CN113798493B - Method for improving mechanical property of CuCrZr alloy prepared by additive manufacturing - Google Patents
Method for improving mechanical property of CuCrZr alloy prepared by additive manufacturing Download PDFInfo
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Abstract
本发明提供了一种提高增材制造制备CuCrZr合金力学性能的方法,将可溶性稀土氧化物盐、CuCrZr粉末加入无水乙醇或去离子水中,使可溶性稀土氧化物盐于溶液中,CuCrZr球形粉末完全润湿,得到固液混合物;将固液混合物进行干燥蒸发,然后煅烧还原,得到初步复合球形粉体;对初步复合球形粉体和稀土单质粉末的混合粉体进行球磨使其充分混合,得到复合球形粉体;以复合球形粉体作为原材料,通过增材制造技术对复合球形粉体层进行逐层打印使其熔化凝固,同时对每一凝固的层进行激光快速重熔以制备出稀土氧化物掺杂CuCrZr复合材料。本发明通过添加稀土氧化物来调控复合材料的微观组织从而提升材料的力学性能。
The invention provides a method for improving the mechanical properties of CuCrZr alloy prepared by additive manufacturing. The soluble rare earth oxide salt and CuCrZr powder are added into absolute ethanol or deionized water, so that the soluble rare earth oxide salt is in the solution, and the CuCrZr spherical powder is completely Wetting to obtain a solid-liquid mixture; drying and evaporating the solid-liquid mixture, and then calcining and reducing to obtain a preliminary composite spherical powder; ball milling the mixed powder of the preliminary composite spherical powder and the rare earth element powder to make it fully mixed to obtain a composite Spherical powder; using composite spherical powder as raw material, the composite spherical powder layer is printed layer by layer through additive manufacturing technology to melt and solidify, and at the same time, laser rapid remelting is performed on each solidified layer to prepare rare earth oxides Doped CuCrZr composites. In the present invention, the microstructure of the composite material is regulated by adding rare earth oxide to improve the mechanical properties of the material.
Description
技术领域technical field
本发明属于金属复合材料增材制造技术领域,特别涉及一种提高增材制造制备CuCrZr合金力学性能的方法The invention belongs to the technical field of additive manufacturing of metal composite materials, in particular to a method for improving the mechanical properties of CuCrZr alloy prepared by additive manufacturing
背景技术Background technique
选择性激光熔化(SLM)是一种典型的粉末床增材制造(AM)技术,它通过根据3D数字模型的切片将粉末熔合在一起来逐层制造零件。首先,一层粉末被铺在基板上。其次,利用计算机控制的激光束在选定区域熔化粉末并凝固。第三,平板向下移动一个层厚,然后另一层粉末继续铺在已凝固的粉末上。重复这些步骤,直到制造出零件。因此,增材制造技术对于制备具有复杂结构的样品具有的优势而受到广泛关注。Selective Laser Melting (SLM) is a typical powder bed additive manufacturing (AM) technique that manufactures parts layer by layer by fusing powders together according to slices of a 3D digital model. First, a layer of powder is spread over the substrate. Second, the powder is melted and solidified in selected areas using a computer-controlled laser beam. Third, the plate moves down one layer thickness, and then another layer of powder continues on top of the solidified powder. Repeat these steps until the part is manufactured. Therefore, the advantages of additive manufacturing technology for preparing samples with complex structures have received extensive attention.
CuCrZr合金由于具有优异的导热性、导电性和高强度,被认为是许多应用的候选材料,例如引线框架材料、高速铁路接触线、传热元件和核反应堆组件。截至目前,对CuCrZr合金的制备方法主要还是以传统方法为主,如铸造等。此外,铸造制备的CuCrZr合金还需通过后续的加工,如热辊,热处理和冷加工进一步提升CuCrZr合金的力学性能。但是随着行业对结构复杂的功能部件的需求,选择增材制造技术来制备CuCrZr合金得到越来越多的关注。如申请公布号CN111676386A的中国发明专利公告文本中提出的原始粉末制备,增材制造,后期热等静压,退火处理等步骤来提升CuCrZr合金性能。但是其步骤繁琐,制备成本过高,不易实现规模化生产,且热等静压只适用于小尺寸样品而无法制备大尺寸样品。申请公布号CN110129609A的中国发明专利公告文本中提出的基于熔炼法制备二氧化锆弥散强化Cu或CuCrZr合金。该发明克服了传统熔炼制备合金时因氧化物与基体比重差异大而导致的ZrO2粉末漂浮问题。其主要手段是采用比重与基体Cu接近的Cu-ZrO2结合体。但是,该发明仅适用于ZrO2作为第二相来增强CuCrZr合金,无法采用其他第二相,而且该发明采用的是传统熔炼技术,其制备周期长,能耗大,加工效率低,难于制造复杂结构的部件。此外申请公布号CN110747365A的中国发明专利公告文本中提出的基于熔炼法向CuCrZr合金加入Nb、Sc、Er、Y和Mg等主要合金化元素,并通过后续的固溶处理,拉拔变形,时效处理,去应力退火等步骤制备了高性能的CuCrZr合金。但是,该方法步骤过多,操作复杂,加工效率低,其中冷拔变形对材料大小形状具有限制,而且制备方法还是传统熔炼技术,难以制造复杂结构的部件。申请公布号CN105925922A中国发明专利公告文本中提出的对铸造CuCrZr合金采用连续等径角挤压技术来制备高性能材料。该方法只能制备合金导线等线材,而不能制备出块体的材料。CuCrZr alloys are considered candidates for many applications due to their excellent thermal conductivity, electrical conductivity, and high strength, such as lead frame materials, high-speed railway contact wires, heat transfer elements, and nuclear reactor assemblies. Up to now, the preparation method of CuCrZr alloy is mainly based on traditional methods, such as casting. In addition, the CuCrZr alloy prepared by casting needs to further improve the mechanical properties of the CuCrZr alloy through subsequent processing, such as hot rolling, heat treatment and cold working. However, with the industry's demand for functional components with complex structures, the choice of additive manufacturing technology to prepare CuCrZr alloys has received more and more attention. Such as the original powder preparation, additive manufacturing, post-hot isostatic pressing, annealing and other steps proposed in the Chinese Invention Patent Announcement text of application publication number CN111676386A to improve the properties of CuCrZr alloy. However, the steps are cumbersome, the preparation cost is too high, and it is difficult to achieve large-scale production, and hot isostatic pressing is only suitable for small-sized samples and cannot prepare large-sized samples. Preparation of zirconia dispersion-strengthened Cu or CuCrZr alloy based on smelting method proposed in the Chinese Invention Patent Announcement with Application Publication No. CN110129609A. The invention overcomes the floating problem of ZrO2 powder caused by the large difference in specific gravity between oxide and matrix when the alloy is prepared by traditional smelting. The main method is to use a Cu-ZrO2 combination with a specific gravity close to that of the matrix Cu. However, this invention is only applicable to ZrO2 as the second phase to strengthen CuCrZr alloy, and other second phases cannot be used, and the invention adopts traditional melting technology, which has long preparation cycle, high energy consumption, low processing efficiency, and is difficult to manufacture complex components of the structure. In addition, the main alloying elements such as Nb, Sc, Er, Y and Mg are added to the CuCrZr alloy based on the smelting method proposed in the Chinese Invention Patent Announcement text of the application publication number CN110747365A, and the subsequent solid solution treatment, drawing deformation, aging treatment , stress relief annealing and other steps to prepare high-performance CuCrZr alloy. However, this method has too many steps, complicated operations, and low processing efficiency. The cold drawing deformation has limitations on the size and shape of the material, and the preparation method is still a traditional smelting technology, making it difficult to manufacture components with complex structures. The application publication number CN105925922A proposed in the Chinese invention patent announcement text adopts the continuous equal-diameter angular extrusion technology for casting CuCrZr alloy to prepare high-performance materials. This method can only prepare wires such as alloy wires, but cannot prepare bulk materials.
从上述专利可以看出,目前需要开发出利用增材制造且少步骤的方式来制备高性能CuCrZr合金。本专利通过采用高成形精度的选区激光熔化技术来增材制造高性能的纳米稀土氧化物掺杂CuCrZr合金。本专利的提出将为增材制造高性能氧化物弥散强化CuCrZr合金提供切实可行的方法。As can be seen from the above-mentioned patents, there is a need to develop a way to prepare high-performance CuCrZr alloys using additive manufacturing and few steps. This patent uses selective laser melting technology with high forming precision to additively manufacture high-performance nano-rare earth oxide doped CuCrZr alloys. The proposal of this patent will provide a practical method for additive manufacturing of high-performance oxide dispersion-strengthened CuCrZr alloys.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供了一种提高增材制造制备CuCrZr合金力学性能的方法,使用增材制造技术以及基于纳米第二相弥散强化机制来制备无明显缺陷的稀土氧化物掺杂CuCrZr合金,使其力学性能显著增强。In order to solve the above technical problems, the present invention provides a method for improving the mechanical properties of CuCrZr alloy prepared by additive manufacturing, using additive manufacturing technology and a nanosecond-phase dispersion strengthening mechanism to prepare rare-earth oxide-doped CuCrZr without obvious defects alloy, its mechanical properties are significantly enhanced.
为了实现上述目的,本发明实施例采用的技术方案如下:In order to achieve the above purpose, the technical solutions adopted in the embodiments of the present invention are as follows:
本发明提供了一种提高增材制造制备CuCrZr合金力学性能的方法,所述方法包括如下步骤:The invention provides a method for improving the mechanical properties of CuCrZr alloy prepared by additive manufacturing, the method comprises the following steps:
步骤S1,将可溶性稀土氧化物盐、CuCrZr球形粉末加入无水乙醇或去离子水中,通过超声震荡或机械搅拌使可溶性稀土氧化物盐溶于溶液中且CuCrZr球形粉末完全润湿,得到固液混合物;Step S1, adding the soluble rare earth oxide salt and CuCrZr spherical powder into absolute ethanol or deionized water, and making the soluble rare earth oxide salt dissolve in the solution and the CuCrZr spherical powder completely wet by ultrasonic vibration or mechanical stirring to obtain a solid-liquid mixture ;
步骤S2,将步骤S1得到的固液混合物进行干燥蒸发,使稀土氧化物盐沉积在CuCrZr球形颗粒上,然后在含有氢气的气氛中400~700℃煅烧2~8h进行还原,得到稀土氧化物均匀分散包裹在CuCrZr球形颗粒表面的初步复合球形粉体;In step S2, the solid-liquid mixture obtained in step S1 is dried and evaporated, so that the rare earth oxide salt is deposited on the CuCrZr spherical particles, and then calcined at 400 to 700° C. for 2 to 8 hours in an atmosphere containing hydrogen for reduction to obtain a uniform rare earth oxide. Preliminary composite spherical powder dispersed on the surface of CuCrZr spherical particles;
步骤S3,在步骤S2得到的初步复合球形粉体中加入稀土单质粉末,对初步复合球形粉体和稀土单质粉末的混合粉体进行球磨使其充分混合,得到复合球形粉体;所述稀土单质的稀土元素与步骤S1中的可溶性稀土氧化物盐中的稀土元素相同;Step S3, adding rare earth elemental powder to the preliminary composite spherical powder obtained in step S2, and performing ball milling on the mixed powder of the preliminary compound spherical powder and the rare earth elemental powder to make it fully mixed to obtain a compound spherical powder; the rare earth elemental powder The rare earth element is the same as the rare earth element in the soluble rare earth oxide salt in step S1;
步骤S4,以步骤S3制备的复合球形粉体作为原材料,通过增材制造技术对复合球形粉体层进行逐层打印使其熔化凝固,同时对每一凝固的层进行激光快速重熔以制备出稀土氧化物掺杂CuCrZr复合材料。In step S4, using the composite spherical powder prepared in step S3 as a raw material, the composite spherical powder layer is printed layer by layer through additive manufacturing technology to melt and solidify, and at the same time, laser rapid remelting is performed on each solidified layer to prepare a composite spherical powder layer. Rare earth oxide doped CuCrZr composites.
作为优选,步骤S4中所述增材制造技术为激光选区熔化技术,其工艺参数为:激光体能量密度范围为200~1000J/mm3。Preferably, the additive manufacturing technology in step S4 is a laser selective melting technology, and the process parameters are: the energy density of the laser body ranges from 200 to 1000 J/mm 3 .
作为优选,步骤S4中所述激光快速重熔的工艺参数为:激光体能量密度范围为200-1200 J/mm3,扫描速度为800~1600mm/s。Preferably, the process parameters of the laser rapid remelting in step S4 are: the energy density of the laser body is in the range of 200-1200 J/mm 3 , and the scanning speed is in the range of 800-1600 mm/s.
作为优选,步骤S1中所述可溶性稀土氧化物盐为硝酸钇或硝酸镧;如果可溶性稀土氧化物盐为硝酸钇,则步骤S3中加入的稀土单质为纯钇;如果可溶性稀土氧化物盐为硝酸镧,则步骤S3中加入的稀土单质为纯镧。Preferably, the soluble rare earth oxide salt in step S1 is yttrium nitrate or lanthanum nitrate; if the soluble rare earth oxide salt is yttrium nitrate, the rare earth element added in step S3 is pure yttrium; if the soluble rare earth oxide salt is nitric acid lanthanum, the rare earth element added in step S3 is pure lanthanum.
作为优选,步骤S3得到的复合球形粉体中的稀土氧化物含量为0.25 wt.%~2.0wt.%。Preferably, the rare earth oxide content in the composite spherical powder obtained in step S3 is 0.25 wt.% to 2.0 wt.%.
作为优选,步骤S2中得到纳米尺寸的稀土氧化物均匀分散包裹在CuCrZr球形颗粒表面的初步复合球形粉体。Preferably, in step S2, a preliminary composite spherical powder in which nano-sized rare earth oxides are uniformly dispersed and wrapped on the surface of the CuCrZr spherical particles is obtained.
作为优选,步骤S2中含有氢气的气氛为纯氢气或氢氩混合气。Preferably, the atmosphere containing hydrogen in step S2 is pure hydrogen or a mixture of hydrogen and argon.
本发明具有如下有益效果:The present invention has the following beneficial effects:
本发明所提供的一种提高增材制造制备CuCrZr合金力学性能的方法,使用增材制造技术以及基于纳米第二相弥散强化机制来制备无明显缺陷的稀土氧化物掺杂CuCrZr合金,使其力学性能显著增强。The invention provides a method for improving the mechanical properties of CuCrZr alloy prepared by additive manufacturing. The additive manufacturing technology and the nano-second phase dispersion strengthening mechanism are used to prepare rare-earth oxide-doped CuCrZr alloy without obvious defects. Performance is significantly enhanced.
1.本专利提出的利用两种方法依次添加稀土氧化物和稀土单质。其中第一种添加稀土氧化物是基于物理沉积,还原以及形核机制使稀土氧化物在保持纳米尺寸的基础上能够紧密地包覆CuCrZr球形粉体上,并且能够保持球形度。第二种通过球磨将稀土单质与初始复合粉体均匀混合,稀土单质不仅能够吸附上述添加稀土氧化物过程中的氧原子,还能够吸附打印过程中的氧原子。加入的稀土单质在吸附过程中形成了稀土氧化物,避免了因CuCrZr粉体和制备稀土氧化物掺杂CuCrZr复合材料的氧化而造成的打印缺陷,如孔洞、裂纹等,从而保证打印件的力学性能。通过上述2步添加稀土氧化物和稀土物的方法,不仅能够减少在添加稀土氧化物方法中因氧原子的存在而导致的材料缺陷,还能够比只添加稀土单质更节省成本。1. The patent proposes to add rare earth oxide and rare earth element in turn by using two methods. The first addition of rare earth oxides is based on physical deposition, reduction and nucleation mechanisms, so that rare earth oxides can tightly coat the CuCrZr spherical powder on the basis of maintaining nanometer size, and can maintain sphericity. The second method is to uniformly mix the rare earth element with the initial composite powder by ball milling. The rare earth element can not only adsorb the oxygen atoms in the process of adding rare earth oxides, but also adsorb the oxygen atoms in the printing process. The added rare earth element forms rare earth oxides during the adsorption process, which avoids printing defects such as holes, cracks, etc. caused by the oxidation of CuCrZr powder and the preparation of rare earth oxide-doped CuCrZr composite materials, thereby ensuring the mechanical properties of the printed parts. performance. The above-mentioned two-step method of adding rare earth oxides and rare earth compounds can not only reduce the material defects caused by the presence of oxygen atoms in the method of adding rare earth oxides, but also save costs compared with only adding rare earth elements.
2.相比与不采用快速激光重熔技术,本专利创新性提出了快速激光重熔手段。这种快速激光重熔能够利用马兰哥尼对流效应将团聚的稀土氧化物进行破碎和重新分布以消除稀土氧化物的团聚,从而使稀土氧化物能够弥散分布在CuCrZr合金中以发挥弥散强化效应来增强打印件的力学性能。2. Compared with not using the fast laser remelting technology, this patent innovatively proposes a fast laser remelting method. This fast laser remelting can use the Marangoni convection effect to break up and redistribute the agglomerated rare earth oxides to eliminate the agglomeration of rare earth oxides, so that the rare earth oxides can be dispersed in the CuCrZr alloy to play a dispersion strengthening effect. Enhance the mechanical properties of your prints.
3.本发明成本低,能够制备无缺陷的合金,有利于大批量工业生产。此外,基于增材制造技术的优势,本发明对样品尺寸和结构具有高自由度,还能高效制备不同含量和不同种类的稀土氧化物弥散强化CuCrZr合金。3. The present invention has low cost, can prepare defect-free alloys, and is beneficial to mass industrial production. In addition, based on the advantages of additive manufacturing technology, the invention has a high degree of freedom for sample size and structure, and can efficiently prepare dispersion-strengthened CuCrZr alloys with different contents and types of rare earth oxides.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明实施例的一些实施例。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the embodiments of the present invention. .
图1为纯CuCrZr合金粉末的图片;Figure 1 is a picture of pure CuCrZr alloy powder;
图2为0.5 wt.% Y2O3- CuCrZr复合粉末的图片;Figure 2 is a picture of 0.5 wt.% Y 2 O 3 -CuCrZr composite powder;
图3为对比例1中(a)增材制造纯CuCrZr样品的透射电子显微镜图片以及(b)力学性能图;Figure 3 shows (a) the transmission electron microscope picture of the pure CuCrZr sample produced by additive manufacturing and (b) the mechanical property diagram in Comparative Example 1;
图4为实施例1中(a)增材制造0.5 wt.% Y2O3-CuCrZr样品的透射电子显微镜图片以及(b)力学性能图;FIG. 4 is a transmission electron microscope picture of (a) additively manufactured 0.5 wt.% Y 2 O 3 -CuCrZr sample and (b) a mechanical property diagram in Example 1;
图5为实施例2中增材制造0.25 wt.% Y2O3-CuCrZr样品的透射电子显微镜图片;5 is a transmission electron microscope picture of the additively manufactured 0.25 wt.% Y 2 O 3 -CuCrZr sample in Example 2;
图6为实施例3中增材制造2.0 wt.% La2O3-CuCrZr样品的透射电子显微镜图片。FIG. 6 is a transmission electron microscope picture of the additively manufactured 2.0 wt.% La 2 O 3 -CuCrZr sample in Example 3. FIG.
具体实施方式Detailed ways
为使本领域技术人员更好的理解本发明的技术方案,下面结合附图和具体实施例对本发明作详细说明。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
本发明还提供了一种提高增材制造制备CuCrZr合金力学性能的方法,所述方法包括如下步骤:The present invention also provides a method for improving the mechanical properties of CuCrZr alloy prepared by additive manufacturing, the method comprising the following steps:
步骤S1,将可溶性稀土氧化物盐、CuCrZr球形粉末加入无水乙醇或去离子水中,通过超声震荡或机械搅拌使可溶性稀土氧化物盐溶于溶液中且CuCrZr球形粉末完全润湿,得到固液混合物;所述可溶性稀土氧化物盐为硝酸钇或硝酸镧。Step S1, adding the soluble rare earth oxide salt and CuCrZr spherical powder into absolute ethanol or deionized water, and making the soluble rare earth oxide salt dissolve in the solution and the CuCrZr spherical powder completely wet by ultrasonic vibration or mechanical stirring to obtain a solid-liquid mixture ; The soluble rare earth oxide salt is yttrium nitrate or lanthanum nitrate.
步骤S2,将步骤S1得到的固液混合物进行干燥蒸发,使稀土氧化物盐沉积在CuCrZr球形颗粒上,然后在纯氢气或氢氩混合气中400~700℃煅烧2~8h进行还原,得到纳米尺寸的稀土氧化物均匀分散包裹在CuCrZr球形颗粒表面的初步复合球形粉体。In step S2, the solid-liquid mixture obtained in step S1 is dried and evaporated, so that the rare earth oxide salt is deposited on the CuCrZr spherical particles, and then calcined at 400-700° C. for 2-8 hours in pure hydrogen or hydrogen-argon mixture for reduction to obtain nanometers. Preliminary composite spherical powders of rare earth oxides of different sizes are uniformly dispersed and wrapped on the surface of CuCrZr spherical particles.
步骤S3,在步骤S2得到的初步复合球形粉体中加入稀土单质粉末,对初步复合球形粉体和稀土单质粉末的混合粉体进行球磨使其充分混合,得到复合球形粉体,复合球形粉体中的稀土氧化物含量为0.25 wt.%~2.0 wt.%;所述稀土单质的稀土元素与步骤S1中的可溶性稀土氧化物盐中的稀土元素相同;如果可溶性稀土氧化物盐为硝酸钇,则稀土单质为纯钇;如果可溶性稀土氧化物盐为硝酸镧,则稀土单质为纯镧。Step S3, adding rare earth elemental powder to the preliminary composite spherical powder obtained in step S2, and performing ball milling on the mixed powder of the preliminary compound spherical powder and the rare earth elemental powder to make it fully mixed to obtain a compound spherical powder, a compound spherical powder The content of rare earth oxides is 0.25 wt.% to 2.0 wt.%; the rare earth element of the rare earth element is the same as the rare earth element in the soluble rare earth oxide salt in step S1; if the soluble rare earth oxide salt is yttrium nitrate, The rare earth element is pure yttrium; if the soluble rare earth oxide salt is lanthanum nitrate, the rare earth element is pure lanthanum.
步骤S4,以步骤S3制备的复合球形粉体作为原材料,通过增材制造技术对复合球形粉体层进行逐层打印使其熔化凝固,同时对每一凝固的层进行激光快速重熔以制备出稀土氧化物掺杂CuCrZr复合材料,所述氧化物掺杂CuCrZr复合材料是无裂纹、无缺陷的,其致密度高达99.5%以上。制备出的稀土氧化物掺杂CuCrZr复合材料样品中稀土氧化物是弥散分布的,样品中形成的第二相尺寸是纳米级别,范围为20-500nm。所述增材制造技术为激光选区熔化技术,其工艺参数为:激光体能量密度范围为200~1000J/mm3。所述激光快速重熔的工艺参数为:激光体能量密度范围为200-1200 J/mm3,扫描速度为800~1600mm/s。In step S4, using the composite spherical powder prepared in step S3 as a raw material, the composite spherical powder layer is printed layer by layer through additive manufacturing technology to melt and solidify, and at the same time, laser rapid remelting is performed on each solidified layer to prepare a composite spherical powder layer. Rare earth oxide-doped CuCrZr composite material, the oxide-doped CuCrZr composite material is free of cracks and defects, and its density is as high as 99.5% or more. The rare earth oxides in the prepared rare earth oxide doped CuCrZr composite samples are dispersed and distributed, and the size of the second phase formed in the samples is nanoscale, ranging from 20 to 500 nm. The additive manufacturing technology is a laser selective melting technology, and the process parameters are as follows: the energy density of the laser body ranges from 200 to 1000 J/mm 3 . The process parameters of the laser rapid remelting are as follows: the energy density of the laser body is in the range of 200-1200 J/mm 3 , and the scanning speed is in the range of 800-1600 mm/s.
对比例1Comparative Example 1
采用选区激光熔化技术(SLM)来制备纯CuCrZr样品,所使用的体能量密度为200J/mm3,打印样品尺寸符合标准拉伸样尺寸要求,致密度为99.5%以上。图1为纯CuCrZr的球形粉末,其粒径在15-150μm范围内。通过透射电子显微镜(TEM)观察CuCrZr样品微观组织,如图3(a)所示,可以看出其存在弥散分布的纳米第二相,其尺寸约为100nm,面积密度为5.3/μm2。对样品进行拉伸断裂力学性能测试,极限拉伸强度为285 MPa,延展性为20.5%,如图3(b)所示。Selective laser melting (SLM) was used to prepare pure CuCrZr samples. The volume energy density used was 200J/mm 3 . The size of the printed samples met the requirements of standard tensile samples, and the density was over 99.5%. Figure 1 shows the spherical powder of pure CuCrZr with a particle size in the range of 15-150 μm. The microstructure of the CuCrZr sample was observed by transmission electron microscope (TEM), as shown in Fig. 3(a), it can be seen that there is a dispersed nanosecond phase with a size of about 100 nm and an area density of 5.3/μm 2 . The tensile fracture mechanical properties of the samples were tested, and the ultimate tensile strength was 285 MPa and the ductility was 20.5%, as shown in Fig. 3(b).
实施例1Example 1
将51.28 g六水硝酸钇、5000 g CuCrZr球性粉末加入到适量无水乙醇中,通过机械搅拌使六水硝酸钇完全溶解于无水乙醇中且CuCrZr球性粉末在无水乙醇中完全润湿,得到固液混合物,将固液混合物进行干燥,然后在400℃的氢气氛围下还原8h以得到初步复合球形粉体,在初步复合球形粉体中加入10g的纯钇粉末,对纯钇粉末与初步复合球形粉体进行球磨使其充分混合,以制备出用于增材制造的复合球形粉体。将所制备的复合球形粉体作为打印前驱粉,采用选区激光熔化技术(SLM)来制备0.5 wt.% Y2O3掺杂CuCrZr的复合材料,所使用的体能量密度为1000 J/mm3,激光快速重熔参数为激光体能量密度范围为200J/mm3,扫描速度为800 mm/s。打印样品尺寸符合标准拉伸样尺寸要求,致密度为99.5%以上。样品是不存在裂纹和孔洞等缺陷。图2为0.5 wt.% Y2O3包覆CuCrZr的球形粉末,其粒径在15-150μm范围内,可以看出氧化钇完全包覆在CuCrZr球形粉末表面。通过透射电子显微镜(TEM)观察0.5 wt.% Y2O3掺杂CuCrZr样品微观组织,如图4(a)所示,可以看出其存在弥散分布的纳米第二相。其尺寸约为30nm,面积密度为250/μm2。其数量明显高于纯CuCrZr样品中的第二相且其尺寸远低于纯CuCrZr样品的。对样品进行拉伸断裂力学性能测试,极限拉伸强度为347 MPa,延展性为38 %,如图4(b)所示。通过与纯CuCrZr样品的极限拉伸强度和延展性相比,可以发现掺杂后样品的极限抗拉强度和延展性是高于对比例1纯CuCrZr样品的。这说明了添加纳米第二相并通过增材制造技术是可以同时提升CuCrZr样品的性能。51.28 g of yttrium nitrate hexahydrate and 5000 g of CuCrZr spherical powder were added to an appropriate amount of absolute ethanol, the yttrium nitrate hexahydrate was completely dissolved in absolute ethanol by mechanical stirring, and the CuCrZr spherical powder was completely wetted in absolute ethanol. , obtain a solid-liquid mixture, dry the solid-liquid mixture, and then reduce it under a hydrogen atmosphere of 400 ° C for 8 hours to obtain a preliminary composite spherical powder, add 10 g of pure yttrium powder to the preliminary composite spherical powder, and compare the pure yttrium powder with The preliminary composite spherical powder is ball-milled to be thoroughly mixed to prepare composite spherical powder for additive manufacturing. Using the prepared composite spherical powder as the printing precursor powder, a 0.5 wt.% Y 2 O 3 doped CuCrZr composite was prepared by selective laser melting (SLM) with a bulk energy density of 1000 J/mm 3 , the laser rapid remelting parameters are the laser volume energy density range of 200J/mm 3 and the scanning speed of 800 mm/s. The size of the printed sample meets the size requirements of the standard tensile sample, and the density is above 99.5%. The sample is free of defects such as cracks and holes. Figure 2 shows the spherical powder of CuCrZr coated with 0.5 wt.% Y 2 O 3 , and its particle size is in the range of 15-150 μm. It can be seen that yttrium oxide is completely coated on the surface of the CuCrZr spherical powder. The microstructure of the 0.5 wt.% Y 2 O 3 doped CuCrZr sample was observed by transmission electron microscopy (TEM), as shown in Fig. 4(a), and it can be seen that there is a dispersed nanosecond phase. Its size is about 30 nm, and the area density is 250/μm 2 . Its number is significantly higher than that of the second phase in pure CuCrZr samples and its size is much lower than that of pure CuCrZr samples. The tensile fracture mechanical properties of the samples were tested, and the ultimate tensile strength was 347 MPa and the ductility was 38 %, as shown in Fig. 4(b). By comparing with the ultimate tensile strength and ductility of the pure CuCrZr sample, it can be found that the ultimate tensile strength and ductility of the doped sample are higher than those of the pure CuCrZr sample of Comparative Example 1. This shows that the addition of nano-second phase and additive manufacturing technology can simultaneously improve the performance of CuCrZr samples.
实施例2Example 2
将17.04 g六水硝酸钇、4000g CuCrZr球形粉末加入到适量的去离子水中,通过超声震荡使六水硝酸钇完全溶解于去离子水中且CuCrZr球性粉末在去离子水中完全润湿,得到固液混合物,将固液混合物进行干燥,然后在700℃的氢气氛围下还原2h以得到初步复合球形粉体,在初步复合球形粉体中加入5g的纯钇粉末,对纯钇粉末与初步复合球形粉体进行球磨使其充分混合,以制备出用于增材制造的复合球形粉体。将所制备的复合球形粉体作为打印前驱粉,采用选区激光熔化技术(SLM)来制备0.25 wt.% Y2O3掺杂CuCrZr的复合材料,所使用的体能量密度为800 J/mm3,,激光快速重熔参数为激光体能量密度范围为1200J/mm3,扫描速度为1600 mm/s。打印样品尺寸符合标准拉伸样尺寸要求,致密度为99.5%以上。通过透射电子显微镜(TEM)观察0.25 wt.% Y2O3掺杂CuCrZr样品微观组织,如图5所示,可以看出其存在弥散分布的纳米第二相。其尺寸约为40nm,面积密度为200/μm2。其数量明显高于纯CuCrZr样品中的第二相且其尺寸远低于纯CuCrZr样品的。从而可以得出其力学性能是高于对比例1纯CuCrZr样品。这说明了添加纳米第二相并通过增材制造技术是可以同时提升CuCrZr样品的性能。17.04 g of yttrium nitrate hexahydrate and 4000 g of CuCrZr spherical powder were added to an appropriate amount of deionized water, and the yttrium nitrate hexahydrate was completely dissolved in deionized water by ultrasonic vibration, and the spherical powder of CuCrZr was completely wetted in deionized water to obtain a solid-liquid The solid-liquid mixture is dried, and then reduced in a hydrogen atmosphere at 700 ° C for 2 hours to obtain a preliminary composite spherical powder. 5g of pure yttrium powder is added to the preliminary composite spherical powder. The pure yttrium powder and the preliminary composite spherical powder The powder is ball-milled and thoroughly mixed to produce composite spherical powders for additive manufacturing. Using the prepared composite spherical powder as the printing precursor powder, a 0.25 wt.% Y 2 O 3 doped CuCrZr composite was prepared by selective laser melting (SLM) with a bulk energy density of 800 J/mm 3 , and the parameters of laser rapid remelting are that the laser volume energy density range is 1200J/mm 3 , and the scanning speed is 1600 mm/s. The size of the printed sample meets the size requirements of the standard tensile sample, and the density is above 99.5%. The microstructure of the 0.25 wt.% Y 2 O 3 doped CuCrZr sample was observed by transmission electron microscopy (TEM), as shown in Fig. 5, and it can be seen that there is a dispersed nanosecond phase. Its size is about 40 nm, and the area density is 200/μm 2 . Its number is significantly higher than that of the second phase in pure CuCrZr samples and its size is much lower than that of pure CuCrZr samples. It can be concluded that its mechanical properties are higher than those of the pure CuCrZr sample in Comparative Example 1. This shows that the addition of nano-second phase and additive manufacturing technology can simultaneously improve the performance of CuCrZr samples.
实施例3Example 3
将661.2 g六水硝酸镧、5000g CuCrZr球形粉末加入到适量的去离子水中,通过机械搅拌使六水硝酸镧完全溶解于去离子水中且CuCrZr球性粉末在去离子水中完全润湿,得到固液混合物,将固液混合物进行干燥,然后在600℃的氢气氛围下还原4h以得到初步复合球形粉体,在初步复合球形粉体中加入15g的纯镧粉末,对纯镧粉末与初步复合球形粉体进行球磨使其充分混合,以制备出用于增材制造的复合球形粉体。将所制备的复合球形粉体作为打印前驱粉,采用选区激光熔化技术(SLM)来制备2.0 wt.% La2O3掺杂CuCrZr的复合材料,所使用的体能量密度为1000 J/mm3,激光快速重熔参数为激光体能量密度范围为1000J/mm3,扫描速度为1200 mm/s。打印样品尺寸符合标准拉伸样尺寸要求,致密度为99.5%以上。通过透射电子显微镜(TEM)观察2.0 wt.% La2O3掺杂CuCrZr的微观组织,如图6所示,可以看出其存在弥散分布的纳米第二相。其尺寸约为30 nm,面积密度为300 /μm2。其数量明显高于纯CuCrZr样品中的第二相且其尺寸远低于纯CuCrZr样品的。从而可以得出其力学性能是高于对比例1纯CuCrZr样品。这说明了添加纳米第二相并通过增材制造技术是可以同时提升CuCrZr样品的性能。661.2 g of lanthanum nitrate hexahydrate and 5000 g of CuCrZr spherical powder were added to an appropriate amount of deionized water, and the lanthanum nitrate hexahydrate was completely dissolved in deionized water by mechanical stirring, and the CuCrZr spherical powder was completely wetted in deionized water to obtain a solid-liquid The solid-liquid mixture was dried, and then reduced in a hydrogen atmosphere at 600 ° C for 4 hours to obtain a preliminary composite spherical powder. 15g of pure lanthanum powder was added to the preliminary composite spherical powder. The powder is ball-milled and thoroughly mixed to produce composite spherical powders for additive manufacturing. Using the prepared composite spherical powder as the printing precursor powder, a 2.0 wt.% La 2 O 3 doped CuCrZr composite was prepared by selective laser melting (SLM), and the volume energy density used was 1000 J/mm 3 , the laser rapid remelting parameters are the laser volume energy density range of 1000J/mm 3 and the scanning speed of 1200 mm/s. The size of the printed sample meets the size requirements of the standard tensile sample, and the density is above 99.5%. The microstructure of 2.0 wt.% La 2 O 3 doped CuCrZr was observed by transmission electron microscopy (TEM), as shown in Fig. 6, and it can be seen that there is a dispersed nanosecond phase. Its size is about 30 nm and the area density is 300/μm 2 . Its number is significantly higher than that of the second phase in pure CuCrZr samples and its size is much lower than that of pure CuCrZr samples. It can be concluded that its mechanical properties are higher than those of the pure CuCrZr sample in Comparative Example 1. This shows that the addition of nano-second phase and additive manufacturing technology can simultaneously improve the performance of CuCrZr samples.
由以上技术方案可以看出,本实施例提供一种提高增材制造制备CuCrZr合金力学性能的方法,使用增材制造技术以及基于纳米第二相弥散强化机制来制备无明显缺陷的稀土氧化物掺杂CuCrZr合金,使其力学性能显著增强。It can be seen from the above technical solutions that this embodiment provides a method for improving the mechanical properties of CuCrZr alloys prepared by additive manufacturing, using additive manufacturing technology and a nanosecond-phase dispersion strengthening mechanism to prepare rare-earth oxide-doped rare earth oxides without obvious defects. Hetero CuCrZr alloy, its mechanical properties are significantly enhanced.
1.本实施例提出的利用两种方法依次添加稀土氧化物和稀土单质。其中第一种添加稀土氧化物是基于物理沉积,还原以及形核机制使稀土氧化物在保持纳米尺寸的基础上能够紧密地包覆CuCrZr球形粉体上,并且能够保持球形度。第二种通过球磨将稀土单质与初始复合粉体均匀混合,稀土单质不仅能够吸附上述添加稀土氧化物过程中的氧原子,还能够吸附打印过程中的氧原子。加入的稀土单质在吸附过程中形成了稀土氧化物,避免了因CuCrZr粉体和制备稀土氧化物掺杂CuCrZr复合材料的氧化而造成的打印缺陷,如孔洞、裂纹等,从而保证打印件的力学性能。通过上述2步添加稀土氧化物和稀土物的方法,不仅能够减少在添加稀土氧化物方法中因氧原子的存在而导致的材料缺陷,还能够比只添加稀土单质更节省成本。1. The two methods proposed in this embodiment are used to sequentially add rare earth oxides and rare earth elements. The first addition of rare earth oxides is based on physical deposition, reduction and nucleation mechanisms, so that rare earth oxides can tightly coat the CuCrZr spherical powder on the basis of maintaining nanometer size, and can maintain sphericity. The second method is to uniformly mix the rare earth element with the initial composite powder by ball milling. The rare earth element can not only adsorb the oxygen atoms in the process of adding rare earth oxides, but also adsorb the oxygen atoms in the printing process. The added rare earth element forms rare earth oxides during the adsorption process, which avoids printing defects such as holes, cracks, etc. caused by the oxidation of CuCrZr powder and the preparation of rare earth oxide-doped CuCrZr composite materials, thereby ensuring the mechanical properties of the printed parts. performance. The above-mentioned two-step method of adding rare earth oxides and rare earth compounds can not only reduce the material defects caused by the presence of oxygen atoms in the method of adding rare earth oxides, but also save costs compared with only adding rare earth elements.
2.相比与不采用快速激光重熔技术,本实施例创新性提出了快速激光重熔手段。这种快速激光重熔能够利用马兰哥尼对流效应将团聚的稀土氧化物进行破碎和重新分布以消除稀土氧化物的团聚,从而使稀土氧化物能够弥散分布在CuCrZr合金中以发挥弥散强化效应来增强打印件的力学性能。2. Compared with not using the fast laser remelting technology, this embodiment innovatively proposes a fast laser remelting method. This fast laser remelting can use the Marangoni convection effect to break up and redistribute the agglomerated rare earth oxides to eliminate the agglomeration of rare earth oxides, so that the rare earth oxides can be dispersed in the CuCrZr alloy to play a dispersion strengthening effect. Enhance the mechanical properties of your prints.
3.本实施例成本低,能够制备无缺陷的合金,有利于大批量工业生产。此外,基于增材制造技术的优势,本实施例对样品尺寸和结构具有高自由度,还能高效制备不同含量和不同种类的稀土氧化物弥散强化CuCrZr合金。3. The cost of this embodiment is low, and defect-free alloys can be prepared, which is beneficial to mass industrial production. In addition, based on the advantages of additive manufacturing technology, this example has a high degree of freedom for sample size and structure, and can efficiently prepare dispersion-strengthened CuCrZr alloys with different contents and types of rare earth oxides.
以上通过实施例对本发明实施例进行了详细说明,但所述内容仅为本发明实施例的示例性实施例,不能被认为用于限定本发明实施例的实施范围。本发明实施例的保护范围由权利要求书限定。凡利用本发明实施例所述的技术方案,或本领域的技术人员在本发明实施例技术方案的启发下,在本发明实施例的实质和保护范围内,设计出类似的技术方案而达到上述技术效果的,或者对申请范围所作的均等变化与改进等,均应仍归属于本发明实施例的专利涵盖保护范围之内。The embodiments of the present invention have been described in detail above through the embodiments, but the contents are only exemplary embodiments of the embodiments of the present invention, and cannot be considered to limit the implementation scope of the embodiments of the present invention. The protection scope of the embodiments of the present invention is defined by the claims. Any technical solutions described in the embodiments of the present invention, or those skilled in the art, under the inspiration of the technical solutions of the embodiments of the present invention, within the essence and protection scope of the embodiments of the present invention, design similar technical solutions to achieve the above-mentioned Technical effects, or equivalent changes and improvements made to the scope of the application, shall still fall within the scope of protection covered by the patent of the embodiments of the present invention.
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