CN113187354A - Online production and manufacturing system for warm-edge parting strips of hollow glass - Google Patents
Online production and manufacturing system for warm-edge parting strips of hollow glass Download PDFInfo
- Publication number
- CN113187354A CN113187354A CN202110462788.8A CN202110462788A CN113187354A CN 113187354 A CN113187354 A CN 113187354A CN 202110462788 A CN202110462788 A CN 202110462788A CN 113187354 A CN113187354 A CN 113187354A
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- Prior art keywords
- stainless steel
- strip
- silica gel
- parting
- gel foaming
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 61
- 239000011521 glass Substances 0.000 title claims abstract description 33
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 204
- 239000010935 stainless steel Substances 0.000 claims abstract description 204
- 239000000741 silica gel Substances 0.000 claims abstract description 89
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 89
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 87
- 238000001035 drying Methods 0.000 claims abstract description 81
- 238000005187 foaming Methods 0.000 claims abstract description 80
- 238000005096 rolling process Methods 0.000 claims abstract description 49
- 239000004831 Hot glue Substances 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000013329 compounding Methods 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims description 30
- 238000005520 cutting process Methods 0.000 claims description 23
- 239000011265 semifinished product Substances 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000004080 punching Methods 0.000 claims description 12
- 239000006260 foam Substances 0.000 claims description 9
- 239000000047 product Substances 0.000 claims description 7
- 229920005549 butyl rubber Polymers 0.000 claims description 6
- 238000010073 coating (rubber) Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 238000003892 spreading Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 239000011248 coating agent Substances 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 6
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 3
- 238000011161 development Methods 0.000 abstract description 2
- 239000011324 bead Substances 0.000 description 20
- 230000008569 process Effects 0.000 description 6
- 238000009432 framing Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Joining Of Glass To Other Materials (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention relates to an on-line production and manufacturing system for a hollow glass warm edge parting strip, which comprises a gantry support, a PLC (programmable logic controller) control device, a stainless steel strip supply device, a stainless steel strip transmission limiting device, a stainless steel strip counting and measuring device, a stainless steel strip pneumatic forming device, a stainless steel strip rolling and forming device, a parting strip righting device, a hot melt adhesive storage and supply device, a hot melt adhesive smearing device, a stainless steel strip and silica gel foaming and drying strip compounding device, a silica gel foaming and drying strip storage and supply device, a silica gel foaming and drying strip traction and adjustment device, a silica gel foaming and drying strip V-angle processing device, a parting strip traction and belt device and a butyl adhesive coating device. The on-line production system of the invention is to form the parting strip outer coating material and the inner drying material at one time, reduce the labor intensity of workers and reduce the operation links, and the inner drying material is coated on line, and the acquisition cost of the production line is reduced, the production procedures are reduced and the production efficiency is improved by utilizing the existing hollow glass production equipment through the design and development of a special production line.
Description
Technical Field
The invention relates to the technical field of deep processing of hollow glass, in particular to an online production and manufacturing system for a warm edge division bar of hollow glass.
Background
The hard parting beads used for the hollow glass are firstly processed in a parting bead factory and then transported to a glass deep processing factory for secondary processing. How to ensure the technical specification of hollow glass, reduce production links, reduce loss and labor, and design a warm edge division bar production system which meets the industrial specification, is simple, convenient and quick to operate and has beautiful products becomes an urgent need in the field.
Disclosure of Invention
The invention aims to provide an on-line production and manufacturing system for a hollow glass warm edge parting strip, which solves the problems of parting strip transportation and secondary processing, realizes the reduction of the working procedures of parting strip bending or cutting, pin insertion, molecular sieve filling and the like, only needs to input and manufacture the hollow glass parting strip and the frame specification in the glass deep processing process, can intelligently operate and process the required frame parting strip, reduces the production links, reduces the loss and the labor, and produces products meeting the standard of hollow glass specification.
The above object of the present invention is achieved by the following technical solutions: an on-line production and manufacturing system for a warm edge division bar of hollow glass comprises:
a gantry support;
the PLC control device is arranged on the gantry support;
the stainless steel strip supply device is arranged at the front end of the gantry support and used for supplying and conveying a stainless steel strip;
the stainless steel strip transmission limiting device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip supply device and is used for transmitting the stainless steel strip output from the stainless steel strip supply device along a set position;
the stainless steel strip counting and measuring device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip transmission limiting device and is used for measuring the running length of the stainless steel strip;
the stainless steel strip pneumatic forming device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip counting and measuring device and is used for realizing preset position corner cut forming of the stainless steel strip;
the stainless steel band rolling forming device is arranged on the gantry support, is positioned at the rear end of the stainless steel band pneumatic forming device and is used for rolling and processing the stainless steel band subjected to corner cutting forming at a preset position into a square parting strip frame body with a notch reserved in the middle of the cross section;
the parting strip righting device is arranged on the portal frame, is positioned at the rear end of the stainless steel band roll forming device and is used for righting the parting strip frame body;
the hot melt adhesive storage and supply device is arranged above the gantry support;
the hot melt adhesive smearing device is arranged on the gantry support, is connected with the hot melt adhesive storage and supply device and is positioned at the rear end of the division bar righting device, the hot melt adhesive storage and supply device conveys the hot melt adhesive to the hot melt adhesive smearing device, and the hot melt adhesive smearing device coats the hot melt adhesive on the lower surface of the inner part of the division bar frame body;
the stainless steel band and silica gel foaming drying strip compounding device is arranged on the gantry support and is positioned at the rear end of the hot melt adhesive smearing device, and the stainless steel band and silica gel foaming drying strip compounding device is used for expanding the opening of the upper part of the division bar and then bonding and compounding the silica gel foaming drying strip into the division bar frame body in the shape of a Chinese character 'kou', so that a compound division bar is formed;
the silica gel foaming drying strip storage and supply device is arranged in the space below the gantry support and is used for storing and supplying the silica gel foaming drying strips;
the silica gel foaming drying strip traction adjusting device is arranged on the gantry support, and the silica gel foaming drying strips output from the silica gel foaming drying strip storage and supply device are conveyed to the front end of the stainless steel band and silica gel foaming drying strip composite device through the silica gel foaming drying strip traction adjusting device;
the silica gel foaming drying strip V-angle processing device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip and silica gel foaming drying strip composite device, and is used for performing V-shaped corner cutting on the silica gel foaming folding angle of the composite parting strip to form a parting strip frame semi-finished product;
the parting strip traction belt device is arranged at the rear end of the gantry support and is used for transmitting a parting strip frame semi-finished product;
and the butyl rubber coating device is arranged at the rear end of the parting strip traction belt device, and the parting strip traction belt device pulls the parting strip frame semi-finished product to the butyl rubber coating device to coat the two side edges of the parting strip frame semi-finished product.
Further, the stainless steel strip supply device comprises a base, a stainless steel reel shaft support, a stainless steel reel, a stainless steel strip adjusting support and a tightness adjusting wheel; the stainless steel coil shaft support is vertically fixed on the base, a stainless steel reel is installed on the stainless steel coil shaft support, the stainless steel band is wound on the stainless steel reel, the stainless steel band adjusting frame is installed on the base and is arranged on one side of the output end of the stainless steel reel, and 3 tightness adjusting wheels are arranged on the stainless steel band adjusting frame to adjust the tightness of the stainless steel band.
Further, a stainless steel belt guide transmission roller is arranged between the stainless steel belt supply device and the stainless steel belt transmission limiting device, and the stainless steel belt guide transmission roller is installed on the gantry support and used for clamping and conveying the stainless steel belt output from the stainless steel belt supply device to the stainless steel belt transmission limiting device.
Furthermore, the stainless steel band transmission limiting device comprises 2 limiting assemblies which are arranged in an up-and-down symmetrical manner, each limiting assembly comprises a stainless steel plate, a limiting block, oblique traction rolling shafts, a pressure spring, sliding rods, a positioning wheel and a laser range finder, the limiting blocks are symmetrically arranged on the bottom surface of each stainless steel plate along the length direction, 3 pairs of oblique grooves are respectively arranged on the lower surfaces of the 2 limiting blocks, 1 oblique traction rolling shaft is respectively arranged in each pair of oblique grooves, the oblique traction rolling shafts can rotate in the oblique grooves along the circumferential direction, 2 guide grooves which are arranged at intervals are arranged on the bottom surface of each stainless steel plate, the pressure spring is arranged in each guide groove, the sliding rods which can slide along the guide grooves are arranged in the guide grooves along the vertical direction, the top ends of the sliding rods are connected with the pressure springs, the bottom ends of the sliding rods are connected with the positioning wheels through connecting shafts, and the laser range finders are also arranged on the stainless steel plates, the laser range finder is connected with the PLC control device and used for measuring the distance of the positioning wheel so as to judge whether the width of the stainless steel band meets the use requirement and feed back the width to the PLC control device.
Furthermore, 3 slant traction rollers located below on the limiting assembly are connected with a driving motor as driving rollers, the driving motor is connected with a PLC (programmable logic controller) control device, the PLC control device controls the driving motor to drive the 3 slant traction rollers to rotate, and the 3 slant traction rollers in the limiting assembly above are in contact with the 3 slant traction rollers in the limiting assembly below as driven rollers.
Furthermore, the stainless steel strip pneumatic forming device comprises a joint punching cutter and a bevel cutting cutter, and the PLC control device controls the joint punching cutter and the bevel cutting cutter to perform corner cutting of the frame joint and the frame bevel according to the numerical value measured by the stainless steel strip counting and measuring device.
Further, silica gel foaming drying strip pulls adjusting device includes 2 groups silica gel foaming drying strip traction wheel and 1 silica gel foaming drying strip adjustment wheel.
Further, the stainless steel band and silica gel foaming drying strip composite device comprises a parting bead opening spreader, a parting bead composite centering wheel and a parting bead composite adjusting module which are sequentially arranged, wherein the parting bead opening spreader is used for spreading a certain gap on the upper surface of a formed stainless steel U-shaped parting bead frame body, the parting bead composite centering wheel presses the silica gel foaming drying strip into the parting bead composite centering wheel, the U-shaped parting bead frame body after the pressed silica gel foaming drying strip is centered is input into the parting bead composite adjusting module, and the parting bead composite adjusting module adjusts the vertical and horizontal positions of the parting bead frame body.
Furthermore, the on-line production and manufacturing system for the hollow glass warm edge division bar further comprises a division bar production coding printer which is arranged on the gantry support and is positioned at the rear end of the silica gel foaming drying bar V-angle processing device and used for printing product codes on the division bar frame semi-finished products.
Further, silica gel foaming drying strip V angle processingequipment is including the infrared inductor and the break angle department silica gel foaming body die-cutting sword that set gradually, and infrared inductor received signal feeds back to PLC controlling means, and PLC controlling means controls the break angle department of the dry strip die-cutting sword of break angle department silica gel foaming to compound parting bead and repaiies.
Furthermore, the stainless steel band rolling forming device is provided with three groups, the stainless steel band rolling forming device comprises an installation frame, an upper rolling roller, a lower rolling roller, an upper rolling forming cam, a lower rolling forming concave wheel, an adjusting lead screw, a bearing support and a locking screw, the upper rolling forming cam and the lower rolling forming concave wheel are respectively installed on the upper rolling roller and the lower rolling roller through the locking screw, the bearing is respectively installed on the lower rolling roller and the upper rolling roller, the lower rolling roller is fixed on the installation frame through the bearing support, the bearing of the upper rolling roller is connected with the adjusting lead screw, the position of the bearing is adjusted through the adjusting lead screw, so that the distance between the highest salient point of the upper rolling forming cam and the lowest concave point of the lower rolling forming concave wheel is adjusted, the rolling shape of the stainless steel is controlled, and the upper rolling roller and the lower rolling roller are connected with a driving motor, the drive motor is connected with the PLC control device, and the PLC control device controls the drive motor to drive the upper rolling roller and the lower rolling roller to synchronously rotate.
The invention has the beneficial effects that: the on-line production system of the invention is to form the parting strip outer coating material and the inner drying material at one time, reduce the labor intensity of workers and reduce the operation links, and the inner drying material is coated on line, and the acquisition cost of the production line is reduced, the production procedures are reduced and the production efficiency is improved by utilizing the existing hollow glass production equipment through the design and development of a special production line.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a limiting assembly of the stainless steel band transmission limiting device;
FIG. 3 is a schematic structural view of a stainless steel band roll forming device;
in the figure: 100. a gantry support;
1-a PLC control device; 2-stainless steel band supply device; 21-a base; 22-stainless steel coil shaft support; 23-stainless steel spool; 24-stainless steel band; 25-stainless steel band adjusting bracket; 26-a tightness adjusting wheel; 3-stainless steel band transmission limiting device; 31-stainless steel plate; 311-a guide groove; 32-a limiting block; 33-oblique traction rollers; 34-a pressure spring; 35-a slide bar; 36-a positioning wheel; 37-laser rangefinder; 4-stainless steel strip counting and measuring device; 5-a stainless steel band pneumatic forming device; 51-frame bevel punching section cutter; 52-punching and cutting the parting strip joint; 6-stainless steel band roll forming device; 61-a mounting frame; 62-upper rolling rolls; 63-lower rolling rolls; 64-upper roll forming cam; 65-rolling and forming a concave wheel at the lower part; 66-adjusting the screw rod; 67-a bearing; 68-a bearing support; 69-locking screw; 7-parting bead righting device; 8-hot melt adhesive storage and supply means; 9-a hot melt adhesive smearing device; 10-a stainless steel band and silica gel foaming drying strip compounding device; 101-parting strip opening spreader; 102-parting strip composite righting wheel; 103-parting bead composite adjusting module; 11-a silica gel foaming drying strip storage and supply device; 12-a silica gel foaming drying strip traction adjusting device; 121-silica gel foam drying strip traction wheel; 122-silica gel foaming drying strip adjusting wheel; 13-a silica gel foaming drying strip V angle processing device; 14-parting strip traction belt; 15-butyl rubber coating and parting bead framing device; 16-parting strip production coding printer; 17-stainless steel belt guide transport rollers; 18-coder.
Detailed Description
The details and embodiments of the present invention are further described with reference to the accompanying drawings and the following embodiments.
Example 1
Referring to fig. 1, an on-line production system for a warm edge division bar of hollow glass comprises:
a gantry support 100;
the PLC control device 1 is arranged on the gantry bracket 100;
the stainless steel strip supply device 2 is arranged at the front end of the gantry bracket 100 and is used for supplying and conveying a stainless steel strip;
the stainless steel strip transmission limiting device 3 is arranged on the gantry support 100, is positioned at the rear end of the stainless steel strip supply device 2, and is used for transmitting the stainless steel strip output from the stainless steel strip supply device 2 along a set position;
the stainless steel strip counting and measuring device 4 is arranged on the gantry bracket 100, is connected with the PLC control device 1, is positioned at the rear end of the stainless steel strip transmission limiting device 3, and is used for measuring the running length of a stainless steel strip and feeding the running length back to the PLC control device;
the stainless steel strip pneumatic forming device 5 is arranged on the gantry support 100, is positioned at the rear end of the stainless steel strip counting and measuring device 4 and is used for realizing preset position corner cutting forming of the stainless steel strip;
the stainless steel strip rolling forming device 6 is arranged on the gantry support 100, is positioned at the rear end of the stainless steel strip pneumatic forming device 5 and is used for rolling and processing a pre-formed stainless steel strip into a square parting strip frame body with a gap reserved in the middle of the cross section;
the parting strip righting device 7 is arranged on the portal frame 100 and is positioned at the rear end of the stainless steel strip roll forming device 6 to right the parting strip, so that the hot melt adhesive can be conveniently coated in the next process;
a hot melt adhesive storage and supply device 8 installed above the gantry support 100;
the hot melt adhesive smearing device 9 is installed on the gantry support 100, connected with the hot melt adhesive storage and supply device 8 and located at the rear end of the parting strip righting device 7, the hot melt adhesive storage and supply device 8 conveys hot melt adhesive to the hot melt adhesive smearing device 9, and the hot melt adhesive smearing device 9 coats the hot melt adhesive on the lower surface inside the U-shaped parting strip frame body;
the stainless steel band and silica gel foaming drying strip composite device 10 is installed on the gantry support 100 and is positioned at the rear end of the hot melt adhesive smearing device 9, the opening of the upper part of the division bar is firstly expanded by the stainless steel band and silica gel foaming drying strip composite device 10, and then the silica gel foaming drying strip is bonded and compounded into the square division bar frame body to form a composite division bar;
the silica gel foaming drying strip storage and supply device 11 is arranged in the lower space of the gantry support 100 and used for storing and supplying silica gel foaming drying strips;
the silica gel foaming drying strip traction adjusting device 12 is installed on the gantry support 100, and the silica gel foaming drying strips output from the silica gel foaming drying strip storage and supply device 11 are conveyed to the front end of the stainless steel strip and silica gel foaming drying strip composite device 10 through the silica gel foaming drying strip traction adjusting device 12;
the silica gel foaming drying strip V-angle processing device 13 is installed on the gantry support 100, is positioned at the rear end of the stainless steel strip and silica gel foaming drying strip composite device 10, and is used for performing V-shaped corner cutting on a silica gel foaming folding angle of the composite parting strip to form a parting strip frame semi-finished product;
the parting strip traction belt device 14 is arranged at the rear end of the gantry bracket 100, is arranged by a single bracket and is used for transmitting a parting strip frame semi-finished product;
the device comprises a parting strip coating and parting strip framing device 15 which is arranged at the rear end of a parting strip traction belt device 14 and is installed by a single support, the parting strip traction belt 14 pulls the composite parting strip to the parting strip coating and parting strip framing device 15, and a butyl rubber coating machine coats the two sides of a parting strip frame semi-finished product with glue.
The stainless steel strip supply device 2 comprises a base 21, a stainless steel reel shaft support 22, a stainless steel reel shaft 23, a stainless steel strip 24, a stainless steel strip adjusting support 25 and a tightness adjusting wheel 26; the stainless steel reel shaft support 22 is vertically fixed on the base 21, the stainless steel reel shaft support 22 is provided with a stainless steel reel 23, the stainless steel band 24 is wound on the stainless steel reel shaft 23, the stainless steel band adjusting support 25 is installed on the base 21 and is arranged on one side of the output end of the stainless steel reel shaft 23, and the stainless steel band adjusting support 25 is provided with 3 tightness adjusting wheels 26 for adjusting the tightness of the stainless steel band 24.
A stainless steel belt guide transmission roller 17 is arranged between the stainless steel belt supply device 2 and the stainless steel belt transmission limiting device 3, and the stainless steel belt guide transmission roller 17 is installed on the gantry support 100 and is used for clamping and conveying the stainless steel belt output from the stainless steel belt supply device 2 to the stainless steel belt transmission limiting device 3.
The stainless steel band transmission limiting device 3 comprises 2 limiting components which are arranged in an up-down symmetrical manner, each limiting component comprises a stainless steel plate 31, a limiting block 32, an oblique traction rolling shaft 33, a pressure spring 34, a sliding rod 35, a positioning wheel 36 and a laser range finder 37, the limiting blocks 32 are symmetrically arranged on the bottom surface of each stainless steel plate 31 along the length direction, 3 pairs of oblique grooves are respectively arranged on the lower surfaces of the 2 limiting blocks 32, 1 oblique traction rolling shaft 33 is respectively arranged in each pair of oblique grooves, the oblique traction rolling shaft 33 can rotate in the oblique grooves along the circumferential direction, 2 guide grooves 311 which are arranged at intervals are arranged on the bottom surface of each stainless steel plate 31, the pressure spring 34 is arranged in each guide groove 311, the sliding rods 35 which can slide along the guide grooves 311 are arranged in the guide grooves 311 along the vertical direction, the top ends of the sliding rods 35 are connected with the pressure springs 34, the bottom ends of the sliding rods 35 are connected with the positioning wheels 36 through connecting shafts, and a laser range finder 37 is further arranged on the stainless steel plate 31, and the laser range finder 37 is connected with the PLC control device 1 and used for measuring the distance of the positioning wheel 36 and feeding back the distance to the PLC control device 1.
3 slant traction rollers 33 that are located below on the limiting component are connected with a driving motor as driving rollers, the driving motor is connected with a PLC (programmable logic controller) control device 1, the PLC control device 1 controls the driving motor to drive the 3 slant traction rollers 33 to rotate, and the 3 slant traction rollers 33 in the limiting component above are in contact with the 3 slant traction rollers 33 in the limiting component below as driven rollers.
The pneumatic forming device 5 for the stainless steel strip comprises a connector punching cutter 51 and a bevel cutting cutter 52, and the PLC control device 1 controls the connector punching cutter 51 and the bevel cutting cutter 52 to perform corner cutting of the connector and the bevel of the frame body according to the numerical value measured by the stainless steel strip counting and measuring device 4 and the setting value of the encoder 18 installed on the installation frame.
The silica gel foaming drying strip traction adjusting device 12 comprises 2 groups of silica gel foaming drying strip traction wheels 121 and 1 silica gel foaming drying strip adjusting wheel 122. The silica gel foam body placed in the silica gel foam dry strip storage and supply device 11 is led out to the silica gel foam dry strip traction wheel 121 through the remaining hole, and is conveyed to the stainless steel band and silica gel foam dry strip composite device 10 through the silica gel foam dry strip adjusting wheel 122.
The stainless steel band and silica gel foaming drying strip compound device 10 comprises a parting strip opening spreader 101, a parting strip compound centering wheel 102 and a parting strip compound adjusting module 103 which are sequentially arranged, wherein the parting strip opening spreader 101 is used for spreading a certain gap on an upper surface opening of a formed stainless steel U-shaped parting strip frame body, the parting strip compound centering wheel 102 presses a silica gel foaming drying strip into the parting strip compound centering wheel, the U-shaped parting strip frame body after the pressed silica gel foaming drying strip is centered is input into the parting strip compound adjusting module 103, and the parting strip compound adjusting module 103 adjusts the vertical and horizontal positions of the parting strip frame body.
The on-line production and manufacturing system for the warm-edge parting strips of the hollow glass further comprises a parting strip production coding printer 16 which is arranged on the gantry support 100, is positioned at the rear end of the V-shaped angle processing device 13 of the silica gel foaming drying strips and is used for printing product codes on the semi-finished parting strip products.
Silica gel foaming drying strip V angle processingequipment 13 is including the infrared inductor 131 and the break angle department silica gel foaming body die-cutting sword 132 that set gradually, and infrared inductor receives 131 received signal and feeds back to PLC controlling means 1, and PLC controlling means 1 control break angle department silica gel foaming drying strip die-cutting sword 132 is repaiied the break angle department of compound parting bead.
The stainless steel strip roll forming device 6 comprises three stainless steel strip roll forming devices 6, each stainless steel strip roll forming device 6 comprises a mounting frame 61, an upper roll forming roller 62, a lower roll forming roller 63, an upper roll forming cam 64, a lower roll forming concave wheel 65, an adjusting screw 66, a bearing 67, a bearing support 68 and a locking screw 69, the upper roll forming cam 64 and the lower roll forming concave wheel 65 are respectively mounted on the upper roll forming roller 62 and the lower roll forming roller 63 through the locking screw 69, the lower roll forming roller 63 and the upper roll forming roller 62 are respectively mounted with the bearing 67, the lower roll forming roller 63 is fixed on the mounting frame 61 through the bearing support 68, the mounting frame 61 is fixed on the gantry support 100, the bearing 67 of the upper roll forming roller 62 is connected with the adjusting screw 66, the position of the bearing 67 is adjusted through the adjusting screw 66, so that the distance between the highest salient point of the upper roll forming cam 64 and the lowest concave point of the lower roll forming concave wheel 65 is adjusted, and controlling the rolling shape of the stainless steel, wherein the upper rolling roller 62 and the lower rolling roller 63 are connected with a driving motor, the driving motor is connected with the PLC control device 1, and the PLC control device 1 controls the driving motor to drive the upper rolling roller 62 and the lower rolling roller 63 to synchronously rotate.
The PLC control device is connected with a stainless steel strip supply device 2, a stainless steel strip transmission limiting device 3, a stainless steel strip counting and measuring device 4, a stainless steel strip pneumatic forming device 5, a stainless steel strip rolling forming device 6, a parting strip righting device 7, a hot melt adhesive storage and supply device 8, a hot melt adhesive smearing device 9, a stainless steel strip and silica gel foaming drying strip compounding device 10, a silica gel foaming drying strip storage and supply device 11, a silica gel foaming drying strip traction adjusting device 12, a silica gel foaming drying strip V angle processing device 13, a parting strip traction belt device 14, a butyl adhesive coating and parting strip framing device 15, a stainless steel strip guide transmission roller 17 and a parting strip production coding printer 16 to control the actions of the devices.
The on-line production and manufacturing system for the warm edge division bar of the hollow glass is used in a glass deep processing factory, and the using method specifically comprises the following steps: the specification of a hollow glass frame body to be processed and a parting strip are input into a PLC control device, the PLC control device controls the actions of all devices, a stainless steel band is conveyed to a stainless steel band guiding and conveying roller by a stainless steel band supply device, the stainless steel band is clamped and conveyed to a stainless steel band conveying limiting device 3, and the stainless steel band conveying limiting device controls one side of the stainless steel band to move forwards at a set position through a positioning wheel 36 and an oblique traction roller 33. The stainless steel strip passes through the stainless steel strip counting and measuring device 4 in the advancing process, the stainless steel strip is controlled to enter the stainless steel strip pneumatic forming device 5 through the setting value of the encoder 18 and the PLC control device 1 according to data fed back to the PLC control device 1 by the stainless steel strip counting and measuring device 4, the PLC control device 1 controls the joint punching cutter 51 and the bevel cutting cutter 52 to perform frame joint and frame bevel angle cutting, the stainless steel strip is pre-shaped, the finished composite parting strip becomes a semi-finished product, the semi-finished product enters the parting strip production coding printer 16, and the relevant coding of the parting strip product is recorded. Then the stainless steel band rolling forming device 6 rolls and processes the stainless steel band into a square parting strip frame body with a notch left in the middle of the cross section, then the square parting strip frame body enters a hot melt adhesive smearing device 9 through a parting strip righting device 7, the hot melt adhesive is coated on the lower surface inside the square parting strip frame body, the stainless steel band and silica gel foaming and drying strip compound device 10 is entered after the hot melt adhesive is coated, the opening on the upper part of the parting strip is firstly expanded, then the silica gel foaming and drying strip is bonded and compounded into the square parting strip frame body to form a compound parting strip, the compound parting strip is processed through a silica gel foaming and drying strip V angle processing device 13, an infrared inductor 131 receives signals and feeds the signals back to a PLC control device 1, the PLC control device 1 controls a bevel angle silica gel foaming and drying strip punching cutter 132 to trim the bevel angle of the compound parting strip to form a parting strip frame semi-finished product, and then the semi-finished parting strip frame is transmitted to a butyl adhesive coating and parting strip framing device 15 through a parting strip traction device 14, and (4) gluing the two side edges of the partition bar frame semi-finished product by using a butyl glue coating machine, manually folding the frame body after gluing, folding the angle of the butt joint, forming the frame body, attaching a label, and handing over the label to the next process, thereby finishing the work of the production line.
The production system is the first integrated automatic operation system which can be installed in a glass deep processing plant for producing the warm-edge parting beads and forming the parting bead frames, and can utilize the existing hollow glass production equipment, reduce the purchase cost of the production line, reduce the production procedures and improve the production efficiency.
The above description is only a preferred example of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like of the present invention shall be included in the protection scope of the present invention.
Claims (10)
1. An online production and manufacturing system for a warm edge division bar of hollow glass is characterized by comprising:
a gantry support;
the PLC control device is arranged on the gantry support;
the stainless steel strip supply device is arranged at the front end of the gantry support and used for supplying and conveying a stainless steel strip;
the stainless steel strip transmission limiting device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip supply device and is used for transmitting the stainless steel strip output from the stainless steel strip supply device along a set position;
the stainless steel strip counting and measuring device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip transmission limiting device and is used for measuring the running length of the stainless steel strip;
the stainless steel strip pneumatic forming device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip counting and measuring device and is used for realizing preset position corner cut forming of the stainless steel strip;
the stainless steel band rolling forming device is arranged on the gantry support, is positioned at the rear end of the stainless steel band pneumatic forming device and is used for rolling and processing the stainless steel band subjected to corner cutting forming at a preset position into a square parting strip frame body with a notch reserved in the middle of the cross section;
the parting strip righting device is arranged on the portal frame, is positioned at the rear end of the stainless steel band roll forming device and is used for righting the parting strip frame body;
the hot melt adhesive storage and supply device is arranged above the gantry support;
the hot melt adhesive smearing device is arranged on the gantry support, is connected with the hot melt adhesive storage and supply device and is positioned at the rear end of the division bar righting device, the hot melt adhesive storage and supply device conveys the hot melt adhesive to the hot melt adhesive smearing device, and the hot melt adhesive smearing device coats the hot melt adhesive on the lower surface of the inner part of the division bar frame body;
the stainless steel band and silica gel foaming drying strip compounding device is arranged on the gantry support and is positioned at the rear end of the hot melt adhesive smearing device, and the stainless steel band and silica gel foaming drying strip compounding device is used for expanding the opening of the upper part of the division bar and then bonding and compounding the silica gel foaming drying strip into the division bar frame body in the shape of a Chinese character 'kou', so that a compound division bar is formed;
the silica gel foaming drying strip storage and supply device is arranged in the space below the gantry support and is used for storing and supplying the silica gel foaming drying strips;
the silica gel foaming drying strip traction adjusting device is arranged on the gantry support, and the silica gel foaming drying strips output from the silica gel foaming drying strip storage and supply device are conveyed to the front end of the stainless steel band and silica gel foaming drying strip composite device through the silica gel foaming drying strip traction adjusting device;
the silica gel foaming drying strip V-angle processing device is arranged on the gantry support, is positioned at the rear end of the stainless steel strip and silica gel foaming drying strip composite device, and is used for performing V-shaped corner cutting on the silica gel foaming folding angle of the composite parting strip to form a parting strip frame semi-finished product;
the parting strip traction belt device is arranged at the rear end of the gantry support and is used for transmitting a parting strip frame semi-finished product;
and the butyl rubber coating device is arranged at the rear end of the parting strip traction belt device, and the parting strip traction belt device pulls the parting strip frame semi-finished product to the butyl rubber coating device to coat the two side edges of the parting strip frame semi-finished product.
2. The on-line production manufacturing system for the warm-edge partition strip of hollow glass as claimed in claim 1, wherein said stainless steel strip supplying means comprises a base, a stainless steel reel support, a stainless steel reel, a stainless steel strip adjusting support and a tension adjusting wheel; the stainless steel coil shaft support is vertically fixed on the base, a stainless steel reel is installed on the stainless steel coil shaft support, the stainless steel band is wound on the stainless steel reel, the stainless steel band adjusting frame is installed on the base and is arranged on one side of the output end of the stainless steel reel, and 3 tightness adjusting wheels are arranged on the stainless steel band adjusting frame to adjust the tightness of the stainless steel band.
3. The on-line production and manufacturing system for the warm edge partition strip of hollow glass as claimed in claim 1, wherein a stainless steel strip guide conveying roller is provided between the stainless steel strip supply device and the stainless steel strip conveying limiting device, and the stainless steel strip guide conveying roller is mounted on the gantry support and is used for clamping and conveying the stainless steel strip output from the stainless steel strip supply device to the stainless steel strip conveying limiting device.
4. The on-line production system for a hollow glass warm edge division bar according to claim 1, wherein the stainless steel strip transmission and limiting device comprises 2 limiting components which are arranged up and down symmetrically, the limiting components comprise stainless steel plates, limiting blocks, oblique traction rollers, pressure springs, slide bars, positioning wheels and laser range finders, the limiting blocks are symmetrically arranged on the bottom surface of each stainless steel plate along the length direction, 3 pairs of oblique grooves are respectively arranged on the lower surfaces of the 2 limiting blocks, 1 oblique traction roller is arranged in each pair of oblique grooves, the oblique traction rollers can rotate in the oblique grooves along the circumferential direction, 2 guide grooves which are arranged at intervals are arranged on the bottom surface of the stainless steel plate, the pressure spring is arranged in each guide groove, the slide bars which can slide along the guide grooves are arranged in the guide grooves along the vertical direction, and the top ends of the slide bars are connected with the pressure springs, the bottom end of the sliding rod is connected with the positioning wheel through a connecting shaft, a laser range finder is further arranged on the stainless steel plate and connected with the PLC control device for measuring the distance of the positioning wheel so as to judge whether the width of the stainless steel band meets the use requirement and feed back the width to the PLC control device.
5. The on-line production system for a warm edge strip of hollow glass as claimed in claim 4, wherein the lower 3 oblique pulling rollers of the position-limiting assembly are connected to a driving motor as driving rollers, the driving motor is connected to a PLC control device, the PLC control device controls the driving motor to drive the 3 oblique pulling rollers to rotate, and the 3 oblique pulling rollers of the upper position-limiting assembly are in contact with the 3 oblique pulling rollers of the lower position-limiting assembly as driven rollers.
6. The on-line production system for a warm edge strip of hollow glass as claimed in claim 1, wherein the stainless steel strip pneumatic forming device comprises a joint punching cutter and a bevel cutting cutter, and the PLC control device controls the joint punching cutter and the bevel cutting cutter to perform corner cutting of the frame joint and the frame according to the numerical value measured by the stainless steel strip counting and measuring device.
7. The on-line production system for the warm-edge parting strip of hollow glass as claimed in claim 1, wherein the device for combining the stainless steel strip with the silica gel foam drying strip comprises a parting strip opening spreader, a parting strip composite centering wheel and a parting strip composite adjusting module, which are sequentially arranged, the parting strip opening spreader is used for spreading a certain gap on the upper surface of the formed stainless steel U-shaped parting strip frame body, the parting strip composite centering wheel presses the silica gel foam drying strip into the parting strip opening spreader, the U-shaped parting strip frame body after the silica gel foam drying strip is pressed into the parting strip composite adjusting module is input after being centered, and the parting strip composite adjusting module adjusts the vertical and horizontal positions of the parting strip frame body.
8. The on-line production and manufacturing system for the warm-edge hollow glass partition of claim 1, further comprising a partition production coding printer mounted on the gantry support and located at the rear end of the silica gel foaming drying strip V-angle processing device for coding the printed product of the partition frame semi-finished product.
9. The on-line production system for a hollow glass warm edge division bar according to claim 1, wherein the processing device for the V-angle of the silica gel foaming drying bar comprises an infrared sensor and a punching cutter for the silica gel foaming body at the bevel, which are sequentially arranged, the infrared sensor receives a signal and feeds the signal back to the PLC control device, and the PLC control device controls the punching cutter for the silica gel foaming drying bar at the bevel to trim the bevel of the composite division bar.
10. The on-line production system of a hollow glass warm edge division bar according to claim 1, wherein the stainless steel band roll forming device comprises three sets, the stainless steel band roll forming device comprises a mounting frame, an upper roll roller, a lower roll roller, an upper roll forming cam, a lower roll forming concave wheel, an adjusting screw, a bearing bracket and a locking screw, the upper roll forming cam and the lower roll forming concave wheel are respectively mounted on the upper roll roller and the lower roll roller through the locking screw, the lower roll roller and the upper roll roller are respectively provided with a bearing, the lower roll roller is fixed on the mounting frame through the bearing bracket, the bearing of the upper roll roller is connected with the adjusting screw, the position of the bearing is adjusted through the adjusting screw, so as to adjust the distance between the highest convex point of the upper roll forming cam and the lowest concave point of the lower roll forming concave wheel, and controlling the rolling shape of the stainless steel, wherein the upper rolling roller and the lower rolling roller are connected with a driving motor, the driving motor is connected with a PLC (programmable logic controller), and the PLC controls the driving motor to drive the upper rolling roller and the lower rolling roller to synchronously rotate.
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| CN202110462788.8A CN113187354B (en) | 2021-04-28 | 2021-04-28 | Online production and manufacturing system for warm-edge parting strips of hollow glass |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110462788.8A CN113187354B (en) | 2021-04-28 | 2021-04-28 | Online production and manufacturing system for warm-edge parting strips of hollow glass |
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| CN113187354B CN113187354B (en) | 2023-02-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113733456A (en) * | 2021-11-05 | 2021-12-03 | 徐州春秋塑料制品有限公司 | Warm limit of cavity glass space stop bar colloid extrusion design processing equipment |
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| DE3304315A1 (en) * | 1983-02-09 | 1984-08-09 | Heinrich Kuper GmbH & Co KG, 4835 Rietberg | Veneer jointing machine |
| US6438819B1 (en) * | 1997-02-07 | 2002-08-27 | Glass Equipment Development, Inc. | System for fabricating contour muntin bars from sheet material |
| CN104338833A (en) * | 2014-08-29 | 2015-02-11 | 大连华工创新科技股份有限公司 | Hollow U-shaped glass strip forming production line |
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| CN113733456A (en) * | 2021-11-05 | 2021-12-03 | 徐州春秋塑料制品有限公司 | Warm limit of cavity glass space stop bar colloid extrusion design processing equipment |
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| CN113187354B (en) | 2023-02-28 |
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