CN113911668B - Push platform suitable for hot briquetting feeding - Google Patents
Push platform suitable for hot briquetting feeding Download PDFInfo
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- CN113911668B CN113911668B CN202111518618.3A CN202111518618A CN113911668B CN 113911668 B CN113911668 B CN 113911668B CN 202111518618 A CN202111518618 A CN 202111518618A CN 113911668 B CN113911668 B CN 113911668B
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- 238000001514 detection method Methods 0.000 claims abstract description 17
- 238000001179 sorption measurement Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000007731 hot pressing Methods 0.000 claims description 11
- 238000003475 lamination Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 25
- 238000000034 method Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 abstract description 20
- 230000003068 static effect Effects 0.000 abstract description 5
- 239000002985 plastic film Substances 0.000 abstract description 3
- 229920006255 plastic film Polymers 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 50
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
- B27D3/02—Veneer presses; Press plates; Plywood presses with a plurality of press plates, i.e. multi- platen hot presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
Description
技术领域technical field
本发明涉及塑料膜热压成型技术领域,特别是涉及一种适用于热压成型进料的推送平台。The invention relates to the technical field of plastic film hot pressing, in particular to a pushing platform suitable for hot pressing feeding.
背景技术Background technique
在热压成型设备加工前需要将门产品输送至热压成型设备的加工区,现有的输送组件输送稳定性不高,门产品在运输过程中容易产生晃动且容易与输送带之间发生摩擦,其一会造成待加工门产品表面覆有的塑料膜出现损伤,其二会使门产品无法精确定位至热压成型设备的待加工区,上述问题的出现均会对产品质量造成不利影响;The door products need to be transported to the processing area of the hot-press forming equipment before being processed by the hot-press forming equipment. The transportation stability of the existing conveying components is not high, and the door products are prone to shaking and friction with the conveyor belt during transportation. First, the plastic film covering the surface of the door product to be processed will be damaged, and second, the door product will not be able to be accurately positioned to the to-be-processed area of the thermoforming equipment. The occurrence of the above problems will adversely affect the product quality;
特别针对较重的门产品来说,由于多层热压设备的加工间隔较短,为了保证连续生产的效率,门产品运输速度相对较快,较重的门产品在运输至成型机加工位时由于其自身惯性较大,必然会导致门产品无法精确定位,同时擦伤门产品表面覆膜,进而会使得最后的产品质量受到影响。Especially for heavier door products, due to the short processing interval of multi-layer hot pressing equipment, in order to ensure the efficiency of continuous production, the transportation speed of door products is relatively fast. Due to its large inertia, the door product cannot be positioned accurately, and the surface film of the door product is scratched, which will affect the final product quality.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种适用于热压成型进料的推送平台,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a push platform suitable for hot-press forming feed, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种适用于热压成型进料的推送平台,包括支架,支架内侧设置有第二输送单元,支架上方设置有第一输送单元,第一输送单元和第二输送单元之间形成门产品输送通道,输送通道长度方向的两端分别为进料端和出料端,第一输送单元和第二输送单元可同步输送门产品且输送速度可分段调节。A push platform suitable for hot-pressing feeding, comprising a bracket, a second conveying unit is arranged inside the bracket, a first conveying unit is arranged above the bracket, and a door product conveying channel is formed between the first conveying unit and the second conveying unit , the two ends of the conveying channel in the length direction are the feeding end and the discharging end respectively. The first conveying unit and the second conveying unit can convey the door products synchronously and the conveying speed can be adjusted in sections.
第一输送单元包括可沿输送通道往复移动的滑动框,滑动框上设置有多个用于抓取门产品的吸附组件,第二输送单元包括用于输送门产品的输送带,滑动框和输送带沿输送通道长度方向单位时间的位移相同,在支架上沿门产品输送通道长度方向设置有多个检测板,检测板上设置有安装孔,安装孔内设置有光电传感器,滑动框上设置有与光电传感器匹配的检测块。The first conveying unit includes a sliding frame that can move back and forth along the conveying channel. The sliding frame is provided with a plurality of suction components for grabbing door products. The second conveying unit includes a conveying belt for conveying door products. The displacement of the belt per unit time along the length direction of the conveying channel is the same. A plurality of detection boards are arranged on the bracket along the length direction of the door product conveying channel. The detection plate is provided with installation holes, the installation holes are provided with photoelectric sensors, and the sliding frame is provided with Detection block matched with photoelectric sensor.
所述第一输送单元还包括固定安装在支架上的固定平台,固定平台上设置有可转动的传动轴和驱动传动轴转动的第一伺服电机,滑动框两端分别设置有第一固定端和第二固定端,第一固定端和第二固定端之间设置有传动链条,传动轴上设置有第一双排链轮,固定平台上可转动的第二双排链轮和第三双排链轮,传动链条依次与第二双排链轮、第一双排链轮和第三双排链轮传动连接。The first conveying unit also includes a fixed platform fixedly mounted on the bracket, the fixed platform is provided with a rotatable transmission shaft and a first servo motor for driving the transmission shaft to rotate, and two ends of the sliding frame are respectively provided with a first fixed end and a first servo motor. The second fixed end, a transmission chain is arranged between the first fixed end and the second fixed end, a first double-row sprocket is arranged on the transmission shaft, and the second double-row sprocket and the third double-row sprocket are rotatable on the fixed platform. The sprocket and the transmission chain are sequentially connected to the second double-row sprocket, the first double-row sprocket and the third double-row sprocket.
所述第二输送单元包括设置在支架上可转动的主动输送轴和设置在支架上可转动的从动输送轴,主动输送轴和从动输送轴通过输送带传动连接,支架上还设置有驱动主动输送轴转动的第二伺服电机。The second conveying unit includes a rotatable active conveying shaft arranged on the support and a rotatable driven conveying shaft arranged on the support. The active conveying shaft and the driven conveying shaft are connected through a conveyor belt drive, and a drive is also provided on the support. The second servo motor that drives the rotation of the conveying shaft.
所述输送通道一侧设置有与门产品运输方向平行的边缘导向组件,边缘导向组件包括设置在支架上的外壳,外壳一侧开口且内部设置有多个可转动的侧导辊。One side of the conveying channel is provided with an edge guide assembly parallel to the transport direction of the door product, the edge guide assembly includes a casing arranged on a bracket, one side of the casing is open and a plurality of rotatable side guide rollers are arranged inside.
所述吸附组件包括与滑动框铰接的第一连杆、与滑动框交接的第二连杆、与滑动框铰接的第一抬升气缸和第三连杆,第三连杆两端分别与第一连杆和第二连杆铰接,第三连杆底部设置有电磁铁,第一抬升气缸的活塞杆与第二连杆和第三连杆的铰接点铰接。The adsorption assembly includes a first connecting rod hinged with the sliding frame, a second connecting rod connected with the sliding frame, a first lifting cylinder and a third connecting rod hinged with the sliding frame, and both ends of the third connecting rod are respectively connected with the first connecting rod. The connecting rod and the second connecting rod are hinged, the bottom of the third connecting rod is provided with an electromagnet, and the piston rod of the first lifting cylinder is hinged with the hinge point of the second connecting rod and the third connecting rod.
所述支架上设置有多个用于支撑滑动框的支撑导轮。The bracket is provided with a plurality of supporting guide wheels for supporting the sliding frame.
所述第一输送单元还包括设置在滑动框靠近出料端一侧的用于支撑门产品端部的勾爪组件,勾爪组件包括设置在滑动框上可转动的转轴和通过纵向连接板与转轴连接的横向安装板,横向安装板靠近进料端一侧间隔设置有多个钉齿,滑动框上铰接有翻转气缸,翻转气缸的活塞杆与纵向连接板铰接。The first conveying unit also includes a hook assembly disposed on the side of the sliding frame close to the discharge end and used to support the end of the door product. The horizontal mounting plate connected by the rotating shaft is provided with a plurality of nail teeth at intervals on one side of the horizontal mounting plate close to the feeding end, the sliding frame is hinged with an overturning cylinder, and the piston rod of the overturning cylinder is hinged with the longitudinal connecting plate.
所述第二输送单元还包括设置在出料端一侧用于将覆膜后门板端部抬起的抬升导向结构,抬升导向结构与出料端之间设置有间隙,所述支架上设置有延伸板,从动输送轴设置在延伸板上,延伸板上设置有上支板,上支板上设置有抬升导向结构,抬升导向结构包括第二抬升气缸、第一异形支板、外连杆、内连杆、第二异形支板、活动框和导向辊,所述上支板底部设置有第一异形支板,第一异形支板内侧设置有第二异形支板,第二抬升气缸与第一异形支板铰接,第二抬升气缸的活塞杆末端铰接有外连杆和内连杆,外连杆与第二异形支板铰接,活动框与第二异形支板铰接,内连杆与活动框铰接,活动框与第二异形支板滑动连接,所述活动框上设置有可转动的导向辊。The second conveying unit further includes a lifting guide structure arranged on one side of the discharge end for lifting the end of the back door panel covered with the film, a gap is set between the lift guide structure and the discharge end, and a support is provided on the bracket. The extension plate, the driven conveying shaft is arranged on the extension plate, the extension plate is arranged with an upper support plate, and the upper support plate is arranged with a lifting guide structure, and the lifting guide structure includes a second lifting cylinder, a first special-shaped support plate, and an outer connecting rod. , the inner connecting rod, the second special-shaped support plate, the movable frame and the guide roller, the bottom of the upper support plate is provided with a first special-shaped support plate, the inner side of the first special-shaped support plate is provided with a second special-shaped support plate, and the second lifting cylinder is connected with the The first special-shaped support plate is hinged, the end of the piston rod of the second lifting cylinder is hinged with an outer connecting rod and an inner connecting rod, the outer connecting rod is hinged with the second special-shaped support plate, the movable frame is hinged with the second special-shaped support plate, and the inner connecting rod is hinged with the second special-shaped support plate. The movable frame is hinged, the movable frame is slidably connected with the second special-shaped support plate, and a rotatable guide roller is arranged on the movable frame.
所述支架上还设置有多个可转动的张紧输送辊,张紧输送辊的最高点高于主动输送轴和从动输送轴的最低点。The support is also provided with a plurality of rotatable tensioning and conveying rollers, and the highest point of the tensioning and conveying rollers is higher than the lowest point of the driving conveying shaft and the driven conveying shaft.
本发明的有益效果是:The beneficial effects of the present invention are:
1、在第一输送单元、第二输送单元、边缘导向组件和吸附组件的设置下,可实现重量较大的物料的稳定精确输送,进而保证后续热压成型设备的加工精度,保证产品质量;输送带、滑动框和物料三者始终保持相对静止状态,上下双层输送保证了物料输送过程中的稳定性,且减少了物料与传送带之间的摩擦,保证待加工物料的质量。1. Under the setting of the first conveying unit, the second conveying unit, the edge guide assembly and the adsorption assembly, the stable and accurate conveying of the material with a large weight can be realized, thereby ensuring the processing accuracy of the subsequent hot-pressing molding equipment and ensuring the product quality; The conveyor belt, the sliding frame and the material are always in a relatively static state. The upper and lower double-layer conveying ensures the stability of the material conveying process, and reduces the friction between the material and the conveyor belt to ensure the quality of the material to be processed.
2、在第一伺服电机、第二伺服电机、光电传感器和检测块的设置下,可对物料运输过程速度进行控制,使其处于逐渐增速—平稳—逐渐减速的过程,在保持较高平均速度的情况下避免物料在运输过程中可能由于其自身惯性造成定位不精确的情况出现,使得后续热压成型设备可对物料进行精确加工,保证产品加工质量。2. Under the settings of the first servo motor, the second servo motor, the photoelectric sensor and the detection block, the speed of the material transportation process can be controlled, so that it is in a process of gradually increasing - steady - gradually decelerating, while maintaining a high average. In the case of speed, it can avoid the situation that the material may be inaccurately positioned due to its own inertia during the transportation process, so that the subsequent hot pressing equipment can process the material accurately and ensure the quality of product processing.
3、在吸附组件和勾爪组件的设置下,采用电磁铁吸附物料配合勾爪组件辅助勾取物料,提高物料运输过程中的稳定性,避免物料惯性造成物料运输定位不精确的情况出现。3. Under the setting of the adsorption component and the hook component, the electromagnet is used to adsorb the material and the hook component is used to assist in picking up the material, which improves the stability of the material transportation process and avoids the inaccurate positioning of the material caused by the inertia of the material.
4、在滑轨、支撑导轮、第一双排链轮、第二双排链轮和第三双排链轮的设置下,可提高滑动框运行的稳定性,进而保证了测速的精确度,同时也保证了物料运输的稳定性。4. Under the setting of slide rail, support guide wheel, first double-row sprocket, second double-row sprocket and third double-row sprocket, it can improve the stability of sliding frame operation, thereby ensuring the accuracy of speed measurement , but also to ensure the stability of material transportation.
5、在输送带和抬升导向结构的设置下,当出料时门板与输送带发生相对运动的情况下,门板将会微微翘起不会与输送带完全贴合,只有门板后边缘与输送带紧贴,减少覆膜面与输送带的膜材,避免覆膜后的门板出现表面擦伤的情况出现,保证门板出料的质量。5. Under the setting of the conveyor belt and the lifting guide structure, when the door panel and the conveyor belt move relative to each other when the material is discharged, the door panel will be slightly tilted and will not be completely fitted with the conveyor belt, only the rear edge of the door panel and the conveyor belt. Adhere closely, reduce the film material of the lamination surface and the conveyor belt, avoid surface scratches on the door panel after lamination, and ensure the quality of the door panel discharge.
6、在张紧输送辊的设置下,可避免输送过程中覆膜后门板出现打滑的现象出现,有利于门板的精确输送和定位,进一步避免门板与输送带出现摩擦的可能,进一步保证门板出料的质量。6. Under the setting of the tensioning conveying roller, it can avoid the phenomenon of slippage of the door panel after lamination during the conveying process, which is conducive to the accurate conveying and positioning of the door panel, further avoids the possibility of friction between the door panel and the conveyor belt, and further ensures that the door panel exits. quality of the material.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明中第一输送单元的结构示意图;Fig. 2 is the structural representation of the first conveying unit in the present invention;
图3为本发明中勾爪组件和吸附组件的结构示意图;3 is a schematic structural diagram of the hook assembly and the adsorption assembly in the present invention;
图4为本发明中第二输送单元的结构示意图;Fig. 4 is the structural representation of the second conveying unit in the present invention;
图5为本发明中第二输送单元的侧视结构示意图;Fig. 5 is the side view structure schematic diagram of the second conveying unit in the present invention;
图6为本发明图5中A处的局部放大结构示意图;Fig. 6 is the partial enlarged structural schematic diagram of the place A in Fig. 5 of the present invention;
图7为本发明图2中B处的局部放大结构示意图;Fig. 7 is the partial enlarged structural schematic diagram of place B in Fig. 2 of the present invention;
图8为本发明中抬升导向结构的结构示意图。FIG. 8 is a schematic structural diagram of the lifting guide structure in the present invention.
图中: 1、支架;In the figure: 1. Bracket;
2、第一输送单元;2. The first conveying unit;
22、立板;23、固定平台;24、滑动框;25、第一伺服电机;26、传动轴;27、支撑导轮;28、第一双排链轮;29、第二双排链轮;210、第三双排链轮;211、传动链条;212、第一固定端;213、第二固定端;22, vertical plate; 23, fixed platform; 24, sliding frame; 25, first servo motor; 26, transmission shaft; 27, support guide wheel; 28, first double row sprocket; 29, second double row sprocket ; 210, the third double row sprocket; 211, the transmission chain; 212, the first fixed end; 213, the second fixed end;
214、勾爪组件;2141、转轴;2142、纵向连接板;2143、横向安装板;2144、钉齿;214, hook assembly; 2141, shaft; 2142, longitudinal connecting plate; 2143, horizontal mounting plate; 2144, nail teeth;
215、检测板;216、安装孔;217、检测块;215, detection board; 216, mounting hole; 217, detection block;
218、吸附组件;2181、第一连杆;2182、第二连杆;2183、第三连杆;2184、电磁铁;2185、第一抬升气缸;218, adsorption assembly; 2181, first connecting rod; 2182, second connecting rod; 2183, third connecting rod; 2184, electromagnet; 2185, first lifting cylinder;
219、滑轨;220、翻转气缸;219, slide rail; 220, flip cylinder;
3、第二输送单元;3. The second conveying unit;
3、第二输送单元;31、第二伺服电机;32、主动输送轴;33、从动输送轴;34、输送带;39、第一链条;310、第二链条;311、张紧输送辊;3. The second conveying unit; 31, the second servo motor; 32, the active conveying shaft; 33, the driven conveying shaft; 34, the conveying belt; 39, the first chain; 310, the second chain; 311, the tensioning conveying roller ;
5、边缘导向组件;5. Edge guide components;
7、上支板;7. Upper support plate;
8、抬升导向结构; 81、第二抬升气缸;82、第一异形支板;83、外连杆;84、内连杆;85、第二异形支板;86、活动框;87、导向辊;8. Lifting guide structure; 81. The second lifting cylinder; 82. The first special-shaped support plate; 83, the outer connecting rod; 84, the inner connecting rod; 85, the second special-shaped support plate; 86, the movable frame; 87, the guide roller ;
9、延伸板。9. Extension board.
具体实施方式Detailed ways
下面结合附图进一步详细描述本发明的技术方案,但本发明的保护范围不局限于以下所述。The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.
请参阅图1~图8,本发明实施例中提供一种适用于热压成型进料的推送平台,包括支架1,支架1内侧设置有第二输送单元3,支架1上方设置有第一输送单元2,第一输送单元2和第二输送单元3之间形成门产品输送通道,输送通道长度方向的两端分别为进料端和出料端,第一输送单元2和第二输送单元3可同步输送门产品且输送速度可分段调节。Referring to FIGS. 1 to 8 , an embodiment of the present invention provides a push platform suitable for hot-pressing feeding, including a
第一输送单元2包括可沿输送通道往复移动的滑动框24,滑动框24上设置有多个用于抓取门产品的吸附组件218,第二输送单元3包括用于输送门产品的输送带34,滑动框24和输送带34沿输送通道长度方向单位时间的位移相同,在支架1上沿门产品输送通道长度方向设置有多个检测板215,检测板215上设置有安装孔216,安装孔216内设置有光电传感器,滑动框24上设置有与光电传感器匹配的检测块217。The first conveying
第一输送单元2还包括固定安装在支架1上的固定平台23,固定平台23通过立板22固定安装于支架1上方,固定平台23上设置有可转动的传动轴26和驱动传动轴26转动的第一伺服电机25,滑动框24两端分别设置有第一固定端212和第二固定端213,第一固定端212和第二固定端213之间设置有传动链条211,传动轴26上设置有第一双排链轮28,固定平台23上可转动的第二双排链轮29和第三双排链轮210,传动链条211依次与第二双排链轮29、第一双排链轮28和第三双排链轮210传动连接。The first conveying
滑动框24上设置有两条滑轨219,固定平台23底部设置有与滑轨219一一对应的滑块,滑块与滑轨219滑动连接,滑轨219起到导向作用。The sliding
启动第一伺服电机25,其正反转可带动传动轴26转动,进而带动第一双排链轮28转动,由于传动链条211两端与滑动框24固定,进而滑动框24可在门产品输送通道内往复移动。When the
传动链条211位于第三双排链轮210和第一双排链轮28之间的部分与传动链条211位于第一双排链轮28和第二双排链轮29之间的部分相互平行。The portion of the
增设第二双排链轮29第三双排链轮210且第二双排链轮29和第三双排链轮210如上述布置可提高链条的张紧程度,进一步提高滑动框24运行的稳定性。The addition of the second double-
支架1上设置有多个用于支撑滑动框24的支撑导轮27,支撑导轮27的设置可以提高滑动框24运行的稳定性。The
第一输送单元2还包括设置在滑动框24靠近出料端一侧的用于支撑门产品端部的勾爪组件214,勾爪组件214包括设置在滑动框24上可转动的转轴2141和通过纵向连接板2142与转轴2141连接的横向安装板2143,横向安装板2143靠近进料端一侧间隔设置有多个钉齿2144,滑动框24上铰接有翻转气缸220,翻转气缸220的活塞杆与纵向连接板2142铰接。The first conveying
驱动翻转气缸220的活塞杆伸长或缩短可控制勾爪组件214翻转,在门产品进料时勾爪组件214为竖向状态可勾住门产品端部,即除了在电磁铁2184的吸附下采用勾爪组件214辅助勾取,提高门产品运输过程中的稳定性,避免门产品惯性造成门产品运输定位不精确的情况出现。The extension or shortening of the piston rod driving the
门产品出料时将勾爪组件214翻转至水平状态。When the door product is discharged, the
吸附组件218包括与滑动框24铰接的第一连杆2181、与滑动框24交接的第二连杆2182、与滑动框24铰接的第一抬升气缸2185和第三连杆2183,第三连杆2183两端分别与第一连杆2181和第二连杆2182铰接,第三连杆2183底部设置有电磁铁2184,第一抬升气缸2185的活塞杆与第二连杆2182和第三连杆2183的铰接点铰接。The
启动第一抬升气缸2185其活塞杆的伸长与缩短可带动电磁铁2184的升降,电磁铁2184下降可抓取门产品,即可进行输送。When the
将门产品输送至热压成型设备的加工区域后,电磁铁2184失电即可完成门产品的输送。After the door product is delivered to the processing area of the thermoforming equipment, the
第二输送单元3还包括设置在支架1上可转动的主动输送轴32和设置在支架1上可转动的从动输送轴33,主动输送轴32和从动输送轴33通过输送带34传动连接,支架1上还设置有驱动主动输送轴32转动的第二伺服电机31。The second conveying
启动第二伺服电机31,在第一链条39和第二链条310的传动作用下,可带动输送带34运转,进而可将覆膜后门板从进料端输送至出料端;支架1上还设置有多个可转动的张紧输送辊311,张紧输送辊311的最高点高于主动输送轴32和从动输送轴33的最低点;在张紧输送辊311的设置下使得输送带34始终处于张紧状态,进而可避免输送过程中覆膜后门板出现打滑的现象出现,有利于门板的精确输送和定位。The
滑动框24和输送带34沿输送通道长度方向单位时间的位移相同;可通过调节第一伺服电机25和第二伺服电机31控制第一输送单元2和第二输送单元3的输送速度保持一致,即门产品在输送过程中,输送带34、滑动框24和门产品三者始终保持相对静止状态,上下双层输送保证了门产品输送过程中的稳定性,其出料的定位精度也可保证。The displacement per unit time of the sliding
输送通道一侧设置有与门产品运输方向平行的边缘导向组件5,边缘导向组件5包括设置在支架1上的外壳,外壳一侧开口且内部设置有多个可转动的侧导辊;边缘导向组件5与前段工序的靠边机构匹配,其目的是对门产品的侧向进行精确定位。One side of the conveying channel is provided with an
当采用输送带34对门产品进行输送时,会存在如下问题:When the
门产品与输送带34平行贴紧且会由相对静止状态变为相对运动状态,门产品与输送带34的贴合面积为整个门表面,发生相对运动后,覆膜面会与输送带34产生极大的摩擦,进而会出现覆膜后门产品表面划伤的情况,影响产品质量。The door product is in close contact with the
第二输送单元3还包括设置在出料端一侧用于将覆膜后门板端部抬起的抬升导向结构8,抬升导向结构8与出料端之间设置有间隙,支架1上设置有延伸板9,从动输送轴33设置在延伸板9上,延伸板9上设置有上支板7,上支板7上设置有抬升导向结构8,抬升导向结构8包括第二抬升气缸81、第一异形支板82、外连杆83、内连杆84、第二异形支板85、活动框86和导向辊87,上支板7底部设置有第一异形支板82,第一异形支板82内侧设置有第二异形支板85,第二抬升气缸81与第一异形支板82铰接,第二抬升气缸81的活塞杆末端铰接有外连杆83和内连杆84,外连杆83与第二异形支板85铰接,活动框86与第二异形支板85铰接,内连杆84与活动框86铰接,活动框86与第二异形支板85滑动连接,活动框86上设置有可转动的导向辊87。The second conveying
启动第二抬升气缸81,其活塞杆伸长进而带动外连杆83和内连杆84转动,进而使得活动框86微微抬升,导向辊87最高点将高于输送带34的顶部表面,当待覆膜门板运输至出料端后将沿导向辊87输送至后续加工设备,进而在出料时门板与输送带34发生相对运动的情况下,门板将会微微翘起不会与输送带34完全贴合,只有门板后边缘与输送带34紧贴,减少覆膜面与输送带34的摩擦,避免覆膜后的门板出现表面擦伤的情况出现,保证门板出料的质量。The
沿支架1长度方向设置有多个检测板215,检测板215上设置有安装孔216,安装孔216内设置有光电传感器,滑动框24上设置有与光电传感器匹配的检测块217,当滑动框24运输过程中检测块217与光电传感器对应时光电传感器会触发,进而可检测门产品运输的位置。A plurality of
第一伺服电机25和第二伺服电机31有生产线的PLC控制系统同步控制以达到上述相对静止状态。The
表1 门产品标准运行时间表Table 1 Standard operating schedule of door products
光电传感器的布置参考表1距离参数,由表1可知,门产品运输过程中速度为逐渐增速—平稳—逐渐减速的过程,其目的是在保持较高平均速度的情况下避免门产品在运输过程中可能由于其自身惯性造成定位不精确的情况出现,使得后续热压成型设备可对门产品进行精确加工,保证产品加工质量。The arrangement of the photoelectric sensor refers to the distance parameters in Table 1. It can be seen from Table 1 that the speed of the door product during transportation is a process of gradual increase - smooth - gradual deceleration. The purpose is to avoid the door product during transportation while maintaining a high average speed During the process, inaccurate positioning may occur due to its own inertia, so that the subsequent hot-press forming equipment can accurately process the door product to ensure the product processing quality.
以上所述仅是本发明的优选实施方式,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing are only preferred embodiments of the present invention, and it should be understood that the present invention is not limited to the forms disclosed herein, and should not be construed as an exclusion of other embodiments, but may be used in various other combinations, modifications, and environments, and Modifications can be made within the scope of the concepts described herein, from the above teachings or from skill or knowledge in the relevant field. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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Address after: 645350 songjiaba Industrial Park, economic development zone, Changning County, Yibin City, Sichuan Province Patentee after: Sichuan hele door industry Co.,Ltd. Country or region after: China Patentee after: Guangxi Guigang Hele Doors and Windows Co.,Ltd. Address before: 645350 songjiaba Industrial Park, economic development zone, Changning County, Yibin City, Sichuan Province Patentee before: Sichuan hele door industry Co.,Ltd. Country or region before: China Patentee before: Guangxi Guigang hele door industry Co.,Ltd. |
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