Tower tube adapter
Technical Field
The invention relates to a tower tube adapter, and belongs to the technical field of wind power generation.
Background
Wind power is a power generation mode with the greatest large-scale development value and commercial development prospect in the field of renewable energy sources, and available wind energy is widely distributed and has huge reserves in the global scope.
The wind generating set drives the impeller to rotate by utilizing the blades, and finally, the mechanical energy is converted into electric energy. The length of the blades is continuously increased along with the upsizing of the unit. Meanwhile, due to the vertical wind shearing effect, the high-altitude position has higher wind speed. Thus, the height of the hub center of the unit is gradually increased. The upgrading of the height, the capacity and the load of the unit and the violent rise of the price of steel, and the cylindrical tower scheme with the large-scale industrial application foundation brings great cost pressure to the design of the unit. At present, a steel-concrete structure tower barrel or a truss tower barrel is not enough to replace a steel cylindrical tower to become a new mainstream tower.
CN 202732240U is a transition section structure of a tower and a supporting tower of a wind driven generator. The coupling scheme is similar to that of a traditional offshore wind turbine tower and jacket foundation, and the transition from a single tower to multiple sway bars is completed by utilizing a platform and conical support columns on the platform.
CN 104179645B discloses a conversion node from a single tower drum to a quadrilateral truss tower, and a transition section adopts a form of a round sky and a square earth. The lower tower barrel is in a truss type, so that the transportation is convenient, the number of rods to be installed and maintained is too much, and the prospect of batch application is not good.
CN 202628409U discloses a supporting structure (tower) of a large wind turbine, in which a method of combining a conventional cylindrical tower with a steel-concrete tower or a jacket is proposed. However, the utility model does not provide any practical technical solution for the core point of the concept, namely the tower switching.
Disclosure of Invention
The adapter piece of the tower cylinder is composed of an upper portion, a middle portion, a bottom portion and a rigidization structure, and a space shell structure is adopted. The upper part of the adapter comprises a flange surface which is connected with the tower barrel at the upper end; the bottom of the adapter comprises 3-5 flange surfaces which are connected with a tower barrel or a guide pipe at the lower end. The transition from one flange surface to a plurality of flange surfaces is completed in the middle of the adapter. The rigidizing structure is positioned in the middle of the adapter, the upper end of the rigidizing structure is connected with the upper part of the adapter, and the lower end of the rigidizing structure is connected with the bottom of the adapter.
The tower section of thick bamboo adapter adopts split type structure or integral type structure. When a split structure is adopted, the upper part, the middle part and the bottom part of the adapter are connected together through a longitudinal flange; when the integrated structure is adopted, the upper part, the middle part, the bottom part and the internal structure of the adapter form a whole in a casting or welding mode.
The acute included angle between the central axis of the flange surface on the upper part of the tower tube adapter and the central axis of any flange surface at the bottom of the adapter is 1-10 degrees, and the included angles can be equal or unequal. The centers of all flange surfaces at the bottom of the adapter form a regular polygon or a non-regular polygon. The cross-sectional area of the bottom of the tower adapter perpendicular to the central axis of the upper flange surface is larger than the area of the upper flange surface and is also larger than the sum of the areas of a plurality of flange surfaces at the bottom.
The lifting device for operation and maintenance enters the interior of the adapter through one of the flange surfaces at the bottom of the adapter, a cable led down by the tower at the upper end enters the tower at the lower end or a guide pipe through the other different flange surface, and an air filtering device is arranged at the third different flange surface. The rigidizing structure is provided with 1 to 2 manhole holes for operation and maintenance personnel or a lifting device to pass through.
The invention has the beneficial effects that: the combination of a single tower cylinder and a plurality of tower cylinders effectively utilizes steel, reduces cost and ensures tower rigidity, thus being a new tower scheme suitable for large-scale wind turbine generators. The invention provides a scheme for switching a single tower drum to a plurality of tower drums, which ensures the rigidity of the whole tower system and the transmission of load and is convenient to install and maintain.
Drawings
FIG. 1 is a schematic view of a tower adapter 1.
FIG. 2 is a schematic view of a tower adapter 2.
FIG. 3 is a cross-sectional view of a tower adapter.
FIG. 4 is a schematic view of a tower adapter coupling.
Description of the drawings: 1-adaptor upper part, 2-adaptor middle part, 3-adaptor bottom, 4-rigidization structure, 5-adaptor upper part flange face, 6-adaptor bottom flange face, 7-adaptor upper part flange face central axis, 8-adaptor bottom flange face central axis, 9-upper end tower cylinder, 10-lower end tower cylinder, and 11-manhole.
It is noted that the above-described figures are intended to illustrate the features of the invention and are not intended to show any actual structure or to reflect the dimensional, relative proportions and other details of the various components. In order to more clearly illustrate the principles of the present invention and to avoid obscuring the same in unnecessary detail, the examples in the drawings have been simplified. These figures do not represent an inconvenience to those skilled in the relevant art in understanding the present invention, and an actual tower adapter may include many more components.
Detailed Description
In order to make the purpose and technical solution of the embodiments of the present invention clearer, the following describes the embodiments of the present invention completely with reference to the related drawings of the embodiments of the present invention. This patent describes only a few embodiments and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in the figure, the adapter of the tower cylinder is composed of an upper part (1), a middle part (2), a bottom part (3) and a rigidization structure (4), and a space shell structure is adopted. The upper part (1) of the adapter comprises a flange surface (5) which is connected with an upper-end tower barrel (9); adaptor bottom (3) contain 3 ~ 5 flange face (6), link with lower extreme tower section of thick bamboo (10). The tower barrel (9) at the upper end is generally a steel conical tower frame which is also the most common tower frame; the tower drums (10) at the lower end can adopt other forms such as a conical tower or a steel-concrete tower.
The adapter center part (2) is used to achieve a transition from the upper flange surface (5) to the lower flange surfaces (6). The section of the upper part (1) of the adapter piece, which is perpendicular to the central axis (7) of the upper flange surface, is a circle, while the section of the bottom part is not a circle.
The rigidizing structure (4) is positioned inside the adaptor middle part (2) and can be connected with the inside of the adaptor middle part (2) or not. The upper end of the connecting rod is connected with the upper part of the adapter, and the lower end of the connecting rod is connected with the bottom (3) of the adapter. The rigidization structure (4) aims to increase the rigidity of the transition section, better control the deformation of the transition section during bearing and ensure the stable distribution of the rigidity of the whole tower system.
The whole tower tube adapter adopts a split structure or an integrated structure. When a split structure is adopted, the upper part (1), the middle part (2) and the bottom part (3) of the adapter are connected together through a longitudinal flange; when the integrated structure is adopted, the upper part, the middle part, the bottom part and the internal structure of the adapter form a whole in a casting or welding mode.
The acute included angle between the central axis (7) of the flange surface on the upper part of the tower tube adapter and the central axis (8) of any flange surface at the bottom of the adapter is 1-10 degrees, and the included angles can be equal or unequal. The cross section area of the bottom (3) of the tower adapter perpendicular to the central axis (7) of the upper flange surface is larger than the area of the upper flange surface (5) and is also larger than the sum of the areas of a plurality of flange surfaces (6) at the bottom.
The adapter device is generally suitable for large-scale wind turbines, and the diameter of a flange face (6) at the bottom of the adapter allows the installation and the laying of the lifting device, and normal passing of operation and maintenance personnel is also considered. Among three different bottom flange surfaces, a lifting device for operation and maintenance enters the interior of the adapter through one flange surface at the bottom of the adapter; the cable led down by the tower drum (9) at the upper end enters the tower drum (10) at the lower end through another different flange surface; and an air filtering device is arranged at the third different flange surface.
The rigidifying structure (4) is provided with 1 to 2 manholes (11) through which operation and maintenance personnel or lifting devices pass. After the personnel utilize jacking equipment to get into the adaptor inside from lower extreme tower section of thick bamboo (10), can carry out relevant fortune dimension work or continue to use jacking equipment to go to upper end tower section of thick bamboo (9) and cabin.