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CN113739547B - Automatic material detection system of microwave drying equipment - Google Patents

Automatic material detection system of microwave drying equipment Download PDF

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Publication number
CN113739547B
CN113739547B CN202110917446.0A CN202110917446A CN113739547B CN 113739547 B CN113739547 B CN 113739547B CN 202110917446 A CN202110917446 A CN 202110917446A CN 113739547 B CN113739547 B CN 113739547B
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China
Prior art keywords
detection
drying
microwave
motor
sensor
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CN202110917446.0A
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Chinese (zh)
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CN113739547A (en
Inventor
郭程
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Enshi Haopecking Tea Co.,Ltd.
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Jinan Jinwo Building Equipment Co ltd
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Publication of CN113739547A publication Critical patent/CN113739547A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/14Details or accessories
    • B07B13/18Control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • F26B25/003Handling, e.g. loading or unloading arrangements for articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/22Controlling the drying process in dependence on liquid content of solid materials or objects
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/32Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
    • F26B3/34Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
    • F26B3/347Electromagnetic heating, e.g. induction heating or heating using microwave energy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Biotechnology (AREA)
  • Molecular Biology (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The utility model provides a microwave drying equipment's automated inspection material system includes: a base; the conveying belt is positioned above the base; the supporting frame is connected with the base; the sensing array is positioned on the supporting frame and comprises a first sensing array, a second sensing array and a third sensing array, the sensing array is arranged on the rotating drum, and the rotating drum is connected with the motor; the microwave array is arranged on the support frame and is arranged between the two sensing arrays; the manipulator is positioned at the tail end of the conveyor belt; the first sensor array is used for primary detection before drying is completed, the first microwave drying station is used for completing integral drying, the second sensor array is used for completing integral drying effect detection, the second microwave drying station is used for drying the fixed point of the insufficient part for primary drying, the third sensor array is used for completing secondary detection, and the manipulator is used for grabbing unqualified secondary detection. The automatic material drying device has the advantages of realizing reliable automatic material drying detection effect, and performing secondary detection and drying on the position where the drying is not good at a fixed point.

Description

Automatic material detection system of microwave drying equipment
Technical Field
The utility model belongs to the field of machine manufacturing and material detection equipment, in particular to an automatic material detection system of microwave drying equipment.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The microwave drying technology has the advantages of high speed, high efficiency, low temperature and the like, is widely applied to the processing industry, industrial microwave drying equipment is gradually applied to other industries along with the continuous application of the microwave drying technology in the medicine, chemical industry and food industry at present, and the automatic conveying of the dried materials, the full automation of the drying process, the online monitoring of the drying effect, the remote monitoring and the like become mainstream requirements along with the requirement of the automatic development. All set up single detection at present, its detection reliability is poor, has the not good material of stoving easily, can not fixed point detect, fixed point is dried.
Disclosure of Invention
The utility model discloses in order to solve above-mentioned problem, provide a microwave drying equipment's automated inspection material system, this disclosure is difficult to automated inspection in order to solve microwave drying, and detection efficiency is low, can not fixed point detect and fixed point dry technical problem.
According to some embodiments, the following technical scheme is adopted in the disclosure:
an automatic material detection system of microwave drying equipment comprises:
a base;
the conveying belt is positioned above the base;
the supporting frame is connected with the base;
the sensing array is positioned on the supporting frame and comprises a first sensing array, a second sensing array and a third sensing array, the sensing array is arranged on the rotating drum, and the rotating drum is connected with the motor;
the microwave array is arranged on the support frame and is arranged between the two sensing arrays;
the manipulator is positioned at the tail end of the conveyor belt; and
the microwave drying station is positioned right below the microwave array and is provided with a first microwave drying station and a second microwave drying station;
the detection station is positioned right below the sensing array and comprises a first detection station, a second detection station and a third detection station;
the first sensing array is used for preliminary detection before drying is completed, the first microwave drying station is used for completing whole drying, the second sensing array is used for completing whole drying effect detection, the second microwave drying station is used for drying the part which is not enough for the first drying in a fixed point mode, the third sensing array is used for completing secondary detection, and the manipulator is used for grabbing unqualified secondary detection.
In addition, the automatic material detection system of the microwave drying equipment according to the embodiment of the present disclosure may further have the following additional technical features:
preferably, the motor includes a first motor, a second motor and a third motor, the first motor is connected to the first rotating drum, the second motor is connected to the second rotating drum, and the third motor is connected to the third rotating drum, wherein the first motor drives the first rotating drum to rotate, the second motor drives the second rotating drum to rotate, and the third motor drives the third rotating drum to rotate.
Preferably, the first rotating drum, the second rotating drum and the third rotating drum are respectively provided with a camera, a distance sensor, a moisture sensor and a temperature sensor, wherein each line is provided with a sensor of the same type, the camera is used for collecting the drying condition of the dried materials, the distance sensor is used for collecting the position of each dried material, the moisture sensor detects whether the materials continuously volatilize moisture to the upper side, and the temperature sensor detects whether the temperature in the drying box is uniform.
Preferably, the camera, the distance sensor, the moisture sensor and the temperature sensor are arranged on the rotary drum in a matrix surrounding mode, and reliable detection can be achieved in the matrix arrangement mode.
Preferably, the controller includes first controller and second controller, microwave stoving array, sensing array, motor link to each other with the controller respectively, set up the both ends control of being convenient for of first controller and second controller, and controller control motor rotates simultaneous control sensing array and carries out information acquisition, when the not good material of stoving appearing, carries out the fixed point through the microwave emitter of controller control microwave stoving array correspondence position and dries.
Preferably, the controller comprises a central processing module, a temperature sensor control module, a moisture sensor control module, a camera control module, a microwave emitter control module and a distance sensor control module, wherein the temperature sensor control module, the moisture sensor control module, the camera control module, the microwave emitter control module and the distance sensor control module are respectively connected with the central processing unit, and the central processing unit controls the work among the modules.
Preferably, temperature sensor control module links to each other with temperature sensor, and moisture sensor control module links to each other with moisture sensor, and camera control module links to each other with the camera, and microwave emitter control module is mutually with microwave emitter, and distance sensor control module links to each other with distance sensor, temperature sensor control module links to each other with temperature sensor, and moisture sensor control module links to each other with moisture sensor, and camera control module links to each other with the camera, and microwave emitter control module links to each other with microwave emitter, and distance sensor control module links to each other with distance sensor, and the work of each module control corresponding components and parts.
Preferably, the first motor drives the first sensing array to rotate so as to carry out circulating overall detection on the first detection station, and detection before drying is realized.
Preferably, the second motor drives the second sensing array to rotate so as to detect the circulating integral drying effect of the second detection station, and the detection after drying is realized.
Preferably, the third motor drives the third sensor array to rotate to carry out positioning detection on the third detection station, so that fixed-point drying detection is realized.
Compared with the prior art, the beneficial effect of this disclosure is:
this openly accomplishes preliminary detection before drying through first sensing array, whole stoving is accomplished to first microwave stoving station, and whole stoving effect is accomplished to second sensing array and is detected, and second microwave stoving station is dried not enough position fixed point to first stoving, and the third sensing array is accomplished and is detected once more, and the manipulator snatchs to secondary detection disqualification, has automatic checkout, and detection efficiency is high, fixed point detection and fixed point stoving's technological effect.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure and are not to be construed as limiting the disclosure.
Fig. 1 is a schematic structural diagram of an automatic material detection system of a microwave drying apparatus of the present disclosure;
FIG. 2 is a schematic side view of an automatic material detection system of the microwave drying apparatus of the present disclosure;
FIG. 3 is a front view of an automatic material detection system of a microwave drying apparatus of the present disclosure;
fig. 4 is a left side view of the automatic material detection system of the microwave drying apparatus of the present disclosure;
FIG. 5 is a top view of the automatic material detection system of the microwave drying apparatus of the present disclosure;
FIG. 6 is a bottom view of the automatic material detection system of the microwave drying apparatus of the present disclosure;
fig. 7 is a right side view of the automatic material detection system of the microwave drying apparatus of the present disclosure.
Description of reference numerals:
in fig. 1-7, a third inspection station 1; a second controller 2; a conveyor belt 3; a manipulator 4; a third sensing array 5; a support frame 6; a third motor 7; a closing plate 8; a second microwave array 9; a second sensing array 10; a second motor 11; a first microwave array 12; a first motor 13; a first controller 14; a first inspection station 15; a first sensing array 16; a first microwave drying station 17; a second inspection station 18; a second microwave drying station 19; a base 20.
The specific implementation mode is as follows:
the present disclosure is further illustrated by the following examples in conjunction with the accompanying drawings.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
In the present disclosure, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, are only terms of relationships determined for convenience in describing structural relationships of the components or elements of the present disclosure, do not refer to any components or elements of the present disclosure, and are not to be construed as limiting the present disclosure.
In the present disclosure, terms such as "fixedly connected", "connected", and the like are to be understood in a broad sense, and mean either a fixed connection or an integrally connected or detachable connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present disclosure can be determined on a case-by-case basis by persons skilled in the relevant art or technicians, and are not to be construed as limitations of the present disclosure.
As shown in fig. 1 to 7, an automatic material detecting system of a microwave drying apparatus includes: a base 20; the conveyor belt 3 is positioned above the base 20; a support frame 6 connected with the base 20; the sensor array is positioned on the support frame 6 and comprises a first sensor array 16, a second sensor array 10 and a third sensor array 5, the sensor arrays are arranged on a rotary drum, and the rotary drum is connected with a motor; the microwave array is arranged on the support frame 6 and is arranged between the two sensing arrays; the mechanical arm 4 is positioned at the tail end of the conveyor belt 3; the microwave drying station is positioned right below the microwave array and is provided with a first microwave drying station 17 and a second microwave drying station 19; the detection stations are positioned right below the sensing array and comprise a first detection station 15, a second detection station 18 and a third detection station 1; the primary detection is completed before the first sensing array 16 finishes drying, the integral drying is completed by the first microwave drying station 17, the integral drying effect detection is completed by the second sensing array 10, the fixed-point drying is performed on the part which is not enough for the primary drying by the second microwave drying station 19, the secondary detection is completed by the third sensing array 5, and the manipulator 4 grabs unqualified for the secondary detection.
This patent has set up first detection station 15, second detection station 18 and third detection station 1, it detects before realizing the material stoving, detect after the stoving, detect after fixed point is dried and the fixed point is dried, at last the not good material of fixed point stoving is elected to rethread manipulator 4, realize the reliable detection of material, set up first motor 13 simultaneously, second motor 11 and third motor 7, and drive first rotary drum through first motor 13, second motor 11 drives the second rotary drum, third motor 7 drives the third rotary drum, realize that sensor array fixed position is adjusted the compound of below material and is detected, improve the many-sided detection of detection efficiency and same position stoving situation, it realizes the cyclicity and detects to drive circulation rotation through the motor.
The first motor 13 drives the first sensing array 16 to rotate to carry out circulating overall detection on the first detection station 15, so that detection before drying is realized. The second motor 11 drives the second sensing array 10 to rotate to perform circulating overall drying effect detection on the second detection station 18, and detection after drying is achieved.
Preferably, the third motor 7 drives the third sensing array 5 to rotate to perform positioning detection on the third detection station 1, so that fixed-point drying detection is realized.
The camera, the distance sensor, the moisture sensor and the temperature sensor are arranged on the rotary drum in a matrix surrounding mode, and reliable detection can be achieved in the matrix arrangement mode. The controller includes first controller 14 and second controller 2, microwave stoving array, sensing array, motor link to each other with the controller respectively, set up first controller 14 and the 2 both ends control of being convenient for of second controller, controller control motor rotates and controls sensing array simultaneously and carries out information acquisition, when appearing drying the not good material, carries out the fixed point through the microwave emitter of controller control microwave stoving array corresponding position and dries.
The motor includes first motor 13, second motor 11 and third motor 7, first motor 13 links to each other with first rotary drum, second motor 11 links to each other with the second rotary drum, third motor 7 links to each other with the third rotary drum, and wherein first motor 13 drives first rotary drum and rotates, and second motor 11 drives the second rotary drum and rotates, and third motor 7 drives the third rotary drum and rotates. Be equipped with camera, distance sensor, moisture sensor, temperature sensor on first rotary drum, second rotary drum and the third rotary drum respectively, wherein every the line is equipped with the sensor of the same race type, and the camera is used for gathering the stoving situation of stoving material, and distance sensor is used for gathering each stoving material's position, and moisture sensor detects whether the material lasts to volatilize moisture to the top, and whether temperature sensor detects the interior temperature of drying cabinet evenly.
The controller comprises a central processing module, a temperature sensor control module, a moisture sensor control module, a camera control module, a microwave emitter control module and a distance sensor control module, wherein the temperature sensor control module, the moisture sensor control module, the camera control module, the microwave emitter control module and the distance sensor control module are respectively connected with the central processing unit, and the central processing unit controls the work among the modules. Temperature sensor control module links to each other with temperature sensor, and moisture sensor control module links to each other with moisture sensor, and camera control module links to each other with the camera, and microwave emitter control module is mutually with microwave emitter, and distance sensor control module links to each other with distance sensor, temperature sensor control module links to each other with temperature sensor, and moisture sensor control module links to each other with moisture sensor, and camera control module links to each other with the camera, and microwave emitter control module links to each other with microwave emitter, and distance sensor control module links to each other with distance sensor, and the work of the corresponding components and parts of each module control.
The above description is only a preferred embodiment of the present disclosure and is not intended to limit the present disclosure, and various modifications and changes may be made to the present disclosure by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present disclosure should be included in the protection scope of the present disclosure.
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.

Claims (10)

1. The utility model provides a microwave drying equipment's automated inspection material system which characterized in that includes:
a base;
the conveying belt is positioned above the base;
the supporting frame is connected with the base;
the sensor array is positioned on the support frame and comprises a first sensor array, a second sensor array and a third sensor array, the sensor array is arranged on the rotating drum, and the rotating drum is connected with the motor;
the microwave array is arranged on the support frame and is arranged between the two sensing arrays;
the manipulator is positioned at the tail end of the conveyor belt; and
the microwave drying station is positioned right below the microwave array and is provided with a first microwave drying station and a second microwave drying station;
the detection station is positioned right below the sensing array and comprises a first detection station, a second detection station and a third detection station;
the first sensor array completes preliminary detection before drying, the first microwave drying station completes integral drying, the second sensor array completes integral drying effect detection, the second microwave drying station performs fixed-point drying on the part which is insufficiently dried for the first time, the third sensor array completes secondary detection, and the manipulator captures unqualified secondary detection;
the detection before the material drying, the detection after the fixed point drying and the fixed point drying are carried out, finally, the materials which are not well dried at the fixed point are selected by a manipulator, the reliable detection of the materials is realized, meanwhile, a first motor, a second motor and a third motor are arranged, the first motor drives a first rotary drum, the second motor drives a second rotary drum, the third motor drives a third rotary drum, the composite detection that the fixed position of a sensing array is aligned with the materials below is realized, the detection efficiency and the multi-aspect detection of the drying condition at the same position are improved, and the cyclic detection is realized by the motor driving the circular rotation;
the first motor drives the first rotary drum, the second motor drives the second rotary drum, and the third motor drives the third rotary drum, so that the composite detection of the material below the sensor array in alignment with the fixed position is realized;
the first rotary drum, the second rotary drum and the third rotary drum are respectively provided with a camera, a distance sensor, a moisture sensor and a temperature sensor, the cameras, the distance sensors, the moisture sensors and the temperature sensors are arranged on the rotary drums in a matrix surrounding manner, reliable detection is realized in a matrix arrangement mode, each row is provided with the same type of sensor, the cameras are used for collecting the drying conditions of the dried materials, the distance sensors are used for collecting the positions of the dried materials, the moisture sensors are used for detecting whether the materials continuously volatilize moisture to the upper part, and the temperature sensors are used for detecting whether the temperature in the drying box is uniform; the first motor drives the first sensing array to rotate to carry out circulating overall detection on the first detection station so as to realize detection before drying, and the second motor drives the second sensing array to rotate so as to carry out circulating overall drying effect detection on the second detection station so as to realize detection after drying; the controller controls the motor to rotate and simultaneously controls the sensing array to collect information, and when the drying of the materials is not good, the controller controls the microwave emitter at the corresponding position of the microwave drying array to perform fixed-point drying.
2. The automatic material detection system of a microwave drying apparatus of claim 1, wherein the motor comprises a first motor, a second motor and a third motor, the first motor is connected to the first drum, the second motor is connected to the second drum, and the third motor is connected to the third drum.
3. The automatic material detection system of microwave drying equipment according to claim 2, characterized in that the first drum, the second drum and the third drum are respectively provided with a camera, a distance sensor, a moisture sensor and a temperature sensor, wherein each row is provided with the same type of sensor.
4. The automatic material detecting system for the microwave drying equipment as claimed in claim 1, wherein the camera, the distance sensor, the moisture sensor and the temperature sensor are arranged on the drum in a matrix surrounding manner.
5. The automatic material detecting system of microwave drying equipment according to claim 1, characterized in that the controller comprises a first controller and a second controller, and the microwave drying array, the sensor array and the motor are respectively connected with the controller.
6. The automatic material detecting system of the microwave drying equipment as claimed in claim 1, wherein the controller comprises a central processing module, a temperature sensor control module, a moisture sensor control module, a camera control module, a microwave emitter control module and a distance sensor control module, and the temperature sensor control module, the moisture sensor control module, the camera control module, the microwave emitter control module and the distance sensor control module are respectively connected with the central processing unit.
7. The automatic material detecting system of microwave drying equipment according to claim 1, characterized in that the temperature sensor control module is connected with a temperature sensor, the moisture sensor control module is connected with a moisture sensor, the camera control module is connected with a camera, the microwave emitter control module is connected with a microwave emitter, and the distance sensor control module is connected with a distance sensor.
8. The automatic material detection system of the microwave drying equipment as claimed in claim 1, wherein the first motor drives the first sensor array to rotate so as to perform a cyclic integral detection on the first detection station.
9. The automatic material detection system of microwave drying equipment of claim 1, characterized in that the second motor drives the second sensor array to rotate to perform cyclic overall drying effect detection on the second detection station.
10. The automatic material detecting system of microwave drying equipment according to claim 1, characterized in that the third motor drives the third sensor array to rotate to perform positioning detection on the third detection station.
CN202110917446.0A 2021-08-11 2021-08-11 Automatic material detection system of microwave drying equipment Active CN113739547B (en)

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