CN113595343B - Economize material stator wire winding workstation - Google Patents
Economize material stator wire winding workstation Download PDFInfo
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- CN113595343B CN113595343B CN202110842370.XA CN202110842370A CN113595343B CN 113595343 B CN113595343 B CN 113595343B CN 202110842370 A CN202110842370 A CN 202110842370A CN 113595343 B CN113595343 B CN 113595343B
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- 238000004804 winding Methods 0.000 title claims abstract description 160
- 239000000463 material Substances 0.000 title claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 109
- 238000003825 pressing Methods 0.000 claims description 22
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 20
- 239000002699 waste material Substances 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 11
- 229910052802 copper Inorganic materials 0.000 description 11
- 239000010949 copper Substances 0.000 description 11
- 230000000903 blocking effect Effects 0.000 description 10
- 230000005570 vertical transmission Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 5
- 230000008602 contraction Effects 0.000 description 4
- 239000012212 insulator Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical group [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
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Abstract
The invention discloses a high-efficiency material-saving stator winding workbench, which comprises: a support member; the tooling piece comprises a tooling support piece and a stator tooling piece, the tooling support piece is arranged on the support piece, and the stator tooling piece is arranged on the tooling support piece; the winding adjusting piece comprises a horizontal wire pulling piece, a vertical wire retaining piece and scissors, and the horizontal wire pulling piece, the vertical wire retaining piece and the scissors are all arranged on the supporting piece; vertical gear spare includes gear line mount, first vertical gear line spare and the vertical gear line spare of second, the gear line mount sets up on the frock support piece, first vertical gear line spare with the vertical gear line spare of second all sets up on the gear line mount. The invention has high automation degree, high winding efficiency and wide applicability, can effectively shorten the length of the winding wire end, effectively saves the winding length, reduces the waste and reduces the winding cost of the stator.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a high-efficiency material-saving stator winding workbench.
Background
When the stator is prepared, the petal-shaped iron cores are sequentially enclosed to form the annular iron core, insulators are assembled on the upper portion and the lower portion of the annular iron core, the electrical conductivity of the inner ring and the outer ring of the iron core is separated through the insulators, the annular stator iron core is integrally formed, and finally, a stator winding is formed by winding on the annular stator iron core. During winding, winding is carried out by taking a piece of iron core as a minimum unit, the wire is wrapped with an insulator, and the iron core is wrapped by the insulator; and after the winding of one iron core lobe is finished, the next iron core lobe is wound. Stator wire winding mode divide into artifical wire winding and mechanical wire winding on the existing market, and artifical wire winding adopts simple and easy device to implement the wire winding to the iron core usually for stator winding production efficiency is low, and wire winding quality is unstable, the wire winding is inseparable and the wire winding wire rod is extravagant serious. At present, the mechanical winding mode on the market mostly adopts a wire to wind the stator continuously, the wire is cut after the stator is wound for one time, the copper wire is wound on the winding post at first in the process of winding different winding seats, and then the winding of the winding seats is carried out, the winding wire end on the iron core is increased obviously by the winding mode, the waste amount of the winding wire is improved, and the winding efficiency of the stator is also influenced.
Disclosure of Invention
In order to overcome the defects, the invention provides a high-efficiency material-saving stator winding workbench, which specifically adopts the following technical scheme:
an efficient material-saving stator winding workbench comprises:
a support member;
the tooling piece is arranged on the supporting piece and comprises a tooling supporting piece and a stator tooling piece, the tooling supporting piece is arranged on the supporting piece, and the stator tooling piece is arranged on the tooling supporting piece;
the winding adjusting piece is arranged on the tool supporting piece and comprises a horizontal wire pulling piece, a vertical wire retaining piece and scissors, and the horizontal wire pulling piece, the vertical wire retaining piece and the scissors are all arranged on the supporting piece; the vertical wire retaining piece comprises a wire retaining fixing frame, a first vertical wire retaining piece and a second vertical wire retaining piece, the wire retaining fixing frame is arranged on the tool supporting piece, and the first vertical wire retaining piece and the second vertical wire retaining piece are both arranged on the wire retaining fixing frame;
wherein: the level is dragged the line piece and is pulled out a winding seat around putting the copper line of accomplishing along radial, first vertical shelves line piece with the vertical shelves line piece of second is according the winding seat is sheltered from around the copper line that corresponds the pull out one by one in the forward and reverse of putting the copper line, prevents that the winding head from influencing last winding seat when winding to next winding seat to realize that the winding head winds one by one to adjacent winding seat.
Preferably, the support member comprises a support frame and a support plate, the support plate being disposed on the support frame; the backup pad includes upside backup pad and downside backup pad, the upside backup pad with downside backup pad all sets up on the support frame.
Preferably, the tool support piece comprises a support cylinder, a guide rod and a tool support plate, the support cylinder and the guide rod are both arranged on the upper side support plate, and the tool support plate is arranged on the support cylinder; one end of the guide rod is vertically and fixedly arranged on the upper side supporting plate, and a first winding through hole and a guide through hole are formed in the tool supporting plate; the tool supporting plate is horizontally and fixedly arranged at the top end of the supporting cylinder piston, the guide through hole is sleeved on the guide rod, and the first winding through hole is sleeved outside the winding head.
Preferably, the stator tooling component comprises a rotating disc, a rotating transmission component and a tooling disc, wherein the rotating disc and the rotating transmission component are both arranged on the tooling support plate, and the tooling disc is arranged on the rotating disc; a second winding through hole is formed in the center of the rotating disc, gear teeth are arranged on the outer side wall of the rotating disc, locking holes are formed in the edge of one end face of the rotating disc, and the number of the locking holes is the same as that of winding seats on a stator to be wound; the other end face of the rotating disc is horizontally and rotatably arranged on the upper supporting plate, and the axis of the second winding through hole is superposed with the axis of the first winding through hole.
Preferably, the rotary transmission part comprises a rotary motor, a rotary gear, a rotary transmission belt and a rotary locking part, the rotary motor and the rotary locking part are both arranged on the tool supporting plate, the rotary gear is arranged on a rotating shaft of the rotary motor, the rotary transmission belt is sleeved on the rotary gear and the rotary disc at the same time, and the rotary transmission belt is meshed with the gear teeth; the rotary locking piece comprises a locking cylinder and a locking shaft, the locking cylinder is arranged on the tool supporting plate, the locking shaft is arranged on a piston of the locking cylinder, the distance from the locking shaft to the axis of the rotating disc is the same as the distance from the locking hole to the axis of the rotating disc, and meanwhile, the diameter of the locking shaft is smaller than that of the locking hole.
Preferably, a third winding through hole is formed in the center of the tool disc, a step hole is formed in the tool disc, and the axis of the step hole is overlapped with the axis of the third winding through hole; the number of the step holes is multiple, the radiuses of the step holes are different, and the diameter of each step hole is the same as the outer diameter of a stator corresponding to each copper wire to be wound; the tooling plate is characterized in that a tooling pressing piece is arranged on the tooling supporting plate beside the tooling plate and comprises a pressing cylinder and a pressing plate, the pressing cylinder is arranged on the tooling supporting plate, and the pressing plate is arranged on a piston of the pressing cylinder.
Preferably, the horizontal thread pulling member comprises a horizontal radial cylinder, a horizontal thread pulling cylinder and a horizontal thread pulling needle, the horizontal radial cylinder is fixedly arranged on the tool supporting plate, the horizontal thread pulling cylinder is arranged on the horizontal radial cylinder, and the horizontal thread pulling needle is arranged on the horizontal thread pulling cylinder; the horizontal radial cylinder is arranged along the radial direction of the tool disc, the horizontal thread pulling cylinder is horizontally and vertically arranged at the top end of a piston of the horizontal radial cylinder, and the horizontal thread pulling needle is arranged on the piston of the horizontal thread pulling cylinder.
Preferably, the gear line fixing frame is in a right-angled plate shape, and one end of the gear line fixing frame is vertically and fixedly arranged on the tool supporting plate; the first vertical line blocking piece comprises a line blocking cylinder and a line blocking needle, the line blocking cylinder is vertically arranged at the other end of the line blocking fixing frame, and the line blocking needle is arranged on a piston of the line blocking cylinder; the second vertical wire retaining piece is identical to the first vertical wire retaining piece in structure, and the second vertical wire retaining piece is also vertically arranged on the wire retaining fixing frame.
Preferably, the scissors comprise a first scissors and a second scissors, the first scissors are arranged on the tool supporting plate, and the second scissors are arranged on the upper side supporting plate.
Preferably, the winding device further comprises a control element, wherein the control element comprises a PLC, and the PLC is respectively electrically connected with the tool part and the winding adjusting element.
The invention at least comprises the following beneficial effects:
1) The efficient material-saving stator winding workbench is high in automation degree, high in winding efficiency and wide in applicability, can effectively shorten the length of a winding thread end, effectively saves the winding length, reduces waste and reduces the winding cost of a stator;
2) The efficient material-saving stator winding workbench is provided with a tooling part and a winding adjusting part, wherein the tooling part comprises a supporting cylinder, a tooling supporting plate and a tooling disc, the winding adjusting part comprises a horizontal wire pulling part, a vertical wire blocking part, a first shear and a second shear, the horizontal wire pulling part pulls out a copper wire wound by one winding seat along the radial direction, the first vertical wire blocking part and the second vertical wire blocking part correspondingly pull out copper wires one by one according to the forward direction and the reverse direction of the copper wire wound by the winding seat, the influence on the previous winding seat when a winding head winds the next winding seat is prevented, the winding head winds adjacent winding seats one by one, the winding efficiency is effectively improved, the length of the winding head is effectively shortened, and the winding cost of a stator is reduced; be provided with a plurality of step holes on the frock dish, every step hole homoenergetic corresponds the stator of the different diameters of installation one by one, has improved high-efficient economize material stator winding workstation suitability.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a front side elevational view of the high efficiency material saving stator winding table of the present invention;
FIG. 2 is a rear side elevational view of the high efficiency material saving stator winding table of the present invention;
FIG. 3 is a top view of the efficient material-saving stator winding table of the present invention;
FIG. 4 is a schematic view of the front side of the efficient material-saving stator winding workbench according to the present invention;
FIG. 5 is a schematic structural view of the front side of the efficient material-saving stator winding worktable with the support frame removed;
FIG. 6 is a partial enlarged view of A in FIG. 5 of the high efficiency material saving stator winding worktable of the present invention;
FIG. 7 is a schematic view of the rear side of the efficient material-saving stator winding worktable with the support frame removed;
fig. 8 is a schematic view of a rear-side bottom perspective view of the efficient material-saving stator winding workbench with the support frame removed.
Wherein: 1-support frame, 2-upper side support plate, 3-lower side support plate, 4-support cylinder, 5-guide rod, 6-tool support plate, 7-rotating disk, 8-tool disk, 9-rotating motor, 10-rotating gear, 11-rotating transmission belt, 12-locking cylinder, 14-pressing cylinder, 15-pressing plate, 16-horizontal radial cylinder, 17-horizontal line pulling cylinder, 19-line retaining frame, 20-first vertical line retaining piece, 21-second vertical line retaining piece, 22-control piece, 23-first scissors, 24-second scissors, 25-winding head and 26-stator.
Detailed Description
Technical solutions of the present invention will be described in detail below by way of embodiments with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto.
The term "and/or" herein is merely an association describing an associated object, meaning that three relationships may exist, e.g., a and/or B, may mean: the three cases of A alone, B alone and A and B together exist, and the term "/and" in this document describes another associated object relationship, which means that two relationships may exist, for example, A/and B, which may mean: a alone, and both a and B alone, and further, the character "/" in this document generally means that the former and latter associated objects are in an "or" relationship.
According to the figures 1-8, the efficient material-saving stator winding workbench comprises a support piece, a vertical driving piece, a radial shrinkage piece, a reciprocating swing piece, a tooling piece, a winding adjusting piece and a control piece 22, wherein the vertical driving piece, the tooling piece and the control piece 22 are all arranged on the support piece, the radial shrinkage piece and the reciprocating swing piece are all arranged on the vertical driving piece, and the winding adjusting piece is arranged on the tooling piece. The support piece comprises a support frame 1 and a support plate, wherein the support plate is arranged on the support frame 1. The backup pad includes upside backup pad 2 and downside backup pad 3, upside backup pad 2 with downside backup pad 3 all sets up on the support frame 1. The lower surface of the upper supporting plate 2 is provided with a suspension plate. The vertical driving part comprises a vertical power part, vertical fixing parts and vertical moving parts, the vertical power part is arranged on the lower side supporting plate 3, the vertical fixing parts are arranged on the suspension plate, and the vertical moving parts are arranged on the vertical fixing parts. The vertical power part comprises a vertical motor and a vertical transmission rod, the vertical motor is arranged on the lower side supporting plate 3, and the vertical transmission rod is arranged on the vertical motor. The vertical motor is a servo motor, and the vertical transmission rod is a screw rod. The vertical fixing piece comprises a vertical fixing seat and a vertical sliding rail, the vertical fixing seat is arranged on the suspension plate, and the vertical sliding rail is arranged on the vertical fixing seat. The vertical fixing seat is provided with a first through hole, and the first through hole is used for supporting and increasing the radial stability of the radial contraction piece. One end of each vertical sliding rail is fixedly arranged on the corresponding vertical fixing seat, the other end of each vertical sliding rail is fixedly arranged on the corresponding upper fixing plate, and the two vertical sliding rails are uniformly distributed. Vertical slide rail can be for vertical moving member provides the direction and improves the radial stability when vertical removal. The vertical moving piece comprises a vertical moving block, a second through hole, a sliding through hole and a transmission through hole are formed in the vertical moving block, the vertical moving block is sleeved on the vertical transmission rod through the transmission through hole, and the transmission through hole is in threaded connection with the vertical transmission rod. The two sliding through holes are correspondingly sleeved on the two vertical sliding rails one by one, and meanwhile, the axis of the second through hole is overlapped with the axis of the first through hole. When the vertical transmission rod rotates along with the vertical motor, the vertical moving block can be driven to vertically move along the vertical sliding rail through the transmission through hole.
The radial contraction part comprises a radial transmission rod, a first transmission wheel, a first transmission belt and a radial motor, the radial transmission rod is arranged on the vertical moving block, the first transmission wheel is arranged on the radial transmission rod, the first transmission belt is arranged on the first transmission wheel, and the radial motor is arranged on the supporting plate. The radial transmission rod is in a hollow tubular shape so as to facilitate the wire to pass through. The cross section of the outer wall of one end of the radial transmission rod is hexagonal, the cross section of the outer wall of the other end of the radial transmission rod is circular, a section of radial thread is arranged on the outer wall of the other end of the radial transmission rod, a radial nut is sleeved on the radial thread, and the radial nut is matched with the radial thread. The outer diameter of the radial transmission rod is smaller than the diameter of the second through hole and the diameter of the first through hole, the other end of the radial transmission rod penetrates through the second through hole, the radial nut is fixedly embedded at one end of the second through hole, and meanwhile one end of the radial transmission rod penetrates into the first through hole. The centre bore of first drive wheel is hexagonal shape, and the first drive wheel centre bore of hexagonal shape can be convenient for drive radial transfer line circumferential direction to can satisfy radial transfer line and be in along axis direction reciprocating motion in the first drive wheel. The first transmission wheel suit is in radial transfer line one end is last, and first transmission wheel one end inlays and is adorned in the first through hole, simultaneously the first transmission wheel can be in free circumferential direction rotates in the first through hole. The first transmission belt is sleeved on the first transmission wheel and the radial motor at the same time. The radial motor is a servo motor and is fixedly arranged on the suspension plate. When the radial motor rotates forwards, the first transmission belt and the first transmission wheel can drive the radial transmission rod to rotate forwards, the radial transmission rod rotating forwards rotates forwards in the radial nut and also moves downwards under the threaded connection effect of the radial nut, and the radial transmission rod moving downwards drives the radial moving piece to move towards the axis direction along the radial line, so that the winding uniformity and the tightness of the wire rod are improved. Meanwhile, when the vertical motor drives the vertical moving block to vertically reciprocate through the vertical transmission rod, the radial nut can drive the radial transmission rod to vertically reciprocate through the radial nut, and then the radial moving piece arranged on the radial transmission rod is driven to vertically reciprocate.
The reciprocating swinging piece comprises a swinging transmission piece, a swinging power piece and a winding head 25, the swinging transmission piece is arranged on the vertical moving piece, the swinging power piece is arranged on the supporting piece, and the winding head 25 is arranged on the swinging transmission piece and the radial transmission rod. The swing transmission part comprises a swing transmission rod, a second transmission wheel and a second transmission belt, the swing transmission rod is arranged on the vertical moving part, the second transmission wheel is arranged on the swing transmission rod, and the second transmission belt is arranged on the second transmission wheel. The cross section of the outer side of the swing transmission rod is hexagonal, the swing transmission rod is hollow and tubular, the inner diameter of the swing transmission rod is larger than the outer diameter of the radial transmission rod, the swing transmission rod is sleeved at the other end of the radial power transmission rod, one end of the swing transmission rod is embedded in the other end of the second through hole, and meanwhile the swing transmission rod can rotate in the second through hole in the circumferential direction. The vertical moving block can drive the swing transmission rod to vertically reciprocate. The center hole of the second driving wheel is hexagonal, and the second driving wheel is sleeved on the swing transmission rod. The central hole of the hexagonal second driving wheel can be used for driving the swing transmission rod to rotate circumferentially. The second transmission belt is sleeved on the second transmission wheel and the swing power part at the same time. The swing power part comprises a swing motor, and the swing motor is a servo motor. When the swing motor rotates forwards for a certain angle, the second transmission belt and the second transmission wheel can drive the swing transmission rod to rotate forwards for a certain angle, and when the swing motor rotates backwards for a certain angle, the swing transmission rod can be driven to rotate backwards for a certain angle, so that the swing transmission rod drives the cycloid head to swing back and forth, the winding head 25 swings back and forth, and the winding efficiency of the wire rod is improved. When the vertical motor drives the vertical moving block to vertically reciprocate through the vertical transmission rod, the vertical motor can drive the swing transmission rod to vertically reciprocate with the radial transmission rod instrument, and further drive the winding heads 25 arranged on the radial transmission rod and the swing transmission rod to vertically reciprocate. The swing transmission rod penetrates through the upper side supporting plate 2, a shaft sleeve is arranged on the upper side supporting plate 2, and the shaft sleeve can increase the radial stability of the swing transmission rod.
The winding head 25 comprises a winding box arranged on the oscillating actuator rod and a radial moving element arranged on the radial actuator rod. The winding box is a rectangular box, a radial moving through hole is formed in one end face of the winding box, and a swinging through hole is formed in the side wall of the winding box. The wire winding box is fixedly sleeved on the other end of the swing transmission rod through the swing through hole and rotates along with the reciprocating rotation of the swing transmission rod. The radial moving part comprises a follow-up bolt, a radial moving hoop, a transmission arm and a moving frame, the follow-up bolt is arranged on the radial transmission rod, the radial moving hoop is arranged on the follow-up bolt, and the transmission arm and the moving frame are arranged on the winding box. One end of the follow-up bolt is fixedly embedded in the pipe at the other end of the radial transmission rod, and the other end face of the follow-up bolt is provided with a bolt cap. The radial movement hoop is thick-walled tubular, the radial movement hoop inner diameter is greater than the follow-up bolt diameter, the radial movement hoop inner diameter is less than the bolt cap diameter, the radial movement hoop outer side wall is provided with a first sliding groove along circumference. The radial moving hoop is sleeved on the other end of the follow-up bolt and vertically moves along with the radial transmission rod through the bolt cap. The transmission arm is approximately in a V shape, and it should be noted that the transmission arm in the V shape does not correspondingly limit the angle of the V-shaped included angle of the transmission arm, and is only convenient for describing the structure of the transmission arm. The bending part of the transmission arm is hinged to the inner wall of the stranding box, and one end of the transmission arm is embedded in the first sliding groove, so that one end of the transmission arm is hinged to the radial moving hoop. Remove and put up and be provided with the rectangular through hole of threading, it serves and is provided with wire winding mouth and second sliding tray to remove to put up, the wire rod successively pass the rectangular through hole of threading with winding is on stator 26 behind the wire winding mouth. The second sliding groove is sleeved on the other end of the transmission arm, so that the movable frame is hinged with the other end of the transmission arm. When the follow-up cap moves downwards relative to the vertical moving block along with the radial transmission rod, the height of one end of the transmission arm is reduced through the radial moving hoop, so that the transmission arm can rotate around the bending hinge joint, the other end of the transmission arm moves towards the axial direction along the radial direction, and finally the moving frame and the winding nozzle are driven to move towards the axial direction, so that wires can be uniformly wound on the stator 26. The winding nozzle can extend out of and retract into the winding box through the radial moving through hole.
The tooling piece comprises a tooling supporting piece and a stator tooling piece, the tooling supporting piece is arranged on the supporting plate, and the stator tooling piece is arranged on the tooling supporting piece. The tool supporting piece comprises a supporting cylinder 4, a guide rod 5 and a tool supporting plate 6, wherein the supporting cylinder 4 and the guide rod 5 are arranged on the upper side supporting plate 2, and the tool supporting plate 6 is arranged on the supporting cylinder 4. The support cylinders 4 are hydraulic support cylinders, the number of the support cylinders 4 is two, and the two support cylinders 4 are symmetrically arranged on the upper side support plate 2. One end of each guide rod 5 is vertically and fixedly arranged on the upper side supporting plate 2, four guide rods 5 are arranged, and the four guide rods 5 are uniformly distributed around the axis of the radial transmission rod. The tooling support plate 6 is rectangular plate-shaped, a first winding through hole and a guide through hole are formed in the tooling support plate 6, the first winding through hole is located in the center of the tooling support plate 6, the guide through holes are four, and the guide through holes surround the first winding through hole in an axis evenly distributed mode. The tooling support plate 6 is horizontally and fixedly arranged at the top ends of the pistons of the two support cylinders 4, four guide through holes are correspondingly sleeved on four guide rods 5 one by one, and when the support cylinders 4 extend and shorten, the tooling support plate 6 can be pushed to reciprocate along the guide rods 5. The first winding through hole is sleeved outside the winding head 25.
The stator tooling part comprises a rotating disc 7, a rotating transmission part and a tooling disc 8, wherein the rotating disc 7 and the rotating transmission part are arranged on the tooling supporting plate 6, and the tooling disc 8 is arranged on the rotating disc 7. The rotary disk 7 is discoid, rotary disk 7 center department is provided with the second wire winding through hole, be provided with the teeth of a cogwheel on the rotary disk 7 lateral wall, a terminal surface edge of rotary disk 7 is provided with the locking hole, the locking hole sets up quantity and treats that wire winding seat quantity is the same on the wire-wound stator 26. Alternatively, twenty-two locking holes are provided, the twenty-two locking holes being evenly distributed around the axis of the rotary disk 7. The rotating disk 7 is horizontally and rotatably arranged on the upper supporting plate 2, and the axis of the second winding through hole is superposed with the axis of the first winding through hole. Rotating transmission spare includes rotating electrical machines 9, rotating gear 10, rotating transmission belt 11 and rotatory locking piece, rotating electrical machines 9 is step motor, rotating electrical machines 9 with rotatory locking piece all sets up in the frock backup pad 6, rotating gear 10 sets up in the rotating electrical machines 9 pivot, rotating transmission belt 11 suit simultaneously in rotating gear 10 with on the rotary disk 7, and rotating transmission belt 11 with the tooth engagement. When the rotating motor 9 rotates, the rotating gear 10 and the rotating transmission belt 11 can drive the rotating disc 7 to rotate circumferentially, and the winding seat on the adjusted stator 26 is located at a winding position. The rotary locking piece comprises a locking air cylinder 12 and a locking shaft, the locking air cylinder 12 is arranged on the tool supporting plate 6, the locking shaft is arranged on a piston of the locking air cylinder 12, the distance from the locking shaft to the axis of the rotating disc 7 is the same as the distance from the locking hole to the axis of the rotating disc 7, and meanwhile, the diameter of the locking shaft is smaller than that of the locking hole. When the rotating disc 7 rotates to a predetermined position, the locking cylinder 12 will push the locking shaft to insert into the locking hole to prevent the stator 26 from rotating during the winding process. The tooling plate 8 is in a round cake shape, and a third winding through hole is formed in the circle center of the tooling plate 8. And a step hole is formed in the tool disc 8, and the axis of the step hole coincides with the axis of the third winding through hole. The step hole is provided with threely, three the step hole radius is all inequality, and is three the step hole diameter is the same with three kinds of stators 26 external diameters of treating around putting the copper line respectively, and is three the step hole is used for installing the stator 26 of different diameters respectively. The tooling device is characterized in that a tooling pressing piece is arranged on the tooling supporting plate 6 beside the tooling disc 8 and comprises a pressing cylinder 14 and a pressing plate 15, the pressing cylinder 14 is arranged on the tooling supporting plate 6, and the pressing plate 15 is arranged on a piston of the pressing cylinder 14. After the stator 26 is installed on the tool disk 8 and rotates to a preset position along with the rotating disk 7, the pressing cylinder 14 presses the stator 26 on the tool disk 8 through the pressing plate 15 to prevent the stator 26 from jumping during winding.
The wire winding adjusting piece comprises a horizontal wire pulling piece, a vertical wire retaining piece and scissors, wherein the horizontal wire pulling piece, the vertical wire retaining piece and the scissors are all arranged on the upper side supporting plate 2. The horizontal string-pulling piece comprises a horizontal radial cylinder 16, a horizontal string-pulling cylinder 17 and a horizontal string-pulling needle, the horizontal radial cylinder 16 is fixedly arranged on the tool supporting plate 6, the horizontal string-pulling cylinder 17 is arranged on the horizontal radial cylinder 16, and the horizontal string-pulling needle is arranged on the horizontal string-pulling cylinder 17. The horizontal radial cylinder 16 is arranged along the radial direction of the tool disc 8, the horizontal thread-pulling cylinder 17 is horizontally and vertically arranged at the top end of the piston of the horizontal radial cylinder 16, and the horizontal thread-pulling needle is arranged on the piston of the horizontal thread-pulling cylinder 17. When horizontal radial cylinder 16 extends can with horizontal tear line cylinder 17 to 8 axis direction of frock dish promote, and then pass through horizontal tear line needle will be around putting copper wire on the wire reel of accomplishing to the outside and pull to preset position, so that vertical shelves line spare shelves line. Vertical shelves line spare includes shelves line mount 19, first vertical shelves line spare 20 and the vertical shelves line spare 21 of second, shelves line mount 19 sets up on the frock support piece, first vertical shelves line spare 20 with the vertical shelves line spare 21 of second all sets up on the shelves line mount 19. The gear fixing frame 19 is in a right-angle plate shape, and one end of the gear fixing frame 19 is vertically and fixedly arranged on the tool supporting plate 6. First vertical gear 20 includes gear cylinder and gear needle, the vertical setting of gear cylinder is in on the gear 19 other ends, the gear needle sets up on the gear cylinder piston, and first vertical gear is located frock dish 8 with the line piece top is dragged to the level. The second vertical wire retaining piece has the same structure as the first vertical wire retaining piece, and is also vertically arranged on the wire retaining fixing frame 19. After the winding of first wire winding seat forward on stator 26 is accomplished the level is dragged the piece and is pulled the copper line to predetermined position to the outside, and first vertical shelves line spare 20 will descend in order to block the copper line and retract this moment, and rotary disk 7 rotates this moment, starts reverse winding after making the second wire winding seat on the stator 26 rotate to the wire winding position, waits that reverse winding is accomplished the level is dragged the piece and is pulled the predetermined position back vertical shelves line spare of second with the copper line to the outer radial direction and descend in order to block the copper line and retract. The second winding seat is adjacent to the first winding seat in position, the adjacent winding seats are adopted for forward and reverse alternate winding mode one by one, the wire winding head allowance is effectively reduced, copper wires are effectively saved, and the production cost is also reduced while the production efficiency is improved. The scissors comprise first scissors 23 and second scissors 24, the first scissors 23 are arranged on the tool supporting plate 6, and the second scissors 24 are arranged on the upper side supporting plate 2. The first scissors 23 can directly cut off the copper wires on the two adjacent winding seats after the winding is completed. The second scissors 24 are used, when a vertical driving piece is overhauled and broken down, the radial contraction piece and the reciprocating swing piece cannot be pushed, the supporting cylinder 4 passes through the tool supporting plate 6, the rotating disc 7 and the tool disc 8 to drive the stator 26 to vertically reciprocate, the stator 26 is finally wound, and the reliability and the continuity of winding production and operation of the stator 26 are effectively improved.
The control member 22 comprises a PLC electrically connected to the vertical driving member, the radial contraction member, the reciprocating oscillating member, the tooling member, and the winding adjustment member, respectively. The PLC can control the corresponding motor and the hydraulic cylinder to move in real time, belongs to the means of the prior art, and is not described again.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (8)
1. The utility model provides a economize material stator wire winding workstation which characterized in that includes:
a support member;
the tooling piece comprises a tooling support piece and a stator tooling piece, wherein the tooling support piece is arranged on the support piece, and the stator tooling piece is arranged on the tooling support piece;
the winding adjusting piece comprises a horizontal wire pulling piece, a vertical wire retaining piece and scissors, and the horizontal wire pulling piece, the vertical wire retaining piece and the scissors are all arranged on the supporting piece; the vertical wire retaining piece comprises a wire retaining fixing frame, a first vertical wire retaining piece and a second vertical wire retaining piece, the wire retaining fixing frame is arranged on the tool supporting piece, and the first vertical wire retaining piece and the second vertical wire retaining piece are both arranged on the wire retaining fixing frame;
wherein: the horizontal wire pulling piece pulls out a copper wire wound by one winding seat along the radial direction, the first vertical wire retaining piece and the second vertical wire retaining piece shield the pulled copper wire one by one according to the forward direction and the reverse direction of the copper wire wound by the winding seat, and the winding head winds adjacent winding seats one by one;
the supporting piece comprises a supporting frame and a supporting plate, and the supporting plate is arranged on the supporting frame; the supporting plates comprise an upper supporting plate and a lower supporting plate, and the upper supporting plate and the lower supporting plate are arranged on the supporting frame; the tool supporting piece comprises a supporting cylinder, a guide rod and a tool supporting plate; the stator tooling part comprises a rotating disc, a rotating transmission part and a tooling disc, the rotating disc and the rotating transmission part are both arranged on the tooling supporting plate, a first winding through hole and a guide through hole are formed in the tooling supporting plate, and the tooling disc is arranged on the rotating disc; a second winding through hole is formed in the center of the rotating disc, gear teeth are arranged on the outer side wall of the rotating disc, locking holes are formed in the edge of one end face of the rotating disc, and the number of the locking holes is the same as that of winding seats on a stator to be wound; the other end face of the rotating disc is horizontally and rotatably arranged on the upper supporting plate, and the axis of the second winding through hole is superposed with the axis of the first winding through hole.
2. The material-saving stator winding workbench according to claim 1, wherein said supporting cylinder and said guiding rod are both disposed on said upper supporting plate, and said tooling supporting plate is disposed on said supporting cylinder; one end of the guide rod is vertically and fixedly arranged on the upper side supporting plate; the tool supporting plate is horizontally and fixedly arranged at the top end of the supporting cylinder piston, the guide through hole is sleeved on the guide rod, and the first winding through hole is sleeved outside the winding head.
3. The material-saving stator winding workbench according to claim 2, wherein the rotary transmission member comprises a rotary motor, a rotary gear, a rotary transmission belt and a rotary locking member, the rotary motor and the rotary locking member are both arranged on the tool supporting plate, the rotary gear is arranged on a rotary shaft of the rotary motor, the rotary transmission belt is sleeved on the rotary gear and the rotary disc at the same time, and the rotary transmission belt is meshed with the gear teeth; the rotary locking piece comprises a locking cylinder and a locking shaft, the locking cylinder is arranged on the tool supporting plate, the locking shaft is arranged on a piston of the locking cylinder, the distance from the locking shaft to the axis of the rotating disc is the same as the distance from the locking hole to the axis of the rotating disc, and meanwhile, the diameter of the locking shaft is smaller than that of the locking hole.
4. The material-saving stator winding workbench according to claim 3, wherein a third winding through hole is arranged at the center of the tooling plate, a step hole is arranged on the tooling plate, and the axis of the step hole coincides with the axis of the third winding through hole; the stepped holes are arranged in a plurality of numbers, the radiuses of the stepped holes are different, and the diameter of each stepped hole is the same as the outer diameter of a stator corresponding to each copper wire to be wound; the tooling plate is characterized in that a tooling pressing piece is arranged on the tooling supporting plate beside the tooling plate and comprises a pressing cylinder and a pressing plate, the pressing cylinder is arranged on the tooling supporting plate, and the pressing plate is arranged on a piston of the pressing cylinder.
5. The material-saving stator winding workbench according to claim 3, wherein the horizontal thread pulling member comprises a horizontal radial cylinder, a horizontal thread pulling cylinder and a horizontal thread pulling needle, the horizontal radial cylinder is fixedly arranged on the tooling support plate, the horizontal thread pulling cylinder is arranged on the horizontal radial cylinder, and the horizontal thread pulling needle is arranged on the horizontal thread pulling cylinder; the horizontal radial cylinder is arranged along the radial direction of the tool disc, the horizontal thread pulling cylinder is horizontally and vertically arranged at the top end of a piston of the horizontal radial cylinder, and the horizontal thread pulling needle is arranged on the piston of the horizontal thread pulling cylinder.
6. The material-saving stator winding workbench according to any one of claims 2-4, wherein the wire retaining fixing frame is in a shape of a right-angled plate, and one end of the wire retaining fixing frame is vertically and fixedly arranged on the tool supporting plate; the first vertical line-blocking piece comprises a line-blocking cylinder and a line-blocking needle, the line-blocking cylinder is vertically arranged at the other end of the line-blocking fixing frame, and the line-blocking needle is arranged on a line-blocking cylinder piston; the second vertical wire retaining piece is identical to the first vertical wire retaining piece in structure, and the second vertical wire retaining piece is also vertically arranged on the wire retaining fixing frame.
7. The material saving stator winding workbench according to any of claims 2-4, wherein said scissors comprise a first scissors and a second scissors, said first scissors being disposed on said tooling support plate and said second scissors being disposed on said upper support plate.
8. The material efficient stator winding table of any of claims 1-4, further comprising a control element comprising a PLC electrically connected to the tooling member and the winding adjustment member, respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110842370.XA CN113595343B (en) | 2021-07-26 | 2021-07-26 | Economize material stator wire winding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110842370.XA CN113595343B (en) | 2021-07-26 | 2021-07-26 | Economize material stator wire winding workstation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113595343A CN113595343A (en) | 2021-11-02 |
| CN113595343B true CN113595343B (en) | 2023-03-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110842370.XA Active CN113595343B (en) | 2021-07-26 | 2021-07-26 | Economize material stator wire winding workstation |
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| Country | Link |
|---|---|
| CN (1) | CN113595343B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040046476A1 (en) * | 2002-05-14 | 2004-03-11 | Raffaele Becherucci | Dynamo-electric machine component winding methods and apparatus |
| CN105743302A (en) * | 2016-05-06 | 2016-07-06 | 东莞拓蓝自动化科技有限公司 | Multi-strand wire vertical inner winding machine |
| CN108321995A (en) * | 2018-02-07 | 2018-07-24 | 厦门匠欣自动化设备有限公司 | A kind of twin shaft elevator assembled piece type coil winding machine and its winding mode |
| CN109510413A (en) * | 2018-12-28 | 2019-03-22 | 浙江田中精机股份有限公司 | A kind of coil winding system of motor coil |
| CN209844794U (en) * | 2019-03-28 | 2019-12-24 | 佛山市时盟光精密机械有限公司 | Frameless internal winding stator tool knob mechanism |
-
2021
- 2021-07-26 CN CN202110842370.XA patent/CN113595343B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040046476A1 (en) * | 2002-05-14 | 2004-03-11 | Raffaele Becherucci | Dynamo-electric machine component winding methods and apparatus |
| CN105743302A (en) * | 2016-05-06 | 2016-07-06 | 东莞拓蓝自动化科技有限公司 | Multi-strand wire vertical inner winding machine |
| CN108321995A (en) * | 2018-02-07 | 2018-07-24 | 厦门匠欣自动化设备有限公司 | A kind of twin shaft elevator assembled piece type coil winding machine and its winding mode |
| CN109510413A (en) * | 2018-12-28 | 2019-03-22 | 浙江田中精机股份有限公司 | A kind of coil winding system of motor coil |
| CN209844794U (en) * | 2019-03-28 | 2019-12-24 | 佛山市时盟光精密机械有限公司 | Frameless internal winding stator tool knob mechanism |
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| Publication number | Publication date |
|---|---|
| CN113595343A (en) | 2021-11-02 |
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