壳体120优选采用两个四点接触薄壁轴承130转动设置在第一壳体110内。The
输入控制端200用于驱动第二壳体120围绕其回转中心进行转动,其包括驱动盘210、位置电机220、输入转轴230和固定架240。The
驱动盘210与第一壳体110固定连接,位置电机220装配在驱动盘210上,其中位置电机220的输出轴为D形轴,输入转轴230设有D形孔以与位置电机220的输出轴一端固定连接,输入转轴230设置在第二壳体120的回转中心线上,固定架240设置在输入转轴230上并与输入转轴230同步转动。The
具体的输入转轴230为阶梯轴,驱动盘210上设有安装槽孔211,输入转轴230的一端通过位于安装槽孔211内的第一轴承250与驱动盘210转动支撑连接,输入转轴230的另一端通过第二轴承260与第二壳体120转动支撑连接。Specifically, the
变刚度调节组件300用于根据第二壳体120的实际需要调节关节的刚度值,其包括压盘310、调刚度电机320、板簧330、滑座340、移动滑块350、导杆360、中心齿轮370和齿条380。The variable
其中板簧330的数量优选为至少三个,例如图3示出的阵列分布在输入转轴230外周的三个板簧330;滑座340滑动设置在板簧330上,移动滑块350一端与滑座340固定连接,另一端与齿条380滑动配合连接。The number of
在第二壳体120上设有中心槽121、第一凹槽122和第二凹槽123,压盘310固定在第二壳体120上,调刚度电机320设置在压盘310上,中心齿轮370通过键连接设置在调刚度电机320的输出轴上,并且中心齿轮370位于中心槽121内,在调刚度电机320的驱动下进行正转或者反转。The
如图4所示,导杆360以垂直于板簧330的长度方向支撑在第一凹槽122内,齿条380套设在导杆360上,并且能够在第一凹槽122内滑动,在齿条380滑动过程中始终与中心齿轮370相啮合,当中心齿轮370转动时,通过齿轮齿条380副驱动各个齿条380沿着导杆360直线滑动;As shown in FIG. 4 , the
如图5所示,移动滑块350滑动设置在第二凹槽123内,在齿条380的驱动下移动滑块350进行向外或者向里滑动。As shown in FIG. 5 , the moving
本实施例中齿条380与移动滑块350的配合连接方式为:如图8-9所示,移动滑块350上设有相较于导杆360倾斜的矩形齿351,在齿条380上设有连接槽381,移动滑块350通过其上的矩形齿351与连接槽381的配合可滑动地连接在齿条380上,齿条380滑动时能够带动移动滑块350沿着第二凹槽123向外或者向里滑动。In this embodiment, the matching connection between the
进一步的,位于不同板簧330上的滑座340与输入转轴230的距离相同,即可实现移动滑块350的滑动是对称等速的,滑座340的滑动也是对称等速的。Further, the distances between the
本实施例中的滑座340优选为辊子滑动座,其包括座体341和两个辊子342,座体341与移动滑块350固定连接,两个辊子342套装在板簧330上,其中两个辊子342之间的距离为板簧330的厚度。The sliding
本实施例的位置传输过程为:The location transmission process in this embodiment is:
位置电机220驱动输入转轴230进行转动,输入转轴230通过固定架240带动与其固连的三个板簧330转动,接着带动套在板簧330上的滑座340绕第一壳体110的回转中心进行旋转,由于滑座340与移动滑块350之间固定连接,然后滑座340带动移动滑块350绕第一壳体110的回转中心转动,并且通过移动滑块350带动第二壳体120绕其回转中心进行转动,最后通过设置在第二壳体120上的输出连杆臂140进行输出转动。The
本实施例的主动变刚度过程为:The active variable stiffness process of this embodiment is:
调刚度电机320驱动中心齿轮370相对于第二壳体120的回转中心进行转动,中心齿轮370通过齿轮齿条380副驱动三个齿条380分别沿与其配合的导杆360进行直线滑动,并通过齿条380驱动移动滑块350沿着第二凹槽123进行滑动,最终带动滑座340沿板簧330的长度方向向外或者向里产生移动,实现调整板簧330的有效长度,改变关节刚度。The stiffness-adjusting
虽然本发明以较佳实施例揭露如上,但并非用以限定本发明实施的范围。任何本领域的普通技术人员,在不脱离本发明的发明范围内,当可作些许的改进,即凡是依照本发明所做的同等改进,应为本发明的范围所涵盖。Although the present invention is disclosed above with preferred embodiments, it is not intended to limit the scope of implementation of the present invention. Any person of ordinary skill in the art can make some improvements without departing from the scope of the present invention, that is, all equivalent improvements made according to the present invention should be covered by the scope of the present invention.
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| CN113084864B (en) * | 2021-05-07 | 2022-09-27 | 重庆理工大学 | A Variable Stiffness Robot Joint Structure |
| CN114654496B (en) * | 2022-03-30 | 2023-08-25 | 华中科技大学 | Active rigidity-variable rotary joint based on involute leaf spring |
| CN115570592B (en) * | 2022-10-15 | 2024-11-22 | 芜湖哈特机器人产业技术研究院有限公司 | A robot integrated two-stage variable stiffness compliant joint |
| CN117921746B (en) * | 2024-03-25 | 2024-08-16 | 中国科学院长春光学精密机械与物理研究所 | Flexible base with controllable time-varying stiffness |
| CN117921736B (en) * | 2024-03-25 | 2024-08-06 | 中国科学院长春光学精密机械与物理研究所 | Reconfigurable mechanical arm based on variable stiffness joint |
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