Disclosure of Invention
The purpose of the present disclosure is to provide a beam type feeding mechanism, which can solve at least one of the above technical problems, and the technical scheme of the present disclosure is as follows:
The utility model provides a crossbeam formula feed mechanism, includes first feeder hopper, first crossbeam and first actuating mechanism, the top of first crossbeam is provided with a row along its length direction and is used for with lotus seed matched with first constant head tank, the discharge gate of first feeder hopper corresponds the cooperation with a first crossbeam length direction's a side, first actuating mechanism can drive first crossbeam and the relative up-and-down motion of first feeder hopper, along with the discharge gate of first feeder hopper is higher than the top of first crossbeam so that the lotus seed in the first feeder hopper falls into first constant head tank automatically.
In some embodiments, the first drive mechanism drives the first beam up and down.
In some embodiments, the discharge port of the first feed hopper is inclined downward, and a first abutment plate matched with the side surface of the first cross beam is arranged at the discharge port of the first feed hopper.
In some embodiments, a row of first rollers and a first groove body matched with the row of first rollers are arranged at the top of the first cross beam along the length direction of the first cross beam, a first groove is formed in the surface of each first roller along the circumferential direction of each first roller, and a first positioning groove is formed between two adjacent first rollers.
In some embodiments, the first beam is provided with first material blocking components respectively matched with two ends of a row of first rollers.
In some embodiments, the first rollers of a row are driven to rotate synchronously by a second driving mechanism, the second driving mechanism comprises a first motor, and the first motor drives the first rollers of a row to rotate synchronously through a first transmission mechanism.
In some embodiments, a feed back assembly is provided on a side of the first cross beam remote from the first feed hopper.
In some embodiments, the return assembly comprises a return guide plate matched with the side surface of the first cross beam, the return guide plate is obliquely downwards arranged, the discharge hole of the return guide plate is higher than the discharge hole of the first feed hopper, and a second abutting plate matched with the side surface of the first cross beam is arranged at the discharge hole of the return guide plate.
In some embodiments, a row of first guide rods are arranged on the return guide plate, and a first gap for sundries to fall is formed between two adjacent first guide rods.
In some embodiments, a rotatable return bar is further provided above the return guide plate, the rotatable return bar being driven by a third drive mechanism to enable the rotatable return bar to rotate up and down relative to the return guide plate.
The lotus seed feeding device has the beneficial effects that lotus seeds to be processed are placed in the first feeding hopper in the using process, before feeding, the discharge port of the first feeding hopper is correspondingly matched with one side surface of the length direction of the first cross beam, and the discharge port of the first feeding hopper is lower than the top of the first cross beam, so that the lotus seeds at the discharge port of the first feeding hopper are propped against the side surface of the first cross beam, then the first driving mechanism can drive the first cross beam and the first feeding hopper to move up and down relatively, when the discharge port of the first feeding hopper is higher than the top of the first cross beam, the lotus seeds at the discharge port of the first feeding hopper automatically fall into a row of first positioning grooves at the top of the first cross beam, and the process is repeatedly performed continuously and circularly, so that the simultaneous feeding of a row of lotus seeds is realized, the lotus seed feeding device is simple and stable in structure, convenient to operate, high in speed and precision, the production efficiency, stability and reliability of the device are improved, the cost is reduced, the production requirements of higher and the application and development of the product are expanded.
In addition, in the technical solutions of the present disclosure, the technical solutions may be implemented by adopting conventional means in the art, which are not specifically described.
Detailed Description
In order to make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are illustrative of some, but not all embodiments of the disclosure and are not intended to limit the disclosure. Based on the embodiments in this disclosure, all other embodiments that a person of ordinary skill in the art would obtain without making any inventive effort are within the scope of protection of this disclosure.
In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "two sides", "bottom", "top", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely for convenience in describing the present disclosure and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be configured and operated in a specific orientation, and thus should not be construed as limiting the present disclosure. Furthermore, the terms "first," "second," "superior," "subordinate," "primary," "secondary," and the like are used for descriptive purposes only and may be used simply to more clearly distinguish between different components and are not to be construed as indicating or implying relative importance.
In the description of the present disclosure, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or in communication between two elements. The specific meaning of the terms in this disclosure will be understood by those of ordinary skill in the art in the specific context.
Referring to fig. 1 to 8, a beam type feeding mechanism according to the present disclosure is schematically shown, including a first feeding hopper 1, a first beam 2 and a first driving mechanism 3, a row of first positioning slots 201 for matching with lotus seeds is disposed on the top of the first beam 2 along the length direction, and the number and intervals of the row of first positioning slots 201 are generally multiple according to specific situations.
The discharge gate of first feeder hopper 1 corresponds the cooperation with a lateral surface of first crossbeam 2 length direction, and first actuating mechanism 3 can drive first crossbeam 2 and the relative up-and-down motion of first feeder hopper 1, can be that first actuating mechanism 3 only drives first crossbeam 2 up-and-down motion, also can be that first actuating mechanism 3 only drives first feeder hopper 1 up-and-down motion, still can be that two first actuating mechanism 3 drive first crossbeam 2 and first feeder hopper 1 up-and-down motion respectively. The lotus seeds to be processed are fed along the first feeding hopper 1, as shown in fig. 7, when the discharge hole of the first feeding hopper 1 is lower than the top of the first cross beam 2, the discharge hole of the first feeding hopper 1 is correspondingly matched with one side surface of the length direction of the first cross beam 2, so that the lotus seeds at the discharge hole of the first feeding hopper 1 are abutted against the side surface of the first cross beam 2, the first cross beam 2 and the first feeding hopper 1 are driven to move up and down relatively along with the first driving mechanism 3, as shown in fig. 6, when the discharge hole of the first feeding hopper 1 is higher than the top of the first cross beam 2, the lotus seeds at the discharge hole of the first feeding hopper 1 automatically fall into a row of first positioning grooves 201 at the top of the first cross beam 2, then the first feeding hopper 2 and the first feeding hopper 1 are driven to move up and down relatively, so that the discharge hole of the first feeding hopper 1 is lower than the top of the first cross beam 2, the next feeding is waited, the process is continuously and circularly repeated, and accordingly, the feeding of a row of lotus seeds is realized, the speed is high, and the efficiency is high.
The first driving mechanism 3 drives the first cross beam 2 to move up and down, so that the first cross beam 2 and the corresponding pressing device are matched to press lotus seeds and the like in the first positioning groove 201, the operation is more convenient, and the stability and the reliability are higher. The first driving mechanism 3 can adopt a cylinder, an oil cylinder, an electric cylinder, a linear module and the like, for example, the cylinder can be adopted, the structure is simpler and more compact, the movement is more stable, the installation and maintenance are more convenient, the installation space is saved, and the device is safer and more environment-friendly.
The two ends of the first cross beam 2 are respectively provided with a first sliding block 25, and along with the first driving mechanism 3 pushing the first cross beam 2 to move, the first sliding blocks 25 synchronously slide along the first guide rail 6, so that the movement precision is more stable. The first guide rail 6 may be rectangular, circular, dovetail-shaped, or other suitable shape, and the first slider 25 and the first guide rail 6 may be linear slide rails or linear slide rails, or the like. The two ends of the first cross beam 2 are also respectively provided with a connecting block connected with the first sliding block 25, and the connecting blocks are usually connected by adopting fasteners such as screws, so that the operation, the adjustment and the like are more convenient. The first driving mechanism 3 and the first guide rail 6 are usually installed on a corresponding frame, and a buffer matched with the first beam 2, such as an elastic buffer block, an oil pressure buffer, a spring buffer, a polyurethane buffer and the like, can be arranged on the frame, and can buffer and protect the movement of the first beam 2, and is safer and more reliable.
The top of the first cross beam 2 is provided with a row of first rollers 21 along the length direction thereof, and a first positioning groove 201 is formed between two adjacent first rollers 21, so that the device is more stable and reliable. The surface of every first gyro wheel 21 is provided with first recess 211 along its circumferencial direction, and first recess 211 is located the middle part of first gyro wheel 21 generally, and the first recess 211 of two adjacent first gyro wheels 21 matched with forms first constant head tank 201, and the structure is compacter, firm, can place the lotus seed more steadily. The top of the first cross beam 2 is also provided with a first groove body 22 matched with a row of first rollers 21, the lower part of the first rollers 21 is positioned in the first groove body 22, and at least the lotus plumule of lotus seeds placed in the first positioning groove 201 is positioned above the first cross beam 2, so that the structure is more compact and stable.
The first roller 21 is a flexible roller or has a flexible surface layer, that is, the first roller 21 is a flexible roller or a rubber covered wheel, such as a silica gel wheel, and the like, so that damage to lotus seeds can be reduced, and the lotus seeds can be conveniently fetched.
The row of first rollers 21 are driven by the second driving mechanism 23 to synchronously rotate, so that lotus seeds in the first positioning groove 201 are simultaneously aligned and oriented, the efficiency is higher, the stability and reliability are higher, and the follow-up identification, compaction and clamping, core processing and the like of the lotus seeds are facilitated. The second driving mechanism 23 includes a first motor 231, where the first motor 231 drives a row of first rollers 21 to rotate synchronously through a first transmission mechanism 232, and the first motor 231 may be a servo motor, a stepper motor, a gear motor, a hydraulic motor, or other suitable power mechanism in the prior art, and the first transmission mechanism 232 may be a chain transmission, a gear transmission, a belt transmission, or other suitable transmission mechanism in the prior art. The first beam 2 is also provided with a second groove body 26 for accommodating the first transmission mechanism 232 and a first sealing plate 27 matched with the second groove body 26, and the first transmission mechanism 232 is positioned in the second groove body 26 and is covered by the first sealing plate 27, so that the device is safer and more reliable.
The first transmission mechanism 232 adopts a synchronous belt structure, the first transmission mechanism 232 comprises a first belt wheel 2321, a second belt wheel 2322 and a double-sided synchronous belt 2323 for connecting the first belt wheel 2321 and the second belt wheel 2322, the first motor 231 is connected with the first belt wheel 2321, the first belt wheel 2321 is located at one end of the first cross beam 2, the second belt wheel 2322 is located at the other end of the first cross beam 2, each first roller 21 is provided with a toothed wheel structure 212 matched with the double-sided synchronous belt 2323, the first roller 21 is meshed with the double-sided synchronous belt 2323 through the toothed wheel structure 212, the first motor 231 drives the first belt wheel 2321, the first motor 231 is matched with the first belt wheel 2321 to drive the double-sided synchronous belt 2323 to rotate synchronously, and the double-sided synchronous belt 2323 drives all the first rollers 21 to roll and swing in a positive orientation, and the structure is simple, compact, stable and high in stability and reliability. Generally, two ends of each first roller 21 are respectively provided with a toothed wheel structure 212, and a first groove 211 is arranged between the two toothed wheel structures 212 of each first roller 21, so that the stress is more uniform, and the roller is more stable and reliable.
The first beam 2 is provided with the first material blocking assemblies 24 which are matched with the two ends of the row of first rollers 21 respectively, the first material blocking assemblies 24 can block lotus seeds in the first positioning grooves 201 at the two ends, the lotus seeds are prevented from falling, and the reliability of the equipment is improved. Generally, the first blocking component 24 includes a first baffle 241 and a first blocking piece 242, the first baffle 241 blocks the whole one end of the first beam 2, the first blocking piece 242 is located on one side of the first baffle 241, which is close to the first roller 21, the first blocking piece 242 is matched with the first positioning groove 201 located on one end, and limits and blocks the lotus seeds in the first positioning groove 201, so that the lotus seeds are blocked in double manners, and the lotus seed blocking component is safer and more reliable. The first curved surface 2421 for matching with the lotus seeds is further arranged on the first baffle piece 242, the first curved surface 2421 can be an inclined surface or an arc surface, and the like, so that the material blocking effect is better, and a certain guiding effect is achieved.
The discharge gate slope of first feeder hopper 1 is downwards, and the lotus seeds in the first feeder hopper 1 of being convenient for go on the ejection of compact. The discharge gate department of first feeder hopper 1 is provided with the first butt plate 11 that cooperatees with the side of first crossbeam 2, first butt plate 11 have with the parallel butt surface of side of first crossbeam 2, the butt surface of first butt plate 11 can support on the side of first crossbeam 2, increase area of contact, stability and reliability etc. are higher, also can leave appropriate clearance between the butt surface of first butt plate 11 and the side of first crossbeam 2, the clearance is less than the size of lotus seed far away, the clearance can avoid when first crossbeam 2 up-and-down motion with friction etc. of first butt plate 11.
The outside bottom of the first feed hopper 1 is also provided with a first vibrator 15, such as a pneumatic vibrator, an electric vibrator, etc., and the first vibrator 15 is vibrated so that the first feed hopper 1 can be fed better. Be provided with first ejection of compact bottom plate 12 in the first feeder hopper 1, first butt board 11 is located the export of first ejection of compact bottom plate 12, and first ejection of compact bottom plate's below still is provided with rather than matched with first buffer board 14, like sponge board, bubble cotton board, rubber slab etc. first buffer board 14 has effects such as buffering protection, can guarantee that first feeder hopper 1 is more stable, reliably vibrate the feeding. The top of first ejection of compact bottom plate still is provided with first apron 13, and when first vibrator 15 to first feeder hopper 1 vibration ejection of compact, the lotus seeds can beat etc. first apron 13 can keep off the material to the lotus seeds, safer, reliable.
The top of first feeder hopper 1 still is provided with main hopper 5, and the export of main hopper 5 communicates with the entry of first feeder hopper 1, and the structure of two hoppers is convenient for cushion, transition etc. the feeding, and efficiency is higher, safer, reliable.
After the lotus seeds are fed into a row of first positioning grooves 201 at the top of the first cross beam 2, the heads or the tails of the lotus seeds need to be identified through corresponding identification devices, and then the lotus seeds with inconsistent directions are blown off through a blowing mechanism to be blown and selected, so that the lotus seeds on the first cross beam 2 are ensured to be consistent in direction, and the subsequent lotus seeds are processed conveniently. The blowing mechanism can blow off the lotus seeds to corresponding collecting devices and the like, and can also blow off the lotus seeds to the return material component 4, the return material component 4 is arranged on one side, far away from the first feed hopper 1, of the first cross beam 2, namely, the return material component 4 and the first feed hopper 1 are respectively located on two sides of the first cross beam 2, and when feeding next time, the lotus seeds on the return material component 4 can fall into the first positioning groove 201 at the top of the first cross beam 2, so that the efficiency and the like are improved, and the device is more stable and reliable.
The return assembly 4 comprises a return guide plate 41, a discharge hole of the return guide plate 41 is matched with the side face of the first cross beam 2, the return guide plate 41 is obliquely downwards arranged, two ends of the return guide plate 41 are respectively fixedly connected with a first supporting plate 48, and the first supporting plate 48 is also matched with the side face of the first cross beam 2 and has the functions of supporting, blocking and the like. As shown in fig. 7, when the discharge hole of the return guide plate 41 is lower than the top of the first cross beam 2, the discharge hole of the return guide plate 41 is correspondingly matched with one side surface of the first cross beam 2 in the length direction, so that lotus seeds at the discharge hole of the return guide plate 41 are abutted against the side surface of the first cross beam 2, and the first cross beam 2 and the first feed hopper 1 are driven to move up and down relatively along with the first driving mechanism 3, as shown in fig. 6, when the discharge hole of the return guide plate 41 is higher than the top of the first cross beam 2, the lotus seeds at the discharge hole of the return guide plate 41 automatically fall into a row of first positioning grooves 201 at the top of the first cross beam 2. The discharge gate of feed back baffle 41 is higher than the discharge gate of first feeder hopper 1, and the lotus seeds on the feed back baffle 41 fall into first constant head tank 201 at first crossbeam 2 top during the feeding of being convenient for can not pile up too much lotus seeds etc. on the feed back baffle 41, safer, more reliable.
The discharge port of the return guide plate 41 is provided with a second abutting plate 42 matched with the side surface of the first cross beam 2, the second abutting plate 42 is basically consistent with the structure of the first abutting plate 11, the second abutting plate 42 also has an abutting surface parallel to the side surface of the first cross beam 2, the abutting surface of the second abutting plate 42 can abut against the side surface of the first cross beam 2, the contact area is increased, the stability and the reliability are higher, a proper amount of clearance can be reserved between the abutting surface of the second abutting plate 42 and the side surface of the first cross beam 2, the clearance is far smaller than the size of lotus seeds, and the clearance can avoid friction and the like between the second abutting plate 42 when the first cross beam 2 moves up and down.
Be provided with a row of first guide pole 411 on the feed back baffle 41, first guide pole 411 also slope downward setting and with feed back baffle 41 direction unanimity, form the first clearance 412 that is used for debris to drop between two adjacent first guide poles 411, the size of lotus seed is bigger than first clearance 412, can follow first clearance 412 and slide downwards and can not block in first clearance 412, first clearance 412 is convenient for lead to the lotus nut that the core falls, water droplet or the lotus seed other debris that the accident dropped drop, corresponding collecting box etc. also can be placed to the below of first clearance 412 and collect. The first material guide rod 411 can be a silicone strip with hooks, so that the device is convenient to install, stable and firm in structure, and has a certain buffering protection effect on lotus seeds.
The bottom outside of the return guide 41 may also be provided with a second vibrator 47, such as a pneumatic vibrator, an electric vibrator, etc., which second vibrator 47 enables the return guide 41 to be discharged better by vibration. The buffer board matched with the return guide plate 41, such as a sponge board, a foam board, a rubber board and the like, is arranged below the return guide plate 41, and has the functions of buffer protection and the like, so that the return guide plate 41 can be ensured to vibrate and feed more stably and reliably.
The upper portion of return baffle 41 still is provided with rotatable return baffle 43, rotatable return baffle 43's lower extreme and first pivot 45 pivot are connected, first pivot 45 is close to the top of return baffle 41, third actuating mechanism 44 drive first pivot 45 rotates, make rotatable return baffle 43 can rotate from top to bottom for return baffle 41, when the lotus seeds at first crossbeam 2 top are selected by corresponding blowing device, as shown in fig. 7, rotatable return baffle 43 upwards rotates, keep off the lotus seeds that blow off, guarantee that the lotus seeds drop on the return baffle, when corresponding logical core device etc. is processed the lotus seeds, as shown in fig. 8, rotatable return baffle 43 downwards rotates, make rotatable return baffle 43's top and the top of first crossbeam 2 basic parallel and level or be less than the top of first crossbeam 2, blanking etc. after the lotus seeds are convenient for process.
The third driving mechanism 44 may adopt a servo motor, a stepping motor, a gear motor, a hydraulic motor, etc., and may directly drive the first rotation shaft 45 to rotate, or may drive the first rotation shaft 45 to rotate through a worm gear, a synchronous belt mechanism, a gear mechanism, etc., and the third driving mechanism 44 may also adopt a cylinder, an oil cylinder, an electric cylinder, a linear module, etc., and drive the first rotation shaft 45 to rotate through a swing rod or a gear rack mechanism, etc., for example, the cylinder drives the rack to move, so that the gear and the first rotation shaft 45 rotate.
The side of the return guide plate 41 and the rotatable return baffle 43, which is far away from the first cross beam 2, is also provided with a first blocking cloth 46, a blanking interval 7 is formed between the first blocking cloth 46 and the return guide plate 41 and the rotatable return baffle 43, the blanking interval 7 is convenient for discharging the lotus seeds after processing, and the blanking interval 7 is communicated with a corresponding lotus seed discharging hopper, a collecting box and the like. In addition, this crossbeam formula feed mechanism also can duplex or bilateral mode, and two sets of first feeder hopper 1, first crossbeam 2, feed back subassembly 4 etc. are located the both sides of first fender cloth 46 respectively symmetry, and the structure is compacter, firm, and efficiency is higher.
Compared with the prior art, the lotus seeds to be processed are fed along the first feed hopper 1, before feeding, the discharge port of the first feed hopper 1 is correspondingly matched with one side surface of the first cross beam 2 in the length direction, and the discharge port of the first feed hopper 1 is lower than the top of the first cross beam 2, so that the lotus seeds at the discharge port of the first feed hopper 1 are abutted against the side surface of the first cross beam 2, the first driving mechanism 3 drives the first cross beam 2 and the first feed hopper 1 to move up and down relatively, when the discharge port of the first feed hopper 1 is higher than the top of the first cross beam 2, the lotus seeds at the discharge port of the first feed hopper 1 automatically fall into the first positioning groove 201 at the top of the first cross beam 2, thereby realizing simultaneous feeding of the first row of lotus seeds, the lotus seeds are simple and stable in structure, convenient to operate, high speed and precision, and the adjacent two first rollers 21 form a first row of first positioning groove 201, the first roller 21 is driven by the second driving mechanism 23 to synchronously rotate, so that the first positioning groove 201 is simultaneously aligned and oriented, the lotus seeds are higher, the lotus seeds are convenient to press and more stably and more continuously, the lotus seeds are convenient to recognize that the lotus seeds fall into the first baffle plate 242, and the first baffle plate 242 is better than the first baffle plate 41 and the second baffle plate 41 and the lotus seeds can be more conveniently and the correspondingly aligned with the first baffle plate 41, so that excessive lotus seeds and the like can not be accumulated on the feed back guide plate 41, thereby improving the production efficiency, stability, reliability and the like of the equipment, reducing the cost, meeting the higher and higher production requirements and expanding the application and development of products.
The foregoing description of some embodiments of the present disclosure is merely illustrative of the technical solutions of the present disclosure and not limiting thereof, and it should be understood that modifications and substitutions can be made by those skilled in the art without departing from the inventive concept of the present disclosure, and all such modifications and substitutions shall fall within the scope of the appended claims of the present disclosure. In this case, all details may be replaced with equivalent elements, and the materials, shapes and sizes may be arbitrary.