Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the air channeling prevention system for the preheating section of the chain grate machine. The airflow balance plate is opened before the airflow of the grate air-channeling prevention system is unbalanced, and the airflow is closed in time after being stabilized, so that the grate system is positively influenced: namely, the SNCR + SCR denitration treatment is carried out on the PH section waste gas (about 1/3) to meet the requirement of ultralow emission of pellet NOx, and the investment and operation cost are greatly reduced. Meanwhile, the air flow balance plate is controlled to move towards the TPH end, so that the TPH section is indirectly selectively merged into the PH section by an air box close to the PH section, the high-temperature preheating time of the pellets is prolonged, and the effect of improving the strength of the preheated pellets is achieved.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
according to a first embodiment of the present invention, there is provided a grate preheating section blow-by preventing system comprising a grate and a rotary kiln. According to the trend of the materials, the chain grate machine is sequentially provided with a blast drying section, an air draft drying section, a preheating section and a preheating section. The preheating section is communicated with a smoke outlet of the rotary kiln through a first pipeline. And an anti-air-channeling device is arranged between the preheating first section and the preheating second section.
Preferably, the anti-blow-by device comprises an airflow balance plate, a moving platform, rollers and a slot. The airflow balance plate is arranged inside the chain grate machine. The mobile platform is arranged on two sides of the lower end of the outer part of the preheating section I and the preheating section II. The roller is arranged at the bottom of the mobile platform. The slots are arranged on two sides of the upper end of the outer part of the preheating section and the preheating section. The mobile platform is also provided with a fixed seat. The fixing seat is provided with an upright post. The top end of the upright post is connected with the top end of the airflow balance plate after passing through the slot. And a moving motor is also arranged outside the moving platform. The moving motor drives the moving platform to move on the roller. The moving platform drives the fixed seat and the upright post to move so as to drive the airflow balance plate to move in the chain grate machine.
Preferably, the air flow balance plate is composed of an outer plate and an inner plate. The outer plate is a plate body with a hollow inner part. The inner plate is sleeved in the inner cavity of the outer plate. The inner plate is also connected with a lifting motor. The lifting motor controls the inner plate to move in the vertical direction of the inner cavity of the outer plate.
Preferably, the system also comprises an ammonia agent denitration device. The ammonia agent denitration device is arranged in the preheating section and/or the first pipeline.
Preferably, the ammonia agent denitration device comprises a first sprayer, a second sprayer and an ammonia agent storage tank. The first sprayer is disposed within the preheating section. The second sprinkler is disposed within the first conduit. The ammonia agent storage tank is connected with the first sprayer through a second pipeline. A third pipeline is branched from the second pipeline and is connected with a second sprayer.
Preferably, the system also comprises an SCR denitration device and a dust removal device. And the air outlet of the preheating second section is communicated to the air inlet of the air draft drying section through a fourth pipeline. And an air outlet of the air draft drying section is communicated to a chimney through a fifth pipeline. The SCR denitration device is arranged on the fourth pipeline. The dust removal device is arranged on the fifth pipeline.
Preferably, the system further comprises a circulation cooler. The ring cooling machine is sequentially provided with a ring cooling first section, a ring cooling second section and a ring cooling third section. And an air outlet of the annular cooling section is communicated to an air inlet of the rotary kiln through a sixth pipeline. And the air outlet of the annular cooling second section is communicated to the air inlet of the preheating first section through a seventh pipeline. And the air outlet of the annular cooling three sections is communicated to the air inlet of the blast drying section through an eighth pipeline. And the air outlet of the preheating section is communicated to a fifth pipeline through a ninth pipeline. And an air outlet of the blowing and drying section is communicated to a chimney through a tenth pipeline.
Preferably, the system further comprises a first pressure detector, a second pressure detector, a first temperature detector, a second temperature detector, a first flow detector, a second flow detector and a flue gas analyzer. The first pressure detector, the first temperature detector and the flue gas analyzer are arranged in the preheating section. The second pressure detector and the second temperature detector are arranged in the preheating two-stage section. The first flow rate detector is arranged on the seventh pipeline. The second flow rate detector is arranged on the first pipeline.
According to a second embodiment of the invention, there is provided a method for controlling the air flow of the preheating section of the chain grate machine or the air flow control method using the anti-blow-by system of the preheating section of the chain grate machine in the first embodiment, the method comprising the steps of:
1) according to the trend of the materials, the green pellets enter a chain grate machine, sequentially pass through a blast drying section, an air draft drying section, a preheating section and a preheating section, and are conveyed into a rotary kiln for oxidizing roasting. And conveying the oxidized pellets after the oxidizing roasting to a circular cooler for cooling.
2) According to the flow direction of the hot air, the hot air discharged from the ring cooling section is conveyed into the rotary kiln through a sixth pipeline and then conveyed into the preheating section through the first pipeline. And hot air exhausted from the annular cooling section is conveyed into the preheating section through a seventh pipeline.
3) And adjusting the horizontal position of an airflow balance plate arranged between the preheating first section and the preheating second section to ensure that the pressure in the preheating first section is greater than or equal to the pressure in the preheating second section.
4) The hot air in the preheating section is finally discharged through a ninth pipeline. The hot air in the preheating section is finally discharged through a fourth pipeline.
Preferably, the method further comprises: a first pressure detector is arranged in the preheating section and used for detecting the air pressure in the preheating section to be p1 Pa in real time. The first temperature detector is also arranged to detect the gas stability in the preheating section to be c1, K in real time.
Preferably, a second pressure detector is provided in the preheating stage to detect the pressure p2, Pa in real time in the preheating stage. And a second temperature detector is also arranged to detect the gas stability in the preheating section to be c2, K in real time.
Preferably, the seventh pipeline is further provided with a first flow rate detector for detecting the flow rate q1, Nm of the gas delivered into the preheating section in real time3H is used as the reference value. The first pipeline is provided with a second flow detector for detecting the flow of the gas delivered into the preheating second section in real time as q2 Nm3H is used as the reference value. The mass of gas fed into the preheating stage is m1, g:
formula I, where m1 is ρ q 1.
The mass of gas fed into the preheating section is m2, g:
formula II is denoted by m2 ═ ρ × q2 ·.
In formula I and formula II, ρ is the gas average density, g/m3. t is the gas delivery time, h.
According to an ideal gas state equation, the following results are obtained:
formula III, p1 × v1 ═ ρ × q1 × t × R × c1/m.
Formula IV, p2 × v2 ═ ρ × q2 × t × R × c2/m.
In formulas III and IV, v1 is the volume of the preheating section, m3. v2 is the volume of the two preheating stages, m3. R is a gas constant, J/(mol. K). M is the average molar mass of the gas, g/mol.
Preferably, the length of the preheating section is a1, the width is b1, and the height is h1, which are all m units. The length of the preheating section is a2, the width is b2, and the height is h2, which are m. Then:
v1 ═ k1 a1 ═ b1 · h1..
Formula VI, v2 ═ k2 ═ a2 ═ b2 · h2..
In formulas V and VI, k1 is the volume correction ratio for the preheat section. k2 is the volume correction ratio for the preheat section.
Substituting formula V into formula III to obtain:
formula VII, p1 ═ ρ × q1 ═ R × c1/(M × k1 × a1 × b1 × h1).
Substituting formula VI into formula IV to obtain:
formula VII, p2 ═ ρ × q2 ═ R × c2/(M × k2 × a2 × b2 × h2).
And setting the horizontal movement quantity of the airflow balance plate to the preheating section direction as delta a, m. Then:
formula VIII. Z ═ p1/p2 ═ q1 ═ c1 × k2 (a2- Δ a) × b2 × h2]/[ q2 × c2 × k1 (a1 +. Δ a) × b1 × h1.
When Z is 1, the minimum amount Δ a of movement of the air flow balance plate is equal tominComprises the following steps:
the horizontal movement quantity delta a of the airflow balance plate is adjusted to be larger than or equal to the calculated value delta a of the formula IXminM, such that Z is ≧ 1, i.e., p1 ≧ p 2.
Preferably, when the horizontal displacement of the airflow balance plate is adjusted to Δ a, the airflow balance plate is adjusted in steps, and the adjustment times are set to N, then:
n | (p2-p1)/(0.05 × p1) | formula X.
When the required horizontal displacement of the airflow balance plate is delta a, the moving times of the airflow balance plate are the calculated value N of the formula X.
Preferably, a flue gas analyzer Y is arranged in the preheating section for detecting the content of NOx in the preheating section in real time to be less than or equal to 40mg/m3。
In the prior art, the NOx emission in the production process of a pellet mill does not reach the standard and becomes the normal state due to the fact that no systematic research and reliable technology for generating and controlling low NOx in the production process of the grate-rotary kiln pellets exist, and the method is one of the biggest challenges faced by enterprises. Therefore, enterprises can only reduce the output of the pellets, thereby reducing the injection amount of coal gas or coal powder, reducing the strength requirement of the pellets, reducing the temperature of the rotary kiln, and reducing the generation of NOx by adopting lower NOx raw materials and fuels and the like. These methods not only affect pellet production in terms of yield and quality, have high quality requirements on raw fuels, cause cost increase, but also cannot fundamentally solve the problem of low-NOx pellet production. In addition, through add denitrification facility behind main air exhauster, if adopt selective catalytic reduction technology (SCR) and non-selective catalytic reduction technology (SNCR), although can reach the requirement of low NOx emission, nevertheless because its investment cost is high, the equipment requirement is high, the energy consumption is big, denitration cost is high and there is secondary pollution, does not get popularization and application in the pelletizing enterprise, and the NOx control mode of pellet factory at home and abroad is mainly still realized through process control at present.
In the existing production process of pellet by chain grate machine-rotary kiln, the chain grate machine is divided into an air blowing drying section, an air draft drying section, a preheating section and a preheating section, and the ring cooling machine is divided into a ring cooling section, a ring cooling section and a ring cooling section. Wherein, the air of the first section of the circular cooling directly enters a rotary kiln to roast pellets, the pellets are preheated by the second section of the preheating, heated and then blown into an air draft drying section to carry out air draft drying on the pellets, and then the pellets are discharged outside by the air draft drying section (the pellets are subjected to flue gas purification treatment before being discharged); the air in the annular cooling second section enters the preheating first section to heat the preheating ball and then is discharged outwards; and air of the ring cooling three sections enters an air blowing and drying section to perform air blowing and drying on the green pellets, so that closed circulation of the grate-rotary kiln-ring cooler air flow system is realized. And simultaneously, a selective non-catalytic reduction technology (SNCR) is connected with a selective catalytic reduction technology (SCR) in series, and NOx is removed in the process (in the preheating section) and at the tail end (after the preheating section exhaust port). For example, the production system (201821480691.X) with ultralow NOx emission in pellet smoke can realize ultralow NOx emission in the production process of chain grate-rotary kiln pellets by effectively combining an SNCR + SCR double denitration mechanism. However, the problem of air channeling caused by the difference between the temperature and the air pressure of the PH section and the TPH section in the grate production system is often solved, namely, the high NOx waste gas in the PH section is mixed with the air in the TPH section, so that the NOx content in the flue gas in the TPH section is increased. And then difficult to realize accurate control of denitration and the discharge to reach standard of NOx.
In the invention, in order to solve the problem of air cross in the PH section and the TPH section of the production system for ultralow NOx emission of pellet flue gas, and implement accurate denitration control and standard NOx emission, a movable airflow balance plate is additionally arranged between the PH section and the TPH section of the chain grate, and the air pressure P1 of the TPH section is mainly controlled to be more than or equal to the air pressure P2 of the PH section by utilizing the position change of the balance plate, namely P1 is more than or equal to P2, so that the high NOx waste gas in the PH section is prevented from air cross to the TPH section, and the NOx content in the flue gas of the TPH section is increased. The airflow balance plate is opened before the airflow system of the chain grate machine is unbalanced, and is closed in time after being stabilized, so that the chain grate machine system is positively influenced: the ultra-low emission requirement of pellet NOx can be met only by carrying out SNCR + SCR denitration treatment on PH section waste gas (about 1/3), and the investment and operation cost is greatly reduced; a plurality of bellows (generally 1-5, can carry out reasonable regulation setting according to operating condition) that are close to the PH section with TPH section merge PH section of selectivity, have prolonged the pelletizing high temperature preheating time indirectly, play the effect that improves and preheat ball intensity.
In the invention, a first pressure detector is arranged in the preheating section to detect the pressure p1 Pa in the preheating section in real time. And a second pressure detector is arranged in the preheating second section and used for detecting the air pressure in the preheating second section to be p2 Pa in real time. The detected p1 and p2 values are compared. If the detected p1 is more than or equal to p2, the system is not adjusted (the position of the airflow balance plate is kept unchanged); if the detected p1 is less than p2, the position movement of the airflow balance plate is controlled and adjusted, so that the p1 is more than or equal to the p 2. So as to prevent the high NOx waste gas in the PH section from blowing to the TPH section.
In the invention, the anti-wind-channeling device comprises an airflow balance plate, a moving platform, a roller and a slot. The airflow balance plate is arranged inside the chain grate machine. The mobile platform is arranged on two sides of the lower end of the outer part of the preheating section I and the preheating section II. The roller is arranged at the bottom of the mobile platform. The slots are arranged on two sides of the upper end of the outer part of the preheating section and the preheating section. The mobile platform is also provided with a fixed seat. The fixing seat is provided with an upright post. The top end of the upright post penetrates through the open groove and then is connected with the top end of the airflow balance plate (the top end of the upright post penetrates through the open groove and then is connected with the top end of the airflow balance plate after being transversely bent). And a moving motor is also arranged outside the moving platform. The moving motor drives the moving platform to move on the roller. The moving platform drives the fixed seat and the upright post to move so as to drive the airflow balance plate to move in the chain grate machine (from the PH section to the TPH section).
Further, the air flow balance plate is composed of an outer plate and an inner plate. The outer plate is a plate body with a hollow inner part. The inner plate is sleeved in the inner cavity of the outer plate. The inner plate is also connected with a lifting motor. The lifting motor controls the inner plate to move in the vertical direction of the inner cavity of the outer plate. According to actual need, adjust the removal of inner panel, and then change the whole height of air current balance plate in order to satisfy the operating mode demand of co-altitude, prevent the emergence of scurrying the wind phenomenon.
In the present invention, the thickness of the inner plate is 1 to 20cm, preferably 2 to 15cm, and more preferably 3 to 10 cm. The thickness of the outer plate (i.e. the overall thickness of the airflow balancing plate) is 3-25cm, preferably 5-20cm, more preferably 8-15 cm. The thickness of the inner cavity of the outer plate is larger than that of the inner plate (for example, the thickness of the inner cavity of the outer plate is larger than that of the inner plate by 0.5cm, 1cm, 1.5cm, 2cm and the like, and can be selected according to the actual working condition requirement).
In the present invention, the heat treatment is carried out by heating in a preheating sectionA first temperature detector is arranged to detect the temperature of the gas in the preheating section as c1 and K in real time. And a second temperature detector is arranged in the preheating second section and used for detecting the temperature of the gas in the preheating second section as c2 and K in real time. The seventh pipeline is also provided with a first flow detector for detecting the flow rate of the gas delivered into the preheating section as q1 and Nm in real time3H is used as the reference value. The first pipeline is provided with a second flow detector for detecting the flow of the gas delivered into the preheating second section in real time as q2 Nm3H is used as the reference value. The mass of gas delivered to the preheating stage can be calculated as m1, g:
formula I, where m1 is ρ q 1.
Further, the mass of gas delivered to the preheating stage is m2, g:
formula II is denoted by m2 ═ ρ × q2 ·.
In formula I and formula II, ρ is the gas average density, g/m3. t is the gas delivery time, h.
From the ideal gas state equation (pV ═ nRT ═ mRT/M), one can obtain:
formula III, p1 × v1 ═ ρ × q1 × t × R × c1/m.
Formula IV, p2 × v2 ═ ρ × q2 × t × R × c2/m.
In formulas III and IV, v1 is the volume of the preheating section, m3. v2 is the volume of the two preheating stages, m3. R is a gas constant, J/(mol. K). M is the average molar mass of the gas, g/mol.
Preferably, the length of the preheating section is a1, the width is b1, and the height is h1, which are all m units. The length of the preheating section is a2, the width is b2, and the height is h2, which are m. Then:
v1 ═ k1 a1 ═ b1 · h1..
Formula VI, v2 ═ k2 ═ a2 ═ b2 · h2..
In formulas V and VI, k1 is the volume correction ratio for the preheat section. k2 is the volume correction ratio for the preheat section.
In the present invention, when the inner cavity of the preheating section or the preheating section is shaped as a regular rectangular body: k 1-k 2-1. When the lumen of the preheating section or the preheating section is shaped as an irregular rectangular body, in order to correct the error value of the volume calculation formula (length × width × height), correction values k1 and k2 are introduced so that the calculated volume is closest to the actual volume. Generally, the values of k1 and k2 are a fixed constant for the same chain grate.
Further, substituting formula V into formula III yields:
formula VII, p1 ═ ρ × q1 ═ R × c1/(M × k1 × a1 × b1 × h1).
Further, substituting formula VI into formula IV yields:
formula VII, p2 ═ ρ × q2 ═ R × c2/(M × k2 × a2 × b2 × h2).
When p1 is less than p2, the airflow balance plate (the initial position of the airflow balance plate is the boundary of the preheating section and the preheating section) needs to be moved to ensure that p1 is more than or equal to p2, and the horizontal movement amount of the airflow balance plate towards the preheating section is set to be delta a, m. Then:
formula VIII. Z ═ p1/p2 ═ q1 ═ c1 × k2 (a2- Δ a) × b2 × h2]/[ q2 × c2 × k1 (a1 +. Δ a) × b1 × h1.
When Z is equal to 1 (i.e. p1 is equal to p2), the minimum amount Δ a of movement of the air balance plate is equal to the minimum amount Δ a of movementminComprises the following steps:
the horizontal movement quantity delta a of the airflow balance plate is adjusted to be larger than or equal to the calculated value delta a of the formula IXminM, such that Z is ≧ 1, i.e., p1 ≧ p 2.
In the invention, when the horizontal displacement of the airflow balance plate is regulated to be delta a, the airflow balance plate is regulated step by step, and the regulation times is set to be N, then:
n | (p2-p1)/(0.05 × p1) | formula X.
When the required horizontal displacement of the airflow balance plate is delta a, the moving times of the airflow balance plate are the calculated value N of the formula X.
It should be noted that the calculated Δ a cannot be simply and roughly adjusted in place, but needs to be adjusted slowly, and the change of the real-time parameters is continuously detected during the adjustment process and corrected in time, so as to avoid the influence on the production quality caused by the violent production fluctuation due to the excessively large adjustment strideAnd (4) marking. Here, the adjustment step size needs to be set: l ═ delta a/N (taking the value of delta a as delta a)minFor example), N is adjusted in N-times, (p2-p1)/(0.05 × p1), N is rounded. Further, the determination of N is a preferred calculation method, but not limited to this method, and in principle, the determination of N value needs to be based on the adjustment urgency (the more p1 is less than p2, the less the adjustment times should be, because the pressure difference should be reduced as soon as possible). However, after each step size adjustment, a new pressure detection is needed, and the process is continued if the target (p1 ≧ p2) is not reached. If the target is reached, the adjustment is stopped.
Further, a flue gas analyzer is arranged in the preheating section for detecting the content of NOx in the preheating section in real time to be less than or equal to 40mg/m3. Or the final emission concentration of NOx is lower than 50mg/m according to the national ultra-low emission standard3And (4) finishing.
Compared with the prior art, the invention has the following beneficial technical effects:
1. according to the system, the movable airflow balance plate is additionally arranged between the PH section and the TPH section of the chain grate machine, the air pressure of the TPH section is mainly controlled to be more than or equal to that of the PH section by utilizing the position change of the balance plate, and the high NOx waste gas of the PH section is prevented from leaking air to the TPH section, so that the NOx content in the smoke of the TPH section is increased. Effectively reducing the direct discharge of pollutants.
2. The grate air flow system can meet the requirement of ultralow emission of pellet NOx only by carrying out SNCR + SCR denitration treatment on PH section waste gas (about 1/3), and the investment and operation cost is greatly reduced; meanwhile, the TPH section and the part of the air box close to the PH section can be selectively merged into the PH section, so that the high-temperature preheating time of the pellets is indirectly prolonged, and the effect of improving the strength of the preheated pellets is achieved.
3. The system disclosed by the invention has the advantages of simple structure, easiness in operation, low cost investment, remarkable wind control and emission reduction effects, and stronger application prospect and greater economic benefit.
4. The air flow control method is simple and accurate, has short control flow, can make a response in a very short time through real-time data monitoring, and simultaneously realizes dynamic fine adjustment in a mode of calculating the movement variation of the air flow balance plate, so that the adjustment of the air flow balance plate is more scientific and reasonable, and the problem that the production quality index is influenced due to violent production fluctuation caused by overlarge adjustment stride can be effectively avoided.
Detailed Description
The technical solution of the present invention is illustrated below, and the claimed scope of the present invention includes, but is not limited to, the following examples.
According to a first embodiment of the present invention, there is provided a grate preheating section blow-by preventing system comprising a grate 1 and a rotary kiln 2. According to the trend of the materials, the chain grate 1 is sequentially provided with an air blowing drying section UDD, an air exhausting drying section DDD, a preheating section TPH and a preheating section PH. The preheating section PH is communicated with a smoke outlet of the rotary kiln 2 through a first pipeline L1. And an air channeling prevention device 3 is arranged between the preheating section TPH and the preheating section PH.
Preferably, the anti-blow-by device 3 includes an airflow balance plate 301, a moving platform 302, rollers 303, and a slot 304. The air flow balancing plate 301 is arranged inside the chain grate 1. The moving platforms 302 are disposed at both sides of the outer lower ends of the preheating section PH and the preheating section PH. The rollers 303 are disposed at the bottom of the moving platform 302. The slots 304 are formed at both sides of the outer upper ends of the preheating section PH and the preheating section PH. The mobile platform 302 is further provided with a fixed seat 30201. The fixed seat 30201 is provided with an upright post 30202. The top end of the upright 30202 is connected to the top end of the air flow balance plate 301 after passing through the slot 304. A moving motor 30203 is also provided outside the moving platform 302. The moving motor 30203 drives the moving platform 302 to move on the roller 303. The moving platform 302 moves to drive the fixed seat 30201 and the upright post 30202 to move, and then the airflow balance plate 301 moves in the chain grate 1.
Preferably, the airflow balance plate 301 is composed of an outer plate 30101 and an inner plate 30102. The outer plate 30101 is a hollow plate. The inner plate 30102 is sleeved in the inner cavity of the outer plate 30101. The inner plate 30102 is also connected to a lift motor 30103. The lifting motor 30103 controls the inner plate 30102 to move in the vertical direction of the inner cavity of the outer plate 30101.
Preferably, the system also comprises an ammonia agent denitration device 4. The ammonia agent denitration device 4 is arranged in the preheating section PH and/or the first pipeline L1.
Preferably, the ammonia denitration device 4 includes a first sprayer 401, a second sprayer 402, and an ammonia storage tank 403. The first sprayer 401 is disposed in the preheating section PH. The second sprinkler 402 is disposed in the first pipe L1. The ammonia agent storage tank 403 is connected to the first sparger 401 through a second pipe L2. A third pipeline L3 is branched from the second pipeline L2 and connected with the second sprinkler 402.
Preferably, the system further comprises an SCR denitration device 5 and a dust removal device 6. And an air outlet of the preheating second section PH is communicated to an air inlet of the exhausting and drying section DDD through a fourth pipeline L4. And an air outlet of the induced draft drying section DDD is communicated to a chimney through a fifth pipeline L5. The SCR denitration device 5 is provided on the fourth duct L4. The dust removing device 6 is provided on the fifth pipe L5.
Preferably, the system further comprises a circulator 7. The ring cooling machine 7 is sequentially provided with a ring cooling first section C1, a ring cooling second section C2 and a ring cooling third section C3. An air outlet of the annular cooling section C1 is communicated to an air inlet of the rotary kiln 2 through a sixth pipeline L6. An air outlet of the annular cooling section C2 is communicated to an air inlet of the preheating section TPH through a seventh pipeline L7. And an air outlet of the annular cooling three-section C3 is communicated to an air inlet of the forced air drying section UDD through an eighth pipeline L8. The air outlet of the pre-heated section of TPH is communicated to a fifth pipeline L5 through a ninth pipeline L9. And an air outlet of the air blowing drying section UDD is communicated to a chimney through a tenth pipeline L10.
Preferably, the system further comprises a first pressure detector P1, a second pressure detector P2, a first temperature detector C1, a second temperature detector C2, a first flow detector Q1, a second flow detector Q2, and a flue gas analyzer Y. The first pressure detector P1, the first temperature detector C1 and the smoke analyzer Y are arranged in the preheating section of TPH. The second pressure gauge P2 and the second temperature gauge C2 are disposed within the preheating section PH. The first flow rate detector Q1 is provided on the seventh conduit L7. The second flow rate detector Q2 is provided on the first conduit L1.
According to a second embodiment of the invention, there is provided a method for controlling the air flow of the preheating section of the chain grate machine or the air flow control method using the anti-blow-by system of the preheating section of the chain grate machine in the first embodiment, the method comprising the steps of:
1) according to the trend of materials, green pellets enter a chain grate machine 1 and are conveyed into a rotary kiln 2 for oxidizing roasting after sequentially passing through a blast drying section UDD, an exhaust drying section DDD, a preheating section TPH and a preheating section PH. And conveying the oxidized pellets after the oxidizing roasting to the circular cooler 7 for cooling.
2) According to the flow direction of the hot air, the hot air discharged from the annular cooling section C1 is delivered into the rotary kiln 2 through the sixth pipeline L6, and then delivered into the preheating section PH through the first pipeline L1. The hot wind discharged from the ring cooling section C2 is delivered into the pre-heating section TPH via the seventh duct L7.
3) The horizontal position of the air flow balance plate 301 disposed between the preheating section TPH and the preheating section PH is adjusted so that the pressure in the preheating section TPH is greater than or equal to the pressure in the preheating section PH.
4) The hot air in the preheated one stage TPH is finally discharged through a ninth conduit L9. The hot air in the preheating section PH is finally discharged through the fourth pipe L4.
Preferably, the method further comprises: a first pressure detector P1 is arranged in the preheating section of TPH for detecting the pressure in the preheating section of TPH to be P1 and Pa in real time. The first temperature detector C1 is also arranged to detect the gas temperature in the preheating section of TPH as C1 and K in real time.
Preferably, the second pressure detector P2 is provided in the preheating stage PH to detect the pressure P2, Pa in the preheating stage PH in real time. And a second temperature detector C2 is also arranged to detect the temperature of the gas in the preheating section PH to be C2 and K in real time.
Preferably, a first flow rate detector Q1 is further arranged on the seventh pipeline L7 for detecting the flow rate Q1, Nm of the gas delivered into the preheating section TPH in real time3H is used as the reference value. A second flow rate detector Q2 is arranged on the first pipeline L1 to detect the flow rate of the gas delivered into the preheating section PH as Q2 and Nm in real time3H is used as the reference value. The mass of gas fed into the pre-heated section of TPH is m1, g:
formula I, where m1 is ρ q 1.
The mass of gas delivered to the preheated section of TPH is m2, g:
formula II is denoted by m2 ═ ρ × q2 ·.
In formula I and formula II, ρ is the gas average density, g/m3. t is the gas delivery time, h.
According to an ideal gas state equation, the following results are obtained:
formula III, p1 × v1 ═ ρ × q1 × t × R × c1/m.
P2 × v2 ═ ρ × q2 × t × R × c2/m.
In formulas III and IV, v1 is the volume of the preheated section of TPH, m3. v2 is the volume of the preheating two-stage PH, m3. R is a gas constant, J/(mol. K). M is the average molar mass of the gas, g/mol.
Preferably, the length of the preheating section TPH is a1, the width is b1, and the height is h1, and the units are m. The preheating section PH is set to have a length of a2, a width of b2, and a height of h2 in m. Then:
v1 ═ k1 a1 ═ b1 · h1..
V2 ═ k2 a2 ═ b2 · h2..
In formulas V and VI, k1 is the volume correction ratio for the preheated section of TPH. k2 is the volume correction ratio for the preheat section PH.
Substituting formula V into formula III to obtain:
formula VII, p1 ═ ρ × q1 ═ R × c1/(M × k1 × a1 × b1 × h1).
Substituting formula VI into formula IV to obtain:
p2 ═ ρ × q2 ═ R × c2/(M × k2 × a2 × b2 × h2.. formula VII.
The horizontal movement amount of the air flow balance plate 301 in the direction of the preheated stage TPH is set to Δ a, m. Then:
formula VIII. Z ═ p1/p2 ═ q1 ═ c1 × k2 (a2- Δ a) × b2 × h2]/[ q2 × c2 × k1 (a1 +. Δ a) × b1 × h1.
When Z is 1, the minimum amount Δ a of movement of the airflow balance plate 301 is equal tominComprises the following steps:
the amount of horizontal movement Deltaa of the airflow balance plate 301 is adjusted to be equal to or larger than the calculated value Deltaa of the formula IXminM, such that Z is ≧ 1, i.e., p1 ≧ p 2.
Preferably, when the horizontal displacement of the airflow balance plate 301 is adjusted to Δ a, the adjustment is performed in steps, and the number of times of adjustment is N, then:
n ═ p2-p1)/(0.05 × p 1.
When the required horizontal displacement of the airflow balance plate 301 is Δ a, the number of times of movement of the airflow balance plate 301 is the calculated value N of the equation X.
Preferably, a flue gas analyzer Y is arranged in the preheating section of TPH for detecting the content of NOx in the preheating section of TPH in real time to be less than or equal to 40mg/m3。
Example 1
As shown in fig. 1, the system for preventing the blow-by of the preheating section of the chain grate machine comprises a chain grate machine 1 and a rotary kiln 2. According to the trend of the materials, the chain grate 1 is sequentially provided with an air blowing drying section UDD, an air exhausting drying section DDD, a preheating section TPH and a preheating section PH. The preheating section PH is communicated with a smoke outlet of the rotary kiln 2 through a first pipeline L1. And an air channeling prevention device 3 is arranged between the preheating section TPH and the preheating section PH.
Example 2
Embodiment 1 is repeated except that the blow-by preventing device 3 includes an airflow balance plate 301, a moving platform 302, rollers 303, and a slot 304. The air flow balancing plate 301 is arranged inside the chain grate 1. The moving platforms 302 are disposed at both sides of the outer lower ends of the preheating section PH and the preheating section PH. The rollers 303 are disposed at the bottom of the moving platform 302. The slots 304 are formed at both sides of the outer upper ends of the preheating section PH and the preheating section PH. The mobile platform 302 is further provided with a fixed seat 30201. The fixed seat 30201 is provided with an upright post 30202. The top end of the upright 30202 is connected to the top end of the air flow balance plate 301 after passing through the slot 304. A moving motor 30203 is also provided outside the moving platform 302. The moving motor 30203 drives the moving platform 302 to move on the roller 303. The moving platform 302 moves to drive the fixed seat 30201 and the upright post 30202 to move, and then the airflow balance plate 301 moves in the chain grate 1.
Example 3
Embodiment 2 is repeated except that the air flow balance plate 301 is composed of an outer plate 30101 and an inner plate 30102. The outer plate 30101 is a hollow plate. The inner plate 30102 is sleeved in the inner cavity of the outer plate 30101. The inner plate 30102 is also connected to a lift motor 30103. The lifting motor 30103 controls the inner plate 30102 to move in the vertical direction of the inner cavity of the outer plate 30101.
Example 4
Example 3 was repeated except that the system further included an ammonia denitration device 4. The ammonia agent denitration device 4 is arranged in the preheating section PH and/or the first pipeline L1.
Example 5
Example 4 was repeated except that the ammonia agent denitration device 4 included a first sparger 401, a second sparger 402, and an ammonia agent storage tank 403. The first sprayer 401 is disposed in the preheating section PH. The second sprinkler 402 is disposed in the first pipe L1. The ammonia agent storage tank 403 is connected to the first sparger 401 through a second pipe L2. A third pipeline L3 is branched from the second pipeline L2 and connected with the second sprinkler 402.
Example 6
Example 5 was repeated except that the system further included SCR denitration device 5 and dust removal device 6. And an air outlet of the preheating second section PH is communicated to an air inlet of the exhausting and drying section DDD through a fourth pipeline L4. And an air outlet of the induced draft drying section DDD is communicated to a chimney through a fifth pipeline L5. The SCR denitration device 5 is provided on the fourth duct L4. The dust removing device 6 is provided on the fifth pipe L5.
Example 7
Example 6 is repeated except that the system also includes a circulator 7. The ring cooling machine 7 is sequentially provided with a ring cooling first section C1, a ring cooling second section C2 and a ring cooling third section C3. An air outlet of the annular cooling section C1 is communicated to an air inlet of the rotary kiln 2 through a sixth pipeline L6. An air outlet of the annular cooling section C2 is communicated to an air inlet of the preheating section TPH through a seventh pipeline L7. And an air outlet of the annular cooling three-section C3 is communicated to an air inlet of the forced air drying section UDD through an eighth pipeline L8. The air outlet of the pre-heated section of TPH is communicated to a fifth pipeline L5 through a ninth pipeline L9. And an air outlet of the air blowing drying section UDD is communicated to a chimney through a tenth pipeline L10.
Example 8
Example 7 is repeated except that the system further includes a first pressure gauge P1, a second pressure gauge P2, a first temperature gauge C1, a second temperature gauge C2, a first flow meter Q1, a second flow meter Q2, and a flue gas analyzer Y. The first pressure detector P1, the first temperature detector C1 and the smoke analyzer Y are arranged in the preheating section of TPH. The second pressure gauge P2 and the second temperature gauge C2 are disposed within the preheating section PH. The first flow rate detector Q1 is provided on the seventh conduit L7. The second flow rate detector Q2 is provided on the first conduit L1.
Method embodiment
The length of a section of TPH preheated by the chain grate machine is set to be 12m at a1, 4.5m at a b1 and 3m at a h1. The preheating section PH was set to have a length a2 of 15m, a width b2 of 4.5m, and a height h2 of 3 m. The volume correction ratio k1 for the preheated section TPH is 1. The volume correction ratio k2 for the preheating section PH is 1 (i.e., both the preheating section TPH and the preheating section PH of the chain grate machine are rectangular). When the gas flow balance plate 301 is in the initial position (i.e., the interface between the preheat primary TPH and the preheat secondary PH):
the volume of the preheated primary TPH is as follows: v 1-1 × 12 × 4.5 × 3-162 m3。
The volume of the preheating section PH is as follows: v2 ═ 1 × 15 × 4.5 × 3 ═ 202.5m3。
The flow rate of gas q1 delivered to the pre-heating section TPH was detected to be 100Nm3H is used as the reference value. The flow rate of the gas q2 fed into the preheating section PH was detected to be 150Nm3H is used as the reference value. The gas temperature in the pre-heated section of TPH was detected as c1 of 858.15K. The gas temperature c2 in the preheating section PH was detected to be 1250.15K.
In the running process of the system, if the pressure p1 in the preheating section of TPH is detected to be-900 Pa; the pressure P2 in the pre-heating section PH was detected to be-400 Pa. The following calculation is performed according to formula VIII and formula IX:
formula VIII. Z ═ p1/p2 ═ q1 ═ c1 × k2 (a2- Δ a) × b2 × h2]/[ q2 × c2 × k1 (a1 +. Δ a) × b1 × h1.
When Z is 1, the minimum amount Δ a of movement of the airflow balance plate 301 is equal tominComprises the following steps:
namely:
△amin=(12×4.5×3×1250.15×150-15×4.5×3×858.15×100)/(150×1250.15×4.5×3+100×858.15×4.5×3)=9.47
calculating the horizontal displacement of the airflow balance plate 301 as Δ a ═ Δ a according to the formula XminThe required adjustment times N are as follows:
n ═ p2-p1)/(0.05 × p 1.
Namely:
n (-400+900)/(0.05 x-900) | 11.11
When the airflow balance plate 301 is adjusted STEP by STEP, the single adjustment STEP is STEP: STEP ═ Δamin/Adjusting the airflow balance plate 301 (from the PH section to the TPH end) according to the calculated value of STEP, wherein the STEP length of each adjustment is 0.85m, detecting p1 and p2 after the adjustment is finished, and finishing the adjustment of the airflow balance plate 301 if p1 is not less than p 2; if p1 < p2, the adjustment of the airflow balance plate 301 is continued with a STEP size STEP of 0.85m until p1 ≧ p 2.