CN112913788B - A kind of all-weather constant temperature and humidity black soldier fly breeding warehouse and breeding method - Google Patents
A kind of all-weather constant temperature and humidity black soldier fly breeding warehouse and breeding method Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/30—Rearing or breeding invertebrates
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Abstract
Description
技术领域technical field
本发明涉及一种全天候的恒温恒湿黑水虻养殖仓及养殖方法,能够实现黑水虻的全天候(春夏秋冬 )、全自动化养殖,养殖仓为黑水虻提供温度26~30℃、相对湿度75%~80%的最佳生存环境,黑水虻养殖过程中产生的氨气、硫化氢经过集中处理后达标排放,属于黑水虻无害化养植设备技术领域。The invention relates to an all-weather constant temperature and humidity black soldier fly breeding warehouse and a breeding method, which can realize all-weather (spring, summer, autumn and winter) and fully automated breeding of black soldier flies. The best living environment with a humidity of 75% to 80%, the ammonia gas and hydrogen sulfide produced during the breeding of black soldier flies are discharged up to the standard after centralized treatment, which belongs to the technical field of harmless planting equipment for black soldier flies.
背景技术Background technique
黑水虻是腐生性的水虻科昆虫,能够取食畜禽粪便和有机垃圾,将其蛋白、脂肪、水等转化为自身物质,将“湿垃圾”转化为“干垃圾”,能够高产出比(20%)的生产高价值、高品位的动物蛋白饲料,杜绝了此类垃圾对环境造成的严重污染,因为其繁殖迅速,食物量大,食性广泛,吸收转化率高,饲养成本低,动物适口性好等特点,从而可以快速对食畜禽粪便和有机垃圾等易腐蚀、易发臭的高蛋白、高脂肪废弃物进行无害化及资源化转化,其鲜幼虫可以直接喂养家禽,虫干粉是很好的家畜饲料的添加剂(可代替骨粉、鱼粉、茧蛹等),具有很高的社会效益和经济效益,该产业凸显广阔的市场和产业化前景。但是,黑水虻幼虫生长期对环境的要求较高,如果在自然环境下,能够提供黑水虻全天候养殖的的地方极其稀少,我国很多地方只能在一年中的某季的很短时间才适合黑水虻幼虫生长,而畜禽和人类是无时不刻、无处不在的产生粪便和有机垃圾,所以如何全天候养殖黑水虻、有效收集和处理养殖过程中产生的氨气、二氧化硫等气体并达标排放,是本领域亟待解决的技术问题,充分利用黑水虻资源,无害化处理有机垃圾,有效降低人类生存所产生的环境污染的基础,并为黑水虻处置有机废弃物工业化提供了技术条件。Black soldier flies are saprophytic water flies, which can feed on livestock and poultry manure and organic garbage, convert their protein, fat, water, etc. into their own substances, and convert "wet garbage" into "dry garbage", which can produce high-yield The production ratio (20%) of high-value and high-grade animal protein feeds eliminates serious environmental pollution caused by such wastes, because of its rapid reproduction, large food volume, wide range of food habits, high absorption and conversion rate, and low feeding costs. , animal palatability and other characteristics, so that the high-protein and high-fat wastes that are easy to corrode and stink, such as livestock and poultry manures and organic wastes, can be quickly harmless and resourceful, and their fresh larvae can be directly fed to poultry. , worm dry meal is a good additive for livestock feed (can replace bone meal, fish meal, cocoon pupae, etc.), with high social and economic benefits, the industry highlights a broad market and industrialization prospects. However, the growth period of black soldier fly larvae has high requirements on the environment. If it is in the natural environment, there are extremely few places that can provide all-weather breeding of black soldier flies. It is suitable for the growth of black soldier flies larvae, and livestock and humans produce feces and organic waste all the time and everywhere, so how to breed black soldier flies around the clock and effectively collect and deal with the ammonia and sulfur dioxide generated during the breeding process. It is a technical problem that needs to be solved urgently in this field, making full use of the resources of black soldier flies, treating organic waste harmlessly, effectively reducing the environmental pollution caused by human existence, and disposing of organic waste for the black soldier flies. Industrialization provides technical conditions.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供一种全天候的恒温恒湿黑水虻养殖仓及养殖方法,采用智能设备全自动化完成养殖过程中的殖盒堆放、存取、检查、加料、翻料、出料、筛选,降低劳动强度和人力成本,改善劳动环境;提高养殖效率,降低能耗,解决已有技术存在的上述技术问题。The purpose of the invention is to provide an all-weather constant temperature and humidity black soldier fly breeding warehouse and breeding method, which adopts intelligent equipment to fully automate the stacking, storage, inspection, feeding, turning, discharging, and screening of breeding boxes in the breeding process. Reduce labor intensity and labor cost, improve labor environment; improve breeding efficiency, reduce energy consumption, and solve the above-mentioned technical problems existing in the prior art.
本发明的技术方案是:The technical scheme of the present invention is:
一种全天候的恒温恒湿黑水虻养殖仓, 由存储发酵罐、养殖盘智能存取装置、出料筛选设备、养殖仓主体和养殖盘五大部分组成;An all-weather constant temperature and humidity black soldier fly breeding warehouse is composed of five parts: a storage fermentation tank, an intelligent storage and retrieval device for a breeding tray, a material discharge screening device, a breeding warehouse main body and a breeding tray;
所述存储发酵罐由阀杆组件、罐体、出料绞龙组件和养殖盘操作平台四部分组成;阀杆组件由升降支架、阀杆提升油缸、阀杆、上直线轴承套、平衡推板和下直线轴承套组成;升降支架安装在罐体上,三个阀杆分别穿过各自的上直线轴承套和下直线轴承套进入罐体内并直达罐体的底部,三个阀杆穿过一个位于上直线轴承套和下直线轴承套之间的平衡推板;平衡推板设有固定卡簧槽,阀杆通过卡簧固定在平衡推板的固定卡簧槽上;两套阀杆提升油缸的缸套分别固定在平衡推板上,缸杆端固定在升降支架上,两套阀杆提升油缸与三个阀杆间隔布置,三个阀杆将随阀杆提升油缸的伸缩而提升和下降;上直线轴承套和下直线轴承套互相配合,保证阀杆沿轴线上下移动;阀杆为空心结构,底部开口,阀杆底部的侧壁上开有渗液孔,罐体内物料发酵过程中产生的废液,从阀杆底部侧壁上的渗液孔进入阀杆的空心结构,从阀杆底部开口排出至罐体外部;罐体包含密封盖、截面长方形罐体、截面V字形罐体、安装脚、出料绞龙安装法兰、出料绞龙套、管壁加热保温层和阀座;所述罐体为物料承载体,上部容积空间为截面长方形罐体,下部容积空间为截面V字形罐体,截面V字形罐体的底部焊接条状的出料绞龙套,出料绞龙套两端分别焊接出料绞龙安装法兰,罐体的两侧分别设有安装脚,方便罐体的悬空安装,罐体顶部设有密封盖,方便检测维护;罐体设有管壁加热保温层,环境温度过低时,管壁加热保温层可以人为提高物料温度至发酵温度;截面V字形罐体的底部设有三个阀座,与罐体内的三个阀杆相匹配;所述阀杆底部为倒锥形结构的阀头,与阀座上倒锥形的阀孔相匹配,阀座上的阀孔与阀杆底部的阀头相配合,形成环形密封面封闭;阀杆上升后,阀头与阀孔分离,形成环形的出料口,出料口连通出料绞龙套;所述出料绞龙组件安装在罐体下面的出料绞龙安装法兰上,养殖盘操作平台设置在出料绞龙组件下方;The storage fermentation tank is composed of four parts: a valve stem assembly, a tank body, a discharging auger assembly and a breeding tray operating platform; the valve stem assembly is composed of a lifting bracket, a valve stem lifting oil cylinder, a valve stem, an upper linear bearing sleeve, and a balance push plate It is composed of the lower linear bearing sleeve; the lifting bracket is installed on the tank body, the three valve rods pass through the respective upper linear bearing sleeve and lower linear bearing sleeve into the tank body and reach the bottom of the tank body, and the three valve rods pass through a The balance push plate is located between the upper linear bearing sleeve and the lower linear bearing sleeve; the balance push plate is provided with a fixed circlip groove, and the valve rod is fixed on the fixed circlip groove of the balance push plate through the circlip; two sets of valve stem lifting oil cylinders The cylinder liners are respectively fixed on the balance push plate, and the cylinder rod end is fixed on the lifting bracket. The two sets of valve rod lifting cylinders are arranged at intervals with the three valve rods. ;The upper linear bearing sleeve and the lower linear bearing sleeve cooperate with each other to ensure that the valve stem moves up and down along the axis; the valve stem is a hollow structure with an opening at the bottom, and there are seepage holes on the side wall of the bottom of the valve stem, which are produced during the fermentation process of the material in the tank. The waste liquid enters the hollow structure of the valve stem from the seepage hole on the bottom side wall of the valve stem, and is discharged from the bottom opening of the valve stem to the outside of the tank body; the tank body includes a sealing cover, a rectangular tank body, a V-shaped tank body, Installation foot, discharge auger installation flange, discharge auger sleeve, pipe wall heating insulation layer and valve seat; the tank body is a material carrier, the upper volume space is a rectangular tank body, and the lower volume space is a V-shaped cross section The tank body, the bottom of the cross-section V-shaped tank body is welded with strip-shaped discharge auger sleeve, the two ends of the discharge auger sleeve are welded with the discharge auger installation flange, and the two sides of the tank body are respectively provided with installation feet, which is convenient for the tank body to be installed. Suspended installation, the top of the tank is provided with a sealing cover, which is convenient for inspection and maintenance; the tank is provided with a heating and insulating layer on the tube wall. When the ambient temperature is too low, the heating and insulating layer on the tube wall can artificially increase the temperature of the material to the fermentation temperature; the cross-section V-shaped tank body The bottom of the valve is provided with three valve seats, which match the three valve stems in the tank; the bottom of the valve stem is a valve head with an inverted conical structure, which matches the inverted conical valve hole on the valve seat. The valve hole is matched with the valve head at the bottom of the valve stem to form a closed annular sealing surface; after the valve stem rises, the valve head is separated from the valve hole to form an annular discharge port, which is connected to the discharge auger sleeve; the discharge port The auger assembly is installed on the mounting flange of the discharge auger under the tank body, and the breeding tray operating platform is set below the discharge auger assembly;
所述养殖盘智能存取装置存取养殖仓主体内的养殖盘;养殖盘智能存取装置由天轨、上运动轮、立柱、货叉托盘、下运动轮、地轨、货叉、货叉电机、行走电机、提升电机、货叉延伸电机、货叉延伸段一和货叉延伸段二组成;立柱设置在天轨和地轨之间,立柱的顶部通过上运动轮与天轨匹配,立柱的底部通过下运动轮与地轨匹配,立柱上设置货叉,货叉下面设置货叉托盘,立柱通过行走电机驱动沿天轨和地轨前后行走,货叉通过提升电机驱动沿立柱上下移动;所述货叉为两级伸缩结构,设有两个延伸段,分别为货叉延伸段一和货叉延伸段二,货叉电机驱动货叉延伸段一在货叉内向外伸缩,货叉延伸电机驱动货叉延伸段二在货叉延伸段一内向外伸缩;所述立柱和货叉托盘之间安装距离传感器,能精确定位货叉高度位置;所述地轨和货叉托盘之间安装距离传感器,能够精确定位货叉的行走距离;The intelligent access device for the breeding tray accesses the breeding tray in the main body of the breeding warehouse; the intelligent access device for the breeding tray is composed of an overhead rail, an upper moving wheel, a column, a fork tray, a lower moving wheel, a ground rail, a fork, and a fork. Motor, traveling motor, hoisting motor, fork extension motor,
所述的出料筛选设备由旋转平台、夹紧固定机构和筛选收集储料箱组成;旋转平台包含安装支架、台架、转动齿轮、倾倒减速电机输出齿轮、倾倒减速电机和台架轴承盒,台架的两端设有转轴,两端的转轴通过各自的台架轴承盒分别安装在两端的安装支架上,其中一端的转轴与转动齿轮连接,转动齿轮与倾倒减速电机输出齿轮咬合连接,倾倒减速电机用螺栓固定在安装支架上,倾倒减速电机驱动台架在安装支架上翻转;倾倒减速电机启动时,倾倒减速电机输出齿轮将带动转动齿轮旋转,台架也随转动齿轮旋转;所述台架由左右两侧的垂直框架和中间的一个水平框架构成U型结构,由于养殖盘需要专用的养殖盘智能存取装置进行夹持放置在台架上,台架的两个垂直框架和一个水平框架构成U型结构,台架存在一个U型空间,养殖盘智能存取装置夹持养殖盘可以占用台架的U型空间进行操作;夹紧固定机构包含卡件、卡件油缸、卡件平移导杆和导杆直线轴承;夹紧固定机构为两套,分别设置在台架左右两个垂直框架上,导杆直线轴承和卡件油缸均通过螺栓固定在台架的垂直框架上,卡件平移导杆穿过导杆直线轴承与卡件固定连接,卡件油缸的缸杆端头与卡件之间固定连接,卡件油缸的缸杆驱动卡件沿导杆直线轴承移动,导杆直线轴承与台架的转轴平行;筛选收集储料箱位于旋转平台下方,顶部开口,该开口能够完全接纳养殖盘随旋转平台旋转后所倾倒的物料。The discharging and screening equipment is composed of a rotating platform, a clamping and fixing mechanism, and a screening and collecting storage box; There are rotating shafts at both ends of the gantry, the rotating shafts at both ends are respectively installed on the mounting brackets at both ends through their respective gantry bearing boxes, and the rotating shaft at one end is connected with the rotating gear, which is engaged with the output gear of the dumping reduction motor, and the dumping decelerates. The motor is fixed on the mounting bracket with bolts, and the dumping gear motor drives the bench to turn over on the mounting bracket; when the dumping gear motor starts, the output gear of the dumping gear motor will drive the rotation gear to rotate, and the rack also rotates with the rotating gear; the rack The U-shaped structure is formed by the vertical frames on the left and right sides and a horizontal frame in the middle. Since the breeding tray needs a special intelligent access device for the breeding tray to be clamped and placed on the bench, two vertical frames and a horizontal frame of the bench are placed. A U-shaped structure is formed, there is a U-shaped space on the bench, and the intelligent access device of the breeding tray can hold the breeding tray to occupy the U-shaped space of the bench for operation; the clamping and fixing mechanism includes a clamp, a clamp cylinder, and a clamp translation guide. Rod and guide rod linear bearings; there are two sets of clamping and fixing mechanisms, which are respectively set on the left and right vertical frames of the bench. The guide rod passes through the guide rod linear bearing and is fixedly connected with the clip, the cylinder rod end of the clip cylinder is fixedly connected with the clip, the cylinder rod of the clip cylinder drives the clip to move along the guide rod linear bearing, and the guide rod linear bearing It is parallel to the rotation axis of the platform; the screening and collection storage box is located under the rotating platform, and the top is open, and the opening can completely receive the materials dumped after the culture tray rotates with the rotating platform.
所述养殖仓主体由自动开关防水天窗、出风管道、养殖仓架立柱、养殖仓架横梁、送风管道、地热板、上梁和上检查通道组成;多根养殖仓架立柱垂直布置,顶部通过上梁连接在一起,养殖仓架立柱之间设有多层养殖仓架横梁,养殖仓架横梁与养殖仓架立柱之间的空间内放置养殖盘;所述上梁的上方设置养殖仓顶,养殖仓顶设有自动开关防水天窗、出风管道和上检查通道;养殖仓底部设有送风管道和地热板。The main body of the breeding warehouse is composed of an automatic switch waterproof skylight, an air outlet pipe, a breeding warehouse frame column, a breeding warehouse frame beam, an air supply pipe, a floor heating plate, an upper beam and an upper inspection channel; a plurality of breeding warehouse frame columns are arranged vertically, and the top Connected together by the upper beams, a multi-layered breeding warehouse beam is arranged between the columns of the breeding warehouse, and a breeding tray is placed in the space between the beams of the breeding warehouse and the columns of the breeding warehouse; the roof of the breeding warehouse is set above the upper beam , The top of the breeding warehouse is provided with an automatic switch waterproof skylight, an air outlet pipe and an upper inspection channel; the bottom of the breeding warehouse is provided with an air supply pipe and a floor heating plate.
所述养殖仓主体匹配设有除湿设备和废气催化燃烧设备;除湿设备由制冷段和加热段组成;废气催化燃烧设备由吸附段、催化燃烧段和废气烟筒组成。The main body of the breeding silo is matched with dehumidification equipment and exhaust gas catalytic combustion equipment; the dehumidification equipment is composed of a cooling section and a heating section; the exhaust gas catalytic combustion equipment is composed of an adsorption section, a catalytic combustion section and an exhaust gas chimney.
所述养殖盘为扁平盘,需要足够大的养殖盘来满足其群居群食的特性,本发明最小的养殖盘确定在盘内面积6㎡,The cultivating plate is a flat plate, and a large enough culturing plate is required to meet the characteristics of its group living and group feeding.
一种全天候的恒温恒湿黑水虻养殖方法, 预处理完后的有机物料泵入存储发酵罐内,经过24小时的高效发酵,操作人员发出指令启动出料阀液压缸,提升出料杆组,出料杆组与出料阀体原来封闭的环形空间被打开;再启动出料电机,带动出料对称螺旋绞龙,将物料排出存储发酵罐外,掉入养殖盘操作平台上的养殖盘内,同时添加刚孵化出来的黑水虻二龄虫,由养殖盘智能存取装置存放入恒温恒湿的养殖仓主体指定的位置,开始养殖;9~12天的养殖需要一到两次的抽查,由养殖盘智能存取装置将需要抽查的养殖盘送到养殖盘操作平台,进行检查、翻料、填料操作;黑水虻经过9~12天后,通过养殖盘智能存取装置将养殖盘取出,送到出料筛选设备上,倒入出料筛选设备筛选出黑水虻商品幼虫、虫沙和极少的固体杂质。An all-weather constant temperature and humidity black soldier fly breeding method, the pretreated organic material is pumped into the storage fermentation tank, and after 24 hours of efficient fermentation, the operator sends an instruction to start the discharge valve hydraulic cylinder to lift the discharge rod group. , the previously closed annular space between the discharge rod group and the discharge valve body is opened; then start the discharge motor, drive the discharge symmetrical spiral auger, discharge the material out of the storage fermentation tank, and drop it into the breeding tray on the breeding tray operating platform At the same time, add the second instars of the black soldier flies that have just hatched, and store them in the position designated by the main body of the breeding warehouse with constant temperature and humidity by the intelligent storage device of the breeding tray, and start breeding; breeding for 9 to 12 days requires one or two times. For random inspection, the breeding trays that need to be checked are sent to the breeding tray operation platform by the intelligent storage and retrieval device of the breeding tray for inspection, material turning, and filling operations; after 9 to 12 days, the breeding trays are sent to the breeding tray by the intelligent storage tray of the breeding tray. Take it out, send it to the discharge screening equipment, and pour it into the discharge screening equipment to screen out the commercial black soldier fly larvae, insect sand and very few solid impurities.
该方法由物料处理段、养殖段、废气处理及热能回收段组成,物料处理段包括存储发酵罐、养殖盘智能存取装置和出料筛选设备,养殖段包括养殖仓主体,废气处理及热能回收段包括除湿设备和废气催化燃烧设备;The method consists of a material processing section, a breeding section, waste gas treatment and heat energy recovery section. The material processing section includes a storage fermentation tank, a breeding tray intelligent storage device and a material discharge screening device. Section includes dehumidification equipment and exhaust gas catalytic combustion equipment;
存储发酵罐的罐体接收处理后的物料,在罐体内发酵24小时,操作人员发出指令,启动阀杆提升油缸,通过平衡推板带动阀杆提升,罐体底部的阀杆阀头和阀座阀孔之间形成环形的物料通道,当绞龙减速电机转动时,对称绞龙叶片在绞龙轴带动下转动,当阀杆提升,物料将顺着环形空隙形成的出料口流出罐体,出料口两侧的对称绞龙叶片将流出的物料推出出料绞龙组件,落入下方的养殖盘操作平台的秤盘上,直到出料完成;The tank body of the storage fermentation tank receives the processed materials and ferments in the tank for 24 hours. The operator sends an instruction to start the valve stem lifting cylinder, and the valve stem is lifted through the balance push plate. The valve stem valve head and valve seat at the bottom of the tank body An annular material channel is formed between the valve holes. When the auger gear motor rotates, the symmetrical auger blades are driven by the auger shaft to rotate. When the valve stem is lifted, the material will flow out of the tank along the outlet formed by the annular gap. The symmetrical auger blades on both sides of the discharge port push the outflowing material out of the discharge auger assembly, and fall onto the weighing pan of the breeding tray operating platform below until the material is discharged;
养殖盘智能存取装置存取养殖仓主体内的养殖盘;通过货叉的高度位置和行走距离可以精确定位货叉的空间位置;当养殖盘智能存取装置接收到拿取某编号的养殖盘指令后,养殖盘智能存取装置根据该编号的养殖盘的高度位置和所需的行走距离,同时启动提升电机和行走电机,提升电机带动货叉托盘和货叉到达预订的高度位置,行走电机带动下运动轮和上运动轮分别在地轨和天轨上运动,行走预定的距离,到达该养殖盘的空间位置;然后启动货叉电机和货叉延伸电机,使货叉延伸段一或货叉延伸段二完全伸出,再启动提升电机托起该养殖盘,到50mm高度后,启动货叉电机和货叉延伸电机,让养殖盘随货叉延伸段一或货叉延伸段二回到货叉托盘上部;再启动提升电机和行走电机,将该养殖盘送到养殖盘操作平台或出料筛选设备上,在养殖盘操作平台执行加料、加黑水虻幼虫、翻料、检查等工作,在出料筛选设备上执行翻转倾倒物料进入筛选设备;当养殖盘智能存取装置接收到放存某编号的养殖盘时,养殖盘智能存取装置同时启动提升电机和行走电机,到达养殖盘操作平台的空间位置,启动货叉电机和货叉延伸电机,使货叉延伸段一或货叉延伸段二完全伸出,再启动提升电机托起该养殖盘,到50mm高度后,启动货叉电机和货叉延伸电机,让养殖盘随货叉延伸段一或货叉延伸段二回到货叉托盘上部;根据该养殖盘的空间位置,再次启动提升电机和行走电机,货叉托盘带着该养殖盘到达所需要的空间位置,然后启动货叉电机和货叉延伸电机,使货叉延伸段一或货叉延伸段二完全伸出;再启动提升电机放下该养殖盘后启动货叉电机和货叉延伸电机,让货叉延伸段一或货叉延伸段二完全收回,准备下一次运行;The breeding tray intelligent access device accesses the breeding tray in the main body of the breeding warehouse; the spatial position of the fork can be accurately positioned through the height position and walking distance of the fork; when the breeding tray intelligent access device receives a number of breeding trays After the instruction, the intelligent access device of the breeding tray starts the lifting motor and the walking motor at the same time according to the height position of the numbered breeding tray and the required walking distance. The lifting motor drives the fork tray and fork to reach the predetermined height position, and the walking motor Drive the lower moving wheel and the upper moving wheel to move on the ground rail and the sky rail respectively, walk a predetermined distance, and reach the space position of the breeding tray; then start the fork motor and the fork extension motor to make the fork extension section one or the cargo. The
当某养殖盘的黑水虻已经完全消化完养殖盘内的物料,且到了可以收获的时机时,养殖盘智能存取装置将该养殖盘运送到出料筛选设备;将存取设备送来的养殖完成的养殖盘放置在台架上两侧卡件之间;卡件油缸动作,驱动两侧的卡件同时向中间移动,卡爪臂一和卡爪臂二夹紧养殖盘的侧壁,卡爪一和卡爪二压紧养殖盘侧壁的上沿,卡爪三托起养殖盘的前壁,防止翻转时养殖盘脱落;启动倾倒减速电机,台架翻转,养殖盘随台架翻转180°,将养殖盘内的商品幼虫和虫沙全部倾倒入筛选收集储料箱;然后台架回位,卡件反向移动,松开养殖盘,养殖盘智能存取装置取走养殖盘;或者直接送到养殖盘操作平台开始重新养殖。When the black soldier flies in a breeding tray have completely digested the materials in the breeding tray, and when it is time to harvest, the intelligent storage tray of the breeding tray transports the breeding tray to the discharge screening equipment; The cultured tray is placed between the clamps on both sides of the bench; the clamp cylinder acts to drive the clamps on both sides to move to the middle at the same time, and the first and second jaw arms clamp the side walls of the culture tray.
所述养殖仓主体是分层存放养殖盘的密闭空间,为养殖仓为黑水虻提供温度26~30℃、相对湿度75%~80%的最佳生存环境;当养殖仓主体内的温度低于26℃时,启动安装在养殖仓主体底部的地热板,缓慢升高养殖仓主体内的温度到达设计值;当养殖仓主体内的温度高于30℃时,启动除湿设备的降温模式(空气从制冷段出来直接进入养殖仓主体,而不进入加热段回收热能,让冷空气直接进入养殖仓主体内到达降温目的);当养殖仓主体内相对湿度超过80%时,启动除湿设备的除湿模式(空气从制冷段出来后进入加热段回收热能,让冷空中的水分在制冷段凝析出来,从而达到降低养殖仓主体内湿度的目的);当养殖仓主体内的氨气、二氧化硫超过设计标准时,启动废气催化燃烧设备,由吸附段循环吸附氨气、二氧化硫等气体,然后通过催化燃烧段催化燃烧后备用,催化燃烧段处理达标后的废气经由废气烟筒排出。The main body of the breeding warehouse is a closed space for storing the breeding trays in layers, providing the breeding warehouse with the best living environment for the black soldier flies with a temperature of 26-30°C and a relative humidity of 75%-80%; when the temperature in the main body of the breeding warehouse is low At 26°C, start the geothermal panel installed at the bottom of the main body of the breeding warehouse, and slowly increase the temperature in the main body of the breeding warehouse to the design value; when the temperature in the main body of the breeding warehouse is higher than 30 °C, start the cooling mode of the dehumidification equipment (air From the refrigeration section, it directly enters the main body of the breeding warehouse, instead of entering the heating section to recover heat energy, so that the cold air directly enters the main body of the breeding warehouse to achieve the purpose of cooling); when the relative humidity in the main body of the breeding warehouse exceeds 80%, start the dehumidification mode of the dehumidification equipment (After the air comes out of the refrigeration section, it enters the heating section to recover heat energy, so that the moisture in the cold air is condensed in the refrigeration section, so as to achieve the purpose of reducing the humidity in the main body of the breeding warehouse); When the ammonia and sulfur dioxide in the main body of the breeding warehouse exceed the design standards , start the exhaust gas catalytic combustion equipment, circulate and adsorb ammonia, sulfur dioxide and other gases in the adsorption section, and then pass through the catalytic combustion section for catalytic combustion for standby use.
可以采用互联网和大数据技术对不同批次的养殖盘的进仓时间、位置、添加料量、添加幼虫量、湿度变化、养殖效率、养殖转化率等养殖参数进行分别统计,自动生成对应的曲线图,便于快速掌握黑水虻特性和养殖技巧。The Internet and big data technology can be used to separately count the breeding parameters of different batches of breeding trays such as storage time, location, amount of material added, amount of added larvae, humidity change, breeding efficiency, breeding conversion rate, etc., and automatically generate the corresponding curve. It is easy to quickly grasp the characteristics and breeding skills of black soldier flies.
本发明的有益效果是:使用智能制造设备简单、高效、安全地解决了黑水虻工业化养殖的难题,实现了全天候、全自动化养殖黑水虻,为黑水虻处理有机垃圾提供了基础条件;其自动化程度高,操作简单、方便,外形美观,安装方便,投资小,见效快,大大降低了黑水虻养殖的人工成本,改善了操作人员的劳动环境,符合国家环保产业政策,首次实现了垃圾处理的盈利运营。The beneficial effects of the invention are as follows: using intelligent manufacturing equipment simply, efficiently and safely solves the problem of industrialized cultivation of black soldier flies, realizes all-weather and fully automated breeding of black soldier flies, and provides basic conditions for black soldier flies to treat organic waste; It has high degree of automation, simple and convenient operation, beautiful appearance, convenient installation, small investment and quick effect, which greatly reduces the labor cost of black soldier fly breeding, improves the labor environment of operators, and conforms to the national environmental protection industry policy. Profitable operation of waste disposal.
附图说明Description of drawings
图1是本发明实施例示意图;1 is a schematic diagram of an embodiment of the present invention;
图2是本发明实施例存储发酵罐示意图;2 is a schematic diagram of a storage fermenter according to an embodiment of the present invention;
图3是本发明实施例存储发酵罐阀杆组件示意图;3 is a schematic diagram of a valve stem assembly of a storage fermenter according to an embodiment of the present invention;
图4是本发明实施例存储发酵罐阀杆底部图;Fig. 4 is the bottom view of the valve stem of the storage fermenter according to the embodiment of the present invention;
图5是本发明实施例存储发酵罐罐体及出料绞龙组件正视图;5 is a front view of the storage fermenter tank and the discharge auger assembly according to the embodiment of the present invention;
图6是本发明实施例存储发酵罐出料绞龙组件仰视图;6 is a bottom view of the storage fermenter discharge auger assembly according to the embodiment of the present invention;
图7是本发明实施例存储发酵罐出料绞龙组件的管壁加热保温层示意图;Fig. 7 is the schematic diagram of the pipe wall heating insulation layer of the storage fermenter discharge auger assembly according to the embodiment of the present invention;
图8是本发明实施例存储发酵罐出料绞龙组件的右端部示意图;Fig. 8 is the schematic diagram of the right end of the storage fermenter discharge auger assembly according to the embodiment of the present invention;
图9是本发明实施例存储发酵罐养殖盘操作平台结构图;Fig. 9 is the structure diagram of the storage fermenter culture tray operation platform according to the embodiment of the present invention;
图10是本发明实施例智能养殖盘存取装置示意图;10 is a schematic diagram of an access device for an intelligent breeding tray according to an embodiment of the present invention;
图11是本发明实施例智能养殖盘存取装置货叉意图;Fig. 11 is the schematic diagram of the fork of the storage and retrieval device of the intelligent breeding tray according to the embodiment of the present invention;
图12是本发明实施例智能养殖盘存取装置俯视示图;Figure 12 is a top view of an access device for a smart culture tray according to an embodiment of the present invention;
图13是本发明实施例出料筛选设备示意图;Fig. 13 is the schematic diagram of the discharge screening equipment according to the embodiment of the present invention;
图14是本发明实施例出料筛选设备旋转平台示意图;Fig. 14 is the schematic diagram of the rotating platform of the discharging and screening equipment according to the embodiment of the present invention;
图15是本发明实施例出料筛选设备台架示意图;FIG. 15 is a schematic diagram of a rack for discharging and screening equipment according to an embodiment of the present invention;
图16是本发明实施例出料筛选设备夹紧固定机构示意图;16 is a schematic diagram of the clamping and fixing mechanism of the discharging and screening equipment according to the embodiment of the present invention;
图17是本发明实施例出料筛选设备卡件立体图;Fig. 17 is a perspective view of a card part of a discharging and screening equipment according to an embodiment of the present invention;
图18是本发明实施例出料筛选设备侧视图;Figure 18 is a side view of the discharge screening equipment according to the embodiment of the present invention;
图19是本发明实施例养殖仓主体示意图;Figure 19 is a schematic diagram of the main body of a breeding warehouse according to an embodiment of the present invention;
图20是本发明实施例除湿设备及废气催化燃烧设备示意图;20 is a schematic diagram of a dehumidification device and an exhaust gas catalytic combustion device according to an embodiment of the present invention;
图中:存储发酵罐1、养殖盘智能存取装置2、出料筛选设备3、养殖仓主体4、除湿设备5、废气催化燃烧设备6、养殖盘7、阀杆组件8、罐体9、出料绞龙组件10、养殖盘操作平台11、升降支架12、阀杆提升油缸13、天轨14、上运动轮15、立柱16、货叉托盘17、下运动轮18、地轨19、货叉20、货叉电机21、行走电机22、提升电机23、货叉延伸电机24、货叉延伸段一25、货叉延伸段二26、自动开关防水天窗34、出风管道35、养殖仓架立柱36、养殖仓架横梁37、送风管道38、地热板39、上梁40、上检查通道41、制冷段42、加热段43、吸附段44、催化燃烧段45、废气烟筒46。In the figure:
阀杆27、上直线轴承套28、平衡推板29、下直线轴承套30、密封盖31、截面长方形罐体32、截面V字形罐体33、安装脚47、出料绞龙安装法兰48、出料绞龙套49、管壁加热保温层50、对称绞龙叶片51、绞龙减速电机52、减速电机安装密封组件53、支撑轴承端密封组件54、绞龙轴55、阀座56、安装梁57、秤盘58、称重传感器59。
旋转平台61、夹紧固定机构62、筛选收集储料箱63、台架64、转动齿轮65、倾倒减速电机输出齿轮66、倾倒减速电机67、台架轴承盒68、卡件69、卡件油缸70、卡件平移导杆71、导杆直线轴承72、安装支架73、卡爪臂一75、卡爪臂二76、卡爪臂三77、卡爪一78、卡爪二79、卡爪三80、垂直框架81、水平框架82、U型空间83。Rotating
具体实施方式Detailed ways
以下参照附图,通过实施例对本发明作进一步说明。Hereinafter, the present invention will be further described by means of embodiments with reference to the accompanying drawings.
一种全天候的恒温恒湿的黑水虻养殖仓, 由存储发酵罐1、养殖盘智能存取装置2、出料筛选设备3、养殖仓主体4和养殖盘7五大部分组成;An all-weather constant temperature and humidity black soldier fly breeding warehouse is composed of five parts: a
所述存储发酵罐1由阀杆组件8、罐体9、出料绞龙组件10和养殖盘操作平台11四部分组成;阀杆组件8由升降支架12、阀杆提升油缸13、阀杆27、上直线轴承套28、平衡推板29和下直线轴承套30组成;升降支架12安装在罐体9上,三个阀杆27分别穿过各自的上直线轴承套28和下直线轴承套30进入罐体9内并直达罐体9的底部,三个阀杆27穿过一个位于上直线轴承套28和下直线轴承套30之间的平衡推板29;平衡推板29设有固定卡簧槽,阀杆27通过卡簧固定在平衡推板29的固定卡簧槽上;两套阀杆提升油缸13的缸套分别固定在平衡推板29上,缸杆端固定在升降支架12上,两套阀杆提升油缸13与三个阀杆27间隔布置,三个阀杆27将随阀杆提升油缸13的伸缩而提升和下降;上直线轴承套28和下直线轴承套30互相配合,保证阀杆27沿轴线上下移动;阀杆27为空心结构,底部开口,阀杆27底部的侧壁上开有渗液孔,罐体内物料发酵过程中产生的废液,从阀杆27底部侧壁上的渗液孔进入阀杆的空心结构,从阀杆27底部开口排出至罐体外部;罐体9包含密封盖31、截面长方形罐体32、截面V字形罐体33、安装脚47、出料绞龙安装法兰48、出料绞龙套49、管壁加热保温层50和阀座56;所述罐体9为物料承载体,上部容积空间为截面长方形罐体32,下部容积空间为截面V字形罐体33,截面V字形罐体33的底部焊接条状的出料绞龙套49,出料绞龙套49两端分别焊接出料绞龙安装法兰48,罐体的两侧分别设有安装脚47,方便罐体9的悬空安装,罐体9 顶部设有密封盖31,方便检测维护;罐体9设有管壁加热保温层50,环境温度过低时,管壁加热保温层50可以人为提高物料温度至发酵温度;截面V字形罐体33的底部设有三个阀座56,与罐体内的三个阀杆相匹配;所述阀杆27底部为倒锥形结构的阀头,与阀座56上倒锥形的阀孔相匹配,阀座56上的阀孔与阀杆27底部的阀头相配合,形成环形密封面封闭;阀杆27上升后,阀头与阀孔分离,形成环形的出料口,出料口连通出料绞龙套49;所述出料绞龙组件10安装在罐体9下面的出料绞龙安装法兰48上,养殖盘操作平台11设置在出料绞龙组件10下方;The storage fermentation tank 1 is composed of four parts: a valve stem assembly 8, a tank body 9, a discharging auger assembly 10 and a culture tray operating platform 11; the valve stem assembly 8 is composed of a lifting bracket 12, a valve stem lifting cylinder 13, and a valve stem 27 , the upper linear bearing sleeve 28, the balance push plate 29 and the lower linear bearing sleeve 30; the lifting bracket 12 is installed on the tank body 9, and the three valve rods 27 respectively pass through the respective upper linear bearing sleeve 28 and lower linear bearing sleeve 30 Entering into the tank body 9 and reaching the bottom of the tank body 9, the three valve rods 27 pass through a balance push plate 29 located between the upper linear bearing sleeve 28 and the lower linear bearing sleeve 30; the balance push plate 29 is provided with a fixed circlip The valve rod 27 is fixed on the fixed circlip groove of the balance push plate 29 through the circlip; the cylinder sleeves of the two sets of valve rod lifting cylinders 13 are respectively fixed on the balance push plate 29, and the cylinder rod end is fixed on the lifting bracket 12, Two sets of valve stem lifting cylinders 13 and three valve rods 27 are arranged at intervals, and the three valve rods 27 will be lifted and lowered with the expansion and contraction of the valve rod lifting cylinder 13; the upper linear bearing sleeve 28 and the lower linear bearing sleeve 30 cooperate with each other to ensure The valve stem 27 moves up and down along the axis; the valve stem 27 is a hollow structure with an opening at the bottom, and there are seepage holes on the side wall of the bottom of the valve stem 27. The seepage hole on the upper part enters the hollow structure of the valve stem, and is discharged from the bottom opening of the
所述养殖盘智能存取装置2存取养殖仓主体4内的养殖盘7;养殖盘智能存取装置2由天轨14、上运动轮15、立柱16、货叉托盘17、下运动轮18、地轨19、货叉20、货叉电机21、行走电机22、提升电机23、货叉延伸电机24、货叉延伸段一25和货叉延伸段二26组成;立柱16设置在天轨14和地轨19之间,立柱16的顶部通过上运动轮15与天轨14匹配,立柱16的底部通过下运动轮18与地轨19匹配,立柱16上设置货叉20,货叉20下面设置货叉托盘17,立柱16通过行走电机22驱动沿天轨14和地轨19前后行走,货叉20通过提升电机23驱动沿立柱16上下移动;所述货叉20为两级伸缩结构,设有两个延伸段,分别为货叉延伸段一25和货叉延伸段二26,货叉电机21驱动货叉延伸段一25在货叉20内向外伸缩,货叉延伸电机24驱动货叉延伸段二26在货叉延伸段一25内向外伸缩;所述立柱16和货叉托盘17之间安装距离传感器,能精确定位货叉20高度位置;所述地轨19和货叉托盘17之间安装距离传感器,能够精确定位货叉20的行走距离;The breeding tray
所述的出料筛选设备3由旋转平台61、夹紧固定机构62和筛选收集储料箱63组成;旋转平台61包含安装支架73、台架64、转动齿轮65、倾倒减速电机输出齿轮66、倾倒减速电机67和台架轴承盒68,台架64的两端设有转轴,两端的转轴通过各自的台架轴承盒68分别安装在两端的安装支架73上,其中一端的转轴与转动齿轮65连接,转动齿轮65与倾倒减速电机输出齿轮66咬合连接,倾倒减速电机67用螺栓固定在安装支架73上,倾倒减速电机67驱动台架64在安装支架73上翻转;倾倒减速电机67启动时,倾倒减速电机输出齿轮66将带动转动齿轮65旋转,台架64也随转动齿轮65旋转;所述台架64由左右两侧的垂直框架81和中间的一个水平框架构成U型结构,由于养殖盘需要专用的养殖盘智能存取装置进行夹持放置在台架64上,台架64的两个垂直框架81和一个水平框架82构成U型结构,台架64存在一个U型空间83,养殖盘智能存取装置夹持养殖盘可以占用台架64的U型空间83进行操作;夹紧固定机构62包含卡件69、卡件油缸70、卡件平移导杆71和导杆直线轴承72;夹紧固定机构62为两套,分别设置在台架64左右两个垂直框架81上,导杆直线轴承72和卡件油缸70均通过螺栓固定在台架64的垂直框架81上,卡件平移导杆71穿过导杆直线轴承72与卡件69固定连接,卡件油缸70的缸杆端头与卡件69之间固定连接,卡件油缸70的缸杆驱动卡件69沿导杆直线轴承72移动,导杆直线轴承72与台架64的转轴平行;筛选收集储料箱63位于旋转平台61下方,顶部开口,该开口能够完全接纳养殖盘随旋转平台61旋转后所倾倒的物料。The discharging and
所述养殖仓主体4由自动开关防水天窗34、出风管道35、养殖仓架立柱36、养殖仓架横梁37、送风管道38、地热板39、上梁40和上检查通道41组成;多根养殖仓架立柱36垂直布置,顶部通过上梁40连接在一起,养殖仓架立柱36之间设有多层养殖仓架横梁37,养殖仓架横梁37与养殖仓架立柱36之间的空间内放置养殖盘7;所述上梁40的上方设置养殖仓顶,养殖仓顶设有自动开关防水天窗34、出风管道35和上检查通道41;养殖仓底部设有送风管道38和地热板39。The main body 4 of the breeding warehouse is composed of an automatic opening and closing
所述养殖仓主体匹配设有除湿设备5和废气催化燃烧设备6;除湿设备5由制冷段42和加热段43组成;废气催化燃烧设备6由吸附段44、催化燃烧段45和废气烟筒46组成。The main body of the breeding warehouse is matched with a dehumidification device 5 and a waste gas
所述养殖盘7为扁平盘,需要足够大的养殖盘来满足其群居群食的特性,本发明最小的养殖盘确定在盘内面积6㎡,The cultivating
一种全天候的恒温恒湿的黑水虻养殖方法, 预处理完后的有机物料泵入存储发酵罐内,经过24小时的高效发酵,操作人员发出指令启动出料阀液压缸,提升出料杆组,出料杆组与出料阀体原来封闭的环形空间被打开;再启动出料电机,带动出料对称螺旋绞龙,将物料排出存储发酵罐外,掉入养殖盘操作平台上的养殖盘内,同时添加刚孵化出来的黑水虻二龄虫,由养殖盘智能存取装置存放入恒温恒湿的养殖仓主体指定的位置,开始养殖;9~12天的养殖需要一到两次的抽查,由养殖盘智能存取装置将需要抽查的养殖盘送到养殖盘操作平台,进行检查、翻料、填料操作;黑水虻经过9~12天后,通过养殖盘智能存取装置将养殖盘取出,送到出料筛选设备上,倒入出料筛选设备筛选出黑水虻商品幼虫、虫沙和极少的固体杂质。An all-weather constant temperature and humidity black soldier fly breeding method. The pretreated organic material is pumped into the storage fermentation tank. After 24 hours of efficient fermentation, the operator sends an instruction to start the discharge valve hydraulic cylinder and lift the discharge rod. The closed annular space between the discharge rod group and the discharge valve body is opened; then start the discharge motor, drive the discharge symmetrical spiral auger, discharge the material out of the storage fermentation tank, and drop it into the breeding plate on the breeding tray operating platform. At the same time, the second instars of the black soldier flies that have just hatched are added to the tray, and the intelligent storage device of the breeding tray is stored in the position designated by the main body of the breeding warehouse with constant temperature and humidity, and breeding begins; breeding for 9 to 12 days needs one or two times. For random inspections, the breeding trays that need to be checked are sent to the breeding tray operation platform by the intelligent storage and retrieval device of the breeding tray for inspection, material turning, and filling operations; after 9 to 12 days, the breeding trays will be cultured through the intelligent storage tray of the breeding tray. Take out the tray, send it to the discharge screening equipment, and pour it into the discharge screening equipment to screen out the commercial black soldier fly larvae, insect sand and very few solid impurities.
该方法由物料处理段、养殖段、废气处理及热能回收段组成,物料处理段包括存储发酵罐1、养殖盘智能存取装置2和出料筛选设备3,养殖段包括养殖仓主体4,废气处理及热能回收段包括除湿设备5和废气催化燃烧设备6;The method consists of a material processing section, a breeding section, waste gas treatment and heat energy recovery section. The material processing section includes a
存储发酵罐1的罐体9接收处理后的物料,在罐体9内发酵24小时,操作人员发出指令,启动阀杆提升油缸13,通过平衡推板29带动阀杆27提升,罐体9底部的阀杆27阀头和阀座56阀孔之间形成环形的物料通道,当绞龙减速电机52转动时,对称绞龙叶片51在绞龙轴55带动下转动,当阀杆27提升,物料将顺着环形空隙形成的出料口流出罐体9,出料口两侧的对称绞龙叶片51将流出的物料推出出料绞龙组件10,落入下方的养殖盘操作平台11的秤盘58上,直到出料完成;The
养殖盘智能存取装置2存取养殖仓主体4内的养殖盘7;通过货叉20的高度位置和行走距离可以精确定位货叉20的空间位置;当养殖盘智能存取装置2接收到拿取某编号的养殖盘7指令后,养殖盘智能存取装置2根据该编号的养殖盘7的高度位置和所需的行走距离,同时启动提升电机23和行走电机22,提升电机23带动货叉托盘17和货叉到达预订的高度位置,行走电机22带动下运动轮18和上运动轮15分别在地轨19和天轨14上运动,行走预定的距离,到达该养殖盘7的空间位置;然后启动货叉电机21和货叉延伸电机24,使货叉延伸段一25或货叉延伸段二26完全伸出,再启动提升电机23托起该养殖盘7,到50mm高度后,启动货叉电机21和货叉延伸电机24,让养殖盘7随货叉延伸段一25或货叉延伸段二26回到货叉托盘17上部;再启动提升电机23和行走电机22,将该养殖盘7送到养殖盘操作平台11或出料筛选设备3上,在养殖盘操作平台11执行加料、加黑水虻幼虫、翻料、检查等工作,在出料筛选设备3上执行翻转倾倒物料进入筛选设备;当养殖盘智能存取装置2接收到放存某编号的养殖盘7时,养殖盘智能存取装置2同时启动提升电机23和行走电机22,到达养殖盘操作平台11的空间位置,启动货叉电机21和货叉延伸电机24,使货叉延伸段一25或货叉延伸段二26完全伸出,再启动提升电机23托起该养殖盘7,到50mm高度后,启动货叉电机21和货叉延伸电机24,让养殖盘7随货叉延伸段一25或货叉延伸段二26回到货叉托盘17上部;根据该养殖盘7的空间位置,再次启动提升电机23和行走电机22,货叉托盘17带着该养殖盘7到达所需要的空间位置,然后启动货叉电机21和货叉延伸电机24,使货叉延伸段一25或货叉延伸段二26完全伸出;再启动提升电机23放下该养殖盘7后启动货叉电机21和货叉延伸电机24,让货叉延伸段一25或货叉延伸段二26完全收回,准备下一次运行;The breeding tray
当某养殖盘7的黑水虻已经完全消化完养殖盘7内的物料,且到了可以收获的时机时,养殖盘智能存取装置2将该养殖盘7运送到出料筛选设备3;将存取设备送来的养殖完成的养殖盘放置在台架64上两侧卡件之间;卡件油缸70动作,驱动两侧的卡件69同时向中间移动,卡爪臂一75和卡爪臂二76夹紧养殖盘的侧壁,卡爪一78和卡爪二79压紧养殖盘侧壁的上沿,卡爪三80托起养殖盘的前壁,防止翻转时养殖盘脱落;启动倾倒减速电机67,台架64翻转,养殖盘随台架64翻转180°,将养殖盘内的商品幼虫和虫沙全部倾倒入筛选收集储料箱;然后台架64回位,卡件反向移动,松开养殖盘,养殖盘智能存取装置取走养殖盘;或者直接送到养殖盘操作平台11开始重新养殖。When the black soldier flies in a
所述养殖仓主体4是分层存放养殖盘7的密闭空间,为养殖仓为黑水虻提供温度26~30℃、相对湿度75%~80%的最佳生存环境;当养殖仓主体4内的温度低于26℃时,启动安装在养殖仓主体4底部的地热板39,缓慢升高养殖仓主体4内的温度到达设计值;当养殖仓主体4内的温度高于30℃时,启动除湿设备5的降温模式(空气从制冷段42出来直接进入养殖仓主体4,而不进入加热段43回收热能,让冷空气直接进入养殖仓主体4内到达降温目的);当养殖仓主体4内相对湿度超过80%时,启动除湿设备5的除湿模式(空气从制冷段42出来后进入加热段43回收热能,让冷空中的水分在制冷段42凝析出来,从而达到降低养殖仓主体4内湿度的目的);当养殖仓主体4内的氨气、二氧化硫超过设计标准时,启动废气催化燃烧设备6,由吸附段44循环吸附氨气、二氧化硫等气体,然后通过催化燃烧段45催化燃烧后备用,催化燃烧段45处理达标后的废气经由废气烟筒46排出。The main body 4 of the breeding warehouse is a closed space for storing the breeding trays 7 in layers, providing the breeding warehouse with the best living environment for the black soldier flies with a temperature of 26-30°C and a relative humidity of 75%-80%; When the temperature is lower than 26°C, start the geothermal plate 39 installed at the bottom of the main body 4 of the breeding warehouse, and slowly increase the temperature in the main body 4 of the breeding warehouse to the design value; when the temperature in the main body 4 of the breeding warehouse is higher than 30 °C, start The cooling mode of the dehumidification device 5 (air comes out from the refrigeration section 42 and directly enters the main body 4 of the breeding warehouse, instead of entering the heating section 43 to recover heat energy, allowing the cold air to directly enter the main body 4 of the breeding warehouse to achieve the purpose of cooling); When the relative humidity exceeds 80%, the dehumidification mode of the dehumidification equipment 5 is activated (air comes out of the cooling section 42 and enters the heating section 43 to recover heat energy, allowing the moisture in the cold air to condense out in the cooling section 42, so as to reduce the amount of air in the main body 4 of the breeding silo. When the ammonia and sulfur dioxide in the main body 4 of the breeding warehouse exceed the design standard, the exhaust gas
在实施例中,所述存储发酵罐1的出料绞龙组件10包含对称绞龙叶片51、绞龙减速电机52、减速电机安装密封组件53、支撑轴承端密封组件54和绞龙轴55;减速电机安装密封组件53由填料密封仓一、密封压盖一和轴承套一组成,设置在出料绞龙安装法兰48与绞龙减速电机52的安装法兰之间,绞龙减速电机52通过螺母与减速电机安装密封组件53连接;支撑轴承端密封组件54由填料密封仓二、密封压盖二和轴承套二组成,设置在出料绞龙安装法兰48与轴承保护盖之间;对称绞龙叶片51焊接在绞龙轴55上,绞龙轴55固定在减速电机安装密封组件53和支撑轴承端密封组件54的轴承上。In the embodiment, the
所述出料绞龙组件10匹配三个阀杆阀座的出料口,所述对称绞龙叶片51是指在一个出料口两侧的绞龙叶片对称布置,叶片的螺旋方向相反,在绞龙轴55上形成三个导向点;整个对称绞龙叶片51的三个导向点位置刚好与罐体2上的三个阀座56位置相对应;当绞龙减速电机52转动时,对称绞龙叶片51在绞龙轴55带动下转动,当阀杆27提升,物料将顺着环形空隙形成的出料口流出罐体9,出料口两侧的对称绞龙叶片51将流出的物料推出出料绞龙组件10,落入下方的养殖盘操作平台11的秤盘58上,直到出料完成。The
所述养殖盘操作平台11包含安装梁57、秤盘58和称重传感器59,操作人员在养殖盘操作平台11上完成养殖盘的加料、加虫、检测、翻料等工作。The breeding
有机垃圾尤其是餐厨垃圾的特殊性,前期分拣和粉碎实际操作都很困难,难免大量的大颗粒、长纤维、塑料制品等杂质留存在物料中,进入存储和发酵罐后很难靠重力自然全部排出罐外,将很快堵塞罐体和管道,给正常生产带来很大影响,有机垃圾黑水虻消化前需要发酵处理,以提高消化率,减少黑水虻消化过程中氨气和二氧化硫等气体产生;所以如何解决存储罐对物料发杂性的适应性,且存储罐能高效发酵复杂物料,为黑水虻处置有机废弃物工业化提供基本技术条件;本发明的罐体9接收预处理设备处理后的物料,在存储发酵罐1内发酵24小时,操作人员发出指令启动阀杆提升油缸13,通过平衡推板29带动阀杆27提升,在阀杆27和罐体9的阀座56之间形成环形物料通道,同时启动绞龙减速电机52,对称绞龙叶片51在绞龙轴55带动下转动,对称绞龙叶片51将阀座56两边的物料不断推进到阀座56与阀杆组件8上的阀杆27上的阀头的结合部位,当阀杆27提升,物料将顺着环形空隙流出罐体9。罐体四周设置管壁加热保温层50、当环境温度达不到发酵最低温度时,管壁加热保温层50将启动,提升物料温度,快速到达发酵深度。Due to the particularity of organic waste, especially kitchen waste, it is very difficult to sort and pulverize the actual operation in the early stage. It is inevitable that a large number of large particles, long fibers, plastic products and other impurities remain in the material, and it is difficult to rely on gravity after entering the storage and fermentation tanks. All of them are naturally discharged out of the tank, which will quickly block the tank and pipelines, which will have a great impact on normal production. The organic waste black soldier flies need to be fermented before they are digested to improve the digestibility and reduce ammonia and black soldier flies during the digestion process. Gases such as sulfur dioxide are generated; so how to solve the adaptability of the storage tank to the impurity of materials, and the storage tank can efficiently ferment complex materials, and provide basic technical conditions for the industrialization of organic waste disposal by black soldier flies; the
所述的出料筛选设备3的卡件69与台架64的转轴垂直布置,卡件69上设有与台架64垂直的卡爪臂一75、卡爪臂二76和卡爪臂三77,卡爪臂一75、卡爪臂二76和卡爪臂三77上分别设有卡爪一78、卡爪二79和卡爪三80,台架上左右两侧夹紧固定机构的卡爪一78、卡爪二79和卡爪三80共同卡紧放置在台架64上的养殖盘。The clamping
所述卡爪臂一75和卡爪臂二76高度相等,略大于养殖盘的高度,卡爪臂三77的高度小于养殖盘的高度;所述卡爪臂一75和卡爪臂二76夹紧养殖盘的侧壁,卡爪一78和卡爪二79压紧养殖盘侧壁的上沿,卡爪三80托起养殖盘的前壁,防止翻转时养殖盘脱落。The height of the claw arm one 75 and the claw arm two 76 are equal, slightly larger than the height of the breeding plate, and the height of the claw arm three 77 is less than the height of the breeding plate; the claw arm one 75 and the claw arm two 76 are clamped. Tighten the side wall of the breeding tray, the
所述筛选收集储料箱63为截面V字形的条状箱体,筛选收集储料箱63的底部设有出料口。The screening and collecting
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