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CN113462880A - Method and structure for reducing full-field residual stress of weld joint by local heating and water jet - Google Patents

Method and structure for reducing full-field residual stress of weld joint by local heating and water jet Download PDF

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CN113462880A
CN113462880A CN202110520091.1A CN202110520091A CN113462880A CN 113462880 A CN113462880 A CN 113462880A CN 202110520091 A CN202110520091 A CN 202110520091A CN 113462880 A CN113462880 A CN 113462880A
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heating
area
residual stress
water jet
welding seam
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罗云
蒋文春
张保柱
金强
郑红祥
杨刚
董丕健
董佳欣
赵旭
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China University of Petroleum East China
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/50Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00Modifying the physical properties of iron or steel by deformation
    • C21D7/02Modifying the physical properties of iron or steel by deformation by cold working
    • C21D7/04Modifying the physical properties of iron or steel by deformation by cold working of the surface
    • C21D7/06Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2221/00Treating localised areas of an article
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Abstract

The application relates to a method for reducing the full-field residual stress of a welding line by local heating and water jet, which comprises the steps of defining an external heating area on the outer side of a welding connector and defining an internal jet injection area on the inner side; the external heating area and the internal jet flow spraying area cover the welding seam on the welding connector; heating the external heating area to a heat treatment temperature T; the inner jet spray zone is sprayed with a waterjet fluid at a predetermined pressure P. The structure comprises a plurality of heating sheets, wherein each heating sheet is correspondingly connected to one heating belt on the welding connector so as to heat an external heating area on the welding connector and heat the external heating area to a heat treatment temperature T; the heat insulation cotton is connected to the welding connector and covers the external heat insulation area; and a nozzle provided inside the welded connection body to be able to spray a fluid of a predetermined pressure P toward an inner jet spray area on the welded connection body.

Description

局部加热及水射流降低焊缝全场残余应力的方法及结构Method and structure of localized heating and water jet to reduce residual stress in welding seam

技术领域technical field

本申请属于焊缝残余应力处理技术领域,具体涉及一种局部加热及水射流降低焊缝全场残余应力的方法及结构。The present application belongs to the technical field of welding residual stress treatment, and in particular relates to a method and a structure for reducing the residual stress in the welding seam by local heating and water jet.

背景技术Background technique

石化项目中各塔器筒体间多依靠焊接实现对接,依靠焊接实现对接,在焊接完成后,其焊缝区域不可避免的会产生残余应力,残余应力的存在对塔器的稳定性、安全性造成不利影响,在石化项目大型化发展,塔器尺寸越来越大的情形下,上述问题更为突出。In petrochemical projects, the barrels of the towers mostly rely on welding to achieve butt joints, and rely on welding to achieve butt joints. After the welding is completed, residual stress will inevitably occur in the weld area, and the existence of residual stress will affect the stability and safety of the tower. The above-mentioned problems are more prominent in the case of large-scale development of petrochemical projects and larger and larger towers.

当前,工程上多是采用局部热处理的方法对焊缝区域产生的残余应力进行处理,然而由于缺少相应的规范,该种方法多是依靠经验进行实施,难以有效消除焊缝区域存在的残余应力,尤其是在焊接连接件壁厚较大的情形下,该种问题尤为突出。At present, the method of local heat treatment is mostly used in engineering to deal with the residual stress generated in the weld area. However, due to the lack of corresponding specifications, this method is mostly implemented based on experience, and it is difficult to effectively eliminate the residual stress in the weld area. This problem is particularly prominent when the wall thickness of the welded connection is relatively large.

发明内容SUMMARY OF THE INVENTION

基于上述背景技术,本申请的目的是提供一种局部加热及水射流降低焊缝全场残余应力的方法及结构,以克服或减轻已知存在的至少一方面的技术缺陷。Based on the above-mentioned background technology, the purpose of the present application is to provide a method and structure for localized heating and water jet to reduce the residual stress in the welding seam, so as to overcome or alleviate the known technical defects in at least one aspect.

本申请的技术方案是:The technical solution of this application is:

一方面提供一种局部加热及水射流降低焊缝全场残余应力的方法,包括:On the one hand, a method for localized heating and water jet to reduce the residual stress in the welding seam is provided, including:

在焊接连接体外侧划定外部加热区域,内侧划定内部射流喷射区域;其中,外部加热区域、内部射流喷射区域覆盖焊接连接体上的焊缝;An external heating area is defined on the outside of the welded connection body, and an internal jet injection area is defined on the inside; wherein, the external heating area and the internal jet injection area cover the weld on the welded connection body;

对外部加热区域进行加热,加热至热处理温度T;Heating the external heating area to the heat treatment temperature T;

以预定压力P的水射流流体对内部射流喷射区域进行喷射。The inner jet ejection area is ejected with a water jet fluid of a predetermined pressure P.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,所述外部加热区域以焊接连接体上焊缝两侧向外偏置300mm以上得到。According to at least one embodiment of the present application, in the above-mentioned method for reducing the overall residual stress of a welding seam by local heating and water jet, the external heating area is obtained by offsetting both sides of the welding seam on the welded connection body by more than 300 mm outward.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,焊接连接体为筒体焊接对接时,所述内部射流喷射区域在焊接连接体焊缝宽度方向上的尺寸

Figure BDA0003063593030000021
其中,According to at least one embodiment of the present application, in the above-mentioned method for reducing the full-field residual stress of a welded joint by local heating and water jet, when the welded joint is a cylindrical body welded butt joint, the internal jet injection area is within the width of the welded joint of the welded joint. size in direction
Figure BDA0003063593030000021
in,

W为外部加热区域在焊接连接体焊缝宽度方向的尺寸;W is the size of the external heating area in the width direction of the welded joint;

R为焊接连接筒体的径向尺寸;R is the radial dimension of the welded connection cylinder;

t为焊接连接筒体的当量厚度。t is the equivalent thickness of the welded connection cylinder.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,还包括:According to at least one embodiment of the present application, the above-mentioned method for reducing the full-field residual stress of a weld by local heating and water jet further includes:

在外部加热区域沿焊接连接体焊缝宽度方向划分多个加热带,其中:A number of heating strips are divided along the width of the weld joint in the external heating area, where:

一个加热带覆盖焊接连接体上的焊缝,该加热带为第一加热带;A heating belt covers the welding seam on the welding connection body, and the heating belt is the first heating belt;

位于第一加热带外侧的两个加热带为第二加热带;The two heating belts located outside the first heating belt are the second heating belts;

位于两个第二加热带外侧的两个加热带为第三加热带;The two heating belts located outside the two second heating belts are the third heating belts;

位于两个第三加热带外侧的两个加热带为第四加热带;The two heating belts located outside the two third heating belts are the fourth heating belts;

所述对外部加热区域进行加热,加热至热处理温度T,具体为:The external heating area is heated to the heat treatment temperature T, specifically:

对第一加热带进行加热,加热至T-5℃;Heating the first heating belt to T-5°C;

对两个第二加热带进行加热,加热至T℃;Heating the two second heating belts to T°C;

对两个第三加热带进行加热,加热至T+2℃;Heating the two third heating belts to T+2°C;

对两个第四加热带进行加热,加热至T+5℃。The two fourth heating belts were heated to T+5°C.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,各个加热带在焊接连接体焊缝宽度方向上的尺寸为100mm;According to at least one embodiment of the present application, in the above-mentioned method for reducing the residual stress of the welding seam by local heating and water jet, the size of each heating belt in the width direction of the welding seam of the welded joint is 100 mm;

各个加热带在焊接连接体焊缝宽度方向上的间隔为20mm。The spacing of each heating belt in the width direction of the welded joint is 20 mm.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,还包括:According to at least one embodiment of the present application, the above-mentioned method for reducing the full-field residual stress of a weld by local heating and water jet further includes:

在焊接连接体外侧构建外部保温区域,外部保温区域覆盖外部加热区域。An external thermal insulation area is constructed on the outside of the welded joint, and the external thermal insulation area covers the external heating area.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,外部保温区域在焊接连接体焊缝宽度方向上的尺寸为1000mm。According to at least one embodiment of the present application, in the above-mentioned method for reducing the full-field residual stress of the weld by local heating and water jet, the dimension of the external heat preservation area in the width direction of the weld of the welded joint is 1000 mm.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,所述以预定压力P的流体对内部射流喷射区域进行喷射,具体为:According to at least one embodiment of the present application, in the above-mentioned method for reducing the residual stress of the welding seam by local heating and water jet, the injection of the fluid with a predetermined pressure P to the inner jet injection area is specifically:

在焊接连接体外侧自远离其上焊缝的部位逐渐向靠近其上焊缝的部位,以预定压力P的流体对内部射流喷射区域进行喷射。On the outside of the welded connection body, from the position away from the upper welding seam to the position close to the upper welding seam, the fluid with a predetermined pressure P is sprayed on the inner jet spraying area.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的方法中,P=0.6-0.8σ;According to at least one embodiment of the present application, in the above-mentioned method for reducing the full-field residual stress of a weld by local heating and water jet, P=0.6-0.8σ;

其中,in,

σ为焊接连接体材料的当量屈服强度。σ is the equivalent yield strength of the welded joint material.

另一方面提供一种局部加热及水射流降低焊缝全场残余应力的结构,包括:Another aspect provides a structure for localized heating and water jet to reduce the residual stress of the weld, including:

多个加热片,每个加热片对应连接在焊接连接体上的一个加热带上,以能够对焊接连接体上的外部加热区域进行加热,将外部加热区域加热至热处理温度T;a plurality of heating pieces, each of which is connected to a heating belt on the welding connection body, so as to be able to heat the external heating area on the welding connection body, and heat the external heating area to the heat treatment temperature T;

保温棉,连接在焊接连接体上,覆盖外部保温区域;Insulation cotton, connected to the welded connector, covering the external insulation area;

喷嘴,在焊接连接内侧设置,以能够向焊接连接体上的内部射流喷射区域喷射预定压力P的水射流流体。A nozzle is provided inside the welded connection so as to be able to spray water jet fluid of a predetermined pressure P to the internal jet injection area on the welded connection.

根据本申请的至少一个实施例,上述的局部加热及水射流降低焊缝全场残余应力的结构中,H=5b,其中,According to at least one embodiment of the present application, in the above-mentioned structure in which local heating and water jets reduce the overall residual stress of the weld, H=5b, wherein,

H为喷嘴到焊接连接体内侧的距离;H is the distance from the nozzle to the inside of the welded connection;

b为喷嘴的直径。b is the diameter of the nozzle.

本申请至少存在以下有益技术效果:This application has at least the following beneficial technical effects:

一方面提供一种局部加热及水射流降低焊缝全场残余应力的方法,其对焊接连接体外部的外部加热区域进行加热,以对焊接连接体的焊缝区域进行局部热处理,以及,以预定压力P的流体对焊接连接体内部的内部射流喷射区域进行喷射,对焊接连接体上的焊缝区域进行射流喷丸处理,即以局部热处理、射流喷丸处理相耦合的形式实现对焊接连接体焊缝区域残余应力处理,基于该种方式可有效消除焊缝区域产生的全场残余应力。In one aspect, there is provided a method for localized heating and water jet reduction of full-field residual stress in a weld, which heats an externally heated area outside a welded connection to locally heat treat the weld area of the welded connection, and, in a predetermined manner. The fluid with pressure P sprays the internal jet injection area inside the welded connection body, and performs jet peening treatment on the weld area on the welded connection body, that is, the welding connection body is realized in the form of local heat treatment and jet peening treatment. Residual stress treatment in the weld area, based on this method, the full-field residual stress generated in the weld area can be effectively eliminated.

另一方面提供局部加热及水射流降低焊缝全场残余应力的结构,其用以实现上述公开的局部加热及水射流降低焊缝全场残余应力的方法,能够以局部热处理、射流喷丸处理相耦合的形式实现对焊接连接体焊缝区域残余应力处理,有效消除焊缝区域产生的全场残余应力。On the other hand, a structure for reducing the overall residual stress of the weld by local heating and water jet is provided, which is used to realize the above disclosed method for reducing the residual stress of the weld by local heating and water jet, which can be treated by local heat treatment and jet peening The form of coupling realizes the treatment of residual stress in the weld area of the welded joint, and effectively eliminates the full-field residual stress generated in the weld area.

附图说明Description of drawings

图1是本申请实施例提供的局部加热及水射流降低焊缝全场残余应力的方法的流程图;FIG. 1 is a flow chart of a method for reducing the residual stress in the welding seam by local heating and water jet provided in an embodiment of the present application;

图2是本申请实施例提供的局部加热及水射流降低焊缝全场残余应力的结构的示意图;FIG. 2 is a schematic diagram of a structure for reducing the residual stress in the welding seam by local heating and water jet provided in an embodiment of the present application;

图3是本申请实施例提供的局部加热及水射流降低焊缝全场残余应力的结构的局部示意图;FIG. 3 is a partial schematic diagram of a structure for reducing the residual stress in the weld seam by local heating and water jet provided in an embodiment of the present application;

图4是以本申请实施例提供的局部加热及水射流降低焊缝全场残余应力的方法及其结构对筒体焊接对接形成的焊接连接体的焊缝区域残余应力处理结果、以现有局部热处理方法对筒体焊接对接形成的焊接连接体的焊缝区域残余应力处理结果,沿焊接连接体壁厚方向的对比图;FIG. 4 shows the results of processing the residual stress in the weld area of the welded connection body formed by the butt welding of the cylinder body by the method and its structure for reducing the residual stress of the welding seam by local heating and water jet provided in the embodiment of the present application. The comparison diagram of the residual stress treatment results of the welded joint formed by the heat treatment method on the welded joint formed by the butt welding of the cylinder along the wall thickness direction of the welded joint;

图5是以本申请实施例提供的局部加热及水射流降低焊缝全场残余应力的方法及其结构对筒体焊接对接形成的焊接连接体的焊缝区域残余应力处理结果、以现有局部热处理方法对筒体焊接对接形成的焊接连接体的焊缝区域残余应力处理结果,沿焊接连接体轴向的对比图;FIG. 5 shows the results of processing the residual stress in the weld area of the welded connection body formed by the butt welding of the cylinder body by the method and its structure for reducing the residual stress in the welding seam by local heating and water jet provided in the embodiment of the present application. The results of the heat treatment method on the residual stress in the weld area of the welded joint formed by the butt welding of the cylinder body, and the comparison diagram along the axial direction of the welded joint;

图6是以本申请实施例提供的局部加热及水射流降低焊缝全场残余应力的方法及其结构对筒体焊接对接形成的焊接连接体的外部加热区域进行加热的温度分布、以现有局部热处理方法对筒体焊接对接形成的焊接连接体的外部加热区域进行加热的温度分布的对比图;FIG. 6 is the temperature distribution of heating the external heating area of the welded connection body formed by the butt welding of the cylinders by the method of local heating and water jet for reducing the residual stress in the welding seam provided by the embodiment of the present application and the structure thereof. Comparison of the temperature distribution of the external heating area of the welded connection body formed by the welding and butt joint of the cylinder body by the local heat treatment method;

其中:in:

1-焊接连接体;2-加热片;3-保温棉;4-喷嘴。1-welding connector; 2-heating sheet; 3-insulation cotton; 4-nozzle.

为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;此外,附图用于示例性说明,其中描述位置关系的用语仅限于示例性说明,不能理解为对本专利的限制。In order to better illustrate the present embodiment, some parts of the drawings are omitted, enlarged or reduced, which do not represent the size of the actual product; in addition, the drawings are used for exemplary illustration, and the terms describing the positional relationship are only limited to the exemplary illustration. , and cannot be construed as a limitation on this patent.

具体实施方式Detailed ways

为使本申请的技术方案及其优点更加清楚,下面将结合附图对本申请的技术方案作进一步清楚、完整的详细描述,可以理解的是,此处所描述的具体实施例仅是本申请的部分实施例,其仅用于解释本申请,而非对本申请的限定。需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分,其他相关部分可参考通常设计,在不冲突的情况下,本申请中的实施例及实施例中的技术特征可以相互组合以得到新的实施例。In order to make the technical solution of the present application and its advantages more clear, the technical solution of the present application will be further described in detail and completely with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the present application. The examples are only used to explain the present application, but not to limit the present application. It should be noted that, for the convenience of description, only the parts related to the present application are shown in the drawings, and other related parts may refer to the general design. If there is no conflict, the embodiments in the present application and the techniques in the embodiments Features can be combined with each other to obtain new embodiments.

此外,除非另有定义,本申请描述中所使用的技术术语或者科学术语应当为本申请所属领域内一般技术人员所理解的通常含义。本申请描述中所使用的“上”、“下”、“左”、“右”、“中心”、“竖直”、“水平”、“内”、“外”等表示方位的词语仅用以表示相对的方向或者位置关系,而非暗示装置或元件必须具有特定的方位、以特定的方位构造和操作,当被描述对象的绝对位置发生改变后,其相对位置关系也可能发生相应的改变,因此不能理解为对本申请的限制。本申请描述中所使用的“第一”、“第二”、“第三”以及类似用语,仅用于描述目的,用以区分不同的组成部分,而不能够将其理解为指示或暗示相对重要性。本申请描述中所使用的“一个”、“一”或者“该”等类似词语,不应理解为对数量的绝对限制,而应理解为存在至少一个。本申请描述中所使用的“包括”或者“包含”等类似词语意指出现在该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。Also, unless otherwise defined, technical or scientific terms used in the description of this application shall have the ordinary meaning as understood by those of ordinary skill in the art to which this application belongs. The words "upper", "lower", "left", "right", "center", "vertical", "horizontal", "inner", "outer", etc. used in the description of this application to indicate orientation are only used To indicate the relative direction or positional relationship, rather than implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and when the absolute position of the described object changes, its relative positional relationship may also change accordingly , so it cannot be construed as a limitation on this application. The terms "first", "second", "third" and similar terms used in the description of this application are only used for the purpose of description, to distinguish different components, and cannot be construed as indicating or implying relative importance. Words like "a," "an," or "the" and the like used in the description of this application should not be construed as an absolute limitation on the quantity, but should be construed as the presence of at least one. As used in the description of this application, "comprises" or "comprises" and similar words mean that the elements or things appearing before the word encompass the elements or things listed after the word and their equivalents, but do not exclude other elements or things.

此外,还需要说明的是,除非另有明确的规定和限定,在本申请的描述中使用的“安装”、“相连”、“连接”等类似词语应做广义理解,例如,连接可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,还可以是两个元件内部的连通,领域内技术人员可根据具体情况理解其在本申请中的具体含义。In addition, it should be noted that, unless otherwise expressly specified and limited, the words "installed", "connected", "connected" and the like used in the description of this application should be understood in a broad sense, for example, the connection may be a fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two components. A skilled person can understand its specific meaning in this application according to specific circumstances.

下面结合附图1至图6对本申请做进一步详细说明。The present application will be further described in detail below with reference to FIGS. 1 to 6 .

一方面提供一种局部加热及水射流降低焊缝全场残余应力的方法,包括:On the one hand, a method for localized heating and water jet to reduce the residual stress in the welding seam is provided, including:

在焊接连接体1外侧划定外部加热区域,内侧划定内部射流喷射区域;其中,外部加热区域、内部射流喷射区域覆盖焊接连接体1上的焊缝;An external heating area is defined on the outside of the welded connection body 1, and an internal jet injection area is defined on the inner side; wherein, the external heating area and the internal jet injection area cover the welding seam on the welded connection body 1;

对外部加热区域进行加热,加热至热处理温度T,以对焊接连接体1上的焊缝区域进行局部热处理;Heating the external heating area to the heat treatment temperature T to perform local heat treatment on the welding seam area on the welded connection body 1;

以预定压力P的水射流流体对内部射流喷射区域进行喷射,以对焊接连接体1上的焊缝区域进行射流喷丸处理。The inner jet spray area is sprayed with a water jet fluid of a predetermined pressure P to perform jet peening treatment on the weld seam area on the welded connection body 1 .

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员可以理解的是,其对焊接连接体1外部的外部加热区域进行加热,以对焊接连接体1的焊缝区域进行局部热处理,以及,以预定压力P的流体对焊接连接体1内部的内部射流喷射区域进行喷射,对焊接连接体1上的焊缝区域进行射流喷丸处理,即以局部热处理、射流喷丸处理相耦合的形式实现对焊接连接体1焊缝区域残余应力处理,基于该种方式可有效消除焊缝区域产生的残余应力。As for the method for reducing the residual stress of the welding seam by local heating and water jet disclosed in the above embodiments, those skilled in the art can understand that the method heats the external heating area outside the welded connection body 1 to heat the welded connection body 1 . Local heat treatment is performed on the weld area of the welded joint 1, and the internal jet spray area inside the welded joint 1 is sprayed with a fluid with a predetermined pressure P, and the weld area on the welded joint 1 is subjected to jet peening treatment, that is, local heat treatment The residual stress in the weld area of the welded connection body 1 can be treated in the form of coupling with the jet peening treatment. Based on this method, the residual stress generated in the weld area can be effectively eliminated.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员还可以理解的是,其中对外部加热区域进行加热,加热至热处理温度T,热处理温度T的具体数值可由相关技术人员在应用本申请公开的技术方案时,根据已有的经验或规范进行确定。As for the method for reducing the residual stress of the welding seam by local heating and water jet disclosed in the above embodiments, those skilled in the art can also understand that the external heating area is heated to the heat treatment temperature T, and the specific heat treatment temperature T is The numerical value can be determined by those skilled in the art according to existing experience or specifications when applying the technical solutions disclosed in the present application.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员还可以理解的是,其可应用于对各塔器筒体间焊缝区域产生的残余应力进行处理,在应用于于对各塔器筒体间焊缝区域产生残余应力的处理时,其中的焊接连接体1由塔器筒体焊接对接形成,可有效消除塔器筒体间焊缝区域产生的残余应力。Those skilled in the art can also understand that the method for reducing the residual stress of the welding seam by local heating and water jet disclosed in the above embodiments can be applied to the residual stress generated in the welding seam area between the barrels of the towers. Treatment, when applied to the treatment of residual stress in the welding seam area between the column bodies, the welded connection body 1 is formed by the welding and butt joint of the column body, which can effectively eliminate the generation of the welding seam area between the column bodies. residual stress.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员还可以理解的是,其中以预定压力P的流体对内部射流喷射区域进行喷射,具体可以是预定压力P的水流对内部射流喷射区域进行喷射。For the methods for local heating and water jet reduction of the full-field residual stress of the weld disclosed in the above embodiments, those skilled in the art can also understand that the internal jet spray area is sprayed with a fluid of a predetermined pressure P, which may be a predetermined The water flow of pressure P sprays the inner jet spray area.

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,所述外部加热区域以焊接连接体1上焊缝两侧向外偏置300mm以上得到,以保证对焊接连接体1上焊缝区域的有效覆盖,保证对焊接连接体1焊缝区域残余应力的消除效果。In some optional embodiments, in the above-mentioned method for reducing the residual stress of the welding seam by local heating and water jet, the external heating area is obtained by offsetting the two sides of the welding seam on the welded connector 1 outward by more than 300 mm, In order to ensure the effective coverage of the welding seam area on the welded connection body 1, the effect of eliminating residual stress in the welding seam area of the welded connection body 1 is ensured.

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,焊接连接体1为筒体焊接对接时,所述内部射流喷射区域在焊接连接体1焊缝宽度方向上的尺寸

Figure BDA0003063593030000081
其中,In some optional embodiments, in the above-mentioned method of local heating and water jet to reduce the residual stress of the welding seam, when the welded connection body 1 is a cylindrical body welded butt joint, the internal jet injection area is welded on the welded connection body 1. Dimensions in seam width direction
Figure BDA0003063593030000081
in,

W为外部加热区域在焊接连接体1焊缝宽度方向的尺寸;W is the dimension of the external heating area in the width direction of the welding seam of the welded connector 1;

R为焊接连接筒体的径向尺寸;R is the radial dimension of the welded connection cylinder;

t为焊接连接筒体的当量厚度。t is the equivalent thickness of the welded connection cylinder.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员可以理解的是,其在焊接连接体1为筒体焊接对接时,设计内部射流喷射区域在焊接连接体1焊缝宽度方向上的尺寸

Figure BDA0003063593030000082
可保证对焊接连接体1上焊缝区域的有效覆盖,以将外部加热区域涵盖在内,以此可保证对焊接连接体1焊缝区域残余应力的消除效果。As for the method of local heating and water jet for reducing the residual stress in the welding seam disclosed in the above embodiments, those skilled in the art can understand that when the welded connection body 1 is a cylindrical welded butt joint, the internal jet injection area is designed to be in the welding position. Dimensions in the width direction of the weld seam of connector 1
Figure BDA0003063593030000082
Effective coverage of the welding seam area on the welded connection body 1 can be ensured to cover the external heating area, thereby ensuring the effect of eliminating residual stress in the welding seam area of the welded connection body 1 .

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,还包括:In some optional embodiments, the above-mentioned method for reducing the full-field residual stress of a weld by local heating and water jet further includes:

在外部加热区域沿焊接连接体1焊缝宽度方向划分多个加热带,其中:In the external heating area, a plurality of heating strips are divided along the width of the welding seam of the welded joint 1, wherein:

一个加热带覆盖焊接连接体1上的焊缝,该加热带为第一加热带;A heating belt covers the welding seam on the welding connection body 1, and the heating belt is the first heating belt;

位于第一加热带外侧的两个加热带为第二加热带;The two heating belts located outside the first heating belt are the second heating belts;

位于两个第二加热带外侧的两个加热带为第三加热带;The two heating belts located outside the two second heating belts are the third heating belts;

位于两个第三加热带外侧的两个加热带为第四加热带;The two heating belts located outside the two third heating belts are the fourth heating belts;

所述对外部加热区域进行加热,加热至热处理温度T,具体为:The external heating area is heated to the heat treatment temperature T, specifically:

对第一加热带进行加热,加热至T-5℃;Heating the first heating belt to T-5°C;

对两个第二加热带进行加热,加热至T℃;Heating the two second heating belts to T°C;

对两个第三加热带进行加热,加热至T+2℃;Heating the two third heating belts to T+2°C;

对两个第四加热带进行加热,加热至T+5℃。The two fourth heating belts were heated to T+5°C.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员可以理解的是,其中对外部加热区域进行加热,加热至热处理温度T,所说的加热至热处理温度T并非指对外部加热区域绝对加热至热处理温度T,而是指将外部加热区域大致加热至热处理温度T,具体数值靠近T。As for the method for reducing the residual stress of the welding seam by local heating and water jet disclosed in the above embodiments, those skilled in the art can understand that the external heating area is heated to the heat treatment temperature T, and the heating to the heat treatment temperature The temperature T does not mean that the external heating area is absolutely heated to the heat treatment temperature T, but refers to the heating of the external heating area approximately to the heat treatment temperature T, and the specific value is close to T.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员还可以理解的是,在焊接连接体1外部区域过大的情形下,对所述对外部加热区域进行加热时,很难保证对外部加热区域加热的均匀性,不利于对焊接连接体1上焊缝区域残余应力的有效消除,上述实施例中,设计将外部加热区域沿焊接连接体1焊缝宽度方向划分多个加热带,在对所述对外部加热区域进行加热时,各个加热带独立进行加热,可在一定程度上避免对外部加热区域加热的不均匀性,不会出现严重的中部部位温度高,边缘部位温度低的情形,保证对焊接连接体1上焊缝区域残余应力的有效消除。For the methods for reducing the residual stress of the welding seam by local heating and water jet disclosed in the above embodiments, those skilled in the art can also understand that, in the case that the outer area of the welded connection body 1 is too large, the external heating When the area is heated, it is difficult to ensure the uniformity of the heating of the external heating area, which is not conducive to the effective elimination of residual stress in the weld area on the welded connection body 1. In the above embodiment, the external heating area is designed to be welded along the welded connection body 1. A plurality of heating belts are divided in the width direction of the slit. When heating the external heating area, each heating belt is heated independently, which can avoid the uneven heating of the external heating area to a certain extent, and there will be no serious middle part. When the temperature of the part is high and the temperature of the edge part is low, the residual stress in the welding seam area on the welded connection body 1 can be effectively eliminated.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员还可以理解的是,其设计在对外部加热区域进行加热时,为同步对第一加热带进行加热至T-5℃,对两个第二加热带进行加热至T℃,对两个第三加热带进行加热至T+2℃,对两个第四加热带进行加热至T+5℃,基于此,可保证在对外部加热区域进行加热时,外部加热区域各处的温差大致不会超过10℃,以此能够降低局部热处理温度引起的二次热应力,保证对焊接连接体1焊缝区域残余应力的充分消除。As for the method for reducing the residual stress of the welding seam by local heating and water jet disclosed in the above embodiments, those skilled in the art can also understand that the design is that when the external heating area is heated, it is designed to synchronously heat the first heating belt. Heating to T-5°C, heating two second heating belts to T°C, heating two third heating belts to T+2°C, heating two fourth heating belts to T+5°C, Based on this, it can be ensured that when the external heating area is heated, the temperature difference around the external heating area will not exceed 10°C, so that the secondary thermal stress caused by the local heat treatment temperature can be reduced, and the welding seam of the welded connection body 1 can be guaranteed. Sufficient relief of regional residual stress.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员还可以理解的是,其设计在对外部加热区域进行加热时,为同步对第一加热带进行加热至T-5℃,对两个第二加热带进行加热至T℃,对两个第三加热带进行加热至T+2℃,对两个第四加热带进行加热至T+5℃,其中的5℃、2℃可以为其他值,具体数值可由相关技术人员在应用本申请公开的技术方案时,根据具体实际进行选取。As for the method for reducing the residual stress of the welding seam by local heating and water jet disclosed in the above embodiments, those skilled in the art can also understand that the design is that when the external heating area is heated, it is designed to synchronously heat the first heating belt. Heating to T-5°C, heating two second heating belts to T°C, heating two third heating belts to T+2°C, heating two fourth heating belts to T+5°C, Among them, 5°C and 2°C can be other values, and the specific values can be selected by the relevant technical personnel according to the actual situation when applying the technical solutions disclosed in the present application.

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,各个加热带在焊接连接体1焊缝宽度方向上的尺寸为100mm;In some optional embodiments, in the above-mentioned method for reducing the residual stress of the welding seam by local heating and water jet, the size of each heating belt in the width direction of the welding seam of the welded connection body 1 is 100 mm;

各个加热带在焊接连接体1焊缝宽度方向上的间隔为20mm。The spacing of each heating belt in the width direction of the welding seam of the welded connection body 1 is 20 mm.

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,还包括:In some optional embodiments, the above-mentioned method for reducing the full-field residual stress of a weld by local heating and water jet further includes:

在焊接连接体1外侧构建外部保温区域,外部保温区域覆盖外部加热区域,以保证对连接体1焊缝区域局部热处理的效果,以及,可在对所述对外部加热区域进行加热时,促使外部加热区域各处温度均匀。An external heat preservation area is constructed on the outside of the welded connection body 1, and the external heat preservation area covers the external heating area to ensure the effect of local heat treatment of the welding seam area of the connection body 1. The temperature is uniform throughout the heating area.

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,外部保温区域在焊接连接体1焊缝宽度方向上的尺寸为1000mm。In some optional embodiments, in the above-mentioned method for reducing the residual stress of the welding seam by local heating and water jet, the dimension of the external heat preservation area in the width direction of the welding seam of the welded connection body 1 is 1000 mm.

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,所述以预定压力P的流体对内部射流喷射区域进行喷射,具体为:In some optional embodiments, in the above-mentioned method for localized heating and water jet to reduce the residual stress of the weld seam, the injection of the fluid with a predetermined pressure P to the internal jet injection area is specifically:

在焊接连接体1外侧自远离其上焊缝的部位逐渐向靠近其上焊缝的部位,以预定压力P的流体对内部射流喷射区域进行喷射。On the outside of the welded connection body 1, from the position away from the upper welding seam to the position close to the upper welding seam, the fluid with a predetermined pressure P is sprayed on the inner jet spraying area.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员可以理解的是,其设计在以预定压力P的流体对内部射流喷射区域进行喷射时,按照自远离焊缝的部位逐渐向靠近焊缝的部位进行,以该种方式对内部射流喷射区域进行喷射,可保证焊接连接体1在射流喷丸处理后焊缝底部具有足够大的压应力。As for the methods for local heating and water jet reduction of the full-field residual stress of the weld disclosed in the above-mentioned embodiments, those skilled in the art can understand that the design is that when the fluid with a predetermined pressure P is sprayed on the internal jet spray area, according to the automatic The part far from the welding seam is gradually carried out to the part close to the welding seam. In this way, the internal jet spraying area is sprayed to ensure that the welded joint 1 has a sufficiently large compressive stress at the bottom of the welding seam after the jet peening treatment.

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的方法中,P=0.6-0.8σ;In some optional embodiments, in the above-mentioned method for reducing the full-field residual stress of a weld by local heating and water jet, P=0.6-0.8σ;

其中,in,

σ为焊接连接体1材料的当量屈服强度。σ is the equivalent yield strength of the welded joint 1 material.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,领域内技术人员可以理解的是,其设计以0.6-0.8σ压力的流体对内部射流喷射区域进行喷射,可避免使焊接连接体1内侧产生裂纹。For the methods for local heating and water jet reduction in the welding seam full-field residual stress disclosed in the above embodiments, those skilled in the art can understand that the design of the method to spray the internal jet spray area with a fluid with a pressure of 0.6-0.8σ can avoid Cracks are generated inside the welded connection body 1 .

另一方面提供一种局部加热及水射流降低焊缝全场残余应力的结构,包括:Another aspect provides a structure for localized heating and water jet to reduce the residual stress of the weld, including:

多个加热片2,每个加热片2对应连接在焊接连接体1上的一个加热带上,以能够对焊接连接体1上的外部加热区域进行加热,将外部加热区域加热至热处理温度T;a plurality of heating sheets 2, each of which is connected to a heating belt on the welding connection body 1, so as to be able to heat the external heating area on the welding connection body 1, and heat the external heating area to the heat treatment temperature T;

保温棉3,连接在焊接连接体1上,覆盖外部保温区域;The thermal insulation cotton 3 is connected to the welding connector 1 and covers the external thermal insulation area;

喷嘴4,在焊接连接1内侧设置,以能够向焊接连接体1上的内部射流喷射区域喷射预定压力P的流体。The nozzle 4 is arranged inside the welded connection 1 so as to be able to spray the fluid of the predetermined pressure P to the internal jet injection area on the welded connection 1 .

在一些可选的实施例中,上述的局部加热及水射流降低焊缝全场残余应力的结构中,H=5b,其中,In some optional embodiments, in the above-mentioned structure in which local heating and water jets reduce the residual stress of the welding seam, H=5b, wherein,

H为喷嘴4到焊接连接体1内侧的距离;H is the distance from the nozzle 4 to the inner side of the welded connection body 1;

b为喷嘴4的直径。b is the diameter of the nozzle 4 .

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的结构,领域内技术人员可以理解的是,其设计喷嘴4到焊接连接体1内侧的距离为喷嘴4直径的5倍,以此可保证喷嘴4向焊接连接体1内侧内部射流喷射区域进行喷射时,单次作用面积较大,保证射流喷丸对焊接连接体1焊缝区域残余应力调控效果,而不使焊接连接体1内侧萌生裂纹。For the structure of the local heating and the water jet to reduce the residual stress of the welding seam disclosed in the above embodiments, those skilled in the art can understand that the distance from the designed nozzle 4 to the inner side of the welded connection body 1 is 5 times the diameter of the nozzle 4, In this way, it can be ensured that when the nozzle 4 sprays the jet jet area inside the welding connection body 1, the single action area is large, and the effect of jet peening on the residual stress in the welding seam area of the welding connection body 1 can be guaranteed, and the welding connection body 1. 1 Cracks on the inside.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法及其结构,领域内技术人员可以理解的是,其中所说的焊接连接体1内侧、外侧,可以以焊接连接体1上焊缝的内外侧进行区分。For the method and structure for reducing the full-field residual stress of a weld by local heating and water jet disclosed in the above embodiments, those skilled in the art can understand that the inner side and outer side of the welded connection body 1 can be welded connection body 1. 1 Distinguish the inner and outer sides of the weld.

对于上述实施例公开的局部加热及水射流降低焊缝全场残余应力的结构,领域内技术人员可以理解的是,其用以实现上述实施例公开的局部加热及水射流降低焊缝全场残余应力的方法,其所能够取得的技术效果可参考局部加热及水射流降低焊缝全场残余应力的方法相关部分的技术效果,在此不再赘述。Those skilled in the art can understand that the structure of the local heating and water jets disclosed in the above embodiments to reduce the overall residual stress of the welding seam is used to realize the local heating and water jets disclosed in the above embodiments to reduce the overall residual stress of the welding seam For the method of stress, the technical effect that can be obtained can be referred to the technical effect of the relevant part of the method of local heating and water jet to reduce the residual stress of the weld in the whole field, and will not be repeated here.

在一个具体的实施例中,100mm厚2205双相不锈钢制作的内径为1m的筒体焊接对接形成焊接连接体1,采用的当前的局部热处理方法对其焊缝区域产生的残余应力进行处理的效果、采用本申请公开的局部加热及水射流降低焊缝全场残余应力的方法及其结构对其焊缝区域产生的残余应力进行处理的效果的对比,如图4-6所示。In a specific embodiment, a cylinder with an inner diameter of 1 m made of 2205 duplex stainless steel with a thickness of 100 mm is welded to form a welded joint 1, and the current local heat treatment method is used to treat the residual stress generated in the weld area. . A comparison of the effects of the method and its structure for reducing the residual stress in the welding seam area by using the local heating and water jet disclosed in this application are shown in Figures 4-6.

由图4知,现有局部热处理方法处理的沿壁厚方向残余应力分布极不均匀,从内壁至外壁,环向应力由400MPa左右拉应力向-200MPa压应力变化,轴向应力由-90MPa左右压应力向400MPa左右拉应力变化,现有局部热处理方法无法降低沿壁厚方向的全场残余应力。单纯水射流喷射处理无法降低全场残余应力,仅能降低表层及浅表层残余应力。而采用本申请方法后,沿壁厚方向的全场残余应力都得到了降低,环向应力维持在100MPa以下,轴向应力维持在130MPa以下。It can be seen from Figure 4 that the residual stress distribution along the wall thickness direction treated by the existing local heat treatment method is extremely uneven. From the inner wall to the outer wall, the hoop stress changes from about 400MPa tensile stress to -200MPa compressive stress, and the axial stress is about -90MPa. The compressive stress changes to the tensile stress of about 400MPa, and the existing local heat treatment method cannot reduce the full-field residual stress along the wall thickness direction. The pure water jet treatment can not reduce the residual stress in the whole field, but can only reduce the residual stress in the surface layer and the superficial layer. However, after the method of the present application is adopted, the full-field residual stress along the wall thickness direction is reduced, the hoop stress is maintained below 100 MPa, and the axial stress is maintained below 130 MPa.

由图5可知,现有局部热处理方法后的内壁残余应力仍为较高的拉应力,而经本申请方法后,内壁残余应力降低为压应力。It can be seen from FIG. 5 that the residual stress of the inner wall after the existing local heat treatment method is still a relatively high tensile stress, but after the method of the present application, the residual stress of the inner wall is reduced to a compressive stress.

由图6可知,采用现有局部热处理方法沿轴向的温度分布极不均匀,呈现中间高两边低的分布规律,而本申请方法的轴向温度均匀性大大提高,加热区域最大温差小于50℃。It can be seen from Figure 6 that the temperature distribution along the axial direction by the existing local heat treatment method is extremely uneven, showing the distribution law of high in the middle and low on both sides, while the axial temperature uniformity of the method of the present application is greatly improved, and the maximum temperature difference in the heating area is less than 50 ° C. .

说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.

对于上述实施例公开的装置,由于其与上述实施例公开的方法相对应,描述的较为简单,具体相关之处可参见方法部分说明即可,其技术效果也可参考方法部分的技术效果,在此不再赘述。For the device disclosed in the above-mentioned embodiment, since it corresponds to the method disclosed in the above-mentioned embodiment, the description is relatively simple. For the specific related parts, please refer to the description of the method part, and the technical effect can also refer to the technical effect of the method part. This will not be repeated here.

至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,领域内技术人员应该理解的是,本发明的保护范围显然不局限于这些具体实施方式,在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described with reference to the preferred embodiments shown in the accompanying drawings. Those skilled in the art should understand that the protection scope of the present invention is obviously not limited to these specific embodiments, without departing from the principles of the present invention. Under the premise of the present invention, those skilled in the art can make equivalent changes or replacements to the relevant technical features, and the technical solutions after these changes or replacements will fall within the protection scope of the present invention.

Claims (10)

1.一种局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,包括:1. a method for local heating and water jet reduction of welding seam full field residual stress, is characterized in that, comprising: 在焊接连接体(1)外侧划定外部加热区域,内侧划定内部射流喷射区域;其中,外部加热区域、内部射流喷射区域覆盖焊接连接体(1)上的焊缝;An external heating area is defined on the outside of the welded connection body (1), and an internal jet jet area is defined on the inner side; wherein, the external heating area and the internal jet injection area cover the welding seam on the welded connection body (1); 对外部加热区域进行加热,加热至热处理温度T;Heating the external heating area to the heat treatment temperature T; 以预定压力P的水射流流体对内部射流喷射区域进行喷射。The inner jet ejection area is ejected with a water jet fluid of a predetermined pressure P. 2.根据权利要求1所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,所述外部加热区域以焊接连接体(1)上焊缝两侧向外偏置300mm以上得到。2. The method for reducing the residual stress of the welding seam by local heating and water jet according to claim 1, wherein the external heating area is offset by 300mm on both sides of the welding seam on the welding connector (1). obtained above. 3.根据权利要求1所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,焊接连接体(1)为筒体焊接对接时,所述内部射流喷射区域在焊接连接体(1)焊缝宽度方向上的尺寸
Figure FDA0003063593020000011
其中,
3. The method for reducing the residual stress of the welding seam by local heating and water jet according to claim 1, characterized in that, when the welded connection body (1) is a cylindrical body welded butt joint, the internal jet jet area is in the welded connection. Body (1) Dimensions in the width direction of the weld
Figure FDA0003063593020000011
in,
W为外部加热区域在焊接连接体(1)焊缝宽度方向的尺寸;W is the dimension of the external heating area in the width direction of the welded joint (1); R为焊接连接筒体的径向尺寸;R is the radial dimension of the welded connection cylinder; t为焊接连接筒体的当量厚度。t is the equivalent thickness of the welded connection cylinder.
4.根据权利要求1所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,还包括:4. The method for reducing the full-field residual stress of the weld by local heating and water jet according to claim 1, further comprising: 在外部加热区域沿焊接连接体(1)焊缝宽度方向划分多个加热带,其中:In the external heating area, a plurality of heating strips are divided along the width of the welded joint (1), wherein: 一个加热带覆盖焊接连接体(1)上的焊缝,该加热带为第一加热带;A heating belt covers the welding seam on the welding connection body (1), and the heating belt is the first heating belt; 位于第一加热带外侧的两个加热带为第二加热带;The two heating belts located outside the first heating belt are the second heating belts; 位于两个第二加热带外侧的两个加热带为第三加热带;The two heating belts located outside the two second heating belts are the third heating belts; 位于两个第三加热带外侧的两个加热带为第四加热带;The two heating belts located outside the two third heating belts are the fourth heating belts; 所述对外部加热区域进行加热,加热至热处理温度T,具体为:The external heating area is heated to the heat treatment temperature T, specifically: 对第一加热带进行加热,加热至T-5℃;Heating the first heating belt to T-5°C; 对两个第二加热带进行加热,加热至T℃;Heating the two second heating belts to T°C; 对两个第三加热带进行加热,加热至T+2℃;Heating the two third heating belts to T+2°C; 对两个第四加热带进行加热,加热至T+5℃。The two fourth heating belts were heated to T+5°C. 5.根据权利要求4所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,5. The method for reducing the full field residual stress of the weld by local heating and water jet according to claim 4, wherein, 各个加热带在焊接连接体(1)焊缝宽度方向上的尺寸为100mm;The size of each heating belt in the width direction of the welding seam of the welding connector (1) is 100 mm; 各个加热带在焊接连接体(1)焊缝宽度方向上的间隔为20mm。The interval of each heating belt in the width direction of the welding seam of the welded connection body (1) is 20 mm. 6.根据权利要求1所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,还包括:6. The method for reducing the full-field residual stress of the weld by local heating and water jet according to claim 1, further comprising: 在焊接连接体(1)外侧构建外部保温区域,外部保温区域覆盖外部加热区域。An external thermal insulation area is constructed on the outside of the welded connection body (1), and the external thermal insulation area covers the external heating area. 7.根据权利要求6所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,外部保温区域在焊接连接体(1)焊缝宽度方向上的尺寸为1000mm。7 . The method for reducing the residual stress in the welding seam by local heating and water jet according to claim 6 , wherein the dimension of the external heat preservation area in the width direction of the welding seam of the welded joint (1 ) is 1000 mm. 8 . 8.根据权利要求1所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,所述以预定压力P的流体对内部射流喷射区域进行喷射,具体为:8. The method for reducing the full-field residual stress of the weld by local heating and water jet according to claim 1, wherein the fluid with a predetermined pressure P is sprayed to the internal jet spray area, specifically: 在焊接连接体(1)外侧自远离其上焊缝的部位逐渐向靠近其上焊缝的部位,以预定压力P的流体对内部射流喷射区域进行喷射。On the outside of the welded connection body (1), from the position away from the upper welding seam to the position close to the upper welding seam, the fluid with a predetermined pressure P is sprayed on the inner jet spraying area. 9.根据权利要求1所述的局部加热及水射流降低焊缝全场残余应力的方法,其特征在于,9. The method for reducing the full-field residual stress of the weld by local heating and water jet according to claim 1, wherein, P=0.6-0.8σ;P=0.6-0.8σ; 其中,in, σ为焊接连接体(1)材料的当量屈服强度。σ is the equivalent yield strength of the material of the welded joint (1). 10.一种局部加热及水射流降低焊缝全场残余应力的结构,其特征在于,包括:10. A structure for localized heating and water jet to reduce the residual stress in the welding seam, characterized in that it comprises: 多个加热片(2),每个加热片(2)对应连接在焊接连接体(1)上的一个加热带上,以能够对焊接连接体(1)上的外部加热区域进行加热,将外部加热区域加热至热处理温度T;A plurality of heating pieces (2), each heating piece (2) is correspondingly connected to a heating belt on the welding connection body (1), so as to be able to heat the external heating area on the welding connection body (1), and heat the external heating strip (1). The heating area is heated to the heat treatment temperature T; 保温棉(3),连接在焊接连接体(1)上,覆盖外部保温区域;The thermal insulation cotton (3) is connected to the welded connection body (1) and covers the external thermal insulation area; 喷嘴(4),在焊接连接(1)内侧设置,以能够向焊接连接体(1)上的内部射流喷射区域喷射预定压力P的水射流流体。A nozzle (4) is provided inside the welded connection (1) to be able to spray water jet fluid of a predetermined pressure P to the internal jet injection area on the welded connection (1).
CN202110520091.1A 2021-05-13 2021-05-13 Method and structure for reducing full-field residual stress of weld joint by local heating and water jet Pending CN113462880A (en)

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Publication number Priority date Publication date Assignee Title
EP2612931A2 (en) * 2012-01-05 2013-07-10 Hitachi-GE Nuclear Energy, Ltd. Method of executing water jet peening
CN103805760A (en) * 2014-02-28 2014-05-21 中国石油大学(华东) Method for eliminating welding residual stress by utilizing high-pressure water jet
CN111286597A (en) * 2020-03-20 2020-06-16 中国石油大学(华东) Main and auxiliary heating control residual stress local heat treatment method
CN111304432A (en) * 2020-03-20 2020-06-19 中国石油大学(华东) Arrangement method of heating belt for local heat treatment of T-joint weld of large pressure vessel
CN111676351A (en) * 2020-07-29 2020-09-18 中国石油大学(华东) Heat treatment method for residual stress controlled by local temperature difference
CN112725572A (en) * 2020-12-25 2021-04-30 中国石油大学(华东) Main and auxiliary induction heating local heat treatment method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2612931A2 (en) * 2012-01-05 2013-07-10 Hitachi-GE Nuclear Energy, Ltd. Method of executing water jet peening
CN103805760A (en) * 2014-02-28 2014-05-21 中国石油大学(华东) Method for eliminating welding residual stress by utilizing high-pressure water jet
CN111286597A (en) * 2020-03-20 2020-06-16 中国石油大学(华东) Main and auxiliary heating control residual stress local heat treatment method
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