Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defect that the compressor in the prior art has poor oil-gas separation effect, part of refrigerating machine oil can be mixed with high-pressure gas to form an oil-gas mixture, and the oil-gas mixture enters an air conditioning system along with the high-pressure gas, so that the heat exchange effect of the air conditioning system is affected, and the oil blocking assembly, the motor and the compressor are provided.
In order to solve the above problems, the present invention provides an oil deflector assembly, comprising:
the bottom plate is fixedly connected to the motor rotor, and the other axial end of the cylindrical wall extends out in the direction away from the motor rotor; and the inner peripheral wall of the cylindrical wall is provided with a first protrusion and/or a first groove, and/or the outer peripheral wall of the cylindrical wall is provided with a second protrusion and/or a second groove.
In some embodiments, when included, the first protrusion protrudes inward in a radial direction of the cylindrical wall; when included, the first groove is recessed outward in a radial direction of the cylindrical wall; when included, the second protrusions project outwardly in a radial direction of the cylindrical wall; when included, the second groove is recessed inward in a radial direction of the cylindrical wall.
In some embodiments, when the first protrusion is included, the first protrusion is plural, and the plural first protrusions are arranged at intervals in a circumferential direction of the cylindrical wall, and/or the plural first protrusions are arranged at intervals in an axial direction of the cylindrical wall;
when a first groove is included, the first groove is plural, and the plural first grooves are arranged at intervals along the circumferential direction of the cylindrical wall, and/or the plural first grooves are arranged at intervals along the axial direction of the cylindrical wall;
when a second protrusion is included, the second protrusion is plural, and plural second protrusions are arranged at intervals in the circumferential direction of the cylindrical wall, and/or plural second protrusions are arranged at intervals in the axial direction of the cylindrical wall;
when a second groove is included, the second groove is plural, and the plural second grooves are arranged at intervals in the circumferential direction of the cylindrical wall, and/or the plural second grooves are arranged at intervals in the axial direction of the cylindrical wall.
In some embodiments, when the first protrusion is included, the cross-sectional shape of the first protrusion is a polygon, a shape in which one side is an arc and the other side is a straight side, a shape in which two sides are an arc and the other side is a straight side, or a circle;
when the first groove is included, the cross section of the first groove is in a circular shape, an oval shape or a waist shape;
when the second bulge is included, the cross section of the second bulge is in a polygon shape, one side of the second bulge is in an arc shape, and the other sides of the second bulge are straight sides, the two sides of the second bulge are in an arc shape, and the other sides of the second bulge are straight sides, or in a round shape;
when the second groove is included, the cross-sectional shape of the second groove is circular, elliptical, or kidney-shaped.
In some embodiments, the locations where the bottom plate meets the cylindrical wall are arranged in an arc-shaped structure comprising an inner arc formed where the top surface of the bottom plate meets the inner wall surface of the cylindrical wall, the inner arc having a radius of R1, and an outer arc formed where the bottom surface of the bottom plate meets the outer wall surface of the cylindrical wall, the outer arc having a radius of R2.
In some embodiments, the bottom plate is a circular ring plate-shaped structure, the cylindrical wall is a cylindrical structure, the outer diameter of the bottom plate is equal to the outer diameter of the cylindrical wall, and the bottom plate and the cylindrical wall are integrally formed or fixedly connected.
In some embodiments, the bottom plate is provided with a central hole, the central hole is a circular hole with the center of the bottom plate as a circle center, and the central hole can accommodate a crankshaft to pass through and accommodate airflow to pass through.
In some embodiments, the bottom plate is provided with a plurality of mounting holes, the mounting holes are round holes arranged on the radial outer side of the central hole, the plurality of mounting holes are arranged at intervals along the circumferential direction of the bottom plate, and the bottom plate can be fixedly mounted on the motor rotor through the mounting holes.
The invention also provides a motor, which comprises the oil baffle assembly, a motor rotor and a motor stator, wherein the oil baffle assembly is arranged on the motor rotor, the air flow from the axial direction of the motor rotor can be subjected to oil-gas separation at the first protrusion and/or the first groove on the inner peripheral wall of the cylinder wall, and the air flow from the space between the motor rotor and the motor stator can be subjected to oil-gas separation at the second protrusion and/or the second groove on the outer peripheral wall of the cylinder wall.
The invention also provides a compressor comprising the motor of any one of the preceding claims.
The oil baffle assembly, the motor and the compressor provided by the invention have the following beneficial effects:
the invention can form a small rotational flow at a plurality of grooves and bosses on the inner wall and the outer wall by arranging the bulges and/or the grooves on the inner circumferential wall and/or the outer circumferential wall of the cylinder wall of the oil baffle component, refrigerant gas and oil drops discharged from pores between the pump body part of the compressor and the motor component enter the rotational flow, and the oil drops are separated by collision and flow back to the bottom of the compressor by two parts: part of the oil drops directly collide with the outer wall of the cylinder and are brought into small rotational flows to collide with a boss or a groove of the outer wall, are thrown onto the inner wall of the shell under the action of centrifugal force and flow back to the bottom of the compressor along the shell wall; the other part of the oil drops directly collide with the inner wall of the cylinder and are brought into small rotational flows to collide with pits and/or convex surfaces on the inner wall of the cylinder, and the oil drops flow to the central hole of the rotor along the bottom of the cylinder and flow back to the compressor under the action of centrifugal force. Through increaseing the oil cap collision surface of keeping off (collision inside and outside wall adds the unequal pit of inside and outside wall distribution quantity and boss surface promptly), let take oily gas to carry out oil-gas separation through the collision oil cap of keeping off preferentially, exhaust gas improves oil-gas separation's effect again, can restrain the refrigeration oil discharge compressor so better, very big reduction compressor oil output, the combination scheme of a plurality of pits and boss can reach the better effect of restraining the refrigeration oil discharge compressor.
Detailed Description
As shown in fig. 1-3, the present invention provides an oil deflector assembly (preferably an oil deflector cap) comprising:
the motor rotor structure comprises a base plate 1 and a cylindrical wall 2, wherein the base plate 1 is connected and arranged at one axial end of the cylindrical wall 2, the base plate 1 is fixedly connected to a motor rotor 7, and the other axial end of the cylindrical wall 2 extends away from the motor rotor 7; and the inner circumferential wall of the cylindrical wall 2 is provided with first protrusions (not shown) and/or first recesses 4, and/or the outer circumferential wall of the cylindrical wall 2 is provided with second protrusions 3 and/or second recesses (not shown).
The invention can form a small rotational flow at a plurality of grooves and bosses on the inner wall and the outer wall by arranging the bulges and/or the grooves on the inner circumferential wall and/or the outer circumferential wall of the cylinder wall of the oil baffle component, refrigerant gas and oil drops discharged from pores between the pump body part of the compressor and the motor component enter the rotational flow, and the oil drops are separated by collision and flow back to the compressor in two parts: part of the oil drops directly collide with the outer wall of the cylinder and are brought into small rotational flows to collide with a boss or a groove of the outer wall, are thrown onto the inner wall of the shell under the action of centrifugal force and flow back to the bottom of the compressor along the shell wall; the other part of the oil drops directly collide with the inner wall of the cylinder and are brought into small rotational flows to collide with pits and/or convex surfaces on the inner wall of the cylinder, and the oil drops flow to the central hole of the rotor along the bottom of the cylinder and flow back to the bottom of the compressor under the action of centrifugal force. Through increaseing the oil cap collision surface of keeping off (collision inside and outside wall adds the unequal pit of inside and outside wall distribution quantity and boss surface promptly), let take oily gas to carry out oil-gas separation through the collision oil cap of keeping off preferentially, exhaust gas again can restrain the refrigeration oil discharge compressor like this better, very big reduction compressor oil output, the composite scheme of a plurality of pits and boss can reach the effect of better suppression refrigeration oil discharge compressor.
The oil blocking cap adopted by the invention is cylindrical, and the inner wall and the outer wall of the cylinder are distributed with pits and bosses with different numbers, so that most of gas with oil directly collides on the oil blocking cap, oil and gas are separated firstly, and then the gas is discharged through an air gap, the oil content in an air-conditioning circulating system is reduced, and the heat exchange effect of the air-conditioning system is improved. The design of the root arc can also reduce the air flow noise of the slit in order to further improve the effect exerted by the oil baffle cap.
The oil baffle cap separates refrigerant and freezing oil in the ascending air flow in the upper cavity of the compressor, the refrigerant is discharged to the exhaust port, and freezing oil drops are remained in the compressor, so that the oil content in the air-conditioning circulating system is reduced, and the heat exchange effect of the air-conditioning system is improved.
The refrigerant enters the compressor from the suction pipe, is discharged from the cylinder after being compressed, reaches the top of the closed shell through a pore between a pump body part of the compressor and the motor assembly, namely flows from the lower cavity to the upper cavity, and can carry a part of lubricating oil of the compressor to form a high-temperature and high-pressure oil-gas mixture in the flowing process, and finally is discharged out of the compressor from the exhaust pipe.
The main function of the refrigeration oil is lubrication and sealing, the refrigeration oil is stored at the bottom of the closed shell of the compressor, a central oil hole which is through up and down is arranged in the crankshaft, the refrigeration oil can reach the positions of all parts in the compressor through the central oil hole in the crankshaft and other oil holes communicated with the central oil hole in the working process of the compressor so as to achieve the purpose of lubricating the parts, and the redundant refrigeration oil is discharged from the upper end of the central oil hole and falls back to the bottom of the closed shell. Because the compressed high-pressure gas can reach the top of the closed shell through the pores between the compression pump body part and the motor component, in the process of upwards discharging the high-pressure gas, part of the refrigerating machine oil can be mixed with the high-pressure gas to form an oil-gas mixture, and the oil-gas mixture enters an air conditioning system along with the high-pressure gas to cause adverse effects on the system (see the background technical description for details)
In some embodiments, when included, the first protrusions project inwardly in the radial direction of the cylindrical wall 2; when the first groove 4 is included, it is recessed outward in the radial direction of the cylindrical wall 2; when the second projection 3 is included, the second projection 3 projects outward in the radial direction of the cylindrical wall 2; when included, the second groove is recessed inwardly in the radial direction of the cylindrical wall 2. The first protrusion, the second protrusion, the first groove and the second groove are in the preferred structural forms, namely the first protrusion and the second protrusion extend out along the radial direction and can effectively disturb airflow to form rotational flow, and the airflow flows from the rotor direction along the axial direction, so that the radially extending protrusion structure can play a role in disturbing the airflow to a greater extent, the collision effect of oil droplets in the rotational flow is enhanced, the oil droplets are separated under the action of centrifugal force, and the separation effect is further enhanced; the first groove and the second groove extend out along the radial direction, so that air flow can be effectively introduced into the first groove and the second groove to form rotational flow, and the air flow flows from the rotor direction along the axial direction, so that the radially extending groove structure can play a role in introducing the air flow to form the rotational flow to a greater extent, the collision effect of oil droplets in the rotational flow is enhanced, the oil droplets are separated under the action of centrifugal force, and the separation effect is further enhanced.
In some embodiments, when the first protrusions are included, the first protrusions are plural and plural ones of the first protrusions are arranged at intervals in the circumferential direction of the cylindrical wall 2, and/or plural ones of the first protrusions are arranged at intervals in the axial direction of the cylindrical wall 2;
when the first grooves 4 are included, the first grooves 4 are plural, and the plural first grooves 4 are arranged at intervals along the circumferential direction of the cylindrical wall 2, and/or the plural first grooves 4 are arranged at intervals along the axial direction of the cylindrical wall 2;
when the second projection 3 is included, the second projection 3 is plural, and plural second projections 3 are arranged at intervals in the circumferential direction of the cylindrical wall 2, and/or plural second projections 3 are arranged at intervals in the axial direction of the cylindrical wall 2;
when a second groove is included, the second groove is plural, and the plural second grooves are arranged at intervals in the circumferential direction of the cylindrical wall 2, and/or the plural second grooves are arranged at intervals in the axial direction of the cylindrical wall 2.
The convex structures and the concave structures are further preferred in structural form, the plurality of convex structures are arranged at intervals along the circumferential direction of the cylinder wall, and the convex structures are arranged in the axial direction, so that the acting area on airflow can be increased, the turbulent flow area can be increased, the collision effect on oil drops can be improved, and the oil-gas separation effect can be improved; a plurality of groove structure that the circumferential direction interval along the drum wall set up and the groove structure that sets up in axial direction can strengthen the area of action to the air current, reinforcing vortex area improves the collision effect to the tiny oil drop, improves oil-gas separation's effect.
In some embodiments, when the first protrusion is included, the cross-sectional shape of the first protrusion is a polygon, a shape in which one side is an arc and the other side is a straight side, a shape in which two sides are an arc and the other side is a straight side, or a circle;
when the first groove 4 is included, the cross section of the first groove 4 is circular, oval or kidney-shaped;
when the second protrusion 3 is included, the cross section of the second protrusion 3 is polygonal, one side of the second protrusion is an arc-shaped side, and the other side of the second protrusion is a straight side, the two sides of the second protrusion are arc-shaped sides, and the other side of the second protrusion is a straight side, or is circular;
when the second groove is included, the cross-sectional shape of the second groove is circular, elliptical, or kidney-shaped.
The structure is a further preferable structure form of the structure of the bulges and the grooves, the bulges (or called bosses) with different numbers are radially and uniformly distributed or axially staggered on the outer wall of the cylinder, and the shapes of the bulges can be sheet type, arc at one end or arc at two ends, spherical, special-shaped and the like, so that the oil-gas collision surface of the outer wall of the cylinder can be increased; the inner wall of the cylinder is distributed with grooves (or called pits) with different numbers, the shape of the grooves can be circular, oval or other special shapes, the grooves can be distributed along the radial direction in parallel and can also be arranged along the axial direction in a staggered way, and the number is not limited, so that the increase of the oil-gas collision surface of the inner wall of the cylinder is facilitated. The combined structure of the pits and the bosses which are distributed in different numbers on the inner wall and the outer wall of the existing oil retaining cap is more favorable for most of discharged high-pressure gas to collide with the oil retaining cap first, so that the oil-gas separation efficiency is improved, the heat exchange efficiency of the system is improved, and the energy efficiency of an air conditioner is further improved.
In some embodiments, the positions where the bottom plate 1 meets the cylindrical wall 2 are arranged in an arc structure including an inner arc formed at a position where the top surface of the bottom plate meets the inner wall surface of the cylindrical wall 2, the inner arc having a radius of R1, and an outer arc formed at a position where the bottom surface of the bottom plate meets the outer wall surface of the cylindrical wall 2, the outer arc having a radius of R2. According to the invention, the proper circular arcs R1 and R2 are designed at the root part of the oil retaining cap, so that the processing manufacturability is guaranteed, and the R1 and R2 circular arc surfaces are slightly deformed and can be tightly attached to the end face of the rotor through riveting assembly with the rotor, so that the air flow is prevented from going to the center of the rotor, and the problems of slit air flow noise and reliability of the oil retaining cap are reduced.
In some embodiments, the bottom plate 1 is a circular ring plate structure, the cylindrical wall 2 is a cylindrical structure, the outer diameter of the bottom plate is equal to the outer diameter of the cylindrical wall 2, and the bottom plate 1 and the cylindrical wall 2 are integrally formed or fixedly connected. The bottom plate and the cylinder wall are further preferred in structural form, namely a structure formed by splicing a circular ring plate-shaped structure and a cylinder structure is formed, a plurality of groups of small rotational flows can be formed by utilizing the combination of the radial airflow blocking effect of the cylinder wall and the centrifugal force of the airflow and the combination of a plurality of bulges and grooves arranged on the cylinder wall, the collision to small oil drops is increased, the oil drops are effectively separated from the gas under the double effects of the collision and the centrifugal force, the oil-gas separation effect is increased, and the carrying amount of the oil in the exhaust gas is reduced.
In some embodiments, the bottom plate 1 has a central hole 6, the central hole 6 is a circular hole with the center of the bottom plate 1 as the center, and the central hole 6 can accommodate the crankshaft 9 to pass through and accommodate the airflow to pass through. The central hole of the oil-gas separation device can accommodate the crankshaft to pass through and also can accommodate the airflow coming from the lower part of the rotor to pass through to the oil blocking cap for oil-gas separation.
In some embodiments, the bottom plate 1 is provided with a mounting hole 5, the mounting hole 5 is a circular hole disposed radially outside the central hole 6, the mounting holes 5 are multiple, the multiple mounting holes 5 are arranged at intervals along the circumferential direction of the bottom plate 1, and the bottom plate can be fixedly mounted on the motor rotor 7 through the mounting holes 5. The bottom plate can be fixedly connected with the motor rotor in a matching way through the arrangement of the mounting holes, and the bottom plate is preferably fixed on the motor rotor in a bolt connection or riveting way.
The oil blocking cap is provided with a central hole 6, mounting holes 5 are arranged around the central hole, and the oil blocking cap bottom plate is mounted on the motor rotor through rivets penetrating through the mounting holes 5. The centre bore is used for the passing through of air current, fixes the oil blocking cap through the riveted mode, has simple to operate, advantage that stability is strong.
The invention also provides an electric motor, which comprises the oil baffle assembly 10, a motor rotor 7 and a motor stator 8, wherein the oil baffle assembly 10 is arranged on the motor rotor 7, the air flow from the axial direction of the motor rotor 7 can be subjected to oil-gas separation at the first protrusions (not shown) and/or the first grooves 4 on the inner peripheral wall of the cylinder wall 2, and the air flow from the space between the motor rotor 7 and the motor stator 8 can be subjected to oil-gas separation at the second protrusions 3 and/or the second grooves (not shown) on the outer peripheral wall of the cylinder wall 2.
The oil baffle cap provided by the invention is arranged at the upper end of the motor rotor, and is driven by the motor rotor to rotate at a high speed, so that a negative pressure cavity is formed in the radial direction of the motor rotor, the rotating flow of air is accelerated, the refrigerant oil in high-pressure gas is separated out under the action of centrifugal force, and most of the discharged high-pressure gas collides on the oil baffle cap, so that the oil-gas separation efficiency is improved, the heat exchange efficiency of a system is improved, and the energy efficiency of an air conditioner is improved. In addition, the arc design is added at the root of the oil blocking cap, so that the slit airflow noise can be reduced, and the effect exertion of the oil blocking cap is improved.
The invention also provides a compressor, which comprises the motor.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention. The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.