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CN113780753B - Data processing method, device, computer equipment and storage medium - Google Patents

Data processing method, device, computer equipment and storage medium Download PDF

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CN113780753B
CN113780753B CN202110961318.6A CN202110961318A CN113780753B CN 113780753 B CN113780753 B CN 113780753B CN 202110961318 A CN202110961318 A CN 202110961318A CN 113780753 B CN113780753 B CN 113780753B
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station information
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compensation equipment
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CN113780753A (en
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王胜龙
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Fibocom Wireless Inc
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Fibocom Wireless Inc
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    • G06COMPUTING OR CALCULATING; COUNTING
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The embodiment of the application discloses a data processing method, a device, computer equipment and a storage medium, wherein the method comprises the following steps: the manufacturing execution device acquires the verification data output by the verification device; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction. By adopting the application, the straight-through rate of the production line can be improved, the production test cost can be reduced, and the production quality can be improved.

Description

Data processing method, device, computer equipment and storage medium
Technical Field
The present application relates to the field of electronic and information technologies, and in particular, to a data processing method, apparatus, computer device, and storage medium.
Background
With the advent of the internet age, electronic and information technology has evolved at a high rate, and automation has been increasingly appreciated in the manufacturing process. The automatic production control system is also optimized and updated continuously along with technology iteration, and the requirements on the production control system are also higher and higher.
When the current automatic production control system is used for production test, good feedback response is not formed for production control of abnormal products, and cost is wasted. For example, when the radio frequency calibration test station is abnormal, the radio frequency index of the product is written into abnormally, if the comprehensive test station is abnormal, abnormal products can be intercepted, and the analysis and maintenance cost is increased; if the comprehensive testing station is abnormal, abnormal products flow out, and the product quality is affected. In a comprehensive view, the current production line of the production control system has low straight-through rate, and the production test cost is partially wasted, so that the production quality is low.
Disclosure of Invention
The embodiment of the application provides a data processing method, a data processing device, computer equipment and a storage medium, which can improve the straight-through rate of a production line, reduce the production test cost and improve the production quality.
In one aspect, the present application provides a data processing method, including:
the manufacturing execution device acquires the verification data output by the verification device; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
If the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information;
If the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction.
Further, the manufacturing execution device acquires the verification data output by the verification device, including:
The manufacturing execution equipment acquires target detection data output by the verification equipment, the target detection data is obtained by compensating the frequency gain of the data to be detected through a power feedback mode by the compensation equipment, and the target detection data is sent to the verification equipment by the compensation equipment;
obtaining a verification result aiming at target detection data, which is output by verification equipment; the verification result is that the verification equipment performs relevant verification by matching standard power;
And acquiring calibration test station information corresponding to the compensation equipment output by the verification equipment, and determining the target detection data, a verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as verification data.
Further, if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information, including:
If the inspection result is an abnormal result, extracting target detection data corresponding to the inspection result, tracking corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times aiming at the calibration test station information according to the current abnormal times and the continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables into the continuous abnormal times;
The method further comprises the steps of:
and if the verification result is a normal result, recovering the continuous abnormal variable corresponding to the calibration test station information to an initial value.
Further, before generating a disabling instruction for calibrating the test station information if it is determined that the compensation device meets the device disabling condition according to the continuous anomaly times, switching the compensation device from the working state to the disabling state according to the disabling instruction, the method further includes:
If the continuous abnormal times are greater than a first abnormal times threshold, generating a locking instruction aiming at calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
Sending a debugging instruction to the compensation equipment in the locking state, and switching the compensation equipment from the locking state to the working state after the compensation equipment is successfully debugged;
And if the counted continuous locking times for the calibration test station information in the target time period is larger than a second abnormal times threshold value, determining that the compensation equipment meets the equipment disabling condition.
Further, the number of the verification devices is at least two;
counting the number of continuous anomalies for the calibration test station information, including:
And acquiring unit continuous abnormal times of the compensation equipment on the check stations respectively corresponding to the at least two check equipment, and determining the sum of the at least two unit continuous abnormal times as the continuous abnormal times aiming at the calibration test station information.
Further, sending a debug instruction to the compensation device in the locked state, and switching the compensation device from the locked state to the working state after the compensation device is successfully debugged, including:
according to the calibration test station information of the compensation equipment in the locked state, a debugging instruction is sent to the compensation equipment, so that the compensation equipment performs debugging processing according to the debugging instruction;
Acquiring new verification data output by verification equipment; the new verification data is associated with the debugged compensation device;
If the number of continuous anomalies for the calibration test station information counted based on the new verification data is not increased in the observation time period, determining that the compensation equipment is successfully debugged, and switching the compensation equipment after the debugging is successful from a locking state to a working state.
Further, if it is determined that the compensation device meets the device disabling condition according to the continuous anomaly times, generating a disabling instruction for calibrating the test station information, and after switching the compensation device from the working state to the disabling state according to the disabling instruction, further including:
Transmitting an engineering analysis instruction to the compensation equipment in the disabled state so that the compensation equipment in the disabled state can be adjusted according to the engineering analysis instruction;
And if the adjustment completion information sent by the compensation equipment in the disabled state is acquired, switching the compensation equipment from the disabled state to the working state.
In one aspect, the present application provides a data processing apparatus comprising:
the acquisition module is used for acquiring the verification data output by the verification equipment by the manufacturing execution equipment; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
the statistics module is used for counting continuous abnormal times aiming at the calibration test station information if the verification result is an abnormal result;
And the switching module is used for generating a forbidden instruction aiming at the calibration test station information if the compensation equipment meets the equipment forbidden condition according to the continuous abnormal times, and switching the compensation equipment from the working state to the forbidden state according to the forbidden instruction.
Wherein, the acquisition module includes:
The data acquisition unit is used for acquiring target detection data output by the verification equipment by the manufacturing execution equipment, wherein the target detection data is obtained by compensating the frequency gain of the data to be detected by the compensation equipment in a power feedback mode, and the target detection data is sent to the verification equipment by the compensation equipment;
The verification result acquisition unit is used for acquiring a verification result aiming at the target detection data and output by the verification equipment; the verification result is that the verification equipment performs relevant verification by matching standard power;
The station information acquisition unit is used for acquiring calibration test station information corresponding to the compensation equipment output by the verification equipment and determining target detection data, a verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as verification data.
Wherein, the statistics module includes:
The first abnormality statistical unit is used for extracting target detection data corresponding to the inspection result if the inspection result is an abnormality result, tracking corresponding calibration test station information according to the target detection data, determining the current abnormality times of the calibration test station information according to the inspection result, counting the continuous abnormality times aiming at the calibration test station information according to the current abnormality times and the continuous abnormality variables corresponding to the calibration test station information, and updating the continuous abnormality variables to the continuous abnormality times;
And the normal result statistics unit is used for restoring the continuous abnormal variable corresponding to the calibration test station information to an initial value if the verification result is a normal result.
Wherein the data processing apparatus further comprises:
The locking state switching module is used for generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment if the continuous abnormal times are larger than a first abnormal times threshold value, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
The first work switching module is used for sending a debugging instruction to the compensation equipment in the locking state, and switching the compensation equipment from the locking state to the working state after the compensation equipment is successfully debugged;
And the forbidden state switching module is used for determining that the compensation equipment meets the equipment forbidden condition if the counted continuous locking times of the calibration test station information in the target time period is larger than a second abnormal times threshold value.
Wherein the number of the verification devices is at least two;
the statistics module is specifically configured to obtain continuous anomaly times of the units of the compensation device on the check stations corresponding to the at least two check devices respectively, and determine a sum of the continuous anomaly times of the at least two units as continuous anomaly times for calibration test station information.
Wherein, the first work switching module includes:
the debugging unit is used for sending a debugging instruction to the compensation equipment according to the calibration test station information of the compensation equipment in the locked state so as to enable the compensation equipment to carry out debugging processing according to the debugging instruction;
the association unit is used for acquiring new verification data output by the verification equipment; the new verification data is associated with the debugged compensation device;
And the second work switching unit is used for determining that the compensation equipment is successfully debugged if the continuous abnormal times of the calibration test station information counted based on the new verification data are not increased any more in the observation time period, and switching the compensation equipment after the debugging is successfully from the locking state to the working state.
Wherein the data processing apparatus further comprises:
the engineering analysis module is used for sending engineering analysis instructions to the compensation equipment in the disabled state so as to enable the compensation equipment in the disabled state to be adjusted according to the engineering analysis instructions;
And the third work switching module is used for switching the compensation equipment from the forbidden state to the working state if the adjustment completion information sent by the compensation equipment in the forbidden state is acquired.
Another aspect of the present application provides a computer device comprising: a processor, a memory, and a network interface;
The processor is connected to a memory for providing data communication functions, a network interface for storing program code, and a processor for invoking the program code to perform the method as in one aspect of the embodiments of the application.
Another aspect of the application provides a computer storage medium storing a computer program adapted to be loaded by a processor and to perform a method as in one aspect of an embodiment of the application.
According to the embodiment of the application, the manufacturing execution equipment acquires the verification data output by the verification equipment; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction. The application can effectively prevent abnormal products from being mixed into normal products by means of disabling the abnormal compensation equipment after the abnormal compensation equipment is found, and the application can improve the proportion of the normal products in the production control system to the total products by disabling the abnormal compensation equipment, thereby improving the straight-through rate of the production line, reducing the production test cost and improving the production quality.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a network architecture according to an embodiment of the present application;
FIG. 2 is a schematic view of a production quality control scenario provided by an embodiment of the present application;
FIG. 3 is a schematic flow chart of a data processing method according to an embodiment of the present application;
FIG. 4 is a schematic flow chart of a data processing method according to an embodiment of the present application;
FIG. 5 is a schematic flow chart of a data processing method according to an embodiment of the present application;
FIG. 6 is a schematic diagram of a data processing apparatus according to an embodiment of the present application;
fig. 7 is a schematic structural diagram of a computer device according to an embodiment of the present application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Fig. 1 is a schematic diagram of a network architecture according to an embodiment of the present invention. The network architecture may include the manufacturing execution device 100, the verification device 200, and the compensation device 300 (as shown in fig. 1, specifically includes the compensation device 300a, the compensation device 300b, the compensation device 300c, and the like), where the manufacturing execution device 100 may communicate with each of the compensation device 300 and the verification device 200 through a network, each of the compensation devices 300 may perform gain compensation on a product, the verification device 200 may perform verification on the product, and the manufacturing execution device 100 may be a background computer device corresponding to a production control system, so that each of the compensation device 300 and the verification device 200 may perform data transfer with the manufacturing execution device 100 through the production control system. Compensation device 300 may include a cell phone, tablet, notebook, palm top, mobile Internet device (MID, mobile INTERNET DEVICE). Verification device 200 may include a cell phone, tablet, notebook, palm top, mobile internet device (MID, mobile INTERNET DEVICE). After the compensation device 300 performs gain compensation on the product, the gain data may be transmitted to the verification device 200, and after the verification device 200 performs power verification on the product, the verification data may be transmitted to the manufacturing execution device. Each of the compensation apparatus 300 and the verification apparatus 200 may receive instructions of the production control system and respond according to the instructions.
Referring to fig. 2, fig. 2 is a schematic view of a production quality control scenario. In fig. 2, the production quality control can be applied to factory production line automation production, and the product can be a complete product device, such as various electrical appliances in life, televisions, refrigerators, air conditioners, etc., or a part of the complete device, such as a radio frequency module suitable for cellular network production, such as various printed circuit boards (PCBs, printed circuit board), etc. Taking the compensation device 300a as an example, the compensation device 300a may perform gain compensation after performing calibration test (CFT) on a product, the gain effect may be achieved by an automatic gain control circuit (AGC, automatic gain control), an automatic frequency control circuit (AFC, automatic frequencycontrol), and an automatic power control circuit (APC, automatic powercontrol), the data contained in the product is to-be-detected data, the data obtained after the compensation device 300a performs compensation processing on the to-be-detected data is to-be-detected data, the compensation device 300a sends to the verification device 200 the to-be-detected data and calibration test station information corresponding to the compensation device, the verification manner performed by the verification device 200 may be a non-signaling test (NSFT, non SIGNALING TEST), the performance index of the verification may be a specified power value, if the test power of the product is greater than the specified power, the verification result is a normal result, and if the test power of the product is less than the specified power, the verification result is an abnormal result. Wherein the compensation apparatus 300a may be located at a calibration test station, the verification apparatus 200 may be located at a comprehensive test station, and the verification apparatus 200 transmits a verification result corresponding to the target detection data, and the target detection data received from the compensation apparatus 300a and calibration test station information corresponding to the compensation apparatus, to the manufacturing execution apparatus 100. If the manufacturing execution device 100 fails to acquire the target detection data and the calibration test station information corresponding to the compensation device from the verification device 200, the compensation device 300a may directly send the target detection data and the calibration test station information corresponding to the compensation device to the manufacturing execution device 100.
After the manufacturing execution device 100 obtains the verification data, if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information, if the continuous abnormal times is greater than a first abnormal times threshold value, generating a locking instruction aiming at the calibration test station information corresponding to the compensation device 300a, switching the compensation device 300a from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state; sending a debugging instruction to the compensation equipment 300a in the locking state, and switching the compensation equipment 300a from the locking state to the working state after the compensation equipment is successfully debugged; if the counted continuous locking times for the calibration test station information in the target time period is greater than the second abnormal times threshold, determining that the compensation equipment 300a meets the equipment disabling condition, generating a disabling instruction for the calibration test station information, and switching the compensation equipment 300a from the working state to the disabling state according to the disabling instruction. Transmitting an engineering analysis instruction to the compensation device 300a in the disabled state, so that the compensation device 300a in the disabled state is adjusted according to the engineering analysis instruction; if the adjustment completion information transmitted by the compensation apparatus 300a in the disabled state is acquired, the compensation apparatus 300a is switched from the disabled state to the operating state.
By the production quality control method, the abnormal compensation equipment can be rapidly positioned, the production line through rate is improved, the production test cost is reduced, and the production quality is improved.
Referring to fig. 3, a flowchart of a data processing method according to an embodiment of the present application may be implemented by a manufacturing execution device, where the manufacturing execution device may be a computer device, and the method may include:
S301, the manufacturing execution device acquires verification data output by the verification device; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
The manufacturing execution equipment can complete production informatization management oriented to manufacturing industry, can provide operation condition support of management modules including manufacturing data management, planning scheduling management, production scheduling management, inventory management, quality management, manpower resource management, work center/equipment management, tool management, purchasing management, cost management, project billboard management, production process control, bottom data integration analysis, upper layer data integration decomposition and the like, and can realize the function of a manufacturing collaborative management platform. For example, the manufacturing execution device may carry a running manufacturing execution system (MES, manufacturing execution system), which may be a production informatization management system facing the workshop execution layer of a manufacturing enterprise, and by means of the collective application of the various management modules, a solid, reliable, comprehensive and feasible manufacturing collaborative management platform may be created for the enterprise. The verification device can verify the product to see whether the performance of the module meets the standard. For example, the inspection apparatus may perform power checks with the NSFT stations.
Specifically, the manufacturing execution device may acquire the verification data output by the verification device via the MES system. The verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data output by the verification equipment and calibration test station information corresponding to the compensation equipment.
S302, if the verification result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information;
Specifically, if the checking result in the checking data is an abnormal result, extracting calibration test station information corresponding to the compensation equipment in the checking data, extracting a stored value of continuous abnormal times of the corresponding calibration test station information in the MES system, adding one to the stored value, and adding one to the stored value to determine the updated current continuous abnormal times. For example, at time T0, the obtained verification result is an abnormal result, the stored value of the continuous abnormal number of the corresponding calibration test station information in the extracted MES system may be 0, and if the stored value is updated to 1, at the next time T1, the stored value of the continuous abnormal number of the corresponding calibration test station information in the extracted MES system is 1.
S303, if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at calibration test station information, and switching the compensation equipment from a working state to a disabling state according to the disabling instruction;
specifically, if the updated continuous anomaly times obtained in step S302 are compared with the disabling conditions of the compensating device, and it is found that the disabling conditions of the device are satisfied, where the disabling conditions of the device may be an anomaly times threshold set in the MES system, calibration test station information corresponding to the compensating device in the check data is extracted, and a disabling instruction for the calibration test station information is generated, so that the compensating device in a working state is switched to a disabling state according to the disabling instruction.
According to the embodiment of the application, the manufacturing execution equipment acquires the verification data output by the verification equipment; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction. The application can stop the abnormal compensation equipment by means of locking, disabling and the like after the abnormal compensation equipment is found, reduce the output probability of abnormal products, effectively prevent the abnormal products from being mixed into normal products, in addition, the application realizes internal feedback adjustment by the method of debugging after locking the abnormality compensation equipment, and engineering analysis and adjustment after disabling the abnormality compensation equipment, thereby increasing the fault tolerance probability of the whole production line equipment, so that the application can improve the straight-through rate of the production line, reduce the production test cost and improve the production quality.
Referring to fig. 4, a flowchart of a data processing method according to an embodiment of the present application may be implemented by a manufacturing execution device, where the manufacturing execution device may be a computer device, and the method may include:
S401, manufacturing execution equipment acquires target detection data output by verification equipment, acquires a verification result aiming at the target detection data output by the verification equipment, acquires calibration test station information corresponding to compensation equipment output by the verification equipment, and determines the target detection data, the verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as the verification data;
Specifically, the target detection data in the verification data acquired by the manufacturing execution device is output by the verification device, the target detection data is transmitted to the verification device by the compensation device, the verification result of the verification device output by the verification device for the target detection data is acquired, the calibration test station information corresponding to the compensation device output by the acquired verification device is also transmitted to the verification device by the compensation device, and the acquired target detection data, the verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation device are determined to be the verification data.
S402, if the inspection result is an abnormal result, extracting the target detection data corresponding to the inspection result, tracking the corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times of the calibration test station information according to the current abnormal times and the continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables to the continuous abnormal times;
Specifically, if the inspection result is an abnormal result, extracting target detection data in the inspection data corresponding to the inspection result, tracking corresponding compensation equipment according to the target detection data, acquiring corresponding calibration test station information according to the compensation equipment, and determining the current abnormal times of the calibration test station information according to the inspection result, wherein the current abnormal times determination process can refer to step S302 in the embodiment corresponding to fig. 3, and will not be described again. The current abnormal times are stored in continuous abnormal variables corresponding to the calibration test station information, and if the continuous abnormal variables are updated, the current abnormal times are synchronously updated.
S403, if the verification result is a normal result, recovering continuous abnormal variables corresponding to the calibration test station information to initial values;
Specifically, if the verification result is a normal result, the gain compensation process of the compensation equipment is proved to be smooth, the compensation equipment is in a normal running state, and the continuous abnormal variable corresponding to the calibration test station information is restored to an initial value. The initial value is the value of the equipment at the beginning of use of the MES system, for example, the initial value of the continuous exception variable may be set to 0 in the MES system.
S404, if the continuous abnormal times is greater than a first abnormal times threshold, generating a locking instruction for the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
Specifically, a first abnormal frequency threshold value can be set in the MES system, if the continuous abnormal frequency is greater than the first abnormal frequency threshold value, a locking instruction aiming at calibration test station information corresponding to the compensation equipment is generated, the compensation equipment is switched from a working state to a locking state based on the locking instruction, the current value is increased by one in a locking variable, an initial value is set when the locking variable is in an initial state, and the numerical value in the locking variable is the continuous locking frequency of the calibration test station information. For example, the first abnormality number threshold value may be set to 3 and the initial value of the lock variable to 0, and when the consecutive abnormality number is 3 times, the compensation device is switched from the operation state to the lock state while the lock variable is changed from 0 to 1.
S405, according to the calibration test station information of the compensation equipment in the locking state, sending a debugging instruction to the compensation equipment so that the compensation equipment performs debugging processing according to the debugging instruction to acquire new verification data output by the verification equipment; the new verification data are associated with the debugged compensation equipment, if the continuous abnormal times of the calibration test station information counted based on the new verification data are not increased any more in the observation time period, the compensation equipment is determined to be successfully debugged, and the compensation equipment after being debugged successfully is switched from the locking state to the working state;
Specifically, the MES system can collect data, and then acquire the calibration test station information of the compensation equipment in the locked state, statistics can be carried out on abnormal data, the current calibration test station information can be conveniently calculated, debugging instructions can be sent to the compensation equipment according to the calibration test station information, the compensation equipment can carry out debugging processing, whether parameter setting errors are caused to gain compensation does not reach the expected effect or not is searched, if so, the data are fed back to the MES system, debugging is carried out according to the instruction of the MES system, after the debugging is finished, the manufacturing execution equipment acquires new verification data output by the verification equipment, the new verification data are data transmitted to the manufacturing execution equipment after the calibration is carried out by the compensation equipment, the new target detection data, the verification result corresponding to the new target detection data and the calibration test station information corresponding to the compensation equipment after the debugging are determined to be new verification data, the new verification data can be associated with the compensation equipment after the new verification data, the correction equipment can be acquired in the new data, the correction test equipment can be continuously carried out according to the statistics that the correction data corresponding to the new calibration test station information can be continuously carried out in the test section after the calibration is finished, if the correction data can not be continuously carried out on the abnormal data, and the calibration data can be continuously calibrated according to the correction data after the correction data is continuously carried out, and the correction data are not normally detected, and determining that the compensation equipment is successfully debugged, and switching the compensation equipment after the debugging is successful from a locking state to a working state.
Optionally, the full-detection station straight-through rate of the compensation device in the locked state is lower than that of the compensation device in the normal working state, and when the MES system performs data collection, the calibration test station information of the compensation device in the locked state can be acquired more quickly by acquiring the calibration test station information with the lower full-detection station straight-through rate.
S406, if the counted continuous locking times for the calibration test station information in the target time period is larger than a second abnormal times threshold value, determining that the compensation equipment meets equipment disabling conditions, generating a disabling instruction for the calibration test station information, and switching the compensation equipment from a working state to a disabling state according to the disabling instruction;
Specifically, a target time period can be set in the MES system for observation, a value of a second abnormal frequency threshold can be set in the MES system, if the counted continuous locking frequency of the calibration test station information in the target time period is larger than the second abnormal frequency threshold, the compensation equipment is proved to have a problem which is more serious than parameter setting errors, such as damage of hardware, and the like, the compensation equipment is determined to meet equipment disabling conditions, a disabling instruction for the calibration test station information is generated, and the compensation equipment is switched from a working state to a disabling state according to the disabling instruction. For example, the target period may be 7 days, and the second abnormality number threshold may be 3 times, and when the compensation device is continuously locked 3 times within 7 days, the compensation device is switched from the operation state to the disabled state.
S407, sending an engineering analysis instruction to the compensation equipment in the disabled state so that the compensation equipment in the disabled state can be adjusted according to the engineering analysis instruction, and switching the compensation equipment from the disabled state to the working state if adjustment completion information sent by the compensation equipment in the disabled state is obtained;
Specifically, an engineering analysis instruction is sent to the compensation equipment in the disabled state, so that the compensation equipment in the disabled state can be adjusted according to the engineering analysis instruction, the compensation equipment can be scanned and adjusted by means of a management module of an MES system, or can be manually called after scanning, an engineer is required to adjust the compensation equipment, and if adjustment completion information sent by the compensation equipment in the disabled state is obtained, the compensation equipment is proved to be finished, and then the compensation equipment is switched to a working state from the disabled state.
According to the embodiment of the application, the manufacturing execution equipment acquires the verification data output by the verification equipment; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction. The application discovers the abnormal compensation equipment by means of setting the first abnormal times threshold value, the second abnormal times threshold value and the like, and then locks, disables and the like the abnormal compensation equipment, thereby stopping the abnormal compensation equipment, reducing the output probability of abnormal products, effectively preventing the abnormal products from being mixed into normal products, the application also discloses a method for debugging and disabling the abnormality compensation equipment and then carrying out engineering analysis and adjustment by locking the abnormality compensation equipment, so that the production control system realizes internal feedback adjustment, the fault tolerance probability of the whole production line equipment is increased, compared with the current production control system, the method has the advantages of improving the automation degree and reducing the human analysis cost, thereby improving the production line straight-through rate, reducing the production test cost and improving the production quality.
Referring to fig. 5, a flowchart of a data processing method according to an embodiment of the present application may be implemented by a computer device, where the computer device may be a computer device or a server, and the method may include:
S501, manufacturing execution equipment acquires target detection data output by verification equipment, acquires a verification result aiming at the target detection data output by the verification equipment, acquires calibration test station information corresponding to compensation equipment output by the verification equipment, and determines the target detection data, the verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as the verification data;
The specific process of this step may be referred to S401 in the embodiment corresponding to fig. 4, and will not be described herein.
S502, if the number of the check devices is at least two, acquiring unit continuous abnormal times of the compensation device on check stations corresponding to the at least two check devices respectively, and determining the sum of the at least two unit continuous abnormal times as continuous abnormal times aiming at the calibration test station information;
Specifically, if the check device has the data deviation in the same direction as the compensation device, the abnormal product is mixed into the normal product as the normal product, so that the abnormal product rate improved by the same direction deviation of the check device can be reduced by the plurality of check devices, and meanwhile, whether the plurality of check devices are needed or not can be determined by the size of the production scale. If the number of the check devices is at least two, the continuous abnormal times of the corresponding check stations on each check device are the continuous abnormal times of units, the continuous abnormal times of the units of the compensation device on the check stations respectively corresponding to the at least two check devices are obtained, and the sum of the continuous abnormal times of the at least two units is determined to be the continuous abnormal times aiming at the calibration test station information. For example, if there are two calibration devices, namely, a calibration device a and a calibration device B, the number of continuous anomalies of the unit of the corresponding calibration station on the calibration device a may be X1, and the number of continuous anomalies of the unit of the corresponding calibration station on the calibration device B may be X2, then the number of continuous anomalies for the calibration test station information is x1+x2.
S503, if the checking result is a normal result, recovering continuous abnormal variables corresponding to the calibration test station information to initial values;
S504, if the continuous abnormal times is larger than a first abnormal times threshold, generating a locking instruction for the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
s505, according to the calibration test station information of the compensation equipment in the locking state, sending a debugging instruction to the compensation equipment so that the compensation equipment performs debugging processing according to the debugging instruction to acquire new verification data output by the verification equipment; the new verification data are associated with the debugged compensation equipment, if the continuous abnormal times of the calibration test station information counted based on the new verification data are not increased any more in the observation time period, the compensation equipment is determined to be successfully debugged, and the compensation equipment after being debugged successfully is switched from the locking state to the working state;
S506, if the counted continuous locking times for the calibration test station information in the target time period is larger than a second abnormal times threshold, determining that the compensation equipment meets equipment disabling conditions, generating a disabling instruction for the calibration test station information, and switching the compensation equipment from a working state to a disabling state according to the disabling instruction;
s507, sending an engineering analysis instruction to the compensation equipment in the disabled state so that the compensation equipment in the disabled state can be adjusted according to the engineering analysis instruction, and switching the compensation equipment from the disabled state to the working state if adjustment completion information sent by the compensation equipment in the disabled state is obtained;
The specific process of steps S503 to S507 can be referred to S403 to S407 in the embodiment corresponding to fig. 4, and will not be described herein.
According to the embodiment of the application, the manufacturing execution equipment acquires the verification data output by the verification equipment; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction. The application discovers the abnormal compensation equipment by means of setting a first abnormal frequency threshold value, a second abnormal frequency threshold value and the like, and then locks, disables and the like the abnormal compensation equipment, thereby stopping the abnormal compensation equipment, reducing the output probability of abnormal products and effectively preventing the abnormal products from being mixed into normal products, the production control system realizes internal feedback adjustment, increases the fault tolerance probability of the whole production line equipment, improves the automation degree compared with the current production control system, improves the whole production efficiency by simultaneously checking a plurality of check devices, the application is more suitable for large-scale production, and compared with a system of a single check device, the application further improves the straight-through rate of the product, thereby improving the straight-through rate of the production line, reducing the production test cost and improving the production quality.
Fig. 6 is a schematic structural diagram of a data processing apparatus according to an embodiment of the present application. As shown in fig. 6, the data processing apparatus 1 may be applied to any one of the computer devices in the corresponding embodiment of fig. 1 described above, and the data processing apparatus 1 may include: the system comprises an acquisition module 11, a statistics module 12, a locking state switching module 13, a first work switching module 14, a forbidden state switching module 15, an engineering analysis module 16 and a third work switching module 17;
An acquisition module 11, configured to acquire, by the manufacturing execution device, verification data output by the verification device; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
the specific implementation manner of the obtaining module 11 may refer to step S301 in the embodiment of fig. 3, which is not described herein.
A statistics module 12, configured to, if the verification result is an abnormal result, count continuous abnormal times for the calibration test station information;
the specific implementation of the scoring module 12 may refer to step S302 in the embodiment of fig. 3, which is not described herein.
The switching module 13 is configured to generate a disabling instruction for calibrating the test station information if it is determined that the compensation device meets the device disabling condition according to the continuous anomaly times, and switch the compensation device from the working state to the disabling state according to the disabling instruction;
The specific implementation of the loose adjustment module 13 may refer to step S303 in the embodiment of fig. 3, and will not be described herein.
Wherein the acquisition module 11 comprises:
The data acquisition unit 111 is configured to acquire, by the manufacturing execution device, target detection data output by the verification device, where the target detection data is obtained by performing compensation processing on data to be detected by the compensation device by controlling a frequency gain in a power feedback manner, and the target detection data is sent to the verification device by the compensation device;
The specific implementation of the data acquisition unit 111 may refer to step S401 in the embodiment of fig. 4, which is not described herein.
A verification result obtaining unit 112, configured to obtain a verification result for the target detection data output by the verification device; the verification result is that the verification equipment performs relevant verification by matching standard power;
The specific implementation manner of the test result obtaining unit 112 may refer to step S401 in the embodiment of fig. 4, which is not described herein.
The station information obtaining unit 113 is configured to obtain calibration test station information corresponding to the compensation device output by the calibration device, and determine the target detection data, a calibration result corresponding to the target detection data, and the calibration test station information corresponding to the compensation device as calibration data;
the specific implementation manner of the station information obtaining unit 113 may refer to step S401 in the embodiment of fig. 4, and will not be described herein.
Wherein the statistics module 12 comprises:
A first anomaly statistics unit 121, configured to extract target detection data corresponding to the inspection result if the inspection result is an anomaly result, track corresponding calibration test station information according to the target detection data, determine a current anomaly number of the calibration test station information according to the inspection result, count continuous anomaly numbers for the calibration test station information according to the current anomaly number and the continuous anomaly variable corresponding to the calibration test station information, and update the continuous anomaly numbers to the continuous anomaly numbers;
The specific implementation manner of the first anomaly statistics unit 121 may refer to step S402 in the embodiment of fig. 4, and will not be described herein.
A normal result statistics unit 122, configured to restore the continuous abnormal variable corresponding to the calibration test station information to an initial value if the verification result is a normal result;
the specific implementation of the normal result statistics unit 122 can be referred to step S403 in the embodiment of fig. 4, and will not be described herein.
Wherein the data processing device 1 further comprises:
The locking state switching module 13 is configured to generate a locking instruction for the calibration test station information corresponding to the compensation device if the continuous abnormal number is greater than the first abnormal number threshold, switch the compensation device from the working state to the locking state based on the locking instruction, and accumulate the continuous locking number of the calibration test station information according to the locking state;
the specific implementation of the lock state switching module 13 may refer to step S404 in the embodiment of fig. 4, and will not be described herein.
The first work switching module 14 is configured to send a debug instruction to the compensation device in the locked state, and switch the compensation device from the locked state to the working state after the compensation device is successfully debugged;
the specific implementation manner of the first operation switching module 14 may refer to step S405 in the embodiment of fig. 4, and will not be described herein.
The disabling state switching module 15 is configured to determine that the compensation device meets a device disabling condition if the counted number of continuous locking times for the calibration test station information in the target time period is greater than a second abnormal number threshold;
The specific implementation manner of the disabled state switching module 15 may refer to step S406 in the embodiment of fig. 4, and will not be described herein.
Wherein the number of the verification devices is at least two;
the statistics module 12 is specifically configured to obtain continuous anomaly times of the unit of the compensation device on the check stations corresponding to the at least two check devices, and determine a sum of the continuous anomaly times of the at least two units as continuous anomaly times for the calibration test station information;
the specific implementation of the statistics module 12 can be referred to the step S502 in the embodiment of fig. 5, and will not be described herein.
Wherein the first work switching module 14 includes:
the debugging unit 141 is configured to send a debugging instruction to the compensation device according to calibration test station information of the compensation device in a locked state, so that the compensation device performs debugging processing according to the debugging instruction;
the specific implementation manner of the debug unit 141 may refer to step S405 in the embodiment of fig. 4, and will not be described herein.
A correlation unit 142, configured to obtain new verification data output by the verification device; the new verification data is associated with the debugged compensation device;
the specific implementation manner of the association unit 142 may refer to step S405 in the embodiment of fig. 4, which is not described herein.
A second work switching unit 143, configured to determine that the compensation device is successfully debugged if the number of consecutive anomalies for the calibration test station information counted based on the new verification data is not increased any more in the observation period, and switch the compensation device after the debugging is successful from the locked state to the working state;
The specific implementation manner of the second operation switching unit 143 may refer to step S405 in the embodiment of fig. 4, which is not described herein.
Wherein the data processing device 1 further comprises:
the engineering analysis module 16 is configured to send engineering analysis instructions to the compensation device in the disabled state, so that the compensation device in the disabled state adjusts according to the engineering analysis instructions;
the specific implementation manner of the engineering analysis module 16 may refer to step S407 in the embodiment of fig. 4, and will not be described herein.
A third work switching module 17, configured to switch the compensation device from the disabled state to the working state if adjustment completion information sent by the compensation device in the disabled state is obtained;
The specific implementation manner of the third operation switching module 17 may refer to step S407 in the embodiment of fig. 4, and will not be described herein.
According to the embodiment of the application, the manufacturing execution equipment acquires the verification data output by the verification equipment; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction. The application discovers the abnormal compensation equipment by means of setting a first abnormal frequency threshold value, a second abnormal frequency threshold value and the like, and then locks, disables and the like the abnormal compensation equipment, thereby stopping the abnormal compensation equipment, reducing the output probability of abnormal products and effectively preventing the abnormal products from being mixed into normal products, the production control system realizes internal feedback adjustment, increases the fault tolerance probability of the whole production line equipment, improves the automation degree compared with the current production control system, improves the whole production efficiency by simultaneously checking a plurality of check devices, the application is more suitable for large-scale production, and compared with a system of a single check device, the application further improves the straight-through rate of the product, thereby improving the straight-through rate of the production line, reducing the production test cost and improving the production quality.
Fig. 7 is a schematic structural diagram of another computer device according to an embodiment of the present application. As shown in fig. 7, the computer device may be applied to the computer device in the corresponding embodiment of fig. 1 described above. The computer device 700 includes: processor 701, network interface 704, and memory 705, in addition, computer device 700 may also include: a user interface 703, and at least one communication bus 702. Wherein the communication bus 702 is used to enable connected communications between these components. The user interface 703 may include a Display screen (Display), a Keyboard (Keyboard), and the optional user interface 703 may further include a standard wired interface, a wireless interface, among others. The network interface 704 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 704 may be a high-speed RAM memory or a non-volatile memory (non-volatile memory), such as at least one disk memory. The memory 704 may also optionally be at least one storage device located remotely from the processor 701. As shown in FIG. 7, an operating system, network communication modules, user interface modules, and device control applications may be included in memory 704, which is a type of computer storage medium.
In the computer device 700 shown in FIG. 7, the network interface 704 may provide network communication functions for communicating with a server; while the user interface 703 is primarily used as an interface for providing input to a user; and processor 701 may be configured to invoke the device control application stored in memory 704 to implement:
The processor 701 acquires the verification data output by the verification device; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction.
In one embodiment, the processor 701 specifically performs the following steps when the manufacturing execution device is to acquire the verification data output by the verification device:
The manufacturing execution equipment acquires target detection data output by the verification equipment, the target detection data is obtained by compensating the frequency gain of the data to be detected through a power feedback mode by the compensation equipment, and the target detection data is sent to the verification equipment by the compensation equipment; obtaining a verification result aiming at target detection data, which is output by verification equipment; the verification result is that the verification equipment performs relevant verification by matching standard power; and acquiring calibration test station information corresponding to the compensation equipment output by the verification equipment, and determining the target detection data, a verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as verification data.
In one embodiment, the processor 701 specifically performs the following steps when counting the number of consecutive anomalies for the calibration test station information if the verification result is an anomaly result:
If the inspection result is an abnormal result, extracting target detection data corresponding to the inspection result, tracking corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times aiming at the calibration test station information according to the current abnormal times and the continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables into the continuous abnormal times; and if the verification result is a normal result, recovering the continuous abnormal variable corresponding to the calibration test station information to an initial value.
In one embodiment, the processor 701 specifically performs the following steps when it will be determined from the number of consecutive anomalies that the compensation device satisfies the device disabling condition, and before the compensation device is switched from the working state to the disabling state according to the disabling instruction, generating a disabling instruction for calibrating the test station information:
If the continuous abnormal times are greater than a first abnormal times threshold, generating a locking instruction aiming at calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state; sending a debugging instruction to the compensation equipment in the locking state, and switching the compensation equipment from the locking state to the working state after the compensation equipment is successfully debugged; and if the counted continuous locking times for the calibration test station information in the target time period is larger than a second abnormal times threshold value, determining that the compensation equipment meets the equipment disabling condition.
In one embodiment, the processor 701 checks that the number of devices is at least two;
when the continuous abnormal times aiming at the calibration test station information are counted, the following steps are specifically executed:
And acquiring unit continuous abnormal times of the compensation equipment on the check stations respectively corresponding to the at least two check equipment, and determining the sum of the at least two unit continuous abnormal times as the continuous abnormal times aiming at the calibration test station information.
In one embodiment, the processor 701 specifically performs the following steps when the compensation device is switched from the locked state to the working state after the compensation device is successfully debugged, when a debug instruction is to be sent to the compensation device in the locked state:
According to the calibration test station information of the compensation equipment in the locked state, a debugging instruction is sent to the compensation equipment, so that the compensation equipment performs debugging processing according to the debugging instruction; acquiring new verification data output by verification equipment; the new verification data is associated with the debugged compensation device; if the number of continuous anomalies for the calibration test station information counted based on the new verification data is not increased in the observation time period, determining that the compensation equipment is successfully debugged, and switching the compensation equipment after the debugging is successful from a locking state to a working state.
In one embodiment, the processor 701 specifically performs the following steps after generating a disable instruction for calibrating the test station information if it is determined that the compensation apparatus satisfies the apparatus disable condition according to the number of consecutive exceptions, and switching the compensation apparatus from the operating state to the disable state according to the disable instruction:
Transmitting an engineering analysis instruction to the compensation equipment in the disabled state so that the compensation equipment in the disabled state can be adjusted according to the engineering analysis instruction; and if the adjustment completion information sent by the compensation equipment in the disabled state is acquired, switching the compensation equipment from the disabled state to the working state.
According to the embodiment of the application, the manufacturing execution equipment acquires the verification data output by the verification equipment; the verification data comprises target detection data obtained after compensation processing is carried out on the data to be detected by the compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the checking result is an abnormal result, counting continuous abnormal times aiming at the calibration test station information; if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction. The application discovers the abnormal compensation equipment by means of setting a first abnormal frequency threshold value, a second abnormal frequency threshold value and the like, and then locks, disables and the like the abnormal compensation equipment, thereby stopping the abnormal compensation equipment, reducing the output probability of abnormal products and effectively preventing the abnormal products from being mixed into normal products, the production control system realizes internal feedback adjustment, increases the fault tolerance probability of the whole production line equipment, improves the automation degree compared with the current production control system, improves the whole production efficiency by simultaneously checking a plurality of check devices, the application is more suitable for large-scale production, and compared with a system of a single check device, the application further improves the straight-through rate of the product, thereby improving the straight-through rate of the production line, reducing the production test cost and improving the production quality.
It should be understood that the computer device 700 described in the embodiment of the present application may perform the description of the data processing method in any of the embodiments corresponding to fig. 2, 3, 4 and 5, and may also perform the description of the computer device in the embodiment corresponding to fig. 1, which is not repeated herein. In addition, the description of the beneficial effects of the same method is omitted.
Furthermore, it should be noted here that: the embodiment of the present application further provides a computer storage medium, in which a computer program executed by the aforementioned computer device is stored, and the computer program includes program instructions, when executed by a processor, can execute the description of the data processing method in any of the foregoing embodiments corresponding to fig. 2,3, 4, and 5, and therefore, a detailed description will not be given here. In addition, the description of the beneficial effects of the same method is omitted. For technical details not disclosed in the embodiments of the computer storage medium according to the present application, please refer to the description of the method embodiments of the present application.
Those skilled in the art will appreciate that implementing all or part of the above-described methods may be accomplished by way of a computer program stored in a computer-readable storage medium, which when executed may comprise the steps of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a random-access Memory (Random Access Memory, RAM), or the like.
The foregoing disclosure is illustrative of the present application and is not to be construed as limiting the scope of the application, which is defined by the appended claims.

Claims (7)

1. A method of data processing, comprising:
the manufacturing execution device acquires the verification data output by the verification device; the verification data comprises target detection data obtained after compensation processing is carried out on data to be detected by compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; the verification result is obtained by the verification device performing power verification on the target detection data based on a non-signaling test;
if the verification result is an abnormal result, acquiring unit continuous abnormal times of the compensation equipment on verification stations corresponding to at least two verification equipment respectively, and determining the sum of at least two unit continuous abnormal times as continuous abnormal times aiming at the calibration test station information;
If the continuous abnormal times is larger than a first abnormal times threshold, generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
According to the calibration test station information of the compensation equipment in the locking state, sending a debugging instruction to the compensation equipment so that the compensation equipment searches whether parameter setting errors exist according to the debugging instruction, if the parameter setting errors exist in the compensation equipment, sending an instruction of a manufacturing execution system carried and operated by the manufacturing execution equipment to the compensation equipment so that the compensation equipment carries out debugging according to the instruction of the manufacturing execution system, acquiring new calibration data output by the calibration equipment, and if the number of continuous abnormal times for the calibration test station information counted based on the new calibration data is not increased any more in an observation time period, determining that the compensation equipment is successfully debugged, and switching the compensation equipment after the debugging is successfully from the locking state to the working state; the new verification data comprise new target detection data, a verification result corresponding to the new target detection data and calibration test station information corresponding to the debugged compensation equipment, wherein the new target detection data are obtained by compensating products by the debugged compensation equipment;
If the counted continuous locking times for the calibration test station information in the target time period is larger than a second abnormal times threshold value, determining that the compensation equipment meets equipment disabling conditions;
and if the compensation equipment meets the equipment disabling condition according to the continuous abnormal times, generating a disabling instruction aiming at the calibration test station information, and switching the compensation equipment from a working state to a disabling state according to the disabling instruction.
2. The method of claim 1, wherein the manufacturing execution device obtaining the verification data output by the verification device comprises:
The manufacturing execution equipment acquires the target detection data output by the verification equipment, the target detection data is obtained by compensating the frequency gain of the data to be detected through a power feedback mode by using the compensation equipment, and the target detection data is sent to the verification equipment by using the compensation equipment;
Acquiring a verification result which is output by the verification equipment and aims at the target detection data; the verification result is that the verification equipment performs relevant verification by matching standard power;
And acquiring calibration test station information corresponding to the compensation equipment and output by the verification equipment, and determining the target detection data, the verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as the verification data.
3. The method of claim 1, wherein counting the number of consecutive anomalies for the calibration test station information if the verification result is an anomaly result comprises:
If the inspection result is an abnormal result, extracting the target detection data corresponding to the inspection result, tracking the corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times of the calibration test station information according to the current abnormal times and the continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables to the continuous abnormal times;
the method further comprises the steps of:
And if the checking result is a normal result, recovering the continuous abnormal variable corresponding to the calibration test station information to an initial value.
4. The method of claim 1, wherein generating a disable instruction for calibration test station information if the compensation device is determined to satisfy a device disable condition based on the number of consecutive anomalies, and switching the compensation device from an operational state to a disabled state based on the disable instruction, further comprises:
Sending an engineering analysis instruction to the compensation equipment in the disabled state so that the compensation equipment in the disabled state can be adjusted according to the engineering analysis instruction;
and if the adjustment completion information sent by the compensation equipment in the forbidden state is obtained, switching the compensation equipment from the forbidden state to the working state.
5. A data processing apparatus, comprising:
The acquisition module is used for acquiring the verification data output by the verification equipment by the manufacturing execution equipment; the verification data comprises target detection data obtained after compensation processing is carried out on data to be detected by compensation equipment, a verification result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; the verification result is obtained by the verification device performing power verification on the target detection data based on a non-signaling test;
the statistics module is used for acquiring unit continuous abnormal times of the compensation equipment on the check stations corresponding to at least two check equipment respectively if the check result is an abnormal result, and determining the sum of the at least two unit continuous abnormal times as continuous abnormal times aiming at the calibration test station information;
The locking state switching module is used for generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment if the continuous abnormal times are larger than a first abnormal times threshold value, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
The first work switching module is used for sending a debugging instruction to the compensation equipment according to the calibration test station information of the compensation equipment in the locking state, so that the compensation equipment searches whether parameter setting errors exist according to the debugging instruction, if the parameter setting errors exist in the compensation equipment, an instruction of a manufacturing execution system carried and operated by the manufacturing execution equipment is sent to the compensation equipment, the compensation equipment is debugged according to the instruction of the manufacturing execution system, new verification data output by the verification equipment are obtained, if the number of continuous abnormal times for the calibration test station information counted based on the new verification data is not increased any more in an observation time period, the compensation equipment is determined to be successfully debugged, and the compensation equipment after the debugging is successfully switched from the locking state to the working state; the new verification data comprise new target detection data, a verification result corresponding to the new target detection data and calibration test station information corresponding to the debugged compensation equipment, wherein the new target detection data are obtained by compensating products by the debugged compensation equipment;
The forbidden state switching module is used for determining that the compensation equipment meets equipment forbidden conditions if the counted continuous locking times for the calibration test station information in the target time period is larger than a second abnormal times threshold;
And the switching module is used for generating a disabling instruction aiming at calibration test station information if the compensation equipment meets equipment disabling conditions according to the continuous abnormal times, and switching the compensation equipment from a working state to a disabling state according to the disabling instruction.
6. A computer device, comprising: a processor, a memory, and a network interface;
The processor is connected to the memory, the network interface for providing network communication functions, the memory for storing program code, the processor for invoking the program code to perform the method of any of claims 1-4.
7. A computer readable storage medium, characterized in that the computer readable storage medium has stored therein a computer program adapted to be loaded by a processor and to perform the method of any of claims 1-4.
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