CN113369801A - Automatic integrated into one piece machine of metal filter installing frame - Google Patents
Automatic integrated into one piece machine of metal filter installing frame Download PDFInfo
- Publication number
- CN113369801A CN113369801A CN202010162331.0A CN202010162331A CN113369801A CN 113369801 A CN113369801 A CN 113369801A CN 202010162331 A CN202010162331 A CN 202010162331A CN 113369801 A CN113369801 A CN 113369801A
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- CN
- China
- Prior art keywords
- forming
- frame
- material receiving
- machine
- metal filter
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0001—Making filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/74—Making other particular articles frames for openings, e.g. for windows, doors, handbags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
本发明提供金属过滤器安装框自动化一体成型机，涉及过滤器零部件加工技术领域。该金属过滤器安装框自动化一体成型机，包括送料机、成型机架、接料装置、拆边装置与铆接机，所述成型机架位于送料机与接料装置的中间，所述接料装置位于成型机架与拆边装置的中间，所述拆边装置位于接料装置与铆接机的中间，所述成型机架的上表面设置有第一成型装置、第二成型装置、整形装置、液压冲孔装置与液压裁剪装置。本发明，通过该设备对原有的制作工艺及工序进行一个流程的整合，不仅节约人工成本，避免了操作工人因误操作而造成的人员伤害，同时也减少因工序不同而搬运浪费的时间，提高了制作效率。The invention provides an automatic integrated forming machine for a metal filter mounting frame, which relates to the technical field of filter parts processing. The metal filter mounting frame automatic integrated forming machine includes a feeder, a forming frame, a material receiving device, an edge removal device and a riveting machine, the forming frame is located in the middle of the feeding machine and the material receiving device, and the material receiving device It is located in the middle of the forming frame and the edge stripping device, the edge stripping device is located in the middle of the material receiving device and the riveting machine, and the upper surface of the forming frame is provided with a first forming device, a second forming device, a shaping device, a hydraulic pressure Punching device and hydraulic cutting device. In the present invention, the original production process and process are integrated into one process through the equipment, which not only saves labor costs, avoids personal injury caused by misoperation of operators, but also reduces the time wasted in handling due to different processes. Improved production efficiency.
Description
Technical Field
The invention relates to the technical field of filter part processing, in particular to an automatic integrated forming machine for a metal filter mounting frame.
Background
The air filter is a device for filtering air, the main function of the air filter is to improve the air quality, the filter mounting frame is a device for fixing the air filter, the application field is wide, and the demand is large.
At present, the existing process of the filter mounting frame is as follows: 1. manually feeding materials; 2. blanking in a common punch way; 3. bending and forming; 4. welding (riveting); however, the process has more procedures in the production engineering and has the defects of higher labor cost, time and labor waste, low efficiency and the like.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic integrated forming machine for a metal filter mounting frame, which solves the defects and shortcomings in the prior art.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the automatic integrated molding machine for the metal filter mounting frame comprises a feeding machine, a molding rack, a material receiving device, an edge removing device and a riveting machine, wherein the molding rack is located between the feeding machine and the material receiving device, the material receiving device is located between the molding rack and the edge removing device, the edge removing device is located between the material receiving device and the riveting machine, a first molding device, a second molding device, a shaping device, a hydraulic punching device and a hydraulic cutting device are arranged on the upper surface of the molding rack, a first wheel disc is fixedly mounted on each of the first molding device and the second molding device, and a power device is fixedly mounted in the front of the molding rack and located between the first molding device and the second molding device.
Preferably, the material receiving device comprises a material receiving frame, and a plurality of roller rods are movably mounted at the top of the material receiving frame.
Preferably, the edge removing device comprises an edge removing rack, an air pressure mechanism is fixedly mounted inside the edge removing rack, a connecting shaft is arranged at the top of the edge removing rack, and the air pressure mechanism is connected with a turning plate through the connecting shaft.
Preferably, the first forming device comprises a first mounting plate, a first forming roller and a second forming roller are rotatably mounted on the side wall of the first mounting plate, and the first forming roller is located above the second forming roller.
Preferably, the second forming device comprises a second mounting plate, a third forming roller and a fourth forming roller are rotatably mounted on the side wall of the second mounting plate, and the third forming roller is located above the fourth forming roller.
Preferably, power device includes the motor frame, the top fixed mounting of motor frame has servo motor, servo motor's output shaft fixed mounting has the second rim plate, rotate through the belt between second rim plate and a plurality of first rim plates and be connected.
Preferably, the hydraulic punching device consists of a hydraulic cylinder and a punch, and the hydraulic cutting device consists of a hydraulic cylinder and a cutting head.
The working principle is as follows: in the invention, all electrical equipment is electrically connected with the control cabinet, the control cabinet controls the electrical equipment, and the integral forming machine mainly comprises the following processing steps in the processing process:
1. feeding: the procedure is set, the feeder is used for feeding, automatic feeding can be realized through the procedure, and continuous conveying is not needed again and again manually.
And flanging: in the process of conveying raw materials, the grinding tool designed by the first forming device and the second forming device is used for extruding and flanging, so that the manual operation is reduced, the damage caused by the misoperation of workers is avoided, and the personal safety of operators is protected.
And stamping: after the flanging is finished, the material is automatically conveyed into a hydraulic punching device and a hydraulic cutting device to carry out corresponding punching (boss, flanging), cutting (angle opening) and cutting (cutting) procedures.
And folding the edges: the material enters the receiving device after being processed by the hydraulic punching device and the hydraulic cutting device, and then is sent to the edge removing device through the receiving device, the program is set, a section of material is discharged, and the section of material is folded until a whole frame is finished at last.
And riveting: riveting is the last process of the frame, and the frame needs to be riveted after being completely formed, so that the frame can be firm and firm as a whole.
All the procedures are completed by only one worker pressing a start button, the time for the whole piece of automatic equipment to come out a complete frame from the raw materials to the finished product is about 60 seconds, and the yield of one day is about 720. The automatic equipment reduces the labor cost, saves the carrying time and improves the production efficiency.
(III) advantageous effects
The invention provides an automatic integrated forming machine for a metal filter mounting frame. The method has the following beneficial effects:
according to the invention, the original manufacturing process and procedures are integrated through the equipment, so that the labor cost is saved, the personnel injury caused by misoperation of operators is avoided, the time wasted in carrying due to different procedures is reduced, and the manufacturing efficiency is improved.
Drawings
FIG. 1 is a front view of the overall structure of the present invention;
FIG. 2 is a top view of the overall structure of the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 1 in accordance with the present invention;
FIG. 4 is a cross-sectional view taken at B-B of FIG. 1 in accordance with the present invention;
FIG. 5 is a schematic structural view of an edge removing device according to the present invention;
fig. 6 is a schematic structural view of the riveting machine of the invention.
Wherein, 1, a feeder; 2. forming a frame; 3. a material receiving device; 4. an edge removing device; 5. a first molding device; 6. a second molding device; 7. a power plant; 8. a shaping device; 9. a hydraulic punching device; 10. a hydraulic cutting device; 11. a first wheel disc; 12. riveting machine; 31. a material receiving frame; 32. a roller rod; 41. disassembling the side frame; 42. a pneumatic mechanism; 43. a connecting shaft; 44. turning over a plate; 51. a first mounting plate; 52. a first forming roll; 53. a second forming roll; 61. a second mounting plate; 62. a third forming roller; 63. a fourth forming roller; 71. a motor frame; 72. a servo motor; 73. a second wheel disc.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-6, an embodiment of the invention provides an automatic integrated molding machine for a metal filter mounting frame, which includes a feeder 1, a molding frame 2, a material receiving device 3, an edge removing device 4, and a riveting machine 12, where the molding frame 2 is located between the feeder 1 and the material receiving device 3, the material receiving device 3 is located between the molding frame 2 and the edge removing device 4, the edge removing device 4 is located between the material receiving device 3 and the riveting machine 12, a first molding device 5, a second molding device 6, a shaping device 8, a hydraulic punching device 9, and a hydraulic cutting device 10 are disposed on an upper surface of the molding frame 2, a first wheel disc 11 is fixedly mounted on each of the first molding device 5 and the second molding device 6, and a power device 7 is fixedly mounted on a front surface of the molding frame 2 and located between the first molding device 5 and the second molding device 6.
The material receiving device 3 comprises a material receiving frame 31, a plurality of roller rods 32 are movably mounted at the top of the material receiving frame 31, materials enter the material receiving device 3 after being processed by the hydraulic punching device 9 and the hydraulic cutting device 10, and then the materials are sent into the edge removing device 4 through the material receiving device 3.
Tear limit device 4 open including tearing limit frame 41, tear the inside fixed mounting of limit frame 41 and have pneumatic mechanism 42, the top of tearing limit frame 41 open is provided with connecting axle 43, and pneumatic mechanism 42 is connected with through connecting axle 43 and turns over board 44, and the material finished product is delivered to on tearing limit device 4, through setting for the procedure, goes out a section material, folds a section material, and is accomplished a whole frame at last.
The first forming device 5 comprises a first mounting plate 51, a first forming roller 52 and a second forming roller 53 are rotatably mounted on the side wall of the first mounting plate 51, the first forming roller 52 is positioned above the second forming roller 53, and the end of each second forming roller 53 is fixedly mounted on the first wheel disc 11.
The second forming device 6 comprises a second mounting plate 61, a third forming roller 62 and a fourth forming roller 63 are rotatably mounted on the side wall of the second mounting plate 61, the third forming roller 62 is positioned above the fourth forming roller 63, and the end of each fourth forming roller 63 is fixedly mounted with the first wheel disc 11.
The power device 7 comprises a motor frame 71, a servo motor 72 is fixedly mounted at the top of the motor frame 71, a second wheel disc 73 is fixedly mounted on an output shaft of the servo motor 72, and the second wheel disc 73 is rotatably connected with the plurality of first wheel discs 11 through a belt.
The hydraulic punching device 9 consists of a hydraulic cylinder and a punch, the hydraulic cutting device 10 consists of a hydraulic cylinder and a cutting head, the punching design of each station is realized by oil pressure, the operation of the materials is realized by an integrated circuit control panel from the beginning of feeding to each station, corresponding programs can be edited in the panel, and the functional output time node of each station is adjusted according to the design requirement until the processing of the filter mounting frame is finally completed. The automatic equipment reduces the labor cost, saves the carrying time and improves the production efficiency.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Automatic integrated into one piece machine of metal filter installing frame, including feeder (1), shaping frame (2), receiving device (3), tear limit device (4) and riveter (12), its characterized in that open: the forming machine frame (2) is located between the feeding machine (1) and the material receiving device (3), the material receiving device (3) is located between the forming machine frame (2) and the edge removing device (4), the edge removing device (4) is located between the material receiving device (3) and the riveting machine (12), a first forming device (5), a second forming device (6), a shaping device (8), a hydraulic punching device (9) and a hydraulic cutting device (10) are arranged on the upper surface of the forming machine frame (2), a first wheel disc (11) is fixedly mounted on the first forming device (5) and the second forming device (6), and a power device (7) is fixedly mounted on the front surface of the forming machine frame (2) and located between the first forming device (5) and the second forming device (6).
2. The automatic metal filter mounting frame forming machine of claim 1, wherein: the material receiving device (3) comprises a material receiving frame (31), and a plurality of roller rods (32) are movably mounted at the top of the material receiving frame (31).
3. The automatic metal filter mounting frame forming machine of claim 1, wherein: the edge removing device (4) comprises an edge removing rack (41), an air pressure mechanism (42) is fixedly mounted inside the edge removing rack (41), a connecting shaft (43) is arranged at the top of the edge removing rack (41), and the air pressure mechanism (42) is connected with a turning plate (44) through the connecting shaft (43).
4. The automatic metal filter mounting frame forming machine of claim 1, wherein: the first forming device (5) comprises a first mounting plate (51), a first forming roller (52) and a second forming roller (53) are rotatably mounted on the side wall of the first mounting plate (51), and the first forming roller (52) is located above the second forming roller (53).
5. The automatic metal filter mounting frame forming machine of claim 1, wherein: the second forming device (6) comprises a second mounting plate (61), a third forming roller (62) and a fourth forming roller (63) are rotatably mounted on the side wall of the second mounting plate (61), and the third forming roller (62) is located above the fourth forming roller (63).
6. The automatic metal filter mounting frame forming machine of claim 1, wherein: the power device (7) comprises a motor frame (71), a servo motor (72) is fixedly mounted at the top of the motor frame (71), a second wheel disc (73) is fixedly mounted at an output shaft of the servo motor (72), and the second wheel disc (73) is rotatably connected with the first wheel discs (11) through a belt.
7. The automatic metal filter mounting frame forming machine of claim 1, wherein: the hydraulic punching device (9) is composed of a hydraulic cylinder and a punch, and the hydraulic cutting device (10) is composed of a hydraulic cylinder and a cutting head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010162331.0A CN113369801A (en) | 2020-03-10 | 2020-03-10 | Automatic integrated into one piece machine of metal filter installing frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010162331.0A CN113369801A (en) | 2020-03-10 | 2020-03-10 | Automatic integrated into one piece machine of metal filter installing frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113369801A true CN113369801A (en) | 2021-09-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010162331.0A Pending CN113369801A (en) | 2020-03-10 | 2020-03-10 | Automatic integrated into one piece machine of metal filter installing frame |
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| Country | Link |
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| CN (1) | CN113369801A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HU9201259D0 (en) * | 1992-01-27 | 1992-07-28 | Pistauer Friedrich & Co | Method and device for making frames |
| EP1642658A1 (en) * | 2004-09-29 | 2006-04-05 | GED Integrated Solutions, Inc. | Apparatus for the production of window components including pusher for scrap removal |
| CN101422803A (en) * | 2007-10-31 | 2009-05-06 | 若林企业股份有限公司 | Method for manufacturing metal frame |
| CN107737852A (en) * | 2017-11-28 | 2018-02-27 | 四川精通机械科技有限公司 | A kind of wear-resisting efficiently door and window apparatus for continuous formation |
| CN109940349A (en) * | 2019-03-28 | 2019-06-28 | 广东览讯科技开发有限公司 | One produces the inline process of cooling base square connection |
| CN110026481A (en) * | 2019-05-28 | 2019-07-19 | 无锡特优特机械有限公司 | Metal tray molding machine |
| CN211915994U (en) * | 2020-03-10 | 2020-11-13 | 昆山洁斐然过滤技术有限公司 | Metal filter mounting frame automatic integrated forming machine |
-
2020
- 2020-03-10 CN CN202010162331.0A patent/CN113369801A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HU9201259D0 (en) * | 1992-01-27 | 1992-07-28 | Pistauer Friedrich & Co | Method and device for making frames |
| EP1642658A1 (en) * | 2004-09-29 | 2006-04-05 | GED Integrated Solutions, Inc. | Apparatus for the production of window components including pusher for scrap removal |
| CN101422803A (en) * | 2007-10-31 | 2009-05-06 | 若林企业股份有限公司 | Method for manufacturing metal frame |
| CN107737852A (en) * | 2017-11-28 | 2018-02-27 | 四川精通机械科技有限公司 | A kind of wear-resisting efficiently door and window apparatus for continuous formation |
| CN109940349A (en) * | 2019-03-28 | 2019-06-28 | 广东览讯科技开发有限公司 | One produces the inline process of cooling base square connection |
| CN110026481A (en) * | 2019-05-28 | 2019-07-19 | 无锡特优特机械有限公司 | Metal tray molding machine |
| CN211915994U (en) * | 2020-03-10 | 2020-11-13 | 昆山洁斐然过滤技术有限公司 | Metal filter mounting frame automatic integrated forming machine |
Non-Patent Citations (1)
| Title |
|---|
| 武正权;程鹏飞;刘静香;韦游;: "基于PLC的随动高精度冲孔剪切液压系统设计", 机床与液压, no. 10, 28 May 2019 (2019-05-28), pages 44 - 46 * |
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Application publication date: 20210910 |