CN113418599B - UV glue pre-curing time measuring device and method - Google Patents
UV glue pre-curing time measuring device and method Download PDFInfo
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- CN113418599B CN113418599B CN202110803459.5A CN202110803459A CN113418599B CN 113418599 B CN113418599 B CN 113418599B CN 202110803459 A CN202110803459 A CN 202110803459A CN 113418599 B CN113418599 B CN 113418599B
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- G—PHYSICS
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- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
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- G—PHYSICS
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- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
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- G01J1/0411—Optical elements not provided otherwise, e.g. manifolds, windows, holograms, gratings using focussing or collimating elements, i.e. lenses or mirrors; Aberration correction
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Abstract
Description
技术领域technical field
本发明涉及一种紫外胶预固化时间测量装置及方法。The invention relates to a device and method for measuring the pre-curing time of ultraviolet glue.
背景技术Background technique
紫外胶固化的基本原理为紫外胶中的光引发剂在紫外光照射下被激发成自由基和阳离子,从而引发材料中的一系列聚合反应,在数秒内由液体变成固体。紫外胶由于其固化时间短、成本低、污染小、固化温度低常常用于光学器件、电子元件等的组装、固定、定位和粘接等。The basic principle of UV glue curing is that the photoinitiator in UV glue is excited into free radicals and cations under the irradiation of ultraviolet light, thereby initiating a series of polymerization reactions in the material, and changing from liquid to solid within a few seconds. Due to its short curing time, low cost, low pollution and low curing temperature, UV glue is often used for assembly, fixing, positioning and bonding of optical devices and electronic components.
在光模块封装的光路耦合中,常常需要用紫外胶完成器件的固定和粘接。在实际生产过程中,光路耦合所需时间较长,产能受到限制。所以缩短紫外胶固化时间是有必要的,对于给定型号的紫外胶,生产厂家数据表会给出完全固化时间。但是光路耦合的时候通常只需要预固定,即不需要完全固化,只要其固化程度能满足要求即可,后续工艺还会进行二次固化。如何准确测量预固化时间对于提高产能有重要意义。In the optical coupling of the optical module package, it is often necessary to use ultraviolet glue to complete the fixing and bonding of the device. In the actual production process, the optical path coupling takes a long time and the production capacity is limited. Therefore, it is necessary to shorten the curing time of UV glue. For a given type of UV glue, the manufacturer's data sheet will give the complete curing time. However, when the optical path is coupled, it usually only needs to be pre-fixed, that is, it does not need to be completely cured, as long as the degree of curing can meet the requirements, and the subsequent process will carry out secondary curing. How to accurately measure the pre-curing time is of great significance for improving productivity.
发明内容Contents of the invention
针对上述问题,本发明提出一种紫外胶预固化时间测量装置及方法。In view of the above problems, the present invention proposes a UV glue pre-curing time measurement device and method.
本发明的一种紫外胶预固化时间测量装置,包括:振动测试平台1;子载体2,安装在振动测试平台1上,以随振动测试平台1振动;激光发射组件,安装在子载体2上;汇聚透镜33,通过待测的紫外胶可移除地粘接在子载体2上;紫外光源62,被构造成照射紫外胶,使得紫外胶至少发生预固化,以改变汇聚透镜33相对于子载体2的位置;以及探测器阵列34,被构造成记录激光发射组件发射的激光经汇聚透镜33后的光强,以通过根据紫外光源照射紫外胶的时间和由于紫外胶的预固化导致的光强的变化确定紫外胶的预固化时间。A kind of ultraviolet glue pre-curing time measuring device of the present invention comprises: vibration test platform 1; Sub-carrier 2, is installed on the vibration test platform 1, to vibrate with vibration test platform 1; Laser emitting assembly, is installed on the sub-carrier 2 The converging lens 33 is removably bonded on the sub-carrier 2 through the ultraviolet glue to be tested; the ultraviolet light source 62 is configured to irradiate the ultraviolet glue, so that the ultraviolet glue is at least pre-cured, so as to change the convergence lens 33 relative to the sub-carrier The position of the carrier 2; and the detector array 34, which is configured to record the light intensity of the laser light emitted by the laser emitting assembly after the converging lens 33, so as to pass the time of irradiating the UV glue according to the UV light source and the light caused by the pre-curing of the UV glue. Strong changes determine the pre-curing time of UV glue.
进一步地,本发明的紫外胶预固化时间测量装置,激光发射组件包括:激光器芯片311,激光器芯片311发射的激光波长与探测器阵列34响应波长匹配;激光器热沉312,适用于控制激光器芯片311的温度不变;以及准直透镜组件32,被构造成将激光器芯片311所发出的激光转换为平行光。Further, in the ultraviolet glue pre-curing time measuring device of the present invention, the laser emitting component includes: a laser chip 311, the laser wavelength emitted by the laser chip 311 matches the response wavelength of the detector array 34; the laser heat sink 312 is suitable for controlling the laser chip 311 The temperature is constant; and the collimating lens assembly 32 is configured to convert the laser light emitted by the laser chip 311 into parallel light.
进一步地,本发明的紫外胶预固化时间测量装置,还包括:悬臂机构4,悬臂机构4设置于汇聚透镜33上方,适用于移动汇聚透镜33及将汇聚透镜33固定在子载体2上。Further, the ultraviolet glue pre-curing time measurement device of the present invention also includes: a cantilever mechanism 4, which is arranged above the converging lens 33, and is suitable for moving the converging lens 33 and fixing the converging lens 33 on the sub-carrier 2.
进一步地,本发明的紫外胶预固化时间测量装置,悬臂机构4包括:移动装置41,被构造成在水平面内沿两个彼此垂直的方向移动;伸缩块42,在竖直方向上可移动地安装在移动装置41下方;真空吸嘴43,安装在伸缩块42下方,适用于吸取并移动汇聚透镜33、以及将汇聚透镜33固定在子载体2上。Further, in the ultraviolet glue pre-curing time measuring device of the present invention, the cantilever mechanism 4 includes: a moving device 41 configured to move in a horizontal plane along two directions perpendicular to each other; a telescopic block 42 movably vertically Installed under the moving device 41 ; the vacuum suction nozzle 43 is installed under the telescopic block 42 and is suitable for sucking and moving the converging lens 33 and fixing the converging lens 33 on the sub-carrier 2 .
进一步地,本发明的紫外胶预固化时间测量装置,还包括喷胶组件5,所述喷胶组件5包括:第一夹持臂51,安装于悬臂机构4上;喷胶装置52,与第一夹持臂51连接,以在第一夹持臂51的带动下靠近和远离汇聚透镜33。Further, the ultraviolet glue pre-curing time measuring device of the present invention also includes a glue spraying assembly 5, and the glue spraying assembly 5 includes: a first clamping arm 51, which is installed on the cantilever mechanism 4; a glue spraying device 52, connected to the first A clamping arm 51 is connected so as to approach and move away from the converging lens 33 driven by the first clamping arm 51 .
进一步地,本发明的紫外胶预固化时间测量装置,喷胶装置52上设置直线导轨53,以使喷胶装置52的喷嘴521沿喷胶装置52的轴线方向靠近和远离汇聚透镜33,其中,喷嘴521在到达汇聚透镜33所在位置的情况下进行喷胶,以将汇聚透镜33粘接在子载体2上,喷胶完成后喷胶装置52远离汇聚透镜33并复位。Further, in the ultraviolet glue pre-curing time measuring device of the present invention, a linear guide rail 53 is arranged on the glue spraying device 52, so that the nozzle 521 of the glue spraying device 52 approaches and moves away from the converging lens 33 along the axis direction of the glue spraying device 52, wherein, The nozzle 521 sprays glue when it reaches the position of the converging lens 33 to bond the converging lens 33 on the sub-carrier 2 . After the glue spraying is completed, the glue spraying device 52 moves away from the converging lens 33 and resets.
进一步地,本发明的紫外胶预固化时间测量装置,紫外光源62通过第二夹持臂61安装于悬臂机构4上。Furthermore, in the device for measuring the pre-curing time of ultraviolet glue of the present invention, the ultraviolet light source 62 is installed on the cantilever mechanism 4 through the second clamping arm 61 .
本发明同时公开一种利用上述紫外胶预固化时间测量装置测量紫外胶预固化时间的方法,包括如下步骤:The present invention also discloses a method for measuring the pre-curing time of ultraviolet glue by using the above-mentioned ultraviolet glue pre-curing time measuring device, which includes the following steps:
步骤S100:将汇聚透镜33通过待测的紫外胶粘接在子载体2上;Step S100: bonding the converging lens 33 on the sub-carrier 2 through the ultraviolet glue to be tested;
步骤S200:控制紫外光源照射待测的紫外胶达到初始预固化时间T0;Step S200: controlling the UV light source to irradiate the UV adhesive to be tested to reach the initial pre-curing time T 0 ;
步骤S300:开启激光发射组件以朝向汇聚透镜33发射激光,使用探测器阵列34记录激光经汇聚透镜33后的初始光强Q0,之后,关闭激光发射组件;Step S300: Turn on the laser emitting component to emit laser light toward the converging lens 33, use the detector array 34 to record the initial light intensity Q0 of the laser light passing through the converging lens 33, and then turn off the laser emitting component;
步骤S400:开启振动测试平台1进行振动测试;Step S400: Turn on the vibration test platform 1 to perform a vibration test;
步骤S500:开启激光发射组件以发射激光,使用探测器阵列34记录第一光强Q1;Step S500: Turn on the laser emitting component to emit laser light, and use the detector array 34 to record the first light intensity Q 1 ;
步骤S600:比较第一光强Q1与初始光强Q0,若第一光强Q1与初始光强Q0不相同,则初始预固化时间T0调整为:T0+T1,其中T1为调整时间;Step S600: Comparing the first light intensity Q 1 with the initial light intensity Q 0 , if the first light intensity Q 1 is different from the initial light intensity Q 0 , then the initial pre-curing time T 0 is adjusted to: T 0 +T 1 , where T 1 is the adjustment time;
步骤S700:清除预固化的紫外胶;Step S700: remove the pre-cured ultraviolet glue;
步骤S800:重复步骤S100-S700,直到在步骤S600中,第n光强Qn与初始光强Q0相同,得到紫外胶预固化时间T=T0+n*T1,其中n为重复执行紫外光源照射待测紫外胶的次数。Step S800: Repeat steps S100-S700 until in step S600, the nth light intensity Q n is the same as the initial light intensity Q 0 , and the UV glue pre-curing time T=T 0 +n*T 1 is obtained, where n is repeated execution The number of times the UV light source irradiates the UV glue to be tested.
进一步地,本发明的测量紫外胶预固化时间的方法,其中,在第一次紫外光源照射之后,如果在步骤S600中,第一光强Q1与初始光强Q0相同,则初始固化时间T0调整为:T0-T1,其中T1为调整时间;之后执行,Further, the method for measuring the pre-curing time of ultraviolet glue of the present invention, wherein, after the first ultraviolet light source irradiation, if in step S600, the first light intensity Q1 is the same as the initial light intensity Q0 , then the initial curing time T 0 is adjusted to: T 0 -T 1 , where T 1 is the adjustment time; after execution,
步骤S700:清除所述预固化的紫外胶;Step S700: removing the pre-cured UV glue;
步骤S900:重复步骤S100-S700,直到在步骤S600中,第n光强Qn与初始光强Q0不相同,得到紫外胶预固化时间T=T0-(n-1)*T1,其中n为重复执行紫外光源照射待测紫外胶的次数。Step S900: Repeat steps S100-S700 until in step S600, the nth light intensity Q n is different from the initial light intensity Q 0 , and the UV glue pre-curing time T=T 0 -(n-1)*T 1 is obtained, Where n is the number of times that the UV light source is repeatedly irradiated to the UV glue to be tested.
进一步地,本发明的测量紫外胶预固化时间的方法,其中,调整时间T1为1秒。Further, in the method for measuring the pre-curing time of ultraviolet glue of the present invention, wherein the adjustment time T 1 is 1 second.
本发明提供的紫外胶预固化时间测量装置及使用方法,与目前依靠经验去选取预固化时间的方式相比,通过实验测试得到的结果更准确,提高了光模块生产的可靠性,提高了光模块生产的产能。The UV glue pre-curing time measurement device and method of use provided by the present invention, compared with the current method of selecting the pre-curing time based on experience, the results obtained through experimental testing are more accurate, which improves the reliability of optical module production and improves the optical efficiency. Capacity for module production.
附图说明Description of drawings
图1是本发明的紫外胶预固化时间测量装置整体结构示意图;Fig. 1 is the overall structure schematic diagram of ultraviolet glue pre-curing time measuring device of the present invention;
图2是本发明的紫外胶预固化时间测量装置悬臂机构示意图;Fig. 2 is the schematic diagram of the cantilever mechanism of the ultraviolet glue pre-curing time measuring device of the present invention;
图3是本发明的紫外胶预固化时间测量装置喷胶组件示意图。Fig. 3 is a schematic diagram of the glue spraying assembly of the UV glue pre-curing time measuring device of the present invention.
图中:In the picture:
1.振动测试平台;2.子载体;31.激光器组件;311.激光器芯片;312.激光器热沉;32.准直透镜组件;321.准直透镜;322.透镜基座;33.汇聚透镜;34.探测器阵列;4.悬臂机构;41.移动装置;42.伸缩块;43.真空吸嘴;5.喷胶组件;51.第一夹持臂;52.喷胶装置;521.喷嘴;53.直线导轨;6.光照组件;61.第二夹持臂;62.紫外光源。1. Vibration test platform; 2. Subcarrier; 31. Laser component; 311. Laser chip; 312. Laser heat sink; 32. Collimating lens component; 321. Collimating lens; 322. Lens base; 33. Converging lens ; 34. Detector array; 4. Cantilever mechanism; 41. Mobile device; 42. Telescopic block; 43. Vacuum suction nozzle; 5. Glue spraying assembly; 51. First clamping arm; 52. Glue spraying device; 521. Nozzle; 53. Linear guide rail; 6. Lighting component; 61. Second clamping arm; 62. Ultraviolet light source.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
参见图1-3为本发明的一个实施例,包括振动测试平台1,子载体2,激光器组件31,准直透镜组件32,汇聚透镜33,探测器阵列34,其中激光器组件31、准直透镜组件32构成激光发射组件,激光器组件31、准直透镜组件32、汇聚透镜33、探测器阵列34构成本实施例的光路测试模块。1-3 is an embodiment of the present invention, comprising vibration test platform 1, sub-carrier 2, laser assembly 31, collimating lens assembly 32, converging lens 33, detector array 34, wherein laser assembly 31, collimating lens The component 32 constitutes a laser emitting component, and the laser component 31 , the collimating lens component 32 , the converging lens 33 , and the detector array 34 constitute the optical path testing module of this embodiment.
在该实施例中,激光器组件31包括激光器芯片311和激光器热沉312。激光器芯片311发射的激光波长与探测器阵列34响应波长匹配,以使发射的激光可以被探测器阵列34探测到。激光器芯片311采用常用的DFB激光器,波长选用1310nm,并配有稳定输出的直流驱动电源。In this embodiment, the laser assembly 31 includes a laser chip 311 and a laser heat sink 312 . The wavelength of the laser light emitted by the laser chip 311 matches the response wavelength of the detector array 34 , so that the emitted laser light can be detected by the detector array 34 . The laser chip 311 uses a commonly used DFB laser with a wavelength of 1310nm and is equipped with a stable output DC drive power supply.
激光器热沉312与激光器芯片311进行电连接并一起固定在子载体2上,电连接采用引线键合机打金丝的方式完成。激光器热沉312包括由热敏电阻、TEC(半导体制冷器)和控制电路构成的温控模块,控温精度0.01℃。激光器芯片311对温度敏感,发射的激光波长会因温度改变而发生漂移,因此控制温度可以提高激光器芯片311输出的稳定性,在后续测量光强的过程中精度更高。The laser heat sink 312 is electrically connected to the laser chip 311 and fixed together on the sub-carrier 2 , and the electrical connection is completed by bonding gold wires with a wire bonding machine. The laser heat sink 312 includes a temperature control module composed of a thermistor, a TEC (semiconductor cooler) and a control circuit, and the temperature control accuracy is 0.01°C. The laser chip 311 is sensitive to temperature, and the wavelength of the emitted laser light will drift due to temperature changes. Therefore, controlling the temperature can improve the stability of the output of the laser chip 311, and the accuracy in the subsequent process of measuring light intensity is higher.
在该实施例中,准直透镜组件32包括准直透镜321和透镜基座322。准直透镜321采用非球面透镜,有效数值孔径0.5,以使激光器芯片311所发出的激光能较好地经准直透镜321转为平行光。准直透镜321固定在透镜基座322上,透镜基座322固定在子载体2上。In this embodiment, the collimating lens assembly 32 includes a collimating lens 321 and a lens base 322 . The collimator lens 321 is an aspherical lens with an effective numerical aperture of 0.5, so that the laser light emitted by the laser chip 311 can be better converted into parallel light by the collimator lens 321 . The collimator lens 321 is fixed on the lens base 322 , and the lens base 322 is fixed on the sub-carrier 2 .
在该实施例中,汇聚透镜33采用非球面透镜,以改善成像质量。汇聚透镜33采用待测试预固化时间的紫外胶粘接在子载体2上。In this embodiment, the converging lens 33 adopts an aspheric lens to improve the imaging quality. The converging lens 33 is bonded on the sub-carrier 2 with ultraviolet glue whose pre-curing time is to be tested.
在该实施例中,探测器阵列34固定在子载体2上。探测器阵列34采用红外PIN探测器阵列,因此激光器芯片311的激射波长在探测器阵列34光谱响应范围内。探测器阵列34还可以采用面阵CCD或CMOS传感器。可以理解的是,探测器阵列34还应配有探测器阵列供电模块、探测器阵列数据采集模块和计算机,使探测器阵列34能正常工作并将数据传出。In this embodiment, the detector array 34 is fixed on the sub-carrier 2 . The detector array 34 uses an infrared PIN detector array, so the lasing wavelength of the laser chip 311 is within the spectral response range of the detector array 34 . The detector array 34 can also use area array CCD or CMOS sensors. It can be understood that the detector array 34 should also be equipped with a detector array power supply module, a detector array data acquisition module and a computer, so that the detector array 34 can work normally and transmit data.
在该实施例中,激光器组件31、准直透镜组件32、汇聚透镜33及探测器阵列34同轴等高,使探测器阵列34可以记录激光发射组件发射的激光经汇聚透镜33后的光强。也即,激光器芯片311发射的激光能经准直透镜321及汇聚透镜33后被探测器阵列34记录下光强,以通过根据紫外光源照射紫外胶的时间和由于紫外胶的预固化导致的光强的变化确定紫外胶的预固化时间。In this embodiment, the laser assembly 31, the collimating lens assembly 32, the converging lens 33 and the detector array 34 are coaxial and of the same height, so that the detector array 34 can record the light intensity of the laser emitted by the laser emitting assembly after the converging lens 33 . That is, the laser light emitted by the laser chip 311 passes through the collimating lens 321 and the converging lens 33, and the light intensity is recorded by the detector array 34, so as to pass through the time of irradiating the UV glue according to the UV light source and the light caused by the pre-curing of the UV glue. Strong changes determine the pre-curing time of UV glue.
更具体地,当采用待测试预固化时间的紫外胶将汇聚透镜33粘接在子载体2上后,使用探测器阵列34记录此时激光器芯片311发射的激光经准直透镜321及汇聚透镜33后的光强。开启振动测试平台1进行振动测试,振动测试完成后再次使用探测器阵列34记录此时激光器芯片311发射的激光经准直透镜321及汇聚透镜33后的光强。可以理解的是,紫外胶在完成预固化后,其抗剪切强度和拉伸强度非常高,经振动测试前后光强几乎不会发生变化,只有紫外胶还未完成预固化时才会在振动测试前后出现光强发生变化的情况。当光强变化值小于千分之一时,即可视为光强未发生变化。当用探测器阵列34记录的光强发生了改变,即紫外胶还未完成预固化,此时可以再增加紫外线照射时间以使紫外胶完成预固化。经过不断的重复实验,就可以测量出光强未发生变化的临界照射时间,从而测量出紫外胶的预固化时间。More specifically, after the condensing lens 33 is bonded to the sub-carrier 2 with the ultraviolet glue whose pre-curing time is to be tested, the detector array 34 is used to record the laser light emitted by the laser chip 311 at this time through the collimating lens 321 and the condensing lens 33. After the light intensity. Turn on the vibration test platform 1 to perform a vibration test. After the vibration test is completed, use the detector array 34 again to record the light intensity of the laser light emitted by the laser chip 311 after passing through the collimating lens 321 and the converging lens 33 . It is understandable that after the pre-curing of the UV adhesive is completed, its shear strength and tensile strength are very high, and the light intensity will hardly change before and after the vibration test. The light intensity changes before and after the test. When the light intensity change value is less than one thousandth, it can be considered that the light intensity has not changed. When the light intensity recorded by the detector array 34 changes, that is, the pre-curing of the ultraviolet adhesive has not been completed, at this time, the ultraviolet irradiation time can be increased to complete the pre-curing of the ultraviolet adhesive. After repeated experiments, the critical irradiation time at which the light intensity does not change can be measured, thereby measuring the pre-curing time of the UV adhesive.
在该实施例中,子载体2及其上激光器组件31,准直透镜组件32,汇聚透镜33,探测器阵列34可以整体置换,以满足对于不同紫外胶的测试要求,或开展新的实验。In this embodiment, the sub-carrier 2 and its upper laser assembly 31, collimating lens assembly 32, converging lens 33, and detector array 34 can be replaced as a whole to meet the testing requirements for different UV adhesives, or to carry out new experiments.
在该实施例中,汇聚透镜33上方还设置悬臂机构4,且可以随时撤离。本实施例中悬臂机构4安装于天花板上,但也可以采用落地支架将悬臂机构4架在振动测试平台1的一侧再伸过来。悬臂机构4包括移动装置41、伸缩块42、真空吸嘴43。移动装置41可以使悬臂机构4在水平面内沿两个彼此垂直的方向移动。伸缩块42安装于移动装置41下方,可以在竖直方向上移动,以使悬臂机构4在竖直方向上伸长与缩短。真空吸嘴43安装于伸缩块42下端,可以将汇聚透镜33吸附并移动,同时也可以将汇聚透镜33固定在子载体2上某一位置。In this embodiment, a cantilever mechanism 4 is provided above the converging lens 33 and can be withdrawn at any time. In this embodiment, the cantilever mechanism 4 is installed on the ceiling, but the cantilever mechanism 4 can also be mounted on one side of the vibration test platform 1 by using a floor stand and extended over. The cantilever mechanism 4 includes a moving device 41 , a telescopic block 42 and a vacuum suction nozzle 43 . The moving device 41 can move the cantilever mechanism 4 in two directions perpendicular to each other in the horizontal plane. The telescopic block 42 is installed below the moving device 41 and can move vertically, so that the cantilever mechanism 4 can be extended and shortened vertically. The vacuum suction nozzle 43 is installed on the lower end of the telescopic block 42 , which can absorb and move the converging lens 33 , and can also fix the converging lens 33 on a certain position on the sub-carrier 2 .
在该实施例中,还包括喷胶组件5,用于将紫外胶涂抹到指定的位置。在本实施例中,喷胶组件5包括喷胶装置52和第一夹持臂51,喷胶装置52用于喷射待测试的紫外胶,而第一夹持臂51用于将喷胶装置52连接到悬臂机构4上。虽然本实施例将喷胶装置52通过第一夹持臂51连接到悬臂机构4上,但是只要能保证喷胶装置52将待测紫外胶涂抹到指定位置,采用将喷胶装置52单独架设于一旁或其他架设方式也可。In this embodiment, a glue spraying assembly 5 is also included, which is used to apply the ultraviolet glue to the designated position. In the present embodiment, the glue spraying assembly 5 includes a glue spraying device 52 and a first clamping arm 51, the glue spraying device 52 is used to spray the ultraviolet glue to be tested, and the first clamping arm 51 is used to hold the glue spraying device 52 Connected to the cantilever mechanism 4. Although the present embodiment connects the glue spraying device 52 to the cantilever mechanism 4 through the first clamping arm 51, as long as the glue spraying device 52 can be guaranteed to smear the ultraviolet glue to be tested to a designated position, the glue spraying device 52 can be erected separately on the One side or other erection methods are also available.
在该实施例中,喷胶装置52上设置直线导轨53,可以使喷胶装置52的喷嘴521沿喷胶装置52的轴线方向运动,以使喷嘴521可以靠近和远离指定位置,以操作喷涂胶水。同样的,只要能保证喷胶装置52将待测紫外胶涂抹到指定位置,不设置直线导轨53,或采用其他方式也可。In this embodiment, the glue spraying device 52 is provided with a linear guide rail 53, which can make the nozzle 521 of the glue spraying device 52 move along the axis direction of the glue spraying device 52, so that the nozzle 521 can be close to and away from the designated position to operate the spraying glue . Similarly, as long as the glue spraying device 52 can ensure that the ultraviolet glue to be tested is applied to the designated position, the linear guide rail 53 is not provided, or other methods are also acceptable.
在该实施例中,还包括光照组件6,用于照射紫外线以使待测紫外胶光固化。在本实施例中,光照组件6包括紫外光源62和第二夹持臂61,紫外光源62用于照射紫外线,第二夹持臂61用于将紫外光源62连接到悬臂机构4上。虽然本实施例将紫外光源62通过第二夹持臂61连接到悬臂机构4上,但是只要保证紫外光源62发射的紫外线能照射到指定位置,将紫外光源62单独架设于一旁或其他架设方式也可。使用多个紫外光源同时照射可以提高紫外胶固化效率和固化均匀性。In this embodiment, an illumination component 6 is also included, which is used to irradiate ultraviolet rays to light-cure the ultraviolet glue to be tested. In this embodiment, the illumination assembly 6 includes an ultraviolet light source 62 and a second clamping arm 61 , the ultraviolet light source 62 is used for irradiating ultraviolet rays, and the second clamping arm 61 is used for connecting the ultraviolet light source 62 to the cantilever mechanism 4 . Although the present embodiment connects the ultraviolet light source 62 to the cantilever mechanism 4 through the second clamping arm 61, as long as the ultraviolet light emitted by the ultraviolet light source 62 can be irradiated to a designated position, it is also possible to erect the ultraviolet light source 62 alone or other erection methods. Can. Simultaneous irradiation of multiple UV light sources can improve the curing efficiency and curing uniformity of UV adhesives.
可以理解的是,该实施例还包括电源,用于为本发明的装置提供能源;计算机,用于操控装置的各行动以及收集和处理数据;真空泵,冷冻空气压缩干燥机,用于给真空吸嘴43提供吸力。在实际操作中,还可能用到镊子等其他用具,此处不再赘述。It can be understood that this embodiment also includes a power supply, which is used to provide energy for the device of the present invention; a computer, which is used to control the actions of the device and collect and process data; The mouth 43 provides suction. In actual operation, other utensils such as tweezers may also be used, which will not be repeated here.
下面详细说明本实施例中测量紫外胶预固化时间的方法。The method for measuring the pre-curing time of the ultraviolet glue in this embodiment will be described in detail below.
首先利用真空吸嘴43吸附汇聚透镜33,通过移动装置41将汇聚透镜33移动到目标位置,然后利用伸缩块42调整汇聚透镜33的高度,将汇聚透镜33置于子载体2上,使激光器组件31、准直透镜组件32、汇聚透镜33及探测器阵列34同轴等高,从而使激光器芯片311发射的激光能经准直透镜321及汇聚透镜33后被探测器阵列34记录下光强。记下此时汇聚透镜33所处的目标位置,然后用真空吸嘴43移开汇聚透镜33。First, use the vacuum suction nozzle 43 to absorb the converging lens 33, move the converging lens 33 to the target position through the moving device 41, then use the telescopic block 42 to adjust the height of the converging lens 33, and place the converging lens 33 on the sub-carrier 2 to make the laser assembly 31. The collimating lens assembly 32 , the converging lens 33 and the detector array 34 are coaxial and of the same height, so that the laser light emitted by the laser chip 311 can be recorded by the detector array 34 after passing through the collimating lens 321 and the converging lens 33 . Write down the target position where the converging lens 33 is located at this time, and then use the vacuum suction nozzle 43 to remove the converging lens 33 .
配合操作移动装置41及直线导轨53,使喷胶装置52从初始位置开始移动,并使喷嘴521移动到目标位置处,以便于喷胶装置52通过喷嘴521将待测紫外胶涂抹到目标位置处,即完成喷涂胶水。完成喷涂胶水后,复位喷胶装置52到初始位置。Cooperate with the operation of the moving device 41 and the linear guide rail 53, so that the glue spraying device 52 starts to move from the initial position, and the nozzle 521 is moved to the target position, so that the glue spraying device 52 can apply the UV glue to be tested to the target position through the nozzle 521 , that is, spraying glue is completed. After spraying the glue, reset the glue spraying device 52 to the initial position.
操作移动装置41及伸缩块42,利用真空吸嘴43将汇聚透镜33移动至目标位置,置于紫外胶上,使用真空吸嘴43将汇聚透镜33固定,防止后续紫外胶预固化过程中产生形变导致汇聚透镜33移位。开启紫外光源62照射汇聚透镜33达到初始预固化时间T0,使待测紫外胶在紫外线照射下产生一定的光固化。在本实施例中,初始预固化时间T0设置为5秒。Operate the moving device 41 and the telescopic block 42, use the vacuum nozzle 43 to move the converging lens 33 to the target position, place it on the UV adhesive, and use the vacuum nozzle 43 to fix the converging lens 33 to prevent deformation during the subsequent UV adhesive pre-curing process This causes the converging lens 33 to shift. Turn on the ultraviolet light source 62 to irradiate the converging lens 33 to reach the initial pre-curing time T 0 , so that the ultraviolet glue to be tested undergoes a certain photocuring under ultraviolet irradiation. In this embodiment, the initial pre-curing time T 0 is set to 5 seconds.
当初始预固化时间T0设置为较小,可以保证紫外胶达到一定的光固化,但是未完全光固化,此时紫外胶粘接汇聚透镜33后,经振动测试平台1的振动测试后会产生微小位移但是不会使汇聚透镜33从子载体2上脱落。由于产生微小位移,探测器阵列34就可以检测到光强的改变,从而证实未达到紫外胶预固化时间,还需进一步光固化。When the initial pre-curing time T0 is set to be small, it can ensure that the ultraviolet glue reaches a certain photocuring, but it is not completely photocured. At this time, after the ultraviolet glue is bonded to the converging lens 33, after the vibration test of the vibration test platform 1, it will produce The slight displacement does not cause the converging lens 33 to fall off from the sub-carrier 2 . Due to the small displacement, the detector array 34 can detect the change of the light intensity, thus confirming that the pre-curing time of the ultraviolet glue has not been reached, and further light curing is required.
经过初始预固化时间T0,也即5秒后,关闭紫外光源62,松开真空吸嘴43,将悬臂机构4及其上的喷胶组件5、光照组件6移除。此时开启激光器组件31以发射激光,利用光路测试模块进行光路测试,探测器阵列34即可记录下此时的初始光强Q0。After the initial pre-curing time T 0 , that is, after 5 seconds, turn off the ultraviolet light source 62, release the vacuum nozzle 43, and remove the cantilever mechanism 4 and the glue spraying assembly 5 and lighting assembly 6 thereon. At this time, the laser component 31 is turned on to emit laser light, and the optical path test is performed by using the optical path test module, and the detector array 34 can record the initial light intensity Q 0 at this time.
关闭激光器芯片311,开启振动测试平台1进行振动测试,持续10分钟后关闭振动测试平台1,开启激光器组件31以发射激光,利用光路测试模块进行光路测试,探测器阵列34即可记录下此时的光强Q1。Turn off the laser chip 311, turn on the vibration test platform 1 to carry out the vibration test, turn off the vibration test platform 1 after 10 minutes, turn on the laser component 31 to emit laser light, use the optical path test module to carry out the optical path test, and the detector array 34 can record the time The light intensity Q 1 .
由于本实施例的设置,使经过初始预固化时间T0,也即5秒后紫外胶未达到预固化状态,经振动测试后会使汇聚透镜33产生微小位移,从而使Q1必然与Q0不相同,还需要再增加光照时间。Due to the setting of this embodiment, after the initial pre-curing time T 0 , that is, after 5 seconds, the ultraviolet glue does not reach the pre-curing state, and after the vibration test, the converging lens 33 will be slightly displaced, so that Q 1 must be the same as Q 0 Not the same, but also need to increase the lighting time.
清除预固化的紫外胶,将汇聚透镜33从子载体2上取下,重新开始实验测定。移回悬臂机构4,使用真空吸嘴43固定汇聚透镜33,开启紫外灯62照射汇聚透镜33,在初始预固化时间T0基础上追加紫外光源62照射时间T1,在本实施例中T1为1秒。用探测器阵列34记录下此时的初始光强Q0,然后关闭紫外光源62,松开真空吸嘴43,将悬臂机构4及其上的喷胶组件5、光照组件6移除。开启振动测试平台1进行振动测试,持续10分钟后关闭振动测试平台1,此时开启激光器组件31以发射激光,利用光路测试模块进行光路测试,探测器阵列34即可记录下此时的光强Q2。The pre-cured ultraviolet glue is removed, the converging lens 33 is removed from the sub-carrier 2, and the experimental measurement is restarted. Move back the cantilever mechanism 4, use the vacuum suction nozzle 43 to fix the converging lens 33, turn on the ultraviolet lamp 62 to irradiate the converging lens 33, and add the ultraviolet light source 62 irradiation time T 1 on the basis of the initial pre-curing time T 0 , in this embodiment T 1 for 1 second. Use the detector array 34 to record the initial light intensity Q 0 at this time, then turn off the ultraviolet light source 62, loosen the vacuum nozzle 43, and remove the cantilever mechanism 4 and the glue spraying assembly 5 and lighting assembly 6 on it. Turn on the vibration test platform 1 to carry out the vibration test, and turn off the vibration test platform 1 after 10 minutes. At this time, the laser component 31 is turned on to emit laser light, and the optical path test module is used to perform the optical path test. The detector array 34 can record the light intensity at this time Q2 .
比较Q2与Q0,若Q2与Q0相同,则可以判定紫外胶预固化已完成,输出此时的预固化时间T=T0+2T1,即T=5+2=7秒作为紫外胶预固化时间。Comparing Q 2 and Q 0 , if Q 2 and Q 0 are the same, it can be judged that the pre-curing of the UV glue has been completed, and output the pre-curing time T=T 0 +2T 1 at this time, that is, T=5+2=7 seconds as UV glue pre-curing time.
若Q2与Q1不相同,则重复上述追加固化时间T1、振动测试和光路测试的步骤,直至Qn与Q0相同,输出时间T=T0+n*T1作为紫外胶预固化时间。其中n为重复执行紫外光源照射待测紫外胶的次数。If Q 2 is not the same as Q 1 , repeat the above steps of adding curing time T 1 , vibration test and optical path test until Q n is the same as Q 0 , and the output time T=T 0 +n*T 1 is used as UV glue pre-curing time. Where n is the number of times that the UV light source is repeatedly irradiated to the UV glue to be tested.
在本实施例中,重复实验直到了Q5与Q0相同,因此,本实施例中所用紫外胶的预固化时间为T=T0+n*T1=5+5*1=10秒。In this embodiment, the experiment is repeated until Q 5 is the same as Q 0 , therefore, the pre-curing time of the UV glue used in this embodiment is T=T 0 +n*T 1 =5+5*1=10 seconds.
在另一些实施例中,如果不限定初始预固化时间T0为较小,可能会出现在第一次紫外光源照射之后,测得的光强Q1已经与初始光强Q0相同,此时可以将初始预固化时间T0减小,然后依次进行实验测定,直到某次实验中的光强Qn与初始光强Q0不相同,得到紫外胶预固化时间T=T0-(n-1)*T1,其中n为重复执行紫外光源照射待测紫外胶的次数。电就是说,在某次实验减小了初始预固化时间T0后刚好使此时的光强Qn与初始光强Q0不相同,那么可以理解的是,可以将预固化时间判定为上一次实验时的时间,因此是T=T0-(n-1)*T1。In some other embodiments, if the initial pre-curing time T 0 is not limited to be small, it may appear that after the first ultraviolet light source irradiation, the measured light intensity Q 1 is already the same as the initial light intensity Q 0 , at this time The initial pre-curing time T 0 can be reduced, and then experimental measurements are carried out sequentially until the light intensity Q n in a certain experiment is different from the initial light intensity Q 0 , and the UV glue pre-curing time T=T 0 -(n- 1)*T 1 , where n is the number of times that the UV light source is repeatedly irradiated to the UV glue to be tested. That is to say, after reducing the initial pre-curing time T 0 in a certain experiment, the light intensity Q n at this time is different from the initial light intensity Q 0 , so it is understandable that the pre-curing time can be determined as the upper The time during one experiment is thus T=T 0 -(n-1)*T 1 .
在本实施例中,初始预固化时间T0设置为5秒,单次调整时间T1为1秒。但是在实际操作中,初始预固化时间T0、单次调整时间T1均可以按需求进行选择,例如将单次调整时间T1设置为0.5秒或0.1秒。此时测定的紫外胶预固化时间T精确度会更高。In this embodiment, the initial pre-curing time T 0 is set to 5 seconds, and the single adjustment time T 1 is 1 second. However, in actual operation, both the initial pre-curing time T 0 and the single adjustment time T 1 can be selected according to requirements, for example, the single adjustment time T 1 is set to 0.5 seconds or 0.1 seconds. At this time, the accuracy of the pre-curing time T of the ultraviolet glue determined will be higher.
本发明提供的紫外胶预固化时间测量装置及使用方法,与目前依靠经验去选取预固化时间的方式相比,通过实验测试得到的结果更准确,提高了光模块生产的可靠性,提高了光模块生产的产能。The UV glue pre-curing time measurement device and method of use provided by the present invention, compared with the current method of selecting the pre-curing time based on experience, the results obtained through experimental testing are more accurate, which improves the reliability of optical module production and improves the optical efficiency. Capacity for module production.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| US7030392B2 (en) * | 2003-12-10 | 2006-04-18 | Alex Waluszko | Ultraviolet lighting platform |
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