CN113215444B - A kind of nanoparticle reinforced TC4 metal powder material and preparation method thereof - Google Patents
A kind of nanoparticle reinforced TC4 metal powder material and preparation method thereof Download PDFInfo
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- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical group C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims description 45
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- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
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- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
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- B22F9/02—Making metallic powder or suspensions thereof using physical processes
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Abstract
本发明公开了一种纳米颗粒增强TC4金属粉末及其制备方法,属于金属粉末材料制备领域。本发明所述制备方法采用熔盐‑超声分散结合步骤制备产品,有效的将纳米尺寸的固体陶瓷颗粒引入至TC4金属材料中,所述方法制备的金属粉末材料具有硬度高、强度高、耐磨性高等特性,为扩展TC4基复合材料在工业领域中的应用提供了原料上的保证,所述陶瓷颗粒具有较高的纳米颗粒利用率;同时,纳米碳化钛颗粒增强TC4粉末材料同样能够扩展钛基复合类材料在增材制造、热等静压和粉末冶金领域的应用。本发明所述材料制备方法操作步骤简单,重复性高,安全环保,可实现工业化小规模生产。The invention discloses a nano-particle reinforced TC4 metal powder and a preparation method thereof, belonging to the field of metal powder material preparation. The preparation method of the present invention adopts the molten salt-ultrasonic dispersion combined step to prepare products, and effectively introduces nano-sized solid ceramic particles into the TC4 metal material. The metal powder material prepared by the method has high hardness, high strength, wear resistance and wear resistance. The characteristics of high performance and high performance provide a guarantee of raw materials for expanding the application of TC4-based composite materials in the industrial field. The ceramic particles have a high utilization rate of nanoparticles; Applications of matrix composites in additive manufacturing, hot isostatic pressing and powder metallurgy. The material preparation method of the invention has simple operation steps, high repeatability, safety and environmental protection, and can realize industrialized small-scale production.
Description
技术领域technical field
本发明涉及金属粉末材料制备领域,具体涉及一种纳米颗粒增强TC4金属粉末材料及其制备方法。The invention relates to the field of metal powder material preparation, in particular to a nano-particle reinforced TC4 metal powder material and a preparation method thereof.
背景技术Background technique
钛合金具有密度低、比强度高、耐高温、耐腐蚀、无磁性等优异性能,其相关制品广泛应用在航空、航天、航海、医疗器械、火力发电等领域。其中,TC4钛合金材料作为α+β型钛合金,其综合力学性能更加优异。但是,随着外部环境的变化,传统的TC4钛合金以接近其使用极限,难以满足日益苛刻的使用条件。因此,提高其力学性能或者提高其高温条件下的力学性能是未来TC4基复合材料研究的新方向。目前,钛合金制品的主要成型方式有粉末冶金、热等静压和增材制造技术,而其主要原料为钛合金粉体。因而,获得具有优异性能的钛合金原料粉体是制备高性能钛合金材料的前提。Titanium alloy has excellent properties such as low density, high specific strength, high temperature resistance, corrosion resistance, non-magnetic, etc. Its related products are widely used in aviation, aerospace, navigation, medical equipment, thermal power generation and other fields. Among them, TC4 titanium alloy material, as α+β type titanium alloy, has better comprehensive mechanical properties. However, with the change of the external environment, the traditional TC4 titanium alloy is close to its use limit, and it is difficult to meet the increasingly harsh use conditions. Therefore, improving its mechanical properties or improving its mechanical properties under high temperature conditions is a new direction for future research on TC4 matrix composites. At present, the main forming methods of titanium alloy products are powder metallurgy, hot isostatic pressing and additive manufacturing technology, and the main raw material is titanium alloy powder. Therefore, obtaining titanium alloy raw material powder with excellent properties is the premise of preparing high-performance titanium alloy materials.
陶瓷颗粒增强金属基复合材料,是指在金属基体中加入弥散分布的增强相陶瓷颗粒而形成的一类金属基复合材料。增强相主要选择具有高强度、高硬度、高熔点的陶瓷颗粒。由于增强相含量相对较低、分布较为均匀、颗粒细小,所以复合材料基本保持了基体金属原有的物理性能。另外增强相陶瓷颗粒在金属基体中弥散分布,颗粒的钉扎作用可以有效地阻碍金属基体中的位错运动,因此能够极大提高材料的力学性能。传统的增强相材料主要以微米或亚微米尺寸的颗粒为主。有研究表明,与传统的微米或亚微米尺寸的颗粒相比,同质量或同体积分数的纳米颗粒在基体中的强化效果要更加明显。Ceramic particle reinforced metal matrix composite material refers to a type of metal matrix composite material formed by adding dispersed and distributed reinforced phase ceramic particles to a metal matrix. The reinforcing phase is mainly selected from ceramic particles with high strength, high hardness and high melting point. Due to the relatively low content of reinforcing phase, relatively uniform distribution and fine particles, the composite material basically maintains the original physical properties of the base metal. In addition, the reinforced ceramic particles are dispersed in the metal matrix, and the pinning effect of the particles can effectively hinder the dislocation movement in the metal matrix, so the mechanical properties of the material can be greatly improved. Traditional reinforcement phase materials are dominated by micron or submicron sized particles. Studies have shown that the strengthening effect of nanoparticles with the same mass or volume fraction in the matrix is more obvious than that of traditional micron or submicron sized particles.
碳化钛陶瓷具有耐高温、高强度、高硬度、高导热、密度低、抗腐蚀等优异性能,其制品在石油、化工、微电子、汽车、航天、航空、造纸、激光、矿业及原子能等工业领域获得了广泛的应用。纳米碳化钛陶瓷颗粒继承了碳化钛陶瓷优点,如果将纳米碳化钛陶瓷颗粒引入到TC4粉末当中,制备出纳米碳化钛陶瓷增强TC4粉末,即可提高TC4粉体的力学性能,对扩大钛合金基复合材料在工业领域中的应用具有积极的意义。Titanium carbide ceramics have excellent properties such as high temperature resistance, high strength, high hardness, high thermal conductivity, low density, and corrosion resistance. Its products are used in petroleum, chemical, microelectronics, automobile, aerospace, aviation, paper, laser, mining and atomic energy industries field has been widely used. Nano-titanium carbide ceramic particles inherit the advantages of titanium carbide ceramics. If nano-titanium carbide ceramic particles are introduced into TC4 powder to prepare nano-titanium carbide ceramics to enhance TC4 powder, the mechanical properties of TC4 powder can be improved, and the expansion of titanium alloy base can be improved. The application of composite materials in the industrial field has positive significance.
发明内容SUMMARY OF THE INVENTION
基于现有技术存在的缺陷,本发明的目的在于提供了纳米颗粒增强TC4金属粉末材料的制备方法,该方法通过熔盐-超声分散的方法,将高强度纳米陶瓷材料颗粒碳化钛引入TC4粉体当中,从而达到增强产品硬度、强度等力学性能的目的,且可保障其具有较高的纳米颗粒利用率。该方法操作步骤简易可控,规模化生产效率高,批次间产品品质有保障。Based on the defects of the prior art, the purpose of the present invention is to provide a preparation method of nano-particle reinforced TC4 metal powder material, which introduces high-strength nano-ceramic material particle titanium carbide into TC4 powder by the method of molten salt-ultrasonic dispersion Among them, the purpose of enhancing the mechanical properties such as hardness and strength of the product can be achieved, and it can ensure a high utilization rate of nanoparticles. The operation steps of the method are simple and controllable, the large-scale production efficiency is high, and the product quality between batches is guaranteed.
为了达到上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种纳米颗粒增强TC4金属粉末的制备方法,包括以下步骤:A preparation method of nanoparticle-enhanced TC4 metal powder, comprising the following steps:
(1)将TC4金属粉末、纳米碳化钛及无机盐混合均匀并进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末与纳米碳化钛的质量比为1:0.07~0.35,所述TC4金属粉末与纳米碳化钛的质量之和与无机盐的质量比为:m(TC4金属粉末+纳米碳化钛):m(无机盐)=3~15:85~97;(1) Mix TC4 metal powder, nano-titanium carbide and inorganic salt evenly, carry out ball milling treatment, and sieve to obtain precursor powder A; the mass ratio of described TC4 metal powder and nano-titanium carbide is 1:0.07~0.35, so The mass ratio of the sum of the mass of TC4 metal powder and nano-titanium carbide to the inorganic salt is: m (TC4 metal powder + nano-titanium carbide): m (inorganic salt)=3~15:85~97;
(2)将步骤(1)所述前驱粉体A进行真空加热,待粉体熔化后将所得熔体进行超声分散处理,冷却,所得块状固体粉碎至粉体颗粒粒径<5mm,得前驱粉体B;所述真空加热时的真空度≤6×10-2;(2) vacuum heating the precursor powder A described in step (1), and after the powder is melted, the obtained melt is subjected to ultrasonic dispersion treatment, cooled, and the obtained massive solid is pulverized to a powder particle size of less than 5 mm to obtain a precursor Powder B; the vacuum degree during the vacuum heating is less than or equal to 6×10 -2 ;
(3)将步骤(2)所得前驱粉体B置于去离子水中溶解搅拌,随后对溶解后的悬浊液进行沉淀,再将上层悬浊液倒出,留下底层黑色的颗粒状物质,并重复本步骤三次,得底层混合溶液C;(3) the precursor powder B obtained in step (2) is placed in deionized water to dissolve and stir, then the dissolved suspension is precipitated, and then the upper layer of the suspension is poured out, leaving the bottom black granular material, And repeat this step three times to get bottom mixed solution C;
(4)将步骤(3)所得底层混合溶液C经抽滤、烘干后,所得黑色粉末依次进行粉碎和过筛处理,即得所述纳米颗粒增强TC4金属粉末。(4) After the bottom layer mixed solution C obtained in step (3) is subjected to suction filtration and drying, the obtained black powder is sequentially pulverized and sieved to obtain the nanoparticle-enhanced TC4 metal powder.
本发明所述纳米颗粒增强TC4金属粉末采用熔盐-超声分散结合的方法制备产品,利用熔化后的TC4液态金属、碳化钛陶瓷颗粒以及熔盐互不相溶的特点,通过熔盐作为分散载体,有效的将纳米尺寸的固体陶瓷颗粒引入至TC4金属材料中,又通过超声分散使所述增强材料颗粒均匀弥散在液体金属中,由于碳化钛具有高强度、高硬度、耐高温及热膨胀系数小等优点,所述方法增强制备的金属粉末材料具有硬度高、强度高、耐磨性高等特性,为扩展TC4基复合材料在工业领域中的应用提供了原料上的保证;同时,纳米碳化钛颗粒增强TC4粉体材料同样能够扩展钛基复合材料在增材制造、热等静压和粉末冶金领域的应用。本发明所述材料制备方法操作步骤简单,重复性高,安全环保,可实现工业化小规模生产。The nanoparticle-enhanced TC4 metal powder of the present invention is prepared by the method of molten salt-ultrasonic dispersion combination, and the molten salt is used as a dispersion carrier by utilizing the characteristics that the molten TC4 liquid metal, titanium carbide ceramic particles and the molten salt are incompatible with each other. , effectively introduce nano-sized solid ceramic particles into the TC4 metal material, and uniformly disperse the reinforcing material particles in the liquid metal through ultrasonic dispersion. Because titanium carbide has high strength, high hardness, high temperature resistance and small thermal expansion coefficient and other advantages, the metal powder material reinforced and prepared by the method has the characteristics of high hardness, high strength and high wear resistance, which provides a guarantee of raw materials for expanding the application of TC4-based composite materials in the industrial field; at the same time, the nano-titanium carbide particles Reinforcing TC4 powder materials can also expand the application of titanium matrix composites in the fields of additive manufacturing, hot isostatic pressing and powder metallurgy. The material preparation method of the invention has simple operation steps, high repeatability, safety and environmental protection, and can realize industrialized small-scale production.
优选地,步骤(1)所述TC4金属粉末与纳米碳化钛的质量比为1:0.2~0.35,所述TC4金属粉末与纳米碳化钛的质量之和与无机盐的质量比为:m(TC4金属粉末+纳米碳化钛):m(无机盐)=5~10:95~90。Preferably, the mass ratio of the TC4 metal powder and the nano-titanium carbide in step (1) is 1:0.2 to 0.35, and the mass ratio of the sum of the mass of the TC4 metal powder and the nano-titanium carbide to the inorganic salt is: m(TC4 Metal powder + nano-titanium carbide): m (inorganic salt)=5~10:95~90.
经过发明人多次实验后发现,碳化钛若添加量过大,则可能导致纳米颗粒团聚在液态金属表面,导致超声分散效率降低;若添加量过少则无法实现预期的性能增强效果。在所述比例下碳化钛陶瓷颗粒在熔体中经超声分散后的弥散均匀性更高,所得产品的力学性能增强幅度更大。After many experiments, the inventor found that if the amount of titanium carbide added is too large, it may cause the nanoparticles to agglomerate on the surface of the liquid metal, resulting in a decrease in the efficiency of ultrasonic dispersion; if the amount of titanium carbide is too small, the expected performance enhancement effect cannot be achieved. Under the above ratio, the dispersion uniformity of the titanium carbide ceramic particles in the melt after ultrasonic dispersion is higher, and the mechanical properties of the obtained product are enhanced more greatly.
此外,无机盐作为TC4钛合金及增强颗粒在熔盐-分散时的载体,若比例不当也必然引起材料均匀性及生产效率上的问题。In addition, inorganic salts are used as carriers of TC4 titanium alloy and reinforcing particles in molten salt-dispersion, and if the proportion is not appropriate, it will inevitably cause problems in material uniformity and production efficiency.
优选地,所述纳米碳化钛的平均粒径为40~60nm。Preferably, the average particle size of the nano-titanium carbide is 40-60 nm.
特定尺寸下的碳化钛陶瓷颗粒在金属基体中弥散后可有效抑制材料的位错运动,从而提高产品的力学性能;若尺寸不当不仅所述增强效果不佳,同时还会影响产品前驱体在熔化、超声分散时的均匀性。当改性陶瓷颗粒的粒径过小,颗粒太细,容易在混合熔炼过程中引起颗粒的团聚,从而无法起到很好的分散增强作用;而若颗粒的粒径过大,虽能一定程度上改善团聚的缺陷,但性能提升效果不佳,反而造成添加颗粒浪费,成本显著提高的问题。Titanium carbide ceramic particles with a specific size can effectively inhibit the dislocation movement of the material after being dispersed in the metal matrix, thereby improving the mechanical properties of the product; if the size is not appropriate, not only the reinforcement effect is not good, but also the melting of the product precursor will be affected. , The uniformity of ultrasonic dispersion. When the particle size of the modified ceramic particles is too small and the particles are too fine, it is easy to cause agglomeration of the particles during the mixing and smelting process, so that the dispersion and enhancement effect cannot be achieved; However, the performance improvement effect is not good, but the added particles are wasted and the cost is significantly increased.
优选地,所述TC4金属粉末的平均粒径为15~74μm,无机盐的平均粒径为500~650μm;Preferably, the average particle size of the TC4 metal powder is 15-74 μm, and the average particle size of the inorganic salt is 500-650 μm;
更优选地,步骤(1)TC4金属粉末、纳米碳化钛及无机盐在并进行球磨处理时采用的球磨介质为碳化钛研磨球,所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为3~5:1;所述球磨处理的时间为12~24h,转速为250~300r/min。More preferably, in step (1) TC4 metal powder, nano-titanium carbide and inorganic salt are used in ball milling and the ball-milling medium is titanium carbide grinding ball, and the titanium carbide grinding ball and TC4 metal powder, nano-titanium carbide and inorganic salt The mass ratio of the three raw materials of the salt to the balls is 3-5:1; the ball-milling treatment time is 12-24h, and the rotating speed is 250-300r/min.
采用增强材料相同材质的研磨球进行球磨处理,同时限定所述球磨原料的尺寸及球磨参数,可有效提高球磨效率。Using grinding balls of the same material as the reinforcing material to perform ball milling, while limiting the size of the ball milling raw material and ball milling parameters, can effectively improve the ball milling efficiency.
优选地,所述无机盐包括氯化钙、氯化钡中的至少一种。Preferably, the inorganic salt includes at least one of calcium chloride and barium chloride.
两种无机盐性质相近,可在任意比例下混合并有效的作为熔盐及分散载体使用。The properties of the two inorganic salts are similar and can be mixed in any proportion and can be effectively used as molten salts and dispersion carriers.
优选地,步骤(2)所述真空加热的温度为1675~1695℃,时间为5~10min。Preferably, the temperature of the vacuum heating in step (2) is 1675-1695° C., and the time is 5-10 min.
优选地,步骤(2)所述超声分散处理的时间为2~3min,功率为800~1000W。Preferably, the time of the ultrasonic dispersion treatment in step (2) is 2-3 min, and the power is 800-1000 W.
所述超声分散处理的对象为熔盐颗粒混合物,因此需要特定的时间及功率才能保障熔体中陶瓷碳化钛颗粒可有效弥散均匀至粉体材料中。The object of the ultrasonic dispersion treatment is a mixture of molten salt particles, so specific time and power are required to ensure that the ceramic titanium carbide particles in the melt can be effectively dispersed into the powder material.
更优选地,在步骤(2)所述超声分散处理时,将陶瓷超声探头深入到熔体当中进行超声分散,且陶瓷超声探头深入到熔体当中时,探头尖端位于熔体液面以下三分之二处。More preferably, during the ultrasonic dispersion treatment in step (2), the ceramic ultrasonic probe is penetrated into the melt for ultrasonic dispersion, and when the ceramic ultrasonic probe is penetrated into the melt, the probe tip is located three points below the liquid level of the melt. second place.
优选地,步骤(3)所述去离子水与前驱粉末B的质量比>5:1;Preferably, the mass ratio of the deionized water in step (3) to the precursor powder B is >5:1;
优选地,步骤(3)所述悬浊液沉淀的时间为1~2min。Preferably, the time for precipitation of the suspension in step (3) is 1-2 min.
优选地,步骤(4)所述烘干的温度为100~150℃。Preferably, the drying temperature in step (4) is 100-150°C.
本发明的另一目的还在于提供所述纳米颗粒增强TC4金属粉末材料的制备方法制备的纳米颗粒增强TC4金属粉末材料。Another object of the present invention is to provide a nanoparticle-enhanced TC4 metal powder material prepared by the method for preparing the nanoparticle-enhanced TC4 metal powder material.
本发明所制备的纳米颗粒增强TC4金属粉末材料相比于现有钛合金材料具有更高的耐高温性、耐磨性及力学强度。Compared with the existing titanium alloy material, the nanoparticle-reinforced TC4 metal powder material prepared by the invention has higher high temperature resistance, wear resistance and mechanical strength.
本发明的有益效果在于,本发明提供了一种纳米颗粒增强TC4金属粉末及其制备方法。本发明所述制备方法采用熔盐-超声分散结合步骤制备产品,利用熔化后的TC4液态金属、碳化钛陶瓷颗粒以及熔盐互不相溶的特点,通过熔盐作为分散载体,有效的将纳米尺寸的固体陶瓷颗粒引入至TC4金属材料中,又利用超声分散使所述增强材料颗粒均匀弥散在液体金属中,由于碳化钛具有高强度、高硬度、耐高温及热膨胀系数小等优点,所述方法制备的金属粉末材料具有硬度高、强度高、耐磨性高等特性,为扩展TC4基复合材料在工业领域中的应用提供了原料上的保证,所述陶瓷颗粒具有较高的纳米颗粒利用率;同时,纳米碳化钛颗粒增强TC4粉体材料同样能够扩展钛基复合材料在增材制造、热等静压和粉末冶金领域的应用。本发明所述材料制备方法操作步骤简单,重复性高,安全环保,可实现工业化小规模生产。The beneficial effect of the present invention is that the present invention provides a nanoparticle-enhanced TC4 metal powder and a preparation method thereof. The preparation method of the present invention adopts the molten salt-ultrasonic dispersion combined step to prepare the product, and utilizes the characteristics that the molten TC4 liquid metal, the titanium carbide ceramic particles and the molten salt are incompatible with each other, and the molten salt is used as a dispersion carrier to effectively disperse the nanometers. The solid ceramic particles of the size are introduced into the TC4 metal material, and ultrasonic dispersion is used to uniformly disperse the reinforcing material particles in the liquid metal. Because titanium carbide has the advantages of high strength, high hardness, high temperature resistance and small thermal expansion coefficient, the The metal powder material prepared by the method has the characteristics of high hardness, high strength and high wear resistance, which provides a guarantee of raw materials for expanding the application of TC4-based composite materials in the industrial field, and the ceramic particles have high nanoparticle utilization rate. At the same time, nano-titanium carbide particles reinforced TC4 powder material can also expand the application of titanium matrix composites in the fields of additive manufacturing, hot isostatic pressing and powder metallurgy. The material preparation method of the invention has simple operation steps, high repeatability, safety and environmental protection, and can realize industrialized small-scale production.
附图说明Description of drawings
图1为本发明制备的纳米颗粒增强TC4金属粉末材料的SEM图。Fig. 1 is the SEM image of the nanoparticle-enhanced TC4 metal powder material prepared by the present invention.
具体实施方式Detailed ways
为了更好地说明本发明的目的、技术方案和优点,下面将结合具体实施例及对比例对本发明作进一步说明,其目的在于详细地理解本发明的内容,而不是对本发明的限制。本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。本发明实施所设计的实验试剂及仪器,除非特别说明,均为常用的普通试剂及仪器。In order to better illustrate the purpose, technical solutions and advantages of the present invention, the present invention will be further described below in conjunction with specific embodiments and comparative examples, the purpose of which is to understand the content of the present invention in detail, rather than limiting the present invention. All other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. Unless otherwise specified, the experimental reagents and instruments designed for the implementation of the present invention are commonly used common reagents and instruments.
实施例1Example 1
本发明所述一种纳米颗粒增强TC4金属粉末的制备方法的实施例,包括以下步骤:An embodiment of a method for preparing a nanoparticle-enhanced TC4 metal powder according to the present invention includes the following steps:
(1)将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=8:2:90;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,无机盐的平均粒径为500μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;(1) Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal and place them on a mixer for ball milling, sieve, The precursor powder A is obtained; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt)=8:2:90; The average particle size of the nano-titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the inorganic salt is 500 μm; the titanium carbide grinding ball and the TC4 metal powder, nano-titanium carbide and inorganic salt are The mass ratio of the balls of these three kinds of raw materials is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
(2)将步骤(1)所述前驱粉体A进行真空加热10min,待粉体熔化后将所得熔体插入陶瓷超声探头,探头尖端位于熔体液面以下三分之二处,以800W功率超声分散处理3min,倒入陶瓷舟冷却,所得块状固体粉碎至粉体颗粒粒径<5mm,得前驱粉体B;所述真空加热时的真空度≤6×10-2;所述加热温度为1695℃;(2) vacuum heating the precursor powder A described in step (1) for 10min, insert the obtained melt into the ceramic ultrasonic probe after the powder is melted, the probe tip is located at two-thirds below the melt level, and the power is 800W. Ultrasonic dispersion treatment for 3min, poured into a ceramic boat for cooling, and the obtained massive solid was pulverized to powder particle size <5mm to obtain precursor powder B; the vacuum degree during the described vacuum heating≤6×10 −2 ; the heating temperature is 1695℃;
(3)将步骤(2)所得前驱粉体B置于去离子水中溶解搅拌,随后对溶解后的悬浊液进行沉淀2min,再将上层悬浊液倒出,留下底层黑色的颗粒状物质,并重复本步骤三次,得底层混合溶液C;所述去离子水与前驱粉末B的质量比>5:1;(3) The precursor powder B obtained in step (2) is placed in deionized water to dissolve and stir, then the dissolved suspension is precipitated for 2 min, and then the upper layer of the suspension is poured out, leaving the bottom black granular material , and repeat this step three times to obtain the bottom layer mixed solution C; the mass ratio of the deionized water to the precursor powder B>5:1;
(4)将步骤(3)所得底层混合溶液C经抽滤、120℃烘干后,所得黑色粉末依次进行粉碎和过筛处理,即得所述纳米颗粒增强TC4金属粉末。(4) After the bottom layer mixed solution C obtained in step (3) is subjected to suction filtration and drying at 120° C., the obtained black powder is sequentially pulverized and sieved to obtain the nanoparticle-enhanced TC4 metal powder.
将所得产品置入扫描电镜下观察,结果如图1所示,碳化钛颗粒均匀弥散在粉体材料当中,无明显团聚现象。The obtained product was observed under a scanning electron microscope. The results are shown in Figure 1. The titanium carbide particles are uniformly dispersed in the powder material without obvious agglomeration.
实施例2Example 2
本实施例与实施例1的差别仅在于,所述步骤(1)为:The only difference between this embodiment and Embodiment 1 is that the step (1) is:
将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=7.5:2.5:90;所述纳米碳化钛的平均粒径为40nm;所述TC4金属粉末的平均粒径为53μm,无机盐的平均粒径为550μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal them, and place them on a mixer for ball-milling treatment, sieve, and obtain precursor powder. Body A; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt) = 7.5:2.5:90; the nanometer The average particle size of titanium carbide is 40nm; the average particle size of the TC4 metal powder is 53 μm, and the average particle size of the inorganic salt is 550 μm; The mass ratio of the raw materials to the balls is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
实施例3Example 3
本实施例与实施例1的差别仅在于,所述步骤(1)为:The only difference between this embodiment and Embodiment 1 is that the step (1) is:
将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=7.5:2.5:90;所述纳米碳化钛的平均粒径为60nm;所述TC4金属粉末的平均粒径为74μm,无机盐的平均粒径为650μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal them, and place them on a mixer for ball-milling treatment, sieve, and obtain precursor powder. Body A; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt) = 7.5:2.5:90; the nanometer The average particle size of titanium carbide is 60 nm; the average particle size of the TC4 metal powder is 74 μm, and the average particle size of the inorganic salt is 650 μm; The mass ratio of the raw materials to the balls is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
实施例4Example 4
本实施例与实施例1的差别仅在于,所述步骤(1)为:The only difference between this embodiment and Embodiment 1 is that the step (1) is:
将TC4金属粉末、纳米碳化钛、氯化钙和氯化钡在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛、氯化钙与氯化钡的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(氯化钙):m(氯化钡)=7.5:2.5:10:80;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,氯化钙的平均粒径为500μm;氯化钡的平均粒径为650μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;Put TC4 metal powder, nano-titanium carbide, calcium chloride and barium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal them, and place them on a mixing machine for ball milling, and sieve them. , to obtain the precursor powder A; the mass ratio of the TC4 metal powder, nano-titanium carbide, calcium chloride and barium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (calcium chloride): m (barium chloride)=7.5:2.5:10:80; the average particle size of the nano-titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of calcium chloride is 500 μm; chlorine The average particle size of barium oxide is 650 μm; the mass ratio of the titanium carbide grinding ball to the three raw materials of TC4 metal powder, nano-titanium carbide and inorganic salt is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
实施例5Example 5
本实施例与实施例1的差别仅在于,所述步骤(1)为:The only difference between this embodiment and Embodiment 1 is that the step (1) is:
将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=3.75:1.25:95;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,无机盐的平均粒径为500μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal them, and place them on a mixer for ball-milling treatment, sieve, and obtain precursor powder. Body A; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt) = 3.75:1.25:95; the nanometer The average particle size of titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the inorganic salt is 500 μm; the titanium carbide grinding ball and the three types of TC4 metal powder, nano-titanium carbide and inorganic salt The mass ratio of the raw materials to the balls is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
实施例6Example 6
本实施例与实施例1的差别仅在于,所述步骤(1)为:The only difference between this embodiment and Embodiment 1 is that the step (1) is:
将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=2.3:0.7:97;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,无机盐的平均粒径为500μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal them, and place them on a mixer for ball-milling treatment, sieve, and obtain precursor powder. Body A; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt) = 2.3:0.7:97; the nanometer The average particle size of titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the inorganic salt is 500 μm; the titanium carbide grinding ball and the three types of TC4 metal powder, nano-titanium carbide and inorganic salt The mass ratio of the raw materials to the balls is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
实施例7Example 7
本实施例与实施例1的差别仅在于,所述步骤(1)及步骤(2)为:The only difference between this embodiment and Embodiment 1 is that the steps (1) and (2) are:
(1)将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=10:0.7:89.3;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,无机盐的平均粒径为500μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;(1) Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal and place them on a mixer for ball milling, sieve, The precursor powder A is obtained; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt)=10:0.7:89.3; The average particle size of the nano-titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the inorganic salt is 500 μm; the titanium carbide grinding ball and the TC4 metal powder, nano-titanium carbide and inorganic salt are The mass ratio of the balls of these three kinds of raw materials is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
(2)将步骤(1)所述前驱粉体A进行真空加热10min,待粉体熔化后将所得熔体插入陶瓷超声探头,以1000W功率超声分散处理2min,倒入陶瓷舟冷却,所得块状固体粉碎至粉体颗粒粒径<5mm,得前驱粉体B;所述真空加热时的真空度≤6×10-2;所述加热温度为1675℃;(2) vacuum heating the precursor powder A described in step (1) for 10 minutes, insert the obtained melt into a ceramic ultrasonic probe after the powder is melted, ultrasonically disperse it with a power of 1000W for 2 minutes, pour it into a ceramic boat for cooling, and the obtained block The solid is pulverized until the particle size of the powder is less than 5 mm to obtain the precursor powder B; the vacuum degree during the vacuum heating is less than or equal to 6×10 -2 ; the heating temperature is 1675 ° C;
实施例8Example 8
本实施例与实施例1的差别仅在于,所述步骤为:The only difference between this embodiment and Embodiment 1 is that the steps are:
(1)将TC4金属粉末、纳米碳化钛、氯化钡及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛、氯化钙与氯化钡的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(氯化钙):m(氯化钡)=10:2:80:8;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,氯化钙的平均粒径为500μm;氯化钡的平均粒径为600μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;(1) Put TC4 metal powder, nano-titanium carbide, barium chloride and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal and place them on a mixer for ball milling treatment , sieved to obtain precursor powder A; the mass ratio of the TC4 metal powder, nano-titanium carbide, calcium chloride and barium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (chlorination calcium): m (barium chloride)=10:2:80:8; the average particle size of the nano-titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the calcium chloride is 500 μm; the average particle size of barium chloride is 600 μm; the mass ratio of the titanium carbide grinding ball to the three raw materials of TC4 metal powder, nano-titanium carbide and inorganic salt is 4:1; the time of the ball milling treatment is 24h, the speed is 300r/min;
(2)将步骤(1)所述前驱粉体A进行真空加热10min,待粉体熔化后将所得熔体插入陶瓷超声探头,以800W功率超声分散处理3min,倒入陶瓷舟冷却,所得块状固体粉碎至粉体颗粒粒径<5mm,得前驱粉体B;所述真空加热时的真空度≤6×10-2;所述加热温度为1695℃;(2) vacuum heating the precursor powder A described in step (1) for 10 min, insert the obtained melt into a ceramic ultrasonic probe after the powder is melted, ultrasonically disperse it with 800W power for 3 min, pour it into a ceramic boat for cooling, and the obtained bulk The solid is pulverized until the particle size of the powder is less than 5 mm to obtain the precursor powder B; the vacuum degree during the vacuum heating is less than or equal to 6×10 -2 ; the heating temperature is 1695 ° C;
(3)将步骤(2)所得前驱粉体B置于去离子水中溶解搅拌,随后对溶解后的悬浊液进行沉淀3min,再将上层悬浊液倒出,留下底层黑色的颗粒状物质,并重复本步骤三次,得底层混合溶液C;所述去离子水与前驱粉末B的质量比>5:1;(3) The precursor powder B obtained in step (2) is placed in deionized water to dissolve and stir, then the dissolved suspension is precipitated for 3 minutes, and then the upper layer of the suspension is poured out, leaving the bottom black granular material , and repeat this step three times to obtain the bottom layer mixed solution C; the mass ratio of the deionized water to the precursor powder B>5:1;
(4)将步骤(3)所得底层混合溶液C经抽滤、150℃烘干后,所得黑色粉末依次进行粉碎和过筛处理,即得所述纳米颗粒增强TC4金属粉末。(4) After the bottom layer mixed solution C obtained in step (3) is subjected to suction filtration and drying at 150° C., the obtained black powder is sequentially pulverized and sieved to obtain the nanoparticle-enhanced TC4 metal powder.
对比例1Comparative Example 1
本对比例与实施例1的差别仅在于,所述步骤(1)为:The only difference between this comparative example and Example 1 is that the step (1) is:
将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=9:6:85;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,无机盐的平均粒径为500μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为3:1;所述球磨处理的时间为24h,转速为300r/min;Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal them, and place them on a mixer for ball-milling treatment, sieve, and obtain precursor powder. Body A; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano titanium carbide): m (inorganic salt) = 9:6:85; the nanometer The average particle size of titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the inorganic salt is 500 μm; the titanium carbide grinding ball and the three types of TC4 metal powder, nano-titanium carbide and inorganic salt The mass ratio of the raw materials to the balls is 3:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
对比例2Comparative Example 2
本对比例与实施例1的差别仅在于,所述步骤(1)为:The only difference between this comparative example and Example 1 is that the step (1) is:
将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=9.99:0.01:90;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,无机盐的平均粒径为500μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal them, and place them on a mixer for ball-milling treatment, sieve, and obtain precursor powder. Body A; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt) = 9.99:0.01:90; the nanometer The average particle size of titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the inorganic salt is 500 μm; the titanium carbide grinding ball and the three types of TC4 metal powder, nano-titanium carbide and inorganic salt The mass ratio of the raw materials to the balls is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
对比例3Comparative Example 3
本对比例与实施例1的差别仅在于,所述步骤为:The only difference between this comparative example and Example 1 is that the steps are:
(1)将TC4金属粉末、纳米碳化钛及氯化钙在氩气保护的手套箱中将放入混料瓶,加入碳化钛研磨球后密封并置于混料机上进行球磨处理,过筛,得前驱粉体A;所述TC4金属粉末、纳米碳化钛与氯化钙的质量比为:m(TC4金属粉末):m(纳米碳化钛):m(无机盐)=8:2:90;所述纳米碳化钛的平均粒径为50nm;所述TC4金属粉末的平均粒径为15μm,无机盐的平均粒径为500μm;所述碳化钛研磨球与TC4金属粉末、纳米碳化钛及无机盐这三种原料的球料质量比为4:1;所述球磨处理的时间为24h,转速为300r/min;(1) Put TC4 metal powder, nano-titanium carbide and calcium chloride into a mixing bottle in an argon-protected glove box, add titanium carbide grinding balls, seal and place them on a mixer for ball milling, sieve, The precursor powder A is obtained; the mass ratio of the TC4 metal powder, nano-titanium carbide and calcium chloride is: m (TC4 metal powder): m (nano-titanium carbide): m (inorganic salt)=8:2:90; The average particle size of the nano-titanium carbide is 50 nm; the average particle size of the TC4 metal powder is 15 μm, and the average particle size of the inorganic salt is 500 μm; the titanium carbide grinding ball and the TC4 metal powder, nano-titanium carbide and inorganic salt are The mass ratio of the balls of these three kinds of raw materials is 4:1; the time of the ball milling treatment is 24h, and the rotating speed is 300r/min;
(2)将步骤(1)所述前驱粉体A进行真空加热10min,待粉体熔化后常规搅拌3min,倒入陶瓷舟冷却,所得块状固体粉碎至粉体颗粒粒径<5mm,得前驱粉体B;所述真空加热时的真空度≤6×10-2;所述加热温度为1695℃;(2) The precursor powder A described in step (1) is heated in vacuum for 10 minutes, and after the powder is melted, it is conventionally stirred for 3 minutes, poured into a ceramic boat for cooling, and the obtained massive solid is pulverized to a powder particle size of less than 5 mm to obtain a precursor Powder B; the vacuum degree during the vacuum heating is less than or equal to 6×10 -2 ; the heating temperature is 1695°C;
(3)将步骤(2)所得前驱粉体B置于去离子水中溶解搅拌,随后对溶解后的悬浊液进行沉淀2min,再将上层悬浊液倒出,留下底层黑色的颗粒状物质,并重复本步骤三次,得底层混合溶液C;所述去离子水与前驱粉末B的质量比>5:1;(3) The precursor powder B obtained in step (2) is placed in deionized water to dissolve and stir, then the dissolved suspension is precipitated for 2 min, and then the upper layer of the suspension is poured out, leaving the bottom black granular material , and repeat this step three times to obtain the bottom layer mixed solution C; the mass ratio of the deionized water to the precursor powder B>5:1;
(4)将步骤(3)所得底层混合溶液C经抽滤、120℃烘干后,所得黑色粉末依次进行粉碎和过筛处理,即得所述TC4金属粉末。(4) After the bottom layer mixed solution C obtained in step (3) is subjected to suction filtration and drying at 120° C., the obtained black powder is sequentially pulverized and sieved to obtain the TC4 metal powder.
效果例1Effect example 1
为验证本发明所述纳米颗粒增强TC4金属粉末材料的增强效果,对实施例2、6和8及对比例1~3制备的粉体材料以及纯TC4粉末分别在常温(25℃)、100℃、200℃、300℃及400℃进行硬度测试,结果如表1所示;同时,对各产品的纳米颗粒利用率进行多点取样并统计范围值,结果如表2所示(纳米颗粒利用率的定义为:单位质量复合金属粉末内纳米颗粒的质量分数与理论原料中添加的纳米颗粒(纳米碳化钛)质量与TC4粉体之比的比值)。In order to verify the enhancement effect of the nanoparticle-enhanced TC4 metal powder material of the present invention, the powder materials and pure TC4 powder prepared in Examples 2, 6 and 8 and Comparative Examples 1 to 3 were treated at room temperature (25 °C) and 100 °C, respectively. , 200 ℃, 300 ℃ and 400 ℃ for hardness test, the results are shown in Table 1; at the same time, the nanoparticle utilization rate of each product was sampled at multiple points and the range value was counted, and the results were shown in Table 2 (nanoparticle utilization rate is defined as: the ratio of the mass fraction of nanoparticles in the composite metal powder per unit mass to the ratio of the mass of nanoparticles (nano-titanium carbide) added in the theoretical raw material to the ratio of TC4 powder).
表1Table 1
表2Table 2
由上述结果可知,相较于纯TC4粉末,本发明通过熔盐-超声分散的方法所得到的纳米碳化钛颗粒增强球形TC4粉具有更高的室温和高温力学性能,且各产品中改性陶瓷颗粒均具有较高的纳米颗粒利用率。对比例1所得产品虽然其性能提升与实施例相当,但颗粒利用率较低,而对比例2所得产品中虽然陶瓷颗粒利用率高,但其力学性能与纯TC4粉相当,说明前驱体粉末中TC4金属粉、纳米碳化钛及无机盐的添加配比需同时优选才能兼顾产品的原料使用效率及力学性能;对比例3所得产品因使用非优选制备流程,其力学性能及纳米颗粒利用率均不理想。It can be seen from the above results that, compared with pure TC4 powder, the nano-titanium carbide particles reinforced spherical TC4 powder obtained by the method of molten salt-ultrasonic dispersion of the present invention has higher mechanical properties at room temperature and high temperature, and the modified ceramics in each product. The particles all have high nanoparticle utilization. Although the product obtained in Comparative Example 1 is comparable in performance to the embodiment, the particle utilization rate is relatively low, while in the product obtained in Comparative Example 2, although the utilization rate of ceramic particles is high, its mechanical properties are equivalent to those of pure TC4 powder, indicating that in the precursor powder. The addition ratio of TC4 metal powder, nano-titanium carbide and inorganic salt needs to be optimized at the same time in order to take into account the raw material utilization efficiency and mechanical properties of the product; the product obtained in Comparative Example 3 uses a non-optimized preparation process, and its mechanical properties and nanoparticle utilization rate are not good. ideal.
对于本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的组成的成分,即生成相以纳米碳化钛颗粒增强的TC4材料为主(TiCnp/TC4),在此过程中原料的颗粒粒径、原料的比例、分散工艺、超声功率、干燥工艺的改变以及变形,而所有的这些改变以及变形都应该属于本发明权利要求的保护范围之内。For those skilled in the art, according to the above-described technical solutions and ideas, various other corresponding compositions can be made, that is, the generated phase is mainly TC4 material reinforced by nano-titanium carbide particles (TiC np /TC4) In this process, the particle size of the raw material, the ratio of the raw material, the dispersion process, the ultrasonic power, the change and deformation of the drying process, and all these changes and deformations should belong to the protection scope of the claims of the present invention.
此外,本发明专利的同样适用于其他钛合金粉体,如TC11、TA15金属粉末,而所有的这些原料粉体的改变都应该属于本发明权利要求的保护范围之内。In addition, the patent of the present invention is also applicable to other titanium alloy powders, such as TC11 and TA15 metal powders, and the changes of all these raw material powders should fall within the protection scope of the claims of the present invention.
最后所应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the protection scope of the present invention. Although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that, The technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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