CN113523149B - A method and system for real-time monitoring and early warning of machining operations - Google Patents
A method and system for real-time monitoring and early warning of machining operations Download PDFInfo
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 18
- 238000003754 machining Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004458 analytical method Methods 0.000 claims abstract description 27
- 230000006378 damage Effects 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims description 53
- 238000005452 bending Methods 0.000 claims description 39
- 238000004080 punching Methods 0.000 claims description 36
- 238000009434 installation Methods 0.000 claims description 17
- 238000007514 turning Methods 0.000 claims description 8
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
- B30B1/266—Drive systems for the cam, eccentric or crank axis
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Abstract
Description
技术领域technical field
本发明涉及一种机械加工作业实时监控预警方法和系统。The invention relates to a real-time monitoring and early warning method and system for machining operations.
背景技术Background technique
近些年来来,随着科技革命与产业革命的兴起和推动,国家大力发展制造业,目前我国的已经建立了完整的产业链,成为了世界上少数拥有所有工业门类的国家之一。伴随着制造业的高速发展,传统的主要依托安全管理人员的安全管理模式已经越来越不适配现今的制造行业的发展,是时候换一个新的思路,想到一个更高效、更完善的安全管理办法。In recent years, with the rise and promotion of the scientific and technological revolution and the industrial revolution, the country has vigorously developed the manufacturing industry. At present, my country has established a complete industrial chain, becoming one of the few countries in the world with all industrial categories. With the rapid development of the manufacturing industry, the traditional safety management model that mainly relies on safety managers has become less and less suitable for the development of today's manufacturing industry. It is time to change a new idea and think of a more efficient and complete safety management methods.
制造业的生产操作人员流动性较大,经过调查及人才流动市场的实地访问,发现很大一部分原因是因为当生产操作人员觉得出现安全问题无保障时会更换工作岗位甚至企业,这一现象也体现出了,在制造业生产过程中,规范化的安全生产操作对企业生产操作岗位人员流动性的影响。Production operators in the manufacturing industry are highly mobile. After investigations and field visits to the talent flow market, it was found that a large part of the reason is that when production operators feel that there is no guarantee of safety issues, they will change jobs or even companies. This phenomenon is also It reflects the impact of standardized safe production operations on the mobility of personnel in production and operation positions in the manufacturing process.
例如在机械生产中的冲压设备,这种冲压设备需要工人反复地把手部伸入到机械设备内,然后通过压制结构对于零件进行压制成型或者完成需要的压制过程。然而,这种冲压设备是一种非常危险的工作,当人的手部没有及时从冲压结构内拿出的时候就非常容易误伤到工作人员,虽然现有技术中也开始采用了一些保护结构来解决这个问题,但是其效果比较一般,主要是其智能性不足,无法较为自动地或者提前地对于危险进行预判而避免这种问题的发生。For example, stamping equipment in mechanical production, such stamping equipment requires workers to repeatedly insert their hands into the mechanical equipment, and then press-form the parts or complete the required pressing process through the pressing structure. However, this kind of punching equipment is a very dangerous work, and it is very easy to accidentally injure the staff when the person's hand is not taken out of the punching structure in time, although some protective structures have also been used in the prior art. To solve this problem, but its effect is relatively general, mainly because of its lack of intelligence, it is impossible to predict the danger more automatically or in advance to avoid the occurrence of this problem.
相应地,本申请人经过一系列的研究设计后,构思出一种“安全盒子”的创新设计,其针对这一现象和背景来设计的,目的是为了促进制造业的规范化生产,促进制造业的健康高效发展。Correspondingly, after a series of research and design, the applicant has conceived an innovative design of "safety box", which is designed according to this phenomenon and background, and the purpose is to promote the standardized production of the manufacturing industry and promote the manufacturing industry. healthy and efficient development.
而通过这种结构装置的设置,能够达到如下的效果,(1)形成比较规范化的生产操作者的生产操作流程;(2)通过识别各工序的安全操作问题来有效降低操作者的风险;(3)通过程序反馈可以发现经常出现问题的“Key position”以及对其有所影响的相关工序。And through the arrangement of this structural device, the following effects can be achieved: (1) to form a relatively standardized production operator's production operation process; (2) to effectively reduce the operator's risk by identifying the safety operation problems of each process; ( 3) Through the program feedback, the "Key position" that often has problems and the related processes that affect it can be found.
应用“安全盒子”来监测及规范各工序操作工人的安全生产操作行为,有利于保障操作人员的安全,也正面导向制造企业的安全规范生产以及高效生产,促进制造业的健康发展。The application of "safety box" to monitor and regulate the safe production and operation behavior of workers in each process is conducive to ensuring the safety of operators, and also positively guides the safe and standardized production and efficient production of manufacturing enterprises, and promotes the healthy development of the manufacturing industry.
发明内容SUMMARY OF THE INVENTION
为解决上述技术中存在的问题,本发明提供一种具有自动识别功能并且启动安全保护功能的装置结构。In order to solve the problems existing in the above technologies, the present invention provides a device structure with an automatic identification function and a safety protection function activated.
本发明提供的一种机械加工作业实时监控预警系统,其包括基础平台、冲压结构、图像识别器、分析控制器和安全保护装置;The invention provides a real-time monitoring and early warning system for machining operations, which includes a basic platform, a stamping structure, an image recognizer, an analysis controller and a safety protection device;
基础平台用于放置待压制机械工件;The basic platform is used to place the mechanical workpiece to be pressed;
冲压结构设置在所述基础平台上方,所述冲压结构反复地向所述基础平台移动并且完成对于所述机械工件的压制动作;The punching structure is arranged above the base platform, and the punching structure moves to the base platform repeatedly and completes the pressing action on the mechanical workpiece;
图像识别器设置在所述冲压结构上,所述图像识别器用于识别用户在所述基础平台上的手部的图像信号;An image recognizer is arranged on the punching structure, and the image recognizer is used to recognize the image signal of the user's hand on the basic platform;
分析控制器与所述图像识别器信号连接,所述分析控制器具有时间比对模块,所述时间比对模块具有标准时间,所述标准时间为手部的图像信号在所述基础平台上停留的规范时间,所述分析控制器用于分析比对用户手部的图像信号在所述基础平台上的实际停留时间是否超过所述规范时间;The analysis controller is signally connected to the image recognizer, the analysis controller has a time comparison module, and the time comparison module has a standard time, and the standard time is that the image signal of the hand stays on the basic platform the standard time, the analysis controller is used to analyze whether the actual dwell time of the image signal of the user's hand on the basic platform exceeds the standard time;
安全保护装置设置在所述冲压结构上,所述安全保护装置与所述分析控制器连接,所述分析控制器在紧急情况下启动所述安全保护装置工作。A safety protection device is arranged on the stamping structure, the safety protection device is connected with the analysis controller, and the analysis controller starts the safety protection device to work in an emergency.
上述方案的有益效果为:通过图像识别器对于用户的手部在基础平台上的停留动作和时间进行感应得到相关信号,这些信号传送到分析控制器,分析控制器根据比对后判断其手部停留的时间是否超过预定时间,当超过预定时间之后则启动安全保护装置进行保护,以避免设备对于用户造成伤害。The beneficial effect of the above scheme is: the image recognizer senses the staying action and time of the user's hand on the basic platform to obtain relevant signals, and these signals are transmitted to the analysis controller, and the analysis controller judges the hand according to the comparison. Whether the stay time exceeds the predetermined time, and after the predetermined time is exceeded, the safety protection device is activated for protection, so as to prevent the equipment from causing harm to the user.
即本申请通过监测操作人员的操作时间,来提醒操作人员在规范的安全操作时间内完成操作,常规企业中安全管理人员需频繁对生产流程进行巡视和安全检查,而且很难顾全整个工厂,而用本申请提供的这种安全盒子则可以时刻监测操作工人的操作状态,能够更有效及时的发现问题。That is, this application reminds the operator to complete the operation within the specified safe operation time by monitoring the operation time of the operator. In conventional enterprises, the safety management personnel need to conduct frequent inspections and safety inspections on the production process, and it is difficult to take care of the entire factory. With the safety box provided by the present application, the operation state of the operator can be monitored at all times, and problems can be found more effectively and in a timely manner.
一个优选的方案是,所述基础平台包括支撑台、竖向连接板、竖向滑槽、压制台、弹簧结构、竖向安装板,所述竖向连接板和所述竖向安装板均设置在所述支撑台上,所述竖向滑槽设置在所述竖向连接板上,所述压制台的底部设置所述弹簧结构,所述弹簧结构的底部还连接在所述支撑台上;A preferred solution is that the basic platform includes a support table, a vertical connecting plate, a vertical chute, a pressing table, a spring structure, and a vertical mounting plate, and the vertical connecting plate and the vertical mounting plate are both provided. On the supporting table, the vertical chute is arranged on the vertical connecting plate, the bottom of the pressing table is provided with the spring structure, and the bottom of the spring structure is also connected to the supporting table;
所述冲压结构包括升降杆体和升降冲压块,所述升降冲压块设置在所述竖向滑槽内,所述升降冲压块的两侧还通过导向杆可滑动地设置在所述竖向滑槽的侧壁上;The punching structure includes a lifting rod body and a lifting punching block, the lifting punching block is arranged in the vertical chute, and both sides of the lifting punching block are also slidably arranged in the vertical sliding slot through guide rods. on the side wall;
所述安全保护装置包括制动气缸、制动板、翻转制动板、铰接安装板,所述铰接安装板设置在所述压制台的侧部,所述翻转制动板铰接在所述铰接安装板内,所述翻转制动板的底部通过横向带动杆与所述制动板相邻接触配合,所述制动板通过伸缩杆与所述制动气缸连接,所述翻转制动板的顶部通过翻转卡合板可分离地卡合在所述升降冲压块的侧部卡合凹槽内。The safety protection device includes a brake cylinder, a brake plate, a turning brake plate, and a hinged installation plate, the hinged installation plate is arranged on the side of the pressing table, and the turning brake plate is hinged on the hinged installation. In the plate, the bottom of the overturned brake plate is in contact with the brake plate adjacently through a transverse driving rod, the brake plate is connected with the brake cylinder through a telescopic rod, and the top of the overturned brake plate is in contact with the brake plate. The engaging plate is detachably engaged in the side engaging groove of the lifting punching block by turning over the engaging plate.
上述方案的有益效果为:通过制动气缸的设置,其能够对于翻转制动板进行压制调节,进而使得翻转制动板的上端部的翻转卡合板能够对于升降杆体的移动进行结合或者分离,进而控制冲压结构与基础平台是否连接为一体结构,当连接为一体结构的时候则可以避免危险的形成。The beneficial effects of the above solution are: through the setting of the brake cylinder, it can press and adjust the overturning brake plate, so that the overturning engaging plate at the upper end of the overturning brake plate can be combined or separated for the movement of the lifting rod body, and then Control whether the stamping structure and the base platform are connected as an integral structure, and when connected as an integral structure, the formation of danger can be avoided.
一个优选的方案是,所述压制台的另一端部设置有附属安装板,所述附属安装板内铰接设置翻转卡合板,所述翻转卡合板通过第一弯折曲柄、斜置曲柄和第二弯折曲柄与所述翻转制动板的转动轴杆连接,所述第一弯折曲柄、斜置曲柄和第二弯折曲柄依次铰接连接。A preferred solution is that the other end of the pressing table is provided with an auxiliary installation plate, and the auxiliary installation plate is hingedly provided with a flip-up snap plate, and the flip-up snap plate is connected by the first bending crank, the oblique crank and the second. The bending crank is connected with the rotating shaft of the overturning brake plate, and the first bending crank, the oblique crank and the second bending crank are hingedly connected in sequence.
一个优选的方案是,还包括附属保护结构,所述附属保护结构具有竖向支撑杆、驱动电机、偏心转动盘、带动盘体、弯折摆动杆、凹陷连接板、弯折缓冲板、缓冲弹簧、缓冲保护杆、缓冲保护框体,所述带动盘体具有第一杆体和第一带动杆,所述弯折摆动杆具有依次连接的第二杆体和第三杆体,所述带动盘体套设在所述偏心转动盘上,所述偏心转动盘与所述驱动电机连接,所述第一杆体和第二杆体铰接连接,且在铰接连接的位置铰接设置所述缓冲保护框体,所述缓冲保护框体通过所述缓冲保护杆与所述缓冲弹簧连接,所述缓冲保护杆穿过所述弯折缓冲板的中间杆部,所述弯折缓冲板的上端铰接在所述第一带动杆上,所述弯折缓冲板的下端铰接在所述第三杆体上;所述第二杆体和第三杆体的连接位置铰接在所述缓冲保护框体上,所述凹陷连接板的下端连接所述升降杆体。A preferred solution is to further include an auxiliary protection structure, the auxiliary protection structure has a vertical support rod, a driving motor, an eccentric rotating disk, a driving disk body, a bending and swinging rod, a concave connecting plate, a bending buffer plate, and a buffer spring. , buffer protection rod, buffer protection frame, the driving disc body has a first rod body and a first driving rod, the bending and swinging rod has a second rod body and a third rod body connected in sequence, the driving disc body is sleeved On the eccentric rotating disk, the eccentric rotating disk is connected with the driving motor, the first rod body and the second rod body are hingedly connected, and the buffer protection frame body is hingedly arranged at the hinged position, and the buffer protection frame is hinged. The protection frame is connected to the buffer spring through the buffer protection rod, the buffer protection rod passes through the middle rod portion of the bending buffer plate, and the upper end of the bending buffer plate is hinged to the first driving rod The lower end of the bending buffer plate is hinged on the third rod body; the connection position of the second rod body and the third rod body is hinged on the buffer protection frame body, and the lower end of the concave connecting plate is connected to the The lift rod body.
本发明提供的机械加工作业实时监控预警系统的预警方法,其包括下面的步骤:The early warning method of the real-time monitoring and early warning system for machining operations provided by the present invention comprises the following steps:
用户通过手部把待压制机械工件反复地放入到所述基础平台上,然后通过所述冲压结构完成对于所述基础平台上的待压制机械工件的压制动作,然后用户通过手部把压制完成的机械工件从所述基础平台上取走;The user repeatedly puts the mechanical workpiece to be pressed onto the basic platform by hand, and then completes the pressing action on the mechanical workpiece to be pressed on the basic platform through the punching structure, and then the user completes the pressing by hand. The mechanical workpiece is taken away from the base platform;
:所述图像识别器对于伸入到所述基础平台上的用户的手部进行图像获得,并且对于用户的手部在基础平台上的实际停留时间进行计算;所述分析控制器通过所述比对模块对于实际停留时间与规范时间进行比对,当实际停留时间超过预设范围后则启动安装保护装置,所述安装保护装置对于所述冲压结构在所述基础平台上的下压动作进行保护,以对于用户的手部进行安全保护。: the image recognizer obtains an image of the user's hand extending into the basic platform, and calculates the actual stay time of the user's hand on the basic platform; the analysis controller uses the ratio The module compares the actual dwell time with the specification time. When the actual dwell time exceeds the preset range, the installation protection device is activated, and the installation protection device protects the pressing action of the stamping structure on the basic platform. , to protect the user's hands.
一个优选的方案是,包括下面的步骤:A preferred solution is to include the following steps:
所述安全保护装置具有工作状态和安全控制状态,在所述安全控制状态的时候,所述翻转制动板的上端的翻转卡合板卡合在所述侧部卡合凹槽内,由此使得所述升降冲压块与下方的压制台形成一体式结构,当升降冲压块下降运动的时候会相应带动所述翻转制动板和压制台向下进行运动,并且相应地对于下方的弹簧结构进行压缩变形,而由于压制台会跟随升降冲压块进行下降运动,因此在压制台和所述升降冲压块之间的用户的手部就起到了保护作用;在所述工作状态的时候,所述翻转制动板的上端的翻转卡合板与所述侧部卡合凹槽为分离状态,所述制动气缸通过所述伸缩杆和所述制动板对于所述翻转制动板的底部的横向带动杆进行压制进而使得所述翻转制动板的上端的翻转卡合板与所述侧部卡合槽分离,这个时候所述升降冲压块下压的时候会在所述基础平台上完成对于待压制机械工件的压制动作。The safety protection device has a working state and a safety control state. In the safety control state, the flipping engaging plate at the upper end of the flipping brake plate is engaged in the side engaging groove, so that the The lifting and punching block forms an integral structure with the pressing table below. When the lifting and punching block moves downward, it will correspondingly drive the overturning brake plate and the pressing table to move downward, and correspondingly compress the spring structure below. deformation, and since the pressing table will follow the lifting and pressing block to move downward, the user's hand between the pressing table and the lifting and pressing block plays a protective role; in the working state, the overturning The overturning engaging plate at the upper end of the moving plate is in a separated state from the side engaging groove, and the brake cylinder drives the rod laterally to the bottom of the overturning braking plate through the telescopic rod and the braking plate. Pressing is performed to separate the inversion engaging plate at the upper end of the inversion braking plate from the side engaging groove. At this time, when the lifting stamping block is pressed down, the mechanical workpiece to be pressed will be completed on the basic platform. suppressing action.
一个优选的方案是,包括下面的步骤:所述翻转制动板在进行翻转铰接运动的时候,会通过所述转动轴杆相应带动所述第二弯折曲柄、斜置曲柄和第一弯折曲柄进行运动,进而使得所述附属安装板上的翻转卡合板与所述侧部卡合凹槽进行分离或者卡合。A preferred solution includes the following steps: when the overturning brake plate performs the overturning hinge movement, the second bending crank, the inclined crank and the first bending crank are correspondingly driven by the rotating shaft rod. The crank moves, so as to separate or engage the flip-up engaging plate on the accessory mounting plate and the side engaging groove.
一个优选的方案是,包括下面的步骤:A preferred solution is to include the following steps:
所述驱动电机提供动力而带动所述偏心转动盘进行持续转动,所述偏心转动盘在偏心转动的时候则会相应地带动所述带动盘体进行持续摆动,所述带动盘体在进行摆动的时候会带动所述第一杆体和第一带动杆进行运动,所述第一杆体则会往复地带动所述弯折摆动杆和所述升降杆体进行往复地升降运动,从而完成对于所述基础平台上的待压制机械工件的压制动作;The drive motor provides power to drive the eccentric rotating disk to continuously rotate, and the eccentric rotating disk will correspondingly drive the driving disk body to continuously swing when it rotates eccentrically, and the driving disk body is oscillating. At the same time, it will drive the first rod body and the first driving rod to move, and the first rod body will reciprocally drive the bending and swing rod and the lifting rod body to reciprocate up and down, so as to complete the operation of the basic platform. The pressing action of the mechanical workpiece to be pressed on the machine;
当升降杆体在压制动作中产生的反向作用力超过设定值的时候,则会自动带动所述第一带动杆进行向下摆动,进而使得所述弯折摆动杆绕中间轴杆进行靠近收纳折叠,进而会对于所述缓冲弹簧进行压缩变形,进而产生缓冲弹性保护作用,以对于误入到所述基础平台上的用户的手部的压制力控制在保护限度内。When the reverse force generated by the lifting rod body during the pressing action exceeds the set value, it will automatically drive the first driving rod to swing downward, so that the bending and swinging rod will move closer to the intermediate shaft for storage. Folding will further compress and deform the buffer spring, thereby producing a buffer elastic protection effect, so that the pressing force of the user's hand entering the basic platform by mistake is controlled within the protection limit.
附图说明Description of drawings
图1本发明机械加工作业实时监控预警第一视角的结构示意图;Fig. 1 is the structural schematic diagram of the first angle of view of real-time monitoring and early warning of machining operations of the present invention;
图2本发明机械加工作业实时监控预警第二视角的结构示意图;Fig. 2 is a structural schematic diagram of the second perspective of real-time monitoring and early warning of machining operations of the present invention;
图3本发明机械加工作业实时监控预警第三视角的结构示意图;3 is a schematic structural diagram of a third perspective of real-time monitoring and early warning of machining operations of the present invention;
图4是图1中A区域的放大结构示意图;Fig. 4 is the enlarged structural representation of A area in Fig. 1;
图5是图3中C区域的放大结构示意图;Fig. 5 is the enlarged structural representation of C area in Fig. 3;
图6本发明机械加工作业实时监控预警去掉基础平台的部分结构示意图;6 is a schematic diagram of the structure of the present invention, where the real-time monitoring and early warning of machining operations is removed and the basic platform is removed;
图7是图2中B区域的放大结构示意图;Fig. 7 is the enlarged structural representation of B region in Fig. 2;
图8本发明机械加工作业实时监控预警附属保护结构的结构示意图。8 is a schematic structural diagram of the auxiliary protection structure for real-time monitoring and early warning of machining operations of the present invention.
具体实施方式Detailed ways
第一实施例:First embodiment:
如图1至图8所示,本发明提供的一种机械加工作业实时监控预警系统,其包括基础平台10、冲压结构20、图像识别器、分析控制器和安全保护装置30;As shown in FIGS. 1 to 8 , a real-time monitoring and early warning system for machining operations provided by the present invention includes a
基础平台10用于放置待压制机械工件1;The
冲压结构20设置在所述基础平台10上方,所述冲压结构20反复地向所述基础平台10移动并且完成对于所述机械工件1的压制动作;The punching
图像识别器设置在所述冲压结构20上,所述图像识别器用于识别用户在所述基础平台10上的手部的图像信号;The image recognizer is arranged on the punching
分析控制器与所述图像识别器信号连接,所述分析控制器具有时间比对模块,所述时间比对模块具有标准时间,所述标准时间为手部的图像信号在所述基础平台10上停留的规范时间,所述分析控制器用于分析比对用户手部的图像信号在所述基础平台上的实际停留时间是否超过所述规范时间;The analysis controller is signally connected with the image recognizer, and the analysis controller has a time comparison module, and the time comparison module has a standard time, and the standard time is that the image signal of the hand is on the
安全保护装置30设置在所述冲压结构20上,所述安全保护装置30与所述分析控制器连接,所述分析控制器在紧急情况下启动所述安全保护装置30工作。A
本发明提供的机械加工作业实时监控预警系统的预警方法,其包括下面的步骤:The early warning method of the real-time monitoring and early warning system for machining operations provided by the present invention comprises the following steps:
用户通过手部把待压制机械工件1反复地放入到所述基础平台10上,然后通过所述冲压结构20完成对于所述基础平台10上的待压制机械工件1的压制动作,然后用户通过手部把压制完成的机械工件1从所述基础平台10上取走;The user repeatedly puts the
:所述图像识别器对于伸入到所述基础平台10上的用户的手部进行图像获得,并且对于用户的手部在基础平台10上的实际停留时间进行计算;所述分析控制器通过所述比对模块对于实际停留时间与规范时间进行比对,当实际停留时间超过预设范围后则启动安装保护装置,所述安装保护装置对于所述冲压结构20在所述基础平台10上的下压动作进行保护,以对于用户的手部进行安全保护。: the image recognizer obtains an image of the user's hand extending into the
第二实施例:Second embodiment:
优选地,本实施例的所述基础平台10包括支撑台11、竖向连接板12、竖向滑槽13、压制台14、弹簧结构15、竖向安装板16,所述竖向连接板12和所述竖向安装板16均设置在所述支撑台10上,所述竖向滑槽13设置在所述竖向连接板12上,所述压制台14的底部设置所述弹簧结构15,所述弹簧结构15的底部还连接在所述支撑台11上;Preferably, the
所述冲压结构20包括升降杆体21和升降冲压块22,所述升降冲压块22设置在所述竖向滑槽13内,所述升降冲压块22的两侧还通过导向杆23可滑动地设置在所述竖向滑槽13的侧壁上;The punching
所述安全保护装置30包括制动气缸31、制动板32、翻转制动板33、铰接安装板34,所述铰接安装板34设置在所述压制台14的侧部,所述翻转制动板33铰接在所述铰接安装板34内,所述翻转制动板33的底部通过横向带动杆340与所述制动板32相邻接触配合,所述制动板32通过伸缩杆36与所述制动气缸31连接,所述翻转制动板33的顶部通过翻转卡合板37可分离地卡合在所述升降冲压块22的侧部卡合凹槽221内。The
本实施例还包括下面的步骤:This embodiment also includes the following steps:
所述安全保护装置30具有工作状态和安全控制状态,在所述安全控制状态的时候,所述翻转制动板33的上端的翻转卡合板37卡合在所述侧部卡合凹槽221内,由此使得所述升降冲压块22与下方的压制台14形成一体式结构,当升降冲压块22下降运动的时候会相应带动所述翻转制动板33和压制台14向下进行运动,并且相应地对于下方的弹簧结构15进行压缩变形,而由于压制台14会跟随升降冲压块22进行下降运动,因此在压制台14和所述升降冲压块22之间的用户的手部就起到了保护作用;在所述工作状态的时候,所述翻转制动板33的上端的翻转卡合板37与所述侧部卡合凹槽221为分离状态,所述制动气缸31通过所述伸缩杆36和所述制动板32对于所述翻转制动板33的底部的横向带动杆340进行压制进而使得所述翻转制动板33的上端的翻转卡合板37与所述侧部卡合槽221分离,这个时候所述升降冲压块22下压的时候会在所述基础平台10上完成对于待压制机械工件1的压制动作。The
第三实施例:Third embodiment:
所述压制台14的另一端部设置有附属安装板16,所述附属安装板16内铰接设置翻转卡合板37,所述翻转卡合板37通过第一弯折曲柄371、斜置曲柄372和第二弯折曲柄373与所述翻转制动板的转动轴杆374连接,所述第一弯折曲柄371、斜置曲柄和372第二弯折曲柄373依次铰接连接。The other end of the pressing table 14 is provided with an
包括下面的步骤:所述翻转制动板33在进行翻转铰接运动的时候,会通过所述转动轴杆374相应带动所述第二弯折曲柄373、斜置曲柄372和第一弯折曲柄371进行运动,进而使得所述附属安装板16上的翻转卡合板37与所述侧部卡合凹槽221进行分离或者卡合。It includes the following steps: when the
第四实施例:Fourth embodiment:
还包括附属保护结构40,所述附属保护结构40具有竖向支撑杆41、驱动电机42、偏心转动盘43、带动盘体44、弯折摆动杆45、凹陷连接板46、弯折缓冲板47、缓冲弹簧48、缓冲保护杆49、缓冲保护框体50,所述带动盘体44具有第一杆体441和第一带动杆442,所述弯折摆动杆45具有依次连接的第二杆体401和第三杆体402,所述带动盘体44套设在所述偏心转动盘43上,所述偏心转动盘43与所述驱动电机42连接,所述第一杆体441和第二杆体401铰接连接,且在铰接连接的位置铰接设置所述缓冲保护框体50,所述缓冲保护框体50通过所述缓冲保护杆49与所述缓冲弹簧48连接,所述缓冲保护杆49穿过所述弯折缓冲板47的中间杆部404,所述弯折缓冲板47的上端铰接在所述第一带动杆442上,所述弯折缓冲板47的下端铰接在所述第三杆体402上;所述第二杆体401和第三杆体402的连接位置铰接在所述凹陷连接板46,所述凹陷连接板46的下端连接所述升降杆体21。It also includes an
包括下面的步骤:Include the following steps:
所述驱动电机42提供动力而带动所述偏心转动盘43进行持续转动,所述偏心转动盘43在偏心转动的时候则会相应地带动所述带动盘体44进行持续摆动,所述带动盘体44在进行摆动的时候会带动所述第一杆体441和第一带动杆442进行运动,所述第一杆体441则会往复地带动所述弯折摆动杆45和所述升降杆体21进行往复地升降运动,从而完成对于所述基础平台10上的待压制机械工件1的压制动作;The driving
当升降杆体21在压制动作中产生的反向作用力超过设定值的时候,则会自动带动所述第一带动杆442进行向下摆动,进而使得所述弯折摆动杆45绕中间轴杆进行靠近收纳折叠,进而会对于所述缓冲弹簧48进行压缩变形,进而产生缓冲弹性保护作用,以对于误入到所述基础平台10上的用户的手部的压制力控制在保护限度内。When the reverse force generated by the lifting
在本发明的优选实施例中,图像识别器信号例如为被动式红外线感应器、人体接近传感器,或者采用现有技术中其它的能够感应到人体手部在基础平台上的传感器。翻转制动板的铰接位点的上侧可以通过弹簧连接在升降杆体上,即通过弹簧结构而带动升降杆体对于升降杆体进行卡合限位。即这里的弹簧为复位作用,即当制动气缸的伸缩杆远离的时候,则通过弹簧的作用而带动翻转制动板完成卡合。在另外一个实施例中,通过制动气缸的伸缩杆可以直接对于侧部卡合凹槽进行卡合和分离地配合。In a preferred embodiment of the present invention, the image identifier signal is, for example, a passive infrared sensor, a human body proximity sensor, or other sensors in the prior art that can sense the human hand on the basic platform. The upper side of the hinge point of the overturning brake plate can be connected to the lifting rod body through a spring, that is, the lifting rod body is driven by the spring structure to engage and limit the lifting rod body. That is, the spring here is a reset function, that is, when the telescopic rod of the brake cylinder is far away, the overturned brake plate is driven to complete the engagement by the action of the spring. In another embodiment, the extension rod of the brake cylinder can directly engage and disengage the engaging groove on the side portion.
Claims (3)
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