Split-cylinder free piston generator based on PID closed-loop control
Technical Field
The invention relates to a cylinder-separated free piston generator based on PID closed-loop control, and belongs to the technical field of power energy.
Background
With the continuous development of society, the demand of people on energy is increasing day by day, and the energy problem becomes the main problem restricting the further development of various industries. Among various forms of energy, electric energy is one of the most widely used energy, and electric energy is mainly provided by diesel engines in the industries of vehicles, ships, and the like. In the traditional diesel engine power generation process, the energy transmission form is firstly that the chemical energy of fuel is converted into mechanical energy output by a crankshaft through diesel engine combustion, and then the mechanical energy drives a motor to generate power and convert the power into electric energy. The whole energy conversion process is carried out through a plurality of steps, and meanwhile, a large part of complex mechanical structures of the diesel engine are lost, so that the whole power generation efficiency is low. Free piston generator has coupled free piston generator and linear electric motor's operating characteristics, has simplified most mechanical structure to can effectively reduce the loss that mechanical structure friction etc. caused, promote whole generating efficiency, compare in traditional internal-combustion engine power generation process have higher generating efficiency and economic performance, consequently are receiving more and more attention.
Aiming at the common free piston generator, because a crank connecting rod structure is cancelled, the mechanical friction between a piston and a cylinder sleeve is reduced, the mechanical efficiency is improved, but the structure in the cylinder is not changed greatly compared with the common internal combustion engine, the working cycle in the cylinder is the same as that of the common internal combustion engine, and the heat efficiency of the integral combustion is not improved.
In order to improve the overall combustion thermal efficiency of the free piston generator, a working circulation mode of the split-cylinder thermodynamic circulation system is provided. However, the motion of the low-pressure cylinder piston is realized through the crank connecting rod mechanism, and the mechanical energy generated by the motion of the low-pressure cylinder piston cannot be utilized to convert the low-pressure cylinder piston into electric energy, so that the further optimization of the power generation efficiency of the free piston generator is hindered.
Although the free piston generator based on the cylinder-divided thermal circulation system realizes full utilization of mechanical energy of the low-pressure cylinder, the free piston generator relies on a working circulation mode to improve the power generation efficiency of the free piston generator, and the realization of the working circulation of the free piston generator must ensure the synchronous motion of the low-pressure cylinder and the high-pressure cylinder piston, so that the realization of the synchronous motion of the high-pressure cylinder and the low-pressure cylinder piston in a reasonable mode is very important.
The existing free piston generator based on the split-cylinder type thermal circulation system adopts a mechanical transmission mode to realize the synchronous motion of a high-pressure cylinder and a low-pressure cylinder, so that the mechanical friction loss is increased to reduce the generating efficiency of the free piston generator, and the structural strength and the safety of the system are reduced.
Disclosure of Invention
The invention aims to solve the problems of low power generation efficiency and poor structural strength and safety of the conventional split-cylinder free piston generator, and further provides a split-cylinder free piston generator based on PID (proportion integration differentiation) closed-loop control.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a cylinder-separating free piston generator based on PID closed-loop control comprises a control system, a first linear generator set, a second linear generator set, two high-pressure cylinders arranged at two ends of the first linear generator set and two low-pressure cylinders arranged at two ends of the second linear generator set,
the first linear generator set comprises a shell, a rotor mandrel movably arranged on the shell in a penetrating mode, a stator coil fixedly arranged in the shell and coaxially sleeved outside the rotor mandrel, and a generator rotor coaxially and fixedly arranged on the rotor mandrel and located between the stator coil and the rotor mandrel; the second linear generator set has the same structure composition with the first linear generator set;
each high-pressure cylinder comprises a high-pressure cylinder body and a high-pressure piston, a fuel injector, a high-pressure air inlet valve and a high-pressure exhaust valve are mounted at the closed end of the high-pressure cylinder body, the two high-pressure pistons are fixedly connected with two ends of a rotor mandrel of a first linear generator set respectively, each low-pressure cylinder comprises a low-pressure cylinder body and a low-pressure piston, a low-pressure air inlet valve, a low-pressure exhaust valve, an exhaust gas inlet and an air outlet valve are mounted at the closed end of the low-pressure cylinder body, the two low-pressure pistons are fixedly connected with two ends of a rotor mandrel of a second linear generator set respectively, an intercooler is connected between the high-pressure air inlet valve on the high-pressure cylinder and the air outlet valve on the low-pressure cylinder which are positioned on the same side, and an exhaust gas communicating pipe is connected between the high-pressure exhaust valve on the high-pressure cylinder and the exhaust gas inlet on the low-pressure cylinder which are positioned on the same side;
the control system comprises a first displacement sensor, a second displacement sensor and a PID controller, wherein the first displacement sensor is installed on a rotor mandrel of the first linear generator set, the second displacement sensor is installed on a rotor mandrel of the second linear generator set, and the PID controller is connected with stator coils in the first displacement sensor, the second displacement sensor and the second linear generator set respectively.
Furthermore, in each linear generator set, springs are respectively and fixedly arranged between two ends of the rotor of the generator and the shell.
Further, the number of the high-pressure intake valves mounted on each high-pressure cylinder is two.
Further, the stroke of the low pressure cylinder is the same as that of the high pressure cylinder.
Furthermore, the volume and the inner diameter of the high-pressure cylinder body are both smaller than those of the low-pressure cylinder body.
Further, piston rings are mounted on the high-pressure piston and the low-pressure piston.
Further, cylinder covers are mounted on the high-pressure cylinder body and the low-pressure cylinder body, and a temperature sensor and a pressure sensor are mounted on each cylinder cover.
Compared with the prior art, the invention has the following effects:
the air is firstly compressed in the first stage in the low-pressure cylinder group in the internal combustion engine set and then compressed in the second stage in the high-pressure cylinder, so that the air inlet pressure of the internal combustion engine is effectively improved, the average effective pressure in the working process is favorably improved, and the heat efficiency and the power generation efficiency of the free piston generator are improved.
The burnt working medium is firstly expanded in a first stage in the high-pressure cylinder and then expanded in a second stage in the low-pressure cylinder, so that the energy utilization rate of waste gas is effectively improved, the expansion work is increased, and the heat efficiency and the power generation efficiency of the free piston generator are further improved.
The control system is adopted to realize the synchronous motion of the high-pressure cylinder and the low-pressure cylinder, so that the mechanical friction loss is reduced, the utilization rate of energy is improved, and the structural strength and the safety of the system are improved.
Drawings
FIG. 1 is a schematic front view of the present application;
fig. 2 is a schematic diagram of the connection between the high-pressure cylinder and the low-pressure cylinder in the internal combustion engine set.
Detailed Description
The first embodiment is as follows: the embodiment is described by combining fig. 1 and fig. 2, a cylinder-divided free piston generator based on PID closed-loop control comprises a control system, a first linear generator set, a second linear generator set, two high-pressure cylinders arranged at two ends of the first linear generator set and two low-pressure cylinders arranged at two ends of the second linear generator set,
the first linear generator set comprises a shell 2, a rotor mandrel 4 movably arranged on the shell 2 in a penetrating mode, a stator coil 1 fixedly arranged in the shell 2 and coaxially sleeved outside the rotor mandrel 4, and a generator rotor 3 coaxially and fixedly arranged on the rotor mandrel 4 and located between the stator coil 1 and the rotor mandrel 4; the second linear generator set has the same structure composition with the first linear generator set;
each high-pressure cylinder comprises a high-pressure cylinder body 14 and a high-pressure piston 15, an oil injector 16, a high-pressure air inlet valve 13 and a high-pressure exhaust valve 17 are installed at the closed end of the high-pressure cylinder body 14, the two high-pressure pistons 15 are fixedly connected with two ends of a rotor mandrel 4 of the first linear generator set respectively, each low-pressure cylinder comprises a low-pressure cylinder body 8 and a low-pressure piston 9, a low-pressure air inlet valve 6 is installed at the closed end of the low-pressure cylinder body 8, two low-pressure pistons 9 are respectively fixedly connected with two ends of a rotor mandrel 4 of the second linear generator set, an intercooler 12 is connected between a high-pressure air inlet valve 13 on the high-pressure cylinder on the same side and an air outlet valve 10 on the low-pressure cylinder, and a waste gas communicating pipe 18 is connected between a high-pressure air outlet valve 17 on the high-pressure cylinder on the same side and a waste gas inlet 11 on the low-pressure cylinder;
the control system comprises a first displacement sensor 20, a second displacement sensor 21 and a PID controller 19, wherein the first displacement sensor 20 is installed on a rotor core shaft 4 of a first linear generator set, the second displacement sensor 21 is installed on a rotor core shaft 4 of a second linear generator set, and the PID controller 19 is respectively connected with the first displacement sensor 20, the second displacement sensor 21 and stator coils 1 in the second linear generator set.
The second linear generator set and the first linear generator set have the same structural composition but different specific parameters, such as: the diameters of the two rotor mandrels are different, and the number of coils is different. The diameter of a rotor mandrel of the second linear generator set is larger, so that the rotor mandrel is conveniently connected with a low-voltage piston with a larger size, and the number of coils of the second linear generator set is smaller, so that the loss of electric energy is reduced when the generator is used as a motor.
The working principle is as follows:
the high-pressure cylinder, the low-pressure cylinder, the intercooler and the waste gas communicating pipe form an internal combustion engine set.
The internal combustion engine set drives the rotor mandrel 4 to move, and the generator rotor 3 cuts the magnetic induction lines generated by the stator coil 1 to generate electricity.
Air enters a low-pressure cylinder 8 from a low-pressure air inlet valve 6, is compressed in a first stage under the action of a low-pressure piston 9, and enters an intercooler 12 for cooling from an air outlet valve 10.
The compressed air in the intercooler 12 enters the high pressure cylinder 14 through the high pressure intake valve 13 and undergoes a second stage compression by the action of the high pressure piston 15.
After the compression process is finished, the fuel oil is sprayed by the fuel injector 16, the combustion process occurs in the high-pressure cylinder 14, the fuel gas pushes the high-pressure piston 15 to perform first-stage expansion, the expanded fuel gas flows out to the waste gas communicating pipe 18 through the high-pressure exhaust valve 17, then flows into the low-pressure cylinder 8 through the waste gas inlet 11 to push the low-pressure piston 9 to perform second-stage expansion, and finally the expanded fuel gas is discharged to the external environment through the low-pressure exhaust valve 7.
The high-pressure cylinder adopts a compression ignition method, and the mixed gas is self-ignited after oil injection.
The air is firstly compressed in the first stage in the low-pressure cylinder group and then compressed in the second stage in the high-pressure cylinder, so that the air inlet pressure of the internal combustion engine is effectively improved, the average effective pressure in the working process is favorably improved, and the heat efficiency and the power generation efficiency of the free piston generator are improved.
The burnt working medium is firstly expanded in a first stage in the high-pressure cylinder and then expanded in a second stage in the low-pressure cylinder, so that the energy utilization rate of waste gas is effectively improved, the expansion work is increased, and the heat efficiency and the power generation efficiency of the free piston generator are further improved.
The two displacement sensors feed the motion conditions of the two rotor mandrels 4 back to the PID controller 19, if the two rotor mandrels 4 move synchronously, the stator coil 1 in the first linear generator set transmits power outwards, the first linear generator set operates as a generator, if the two rotor mandrels 4 move asynchronously, the stator coil 1 in the first linear generator set transmits power, the first linear generator set operates as a motor, the motion conditions of the two rotor mandrels 4 are fed back to the PID controller 19 in real time, the PID controller 19 controls the power transmission current to the stator coil 1 in the first linear generator set, the motion speed adjustment of the rotor mandrels 4 in the first linear generator set is realized, and the motion synchronization of the two rotor mandrels 4 is further realized.
The control system is adopted to realize the synchronous motion of the high-pressure cylinder and the low-pressure cylinder, so that the mechanical friction loss is reduced, the utilization rate of energy is improved, and the structural strength and the safety of the system are improved.
In each linear generator set, springs 5 are respectively and fixedly arranged between two ends of a generator rotor 3 and the shell 2. The design realizes limiting the motion of the generator rotor 3 through the spring 5, and the rotor core shaft is fixedly connected with the piston, so that the motion of the piston can be limited.
The number of the high-pressure intake valves 13 mounted on each high-pressure cylinder 14 is two. By such design, the volumetric efficiency of the high-pressure cylinder 14 is improved.
The low pressure cylinder has the same stroke as the high pressure cylinder.
The volume and the inner diameter of the high-pressure cylinder 14 are smaller than those of the low-pressure cylinder 8. The utility model provides a generator is in high temperature environment, and the high-pressure cylinder volume and the surface area that are responsible for the burning are less, can reduce the heat transfer loss of working process, improve energy utilization.
Piston rings are mounted on the high-pressure piston 15 and the low-pressure piston 9. By the design, the lubricating effect in the cylinder is improved, and air and fuel gas leakage is prevented.
The high-pressure cylinder body 14 and the low-pressure cylinder body 8 are both provided with cylinder covers, and each cylinder cover is provided with a temperature sensor and a pressure sensor. By the design, the working state in the cylinder body is effectively monitored.