CN113650403B - Intaglio printing press - Google Patents
Intaglio printing press Download PDFInfo
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- CN113650403B CN113650403B CN202111125004.9A CN202111125004A CN113650403B CN 113650403 B CN113650403 B CN 113650403B CN 202111125004 A CN202111125004 A CN 202111125004A CN 113650403 B CN113650403 B CN 113650403B
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- 238000007639 printing Methods 0.000 title claims abstract description 177
- 239000004744 fabric Substances 0.000 claims abstract description 29
- 238000003780 insertion Methods 0.000 claims description 34
- 230000037431 insertion Effects 0.000 claims description 34
- 238000007790 scraping Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 42
- 230000000694 effects Effects 0.000 abstract description 2
- 238000007646 gravure printing Methods 0.000 description 19
- 238000001035 drying Methods 0.000 description 6
- 238000004049 embossing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/003—Web printing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
- B41F9/061—Inking devices
- B41F9/063—Using inking rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
- B41F9/08—Wiping mechanisms
- B41F9/10—Doctors, scrapers, or like devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rotary Presses (AREA)
Abstract
Description
技术领域technical field
本发明涉及印刷设备的领域,尤其是涉及一种凹版印刷机。The invention relates to the field of printing equipment, in particular to a gravure printing machine.
背景技术Background technique
凹版印刷机是使用凹版进行印刷的机器。凹版印刷机印刷时,印版滚筒全版面着墨,以刮墨刀将版面上空白部分的油墨刮清,留下图文部分的油墨,然后过料,由压印滚筒在纸或布料的背面压印,使凹下部分的油墨直接转移到纸面或布面上,最后通过收纸部分将印刷品堆集或复卷好。A gravure printing machine is a machine that uses gravure plates for printing. When printing on a gravure printing machine, the entire surface of the plate cylinder is inked, and the ink on the blank part of the plate is scraped off with a scraper, leaving the ink on the graphic part, and then the material is passed, and the impression cylinder is pressed on the back of the paper or cloth. Printing, so that the ink in the concave part is directly transferred to the paper or cloth surface, and finally the printed matter is stacked or rewound through the delivery part.
压印不同图案时,需要对带有凹版的印刷滚筒进行更换,现有凹版印刷机大多只能更换相同直径的印刷滚筒,这使得压印的画幅受限,不能够满足产品多样化的需求。When embossing different patterns, the printing cylinder with gravure needs to be replaced. Most of the existing gravure printing machines can only replace the printing cylinder with the same diameter, which limits the printing format and cannot meet the needs of product diversification.
发明内容Contents of the invention
为了便于不同直径的印刷滚筒的更换,本发明提供一种凹版印刷机。In order to facilitate the replacement of printing cylinders with different diameters, the invention provides a gravure printing machine.
本发明提供的一种凹版印刷机,采用如下的技术方案:A kind of gravure printing machine provided by the invention adopts the following technical scheme:
一种凹版印刷机,包括机身,所述机身上设置有用于对纸或布料进行导向的导向机构,所述机身上还设置有用于印刷的印刷机构,所述印刷机构包括上墨滚筒、表面雕刻有凹版的印刷滚筒以及压制滚筒,所述上墨滚筒与机身活动连接,所述上墨滚筒用于与印刷滚筒抵接,所述机身转动连接安装轴,所述安装轴上设置有紧固结构,所述印刷滚筒通过紧固结构与安装轴可拆卸连接,所述印刷滚筒与安装轴同步转动,所述压制滚筒与机身活动连接,所述压制滚筒用于将纸或布料压紧在印刷滚筒上,所述机身上设置有用于对印刷滚筒上墨的上墨机构以及用于刮除印刷滚筒表面油墨的刮墨机构,所述上墨机构包括与机身滑移连接的墨箱,所述上墨滚筒与墨箱转动连接,所述刮墨机构包括与机身滑移连接的刮刀,所述刮刀用于与印刷滚筒的表面抵接。A gravure printing machine, comprising a fuselage, a guiding mechanism for guiding paper or cloth is arranged on the fuselage, a printing mechanism for printing is also arranged on the fuselage, and the printing mechanism includes an inking cylinder 1. A printing cylinder and a pressing cylinder with gravure engraved on the surface, the inking cylinder is movably connected with the fuselage, the inking cylinder is used to abut against the printing cylinder, the fuselage is rotatably connected to the installation shaft, and the installation shaft A fastening structure is provided, the printing cylinder is detachably connected with the installation shaft through the fastening structure, the printing cylinder and the installation shaft rotate synchronously, the pressing cylinder is movably connected with the fuselage, and the pressing cylinder is used for paper or The cloth is pressed tightly on the printing cylinder, and the body is provided with an inking mechanism for inking the printing cylinder and a scraping mechanism for scraping off the ink on the surface of the printing cylinder. The connected ink tank, the inking cylinder is rotatably connected with the ink tank, and the ink scraping mechanism includes a scraper that is slidably connected with the fuselage, and the scraper is used to abut against the surface of the printing cylinder.
通过采用上述技术方案,上墨滚筒蘸取墨箱中的油墨,上墨滚筒能够与印刷滚筒抵接,使得印刷滚筒蘸满油墨,刮刀能够刮除印刷滚筒表面的油墨,而凹版图案内充满油墨。通过导向机构对纸或布料进行导向运输,将其运输至印刷机构的印刷滚筒与压制滚筒之间,驱动压制滚筒,压制滚筒能够将纸或布料压紧在印刷滚筒上,驱动印刷滚筒转动,在纸或布料上印刷图案。更换不同直径的印刷滚筒时,驱动上墨滚筒与印刷滚筒分离,压制滚筒与印刷滚筒分离,刮刀与印刷滚筒分离。将印刷滚筒从安装轴拆下,印刷滚筒更换完成后,通过紧固结构将其与安装轴固定。调节墨箱与压制滚筒的位置,使得上墨滚筒与印刷滚筒抵接,压制滚筒将纸或布料抵紧在印刷滚筒上。By adopting the above technical scheme, the inking cylinder dips the ink in the ink tank, and the inking cylinder can contact the printing cylinder, so that the printing cylinder is filled with ink, the scraper can scrape off the ink on the surface of the printing cylinder, and the gravure pattern is filled with ink . The paper or cloth is guided and transported through the guide mechanism, and it is transported between the printing cylinder and the pressing cylinder of the printing mechanism, and the pressing cylinder is driven. The pressing cylinder can press the paper or cloth on the printing cylinder, and drive the printing cylinder to rotate. Printing patterns on paper or fabric. When replacing the printing cylinders with different diameters, the driving inking cylinder is separated from the printing cylinder, the pressing cylinder is separated from the printing cylinder, and the scraper is separated from the printing cylinder. The printing cylinder is removed from the mounting shaft, and after the printing cylinder is replaced, it is fixed with the mounting shaft by a fastening structure. Adjust the positions of the ink tank and the pressing cylinder so that the inking cylinder abuts against the printing cylinder, and the pressing cylinder presses the paper or cloth against the printing cylinder.
可选的,所述印刷滚筒套设在安装轴上,所述紧固结构包括与安装轴同轴固接的第一安装件以及滑移套设在安装轴上的第二安装件,所述第二安装件通过螺栓与安装轴固定连接,所述第一安装件与第二安装件分别抵紧在印刷滚筒的两端。Optionally, the printing cylinder is sleeved on the installation shaft, and the fastening structure includes a first installation part fixed coaxially with the installation shaft and a second installation part slidingly sleeved on the installation shaft. The second mounting part is fixedly connected to the mounting shaft through bolts, and the first mounting part and the second mounting part are pressed against two ends of the printing cylinder respectively.
通过采用上述技术方案,进行印刷滚筒的拆卸时,将印刷滚筒滑移套设在安装轴上,其一端与第一安装件抵接,再将第二安装件滑移套设在安装轴上,使其与印刷滚筒的另一端抵接,通过螺栓将第二安装件固定,使得印刷滚筒夹紧在第一安装件与第二安装件之间,此时驱动安装轴转动,能够实现印刷滚筒与安装轴的同步转动。By adopting the above technical solution, when disassembling the printing cylinder, the printing cylinder is slidably sleeved on the mounting shaft, one end of which is in contact with the first mounting part, and then the second mounting part is slidably sleeved on the mounting shaft, Make it abut against the other end of the printing cylinder, fix the second mounting part with bolts, so that the printing cylinder is clamped between the first mounting part and the second mounting part, and drive the mounting shaft to rotate at this time, so that the printing cylinder and the second mounting part can be realized. Synchronous rotation of the mounting shaft.
可选的,所述第一安装件固定连接有平行于安装轴的第一插杆,所述印刷滚筒上开设有供第一插杆插入的第一杆槽,所述印刷滚筒上还开设有与第一杆槽连通的第二杆槽,所述印刷滚筒在第二杆槽内滑移连接有第二插杆,所述第二插杆垂直于安装轴的轴线,所述第一插杆具有第一斜面,所述第二插杆具有第二斜面,所述第一斜面用于与第二斜面抵接,所述安装轴上开设有供第二插杆插入的固定槽,所述第一插杆完全位于第一杆槽内时,所述第二插杆位于固定槽内,使得印刷滚筒与安装轴不发生相对转动,所述第二插杆与印刷滚筒之间连接有紧固弹性件。Optionally, the first mounting part is fixedly connected with a first insertion rod parallel to the installation axis, and the printing cylinder is provided with a first rod groove for inserting the first insertion rod, and the printing cylinder is also provided with a A second rod groove communicating with the first rod groove, the printing cylinder is slidably connected with a second insertion rod in the second rod groove, the second insertion rod is perpendicular to the axis of the installation shaft, and the first insertion rod There is a first slope, the second insertion rod has a second slope, the first slope is used to abut against the second slope, the installation shaft is provided with a fixing groove for the second insertion rod to be inserted into, the first When the first inserting rod is completely located in the first rod groove, the second inserting rod is located in the fixed groove so that the printing cylinder and the installation shaft do not rotate relative to each other, and there is a fastening elastic connection between the second inserting rod and the printing cylinder. pieces.
通过采用上述技术方案,将第一插杆与第一杆槽的位置对应,将印刷滚筒滑移套设在安装轴上,此时第一插杆能够插入第一杆槽中,第一斜面与第二斜面抵接,驱动第二插杆插入第二杆槽中,将印刷滚筒与安装轴连接,限制两者的相对转动,使得印刷滚筒能够更加稳定地与安装轴固定连接。在拆卸印刷滚筒时,拉动印刷滚筒,第一插杆在第一杆槽中产生相对位移,使得第一斜面与第二斜面分离,第二插杆受到紧固弹性件的弹力从第二杆槽中脱离,印刷滚筒能够从安装轴上拆卸下来。By adopting the above-mentioned technical solution, the positions of the first insertion rod and the first rod groove are corresponding, and the printing cylinder is slidably sleeved on the installation shaft. At this time, the first insertion rod can be inserted into the first rod groove, and the first inclined surface and The second inclined surface abuts, drives the second inserting rod to insert into the second rod groove, connects the printing cylinder and the installation shaft, and limits the relative rotation of the two, so that the printing cylinder can be fixedly connected with the installation shaft more stably. When the printing cylinder is disassembled, the printing cylinder is pulled, and the first inserting rod produces a relative displacement in the first rod groove, so that the first inclined surface is separated from the second inclined surface, and the second inserting rod receives the elastic force of the fastening elastic part from the second rod groove. The printing cylinder can be disassembled from the mounting shaft.
可选的,所述上墨机构包括与上墨滚筒同轴固接的主动带轮以及与印刷滚筒同轴固接的从动带轮,所述主动带轮与从动带轮上绕设有皮带,所述皮带呈8字绕设使得主动带轮与从动带轮反向转动。Optionally, the inking mechanism includes a driving pulley coaxially fixed to the inking cylinder and a driven pulley coaxially fixed to the printing cylinder, the driving pulley and the driven pulley are wound with The belt is wound in a figure-of-eight pattern so that the driving pulley and the driven pulley rotate in opposite directions.
通过采用上述技术方案,驱动主动带轮转动,通过8字绕设的皮带带动从动带轮反向转动,使得上墨滚筒与印刷滚筒反向转动,蘸有油墨的上墨滚筒能够将油墨涂刷在印刷滚筒上。By adopting the above technical scheme, the driving pulley is driven to rotate, and the driven pulley is driven to rotate reversely through the belt wound around the figure 8, so that the inking cylinder and the printing cylinder rotate in reverse, and the inking cylinder dipped in ink can apply the ink Brush on the printing cylinder.
可选的,所述上墨机构还包括与机身活动连接的张紧轮,所述皮带绕设在张紧轮上。Optionally, the inking mechanism further includes a tension pulley movably connected with the fuselage, and the belt is wound around the tension pulley.
通过采用上述技术方案,由于主动带轮与从动带轮通过皮带连接,调节墨箱位置时,需要将皮带拆卸下来。通过设置张紧轮,在印刷过程中,张紧轮对皮带进行张紧,实现传动;在进行印刷滚筒的更换时,无需拆卸皮带,只需调节张紧轮的位置,就能够驱动墨箱移动。By adopting the above technical scheme, since the driving pulley and the driven pulley are connected by a belt, the belt needs to be disassembled when adjusting the position of the ink tank. By setting the tension wheel, during the printing process, the tension wheel tensions the belt to realize the transmission; when replacing the printing cylinder, there is no need to dismantle the belt, just adjust the position of the tension wheel to drive the ink tank to move .
可选的,所述刮墨机构包括与机身滑移连接的滑移件,所述滑移件连接有刀座,所述刀座与刮刀通过螺栓可拆卸连接,所述机身上还设置有使得滑移件与墨箱联动的联动结构。Optionally, the ink scraping mechanism includes a sliding piece that is slidably connected to the body, the sliding piece is connected with a knife seat, and the knife seat and the scraper are detachably connected by bolts, and the body is also provided with There is an interlocking structure for interlocking the sliding member with the ink tank.
通过采用上述技术方案,刮刀与刀座可拆卸连接,便于刮刀的更换。滑移件与墨箱联动,当进行印刷滚筒的更换时,使得刮刀与上墨滚筒同时运动,与印刷滚筒分离。印刷滚筒安装完成后,刮刀与上墨滚筒能够同时向印刷滚筒靠近,提高更换印刷滚筒的效率。通过设置联动结构,使得刮刀与上墨滚筒能够同步运动,进一步提高效率,同时刮刀与上墨滚筒仅通过同一个驱动源带动,减少驱动设备,节约能源消耗,实现了节能环保的理念。By adopting the above technical solution, the scraper is detachably connected to the knife seat, which facilitates the replacement of the scraper. The sliding part is linked with the ink tank, and when the printing cylinder is replaced, the scraper and the inking cylinder move simultaneously to separate from the printing cylinder. After the printing cylinder is installed, the scraper and the inking cylinder can approach the printing cylinder at the same time, improving the efficiency of replacing the printing cylinder. By setting the linkage structure, the scraper and the inking cylinder can move synchronously, which further improves the efficiency. At the same time, the scraper and the inking cylinder are only driven by the same driving source, reducing driving equipment, saving energy consumption, and realizing the concept of energy saving and environmental protection.
可选的,所述滑移件与刀座滑移连接,所述滑移件与刀座之间设置有抵紧弹性件。Optionally, the sliding member is slidably connected to the knife seat, and a pressing elastic member is arranged between the sliding member and the knife seat.
通过采用上述技术方案,刮刀与印刷滚筒抵接,使用一段时间后,刮刀可能会产生磨损,通过设置抵紧弹性件,当刮刀磨损后,刮刀与印刷滚筒有分离的趋势,此时抵紧弹性件的弹力将刮刀抵紧在印刷滚筒上,使得刮刀能够继续刮除印刷滚筒表面的油墨。By adopting the above technical solution, the scraper and the printing cylinder are in contact. After a period of use, the scraper may be worn. By setting the elastic member, when the scraper is worn, the scraper and the printing cylinder tend to separate. At this time, the elastic The elasticity of the parts presses the scraper against the printing cylinder so that the scraper can continue to scrape off the ink on the surface of the printing cylinder.
可选的,所述联动结构包括与滑移件固定连接的套杆、与机身在水平方向上滑移连接的套筒以及与机身在竖直方向上滑移连接的升降件,所述套杆在竖直方向滑移穿设在套筒中,所述套筒设置有第三斜面,所述升降件设置有用于与第三斜面抵接的第四斜面,所述升降件与墨箱连接。Optionally, the linkage structure includes a sleeve rod fixedly connected to the sliding member, a sleeve slidably connected to the fuselage in the horizontal direction, and a lifting member slidably connected to the fuselage in the vertical direction. The sleeve rod slides in the vertical direction and is installed in the sleeve. The sleeve is provided with a third slope, and the lifting member is provided with a fourth slope for abutting against the third slope. The lifting member and the ink tank connect.
通过采用上述技术方案,滑移件滑移时,带动套杆滑移,套杆在套筒内滑移的同时,带动套筒在水平方向上滑移,第三斜面与第四斜面抵接,能够驱动升降件在竖直方向移动,带动墨箱升降。By adopting the above technical scheme, when the sliding part slides, it drives the sleeve rod to slide, and when the sleeve rod slides in the sleeve, it drives the sleeve to slide in the horizontal direction, and the third inclined plane contacts the fourth inclined plane. It can drive the lifting member to move in the vertical direction and drive the ink tank to move up and down.
可选的,所述联动结构包括与机身转动连接的杠杆,所述杠杆的一端与升降件活动连接,另一端与墨箱活动连接,所述墨箱与机身在竖直方向上滑移连接,所述墨箱固定连接有支撑杆,所述杠杆开设有供支撑杆滑移的腰型槽。Optionally, the linkage structure includes a lever that is rotatably connected to the fuselage, one end of the lever is movably connected to the lifting member, and the other end is movably connected to the ink tank, and the ink tank and the fuselage slide in the vertical direction The ink tank is fixedly connected with a support rod, and the lever is provided with a waist-shaped groove for the support rod to slide.
通过采用上述技术方案,通过设置杠杆,将杠杆的转动轴线设置在不同的位置能够改变墨箱的高度变化与升降件高度变化的比例。使得上墨滚筒与刮刀同时移动相同的距离。By adopting the above technical solution, by setting the lever and setting the rotation axis of the lever at different positions, the ratio of the height change of the ink tank to the height change of the lifting member can be changed. Make the inking cylinder and the scraper move the same distance at the same time.
可选的,所述机身内设置有气垫,所述气垫填充有气体并用于对墨箱进行辅助支撑。Optionally, an air cushion is arranged inside the fuselage, and the air cushion is filled with gas and is used for auxiliary support of the ink tank.
通过采用上述技术方案,当墨箱升降至所需高度后。在气垫内填充适量气体,使得气垫对墨箱进行辅助支撑。By adopting the above technical scheme, after the ink tank is lifted to the required height. Fill the air cushion with an appropriate amount of gas so that the air cushion can support the ink tank.
可选的,所述机身内还设置有烘干机构,所述烘干机构包括加热板,所述加热板用于对印有油墨的纸或布料进行烘干。Optionally, a drying mechanism is also provided in the fuselage, and the drying mechanism includes a heating plate, and the heating plate is used for drying the paper or cloth printed with ink.
通过采用上述技术方案,在完成印刷后在凹版印刷机内对纸或面料进行烘干,减少油墨脱落,且能够减少油墨粘连在导向机构上对印刷质量产生不利影响。By adopting the above technical solution, the paper or fabric is dried in the gravure printing machine after printing, so as to reduce ink shedding, and can reduce ink sticking to the guide mechanism to adversely affect printing quality.
可选的,所述导向机构包括与机身转动连接的主动导辊以及被动导辊,所述纸或布料绕设在主动导辊与被动导辊上,所述主动导辊通过驱动设备驱动。Optionally, the guide mechanism includes a driving guide roller and a passive guide roller rotatably connected to the fuselage, the paper or cloth is wound on the driving guide roller and the passive guide roller, and the driving guide roller is driven by a driving device.
通过采用上述技术方案,主动导辊与被动导辊均用于对纸或布料进行导向运输,主动导辊通过电机等驱动设备驱动,主动对纸或布料进行运输,被动导辊不设置驱动源,主要用于对纸或布料进行导向。By adopting the above technical scheme, both the active guide roller and the passive guide roller are used to guide and transport the paper or cloth, the active guide roller is driven by a driving device such as a motor to actively transport the paper or cloth, and the passive guide roller does not have a driving source. Mainly used for guiding paper or cloth.
综上所述,本发明包括以下至少一种有益技术效果:In summary, the present invention includes at least one of the following beneficial technical effects:
1.能够调节上墨滚筒与刮刀的位置,使得凹版印刷机能够安装不同直径的印刷滚筒,使得凹版印刷机能够满足更多的印刷需求;1. The position of the inking cylinder and the scraper can be adjusted, so that the gravure printing machine can be installed with printing cylinders of different diameters, so that the gravure printing machine can meet more printing needs;
2.通过设置紧固结构,便于印刷滚筒的安装固定和拆卸,提高更换印刷滚筒的效率;2. By setting the fastening structure, it is convenient to install, fix and disassemble the printing cylinder, and improve the efficiency of replacing the printing cylinder;
3.通过设置联动结构,使得刮刀与上墨滚筒能够同步运动,进一步提高效率,同时刮刀与上墨滚筒通过同一个驱动源带动,减少驱动设备,节约能源消耗,实现了节能环保的理念。3. By setting the linkage structure, the scraper and the inking cylinder can move synchronously, further improving the efficiency. At the same time, the scraper and the inking cylinder are driven by the same driving source, reducing driving equipment, saving energy consumption, and realizing the concept of energy saving and environmental protection.
附图说明Description of drawings
图1是凹版印刷机的结构示意图。Figure 1 is a schematic diagram of the structure of a gravure printing machine.
图2是凹版印刷机的结构剖视图。Fig. 2 is a structural sectional view of the gravure printing machine.
图3是凹版印刷机的局部结构剖视图,主要用于印刷滚筒与安装轴的连接结构。Fig. 3 is a sectional view of a partial structure of the gravure printing machine, which is mainly used for the connection structure between the printing cylinder and the installation shaft.
图4是图3中A部分的结构放大图。Fig. 4 is an enlarged view of the structure of part A in Fig. 3 .
图5是凹版印刷机另一个视角的结构剖视图。Fig. 5 is a structural sectional view of another viewing angle of the gravure printing machine.
图6是图5中B部分的结构放大图。Fig. 6 is an enlarged view of the structure of part B in Fig. 5 .
图7是刮墨机构的局部结构示意图。Fig. 7 is a schematic diagram of a partial structure of the scraping mechanism.
附图标记说明:100、机身;101、进口;102、出口;110、安装轴;111、固定槽;120、安装门;200、导向机构;210、主动导辊;220、被动导辊;300、印刷机构;310、上墨滚筒;320、印刷滚筒;321、第一杆槽;322、第二杆槽;323、紧固弹性件;330、压制滚筒;400、紧固结构;410、第一安装件;411、第一插杆;412、第二插杆;413、第一斜面;414、第二斜面;420、第二安装件;421、第三插杆;500、上墨机构;510、墨箱;511、支撑杆;512、气垫;520、主动带轮;521、驱动电机;530、从动带轮;540、皮带;550、张紧轮;600、刮墨机构;610、刮刀;620、滑移件;621、油缸;630、刀座;640、抵紧弹性件;650、辅助板;700、联动结构;710、套杆;720、套筒;721、第三斜面;730、升降件;731、第四斜面;740、杠杆;741、腰型槽;800、烘干机构。Description of reference signs: 100, fuselage; 101, inlet; 102, outlet; 110, installation shaft; 111, fixed slot; 120, installation door; 200, guide mechanism; 210, active guide roller; 220, passive guide roller; 300, printing mechanism; 310, inking cylinder; 320, printing cylinder; 321, first rod groove; 322, second rod groove; 323, fastening elastic member; 330, pressing cylinder; 400, fastening structure; 410, 411, the first insertion rod; 412, the second insertion rod; 413, the first slope; 414, the second slope; 420, the second installation part; 421, the third insertion rod; 500, the inking mechanism ;510, ink tank; 511, support rod; 512, air cushion; 520, driving pulley; 521, driving motor; 530, driven pulley; 540, belt; , scraper; 620, sliding part; 621, oil cylinder; 630, knife seat; 640, elastic part; 650, auxiliary plate; 700, linkage structure; 710, sleeve rod; 720, sleeve; 721, third
具体实施方式Detailed ways
以下结合附图1-7,对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with accompanying drawings 1-7.
本发明实施例公开一种凹版印刷机。The embodiment of the invention discloses a gravure printing machine.
参照图1,凹版印刷机包括固定放置在地面上的机身100。机身100上开设有安装口,机身100在安装口处铰接有安装门120。机身100上部一侧开设有进口101,另一侧开设有出口102。待印刷的纸或布料从进口101进入凹版印刷机,印刷完成后从出口102运出。机身100上设置有导向机构200,导向机构200包括与机身100转动连接的主动导辊210以及被动导辊220。纸或布料绕设在主动导辊210与被动导辊220上。主动导辊210与被动导辊220均可设置有若干个。通过在机身100的不同位置设置主动导辊210与被动导辊220,能够对纸或布料进行导向运输。主动导辊210通过电机等驱动设备驱动,主动对纸或布料进行运输,而被动导辊220不设置驱动源,主要用于对纸或布料进行导向。Referring to FIG. 1 , the gravure printing machine includes a
参照图2,机身100上设置有印刷机构300,印刷机构300包括上墨滚筒310、印刷滚筒320以及压制滚筒330,三者轴线均水平设置。上墨滚筒310与机身100活动连接,其既能够沿着竖直方向滑移,也能够绕着自身轴线转动,上墨滚筒310能够蘸取油墨。印刷滚筒320表面雕刻有不同图案的凹版,印刷滚筒320与机身100转动连接,转动轴线与其自身轴线重合。上墨滚筒310能够与印刷滚筒320抵接,将油墨涂在印刷滚筒320上。压制滚筒330与机身100活动连接,其既能够沿着竖直方向滑移,也能够绕着自身轴线转动,带动压制滚筒330的驱动源可以为气缸、油缸或其他驱动设备。压制滚筒330能够将纸或布料抵紧在印刷滚筒320上,纸或布料位于印刷滚筒320与压制滚筒330之间。机身100内还设置有刮墨机构600,刮墨机构600能够刮除印刷滚筒320表面的油墨,而印刷滚筒320的凹版中填充满油墨。Referring to FIG. 2 , the
上墨滚筒310转动将油墨涂在印刷滚筒320上,通过刮墨机构600刮除表面油墨后,印刷滚筒320转动,将凹版中的油墨印刷在纸或布料的表面,压制滚筒330将纸或布料压紧在印刷滚筒320上,提高印刷质量。The
压印不同图案时,需要对带有凹版的印刷滚筒320进行更换。参照图3,机身100转动连接有水平设置的安装轴110,安装轴110上设置有紧固结构400,印刷滚筒320通过紧固结构400与安装轴110可拆卸连接,便于印刷滚筒320的更换。印刷滚筒320的位置与安装门120的位置对应。When embossing different patterns, the
参照图3和图4,紧固结构400包括与安装轴110人同轴固接的第一安装件410,第一安装件410设置在安装轴110远离安装门120的一端,第一安装件410的端面能够与印刷滚筒320的一端抵接。第一安装件410上固定连接有若干水平设置的第一插杆411,第一插杆411远离第一安装件410的一端设置有第一斜面413,第一斜面413在远离第一安装件410的方向上朝安装轴110的轴线倾斜。印刷滚筒320上开设有与第一插杆411一一对应的第一杆槽321,第一插杆411能够插入对应的第一杆槽321中,印刷滚筒320还开设有与第一杆槽321一一对应设置的第二杆槽322,第二杆槽322与对应的第一杆槽321连通,印刷滚筒320在第二杆槽322内滑移连接有第二插杆412,第二插杆412相对于印刷滚筒320的运动方向垂直于安装轴110的轴线。第二插杆412远离安装轴110的一端设置有第二斜面414,第二斜面414能够与第一斜面413配合抵接。安装轴110周侧开设有与第二插杆412一一对应的固定槽111,第二插杆412能够插入到固定槽111中。第二插杆412与印刷滚筒320之间连接有紧固弹性件323,本实施例中紧固弹性件323为弹性橡胶块。3 and 4, the fastening structure 400 includes a first mounting
参照图3和图4,第二插杆412插在固定槽111中时,能够限制安装轴110与印刷滚筒320的相对转动,但此时印刷滚筒320能够在安装轴110上滑移。为了进一步限制印刷滚筒320与安装轴110的相对移动,安装轴110上滑移连接有第二安装件420,第二安装件420能够通过螺栓与安装轴110固定连接,第二安装件420能够抵紧在印刷滚筒320远离第一安装件410的一端。第二安装件420上固定连接有水平设置的第三插杆421,第三插杆421能够穿设在印刷滚筒320内。Referring to FIG. 3 and FIG. 4 , when the second inserting
进行印刷滚筒320的安装时,将印刷滚筒320滑移套设在安装轴110上,同时将第一杆槽321与第一插杆411的位置对应,第一插杆411完全插入第一杆槽321时,印刷滚筒320与第一安装件410端面抵接。此过程中第一斜面413与第二斜面414抵接,推动第二插杆412在靠近安装轴110的方向滑移,紧固弹性件323受压,最终使得第二插杆412位于固定槽111中,限制安装轴110与印刷滚筒320的相对转动。再将第二安装件420滑移套设在安装轴110上,第三插杆421插入印刷滚筒320时,第二安装件420与印刷滚筒320 的端面抵接,此时通过螺栓将第二安装件420固定在安装轴110上。印刷滚筒320抵紧在第一安装件410和第二安装件420之间,限制安装轴110与印刷滚筒320的轴向上的相对移动。When installing the
拆卸印刷滚筒320时,先卸下螺栓,使得第二安装件420能够在安装轴110上滑移,取下第二安装件420,拉出印刷滚筒320,此时第二插杆412受到紧固弹性件323的弹力,向远离安装轴110的方向移动,第二插杆412完全位于第二杆槽322内时,印刷滚筒320可以从安装轴110上拆下。When dismounting the
参照图5,机身100内还设置有上墨机构500。上墨机构500包括盛装有油墨的墨箱510,机身100内设置有限位块使得墨箱510只能够在竖直方向上移动。墨箱510与上墨滚筒310转动连接,上墨滚筒310能够蘸取墨箱510内的油墨。上墨机构500还包括与上墨滚筒310同轴固接的主动带轮520以及与印刷滚筒320同轴固接的从动带轮530,主动带轮520与从动带轮530上绕设有皮带540,皮带540呈8字绕设使得主动带轮520与从动带轮530反向转动。上墨机构500还包括与机身100活动连接的张紧轮550,张紧轮550既能够沿水平方向滑移,也能够绕自身轴线转动。皮带540绕设在张紧轮550上。机身100内侧壁上设置有限位槽(图中未示出),限制张紧轮550的滑移方向。墨箱510下方设置有气垫512,气垫512内能够填充气体,用于对墨箱510进行辅助支撑。Referring to FIG. 5 , an
墨箱510上固定连接有驱动电机521,主动带轮520通过驱动电机521驱动转动,通过8字绕设的皮带540带动从动带轮530反向转动,使得上墨滚筒310与印刷滚筒320反向转动,蘸有油墨的上墨滚筒310能够将油墨涂刷在印刷滚筒320上。调节墨箱510高度时,张紧轮550能够在水平方向上移动,使得上墨滚筒310与印刷滚筒320分离。通过设置张紧轮550,使得调节墨箱510高度时,无需将皮带540拆卸下来。The
参照图5和图6,刮墨机构600包括与机身100固定连接的油缸621,油缸621倾斜设置,油缸621的活塞杆固定连接有滑移件620,滑移件620上连接有刀座630,刀座630的横截面呈大致U型,刀座630的U型结构内部通过螺栓固定连接有刮刀610与辅助板650,刮刀610的尖端能够与印刷滚筒320的表面抵接,辅助板650将刮刀610抵紧在刀座630的U型结构内。Referring to Fig. 5 and Fig. 6, the
参照图7,滑移件620与刀座630之间设置有抵紧弹性件640,本实施例中,抵紧弹性件640为弹簧,其一端固定在滑移件620的槽壁上,另一端与刀座630上的凸块固定连接。Referring to Fig. 7 , a pressing
驱动油缸621的活塞杆伸出或者缩回,能够使得刮刀610与印刷滚筒320抵接或者分离。刮刀610与印刷滚筒320抵接时,抵紧弹性件640受压,当刮刀610磨损,与印刷滚筒320有分离的趋势时,抵紧弹性件640的弹力将刮刀610抵紧在印刷滚筒320上,使得刮刀610能够继续刮除印刷滚筒320表面的油墨。当刮刀610处于图7中的状态时,可以将刮刀610从刀座630上拆下更换。The piston rod of the driving
参照图5,机身100上还设置有使得滑移件620与墨箱510联动的联动结构700。联动结构700包括套杆710、套筒720以及升降件730。套杆710与滑移件620固定连接。套杆710和套筒720均同轴竖直设置,且套杆710滑移穿设在套筒720中。机身100内设置有限制套筒720滑移方向的限位块,使得套筒720只能够在远离或靠近墨箱510的水平方向上滑移。升降件730与机身100在竖直方向上滑移连接,机身100内还设置有限制升降件730滑移方向限位槽(图中未标出)。套筒720设置有第三斜面721,第三斜面721在靠近墨箱510的方向上朝机身100底部倾斜。升降件730上设置有与第三斜面721配合抵接的第四斜面731。联动结构700还包括与机身100转动连接的杠杆740,升降件730与墨箱510分别位于杠杆740转动中心的两侧。杠杆740的一端与墨箱510活动连接,墨箱510固定连接有支撑杆511,杠杆740开设有供支撑杆511滑移的腰型槽741。杠杆740的另一端与升降件730活动连接,杠杆740与升降件730的连接方式与杠杆740与墨箱510的连接方式相似,使得升降件730上下移动时,能够驱动杠杆740转动。Referring to FIG. 5 , the
驱动油缸621的活塞杆伸出或者缩回时,带动套杆710运动,套杆710在套筒720内滑移并带动套筒720在水平方向上滑移,通过第三斜面721与第四斜面731的抵接传动,使得升降件730上竖直方向上移动,使得杠杆740转动,此时支撑杆511在腰型槽741内滑移,实现墨箱510的升降。通过设置杠杆740能够使得上墨滚筒310与刮刀610在不同方向上移动相同的距离。When the piston rod of the driving
参照图2,机身100内还设置有烘干机构800。烘干机构800包括加热板,其能够对印刷完成的纸或布料进行加热烘干,减少油墨粘在导向机构200上,影响印刷质量。Referring to FIG. 2 , a
本发明实施例一种凹版印刷机的实施原理为:通过导向机构200将纸或布料送入凹版印刷机,驱动上墨滚筒310和印刷滚筒320转动,使得上墨滚筒310对印刷滚筒320涂刷油墨。通过刮刀610刮除印刷滚筒320表面多余的油墨,通过压制滚筒330将纸或布料压紧在印刷滚筒320上,实现印刷。压印不同图案时,需要对带有凹版的印刷滚筒320进行更换。驱动油缸621的活塞杆缩回,使得刮刀610与上墨滚筒310远离印刷滚筒320,打开安装门120,先卸下螺栓,使得第二安装件420能够在安装轴110上滑移,取下第二安装件420,替换印刷滚筒320,通过紧固结构400将印刷滚筒320与安装轴110固定。再调节联动结构700,使得上墨滚筒310与印刷滚筒320抵接,刮刀610抵紧在印刷滚筒320表面。The implementation principle of a gravure printing machine in the embodiment of the present invention is: the paper or cloth is sent into the gravure printing machine through the
以上均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, so: all equivalent changes made according to the structure, shape and principle of the present invention should be covered by the protection scope of the present invention Inside.
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| CN116373446B (en) * | 2023-05-12 | 2025-04-15 | 杭州新洋科技有限公司 | A printing device and printing process for water-based ink decorative paper |
| CN119489614A (en) * | 2025-01-17 | 2025-02-21 | 汕头市金树诚纸业有限公司 | Gravure printing equipment and printing process for gift wrapping paper |
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| IT1288050B1 (en) * | 1996-09-30 | 1998-09-10 | Schiavi Cesare Costr Mec | PRINTING GROUP FOR ROTOCALCO ROTARY MACHINES |
| JP3207442B2 (en) * | 1997-05-05 | 2001-09-10 | ケーニツヒ ウント バウエル アクチエンゲゼルシヤフト | Inking device for inking plate cylinders of intaglio printing presses |
| DE10001764A1 (en) * | 2000-01-18 | 2001-08-02 | Koenig & Bauer Ag | Paint application device |
| CN204451520U (en) * | 2015-02-06 | 2015-07-08 | 宁波亿隆包装材料有限公司 | A kind of ink reservoir lowering or hoisting gear of intaglio press |
| CN208774226U (en) * | 2018-08-16 | 2019-04-23 | 郓城县博鑫包装有限公司 | A food label gravure printing machine with good drying performance |
| CN109572155B (en) * | 2019-01-28 | 2020-12-15 | 广东法拉利彩印实业有限公司 | A gravure printing machine |
| CN210026616U (en) * | 2019-03-18 | 2020-02-07 | 杭州达博装饰材料有限公司 | Adjustable ink scraping device for gravure printing |
| CN213082638U (en) * | 2020-08-14 | 2021-04-30 | 惠州市光阳制版有限公司 | Engraving printing roller convenient to replace |
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Denomination of invention: Gravure printing machine Granted publication date: 20221028 Pledgee: Industrial Bank Co.,Ltd. Hangzhou Lin'an Branch Pledgor: Hangzhou Best Decorative Material Co.,Ltd. Registration number: Y2025980000097 |