CN113940239B - Intelligent picking system - Google Patents
Intelligent picking system Download PDFInfo
- Publication number
- CN113940239B CN113940239B CN202111151228.7A CN202111151228A CN113940239B CN 113940239 B CN113940239 B CN 113940239B CN 202111151228 A CN202111151228 A CN 202111151228A CN 113940239 B CN113940239 B CN 113940239B
- Authority
- CN
- China
- Prior art keywords
- blade
- synchronous belt
- plate
- synchronous pulley
- synchronous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/70—Harvesting
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/80—Accessories for use after harvesting, e.g. scrapers
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Manipulator (AREA)
Abstract
Description
技术领域technical field
本发明涉及蘑菇自动采摘技术领域,具体而言,涉及一种智能采摘系统。The invention relates to the technical field of mushroom automatic picking, in particular to an intelligent picking system.
背景技术Background technique
众所周知,常见的蘑菇(食用菌)有:香菇、草菇、蘑菇、木耳、银耳、猴头、竹荪、松口蘑(松茸)、口蘑、红菇和牛肝菌等。As we all know, common mushrooms (edible fungi) include: shiitake mushrooms, straw mushrooms, mushrooms, fungus, white fungus, Hericium erinaceus, bamboo fungus, matsutake (matsutake), Tricholoma edodes, russula and boletus, etc.
目前,蘑菇栽培已经实现了工厂化生产,工厂化菇房内需要安装升温、降温、通风换气和增湿设备等,对温湿度、通气和光照等条件可以实现自动化或半自动化的控制,生产不受季节限制,可以天天出菇,周年生产,产量高,效益好。工厂化菇房一般长20~30米、宽6~10米、高5~6米,房内可顺菇房的长度方向设置2~4列多层床架。床架多用金属结构型材制作,床宽1~1.6米,层数5~6层,层间距50~70厘米,床架最下一层和地面的距离约30厘米,最上一层距屋顶1米以上。床架之间的通道宽80~100厘米,床架和墙壁之间的通道宽40~80厘米。At present, mushroom cultivation has achieved industrial production. The industrial mushroom house needs to install heating, cooling, ventilation and humidification equipment, etc., and can realize automatic or semi-automatic control of temperature, humidity, ventilation and light conditions. Production Not subject to seasonal restrictions, mushrooms can be produced every day, year-round production, high output and good benefits. The factory mushroom house is generally 20-30 meters long, 6-10 meters wide, and 5-6 meters high. In the room, 2-4 rows of multi-layer bed frames can be installed along the length of the mushroom house. The bed frame is mostly made of metal structural profiles. The bed width is 1-1.6 meters, the number of layers is 5-6 layers, and the layer spacing is 50-70 cm. The distance between the bottom layer of the bed frame and the ground is about 30 cm, and the top layer is 1 meter away from the roof. above. The channel between the bed frame is 80-100 cm wide, and the channel between the bed frame and the wall is 40-80 cm wide.
蘑菇生长成熟后,通过自动采摘机器人进行自动采摘作业,节省人力,提高效率,降低成本。参考授权公告号为CN212279177U的实用新型专利,其公开了一种自动采摘机器人,其主要工作过程是,吸盘竖直向下运动至蘑菇的菌盖位置,然后吸住菌盖,再然后吸盘转动一定角度,最后吸盘竖直向上运动完成摘取;该实用新型专利公开的技术方案中,主要存在以下技术缺陷:After the mushrooms grow and mature, the automatic picking operation is carried out by the automatic picking robot, which saves manpower, improves efficiency and reduces costs. With reference to the utility model patent whose authorized notification number is CN212279177U, it discloses a kind of automatic picking robot. Angle, and finally the suction cup moves vertically upwards to complete the extraction; in the technical solution disclosed in this utility model patent, there are mainly the following technical defects:
(1)采摘的蘑菇从基座侧面的出口输出,后续收集工作比较麻烦,需要人工手动收集蘑菇,存在效率低、人工成本高的技术缺陷,多层床架高5~6米也导致收集作业比较困难。(1) The picked mushrooms are exported from the outlet on the side of the base, and the follow-up collection work is more troublesome, requiring manual collection of mushrooms, which has technical defects of low efficiency and high labor costs, and the multi-layer bed frame is 5-6 meters high, which also leads to collection operations more difficult.
(2)蘑菇自动采摘机器人对多层床架的一层完成采摘作业后,需要对另一层作业时,需要人工手动将机器人转移到另一层上,这就降低了生产效率,增加了人工成本,增加了劳动强度。(2) After the mushroom automatic picking robot completes the picking operation on one layer of the multi-layer bed frame, when it needs to work on another layer, it needs to manually transfer the robot to another layer, which reduces the production efficiency and increases the manpower. cost, increased labor intensity.
(3)蘑菇自动采摘机器人的采摘效率有待提高。(3) The picking efficiency of automatic mushroom picking robot needs to be improved.
(4)采摘机器人体现大,不适合在狭小空间中工作。(4) The picking robot has a large performance and is not suitable for working in a small space.
(5)自动化程度低、智能化程度低。(5) The degree of automation is low and the degree of intelligence is low.
发明内容Contents of the invention
本发明就是为了解决现有蘑菇采摘机器人自动化程度低、智能化程度低,采摘效率低,体积较大,不适合在狭小空间中工作,收集工作效率低、人工成本高,人工手动将机器人转移增加了人工成本、增加了劳动强度、降低了生产效率的技术问题,提供了一种智能化程度高的智能采摘系统。The present invention aims to solve the problem that the existing mushroom picking robots have low degree of automation, low intelligence, low picking efficiency, large volume, not suitable for working in a narrow space, low collection efficiency, high labor cost, and increased manual transfer of the robot. The technical problems of reducing labor costs, increasing labor intensity, and reducing production efficiency provide an intelligent picking system with a high degree of intelligence.
本发明提供一种智能采摘系统,包括自动采摘机器人、无人值守接料装置和自动换层装置;The invention provides an intelligent picking system, including an automatic picking robot, an unattended material receiving device and an automatic layer changing device;
自动采摘机器人包括基座、行走机构、采摘执行器、切根输送装置、第一X轴安装板、第二X轴安装板、第一臂运动驱动电机、第2主动同步带轮、第2从动同步带轮、第2同步带、第1导轨组件、第2导轨组件、第一Y轴安装板、第3导轨组件、第一Y方向运动驱动电机、第3主动同步带轮、第3同步带、第3从动同步带轮、双目相机支架和双目相机,行走机构与基座连接;第一X轴安装板、第二X轴安装板分别基座固定连接,第一臂运动驱动电机与第一X轴安装板连接,第2主动同步带轮与第一臂运动驱动电机的输出轴连接,第2从动同步带轮与第一X轴安装板连接,第2同步带连接于第2主动同步带轮和第2从动同步带轮之间,第1导轨组件与第一X轴安装板连接,第2导轨组件与第二X轴安装板连接,第一Y轴安装板的端部通过同步带连接板与第2同步带连接,第一Y轴安装板的一端与第1导轨组件的滑块连接,第一Y轴安装板的另一端与第2导轨组件的滑块连接,第3导轨组件与第一Y轴安装板连接,第一Y方向运动驱动电机与第一Y轴安装板连接,第3主动同步带轮与第一Y方向运动驱动电机的输出轴连接,第3从动同步带轮与第一Y轴安装板连接,第3同步带连接于第3从动同步带轮和第3主动同步带轮之间;双目相机支架与第一Y轴安装板连接,双目相机与双目相机支架连接;The automatic picking robot includes a base, a walking mechanism, a picking actuator, a cutting root conveying device, a first X-axis mounting plate, a second X-axis mounting plate, a first arm motion drive motor, a second driving synchronous pulley, a second slave Moving synchronous pulley, 2nd synchronous belt, 1st guide rail assembly, 2nd guide rail assembly, 1st Y-axis mounting plate, 3rd guide rail assembly, 1st Y direction movement driving motor, 3rd driving synchronous pulley, 3rd synchronization Belt, the third driven synchronous pulley, binocular camera bracket and binocular camera, the traveling mechanism is connected to the base; the first X-axis mounting plate and the second X-axis mounting plate are fixedly connected to the base respectively, and the first arm is driven by movement The motor is connected to the first X-axis mounting plate, the second driving synchronous belt pulley is connected to the output shaft of the first arm motion drive motor, the second driven synchronous pulley is connected to the first X-axis mounting plate, and the second synchronous belt is connected to Between the second driving synchronous pulley and the second driven synchronous pulley, the first guide rail assembly is connected to the first X-axis mounting plate, the second guide rail assembly is connected to the second X-axis mounting plate, and the first Y-axis mounting plate The end is connected to the second timing belt through the timing belt connecting plate, one end of the first Y-axis mounting plate is connected to the slider of the first guide rail assembly, and the other end of the first Y-axis mounting plate is connected to the slider of the second guide rail assembly , the third guide rail assembly is connected to the first Y-axis mounting plate, the first Y-direction motion driving motor is connected to the first Y-axis mounting plate, the third driving synchronous pulley is connected to the output shaft of the first Y-direction motion driving motor, and the second 3 The driven synchronous pulley is connected to the first Y-axis mounting plate, the third synchronous belt is connected between the third driven synchronous pulley and the third driving synchronous pulley; the binocular camera bracket is connected to the first Y-axis mounting plate , the binocular camera is connected to the binocular camera bracket;
采摘执行器与第3导轨组件的滑块连接,通过同步带连接板与第3同步带连接;The picking actuator is connected to the slider of the third guide rail assembly, and connected to the third timing belt through the timing belt connecting plate;
切根输送装置包括基板、推板、推板驱动电机、第1主动同步带轮、第1同步带、第1从动同步带轮、刀片驱动电机、刀片、刀片用同步带轮、刀片转动用主动同步带轮、基板设有蘑菇摆放槽、蘑菇根存放槽、刀片安装槽,蘑菇根存放槽的外侧壁设有缺口,刀片安装槽的侧壁设有过孔,推板设有第一推部和第二推部,推板驱动电机连接在基板的一端,第1主动同步带轮与推板驱动电机的输出轴连接,第1从动同步带轮与基板的另一端连接,第1同步带连接于第1从动同步带轮和第1主动同步带轮之间,推板通过同步带连接件与第1同步带连接,推板的第一推部位于基板的蘑菇摆放槽中,第二推部位于蘑菇根存放槽中;刀片驱动电机连接在基板的一端,同步带轮连接板与刀片安装槽的侧面固定连接,刀片用同步带轮与同步带轮连接板连接,刀片转动用主动同步带轮与刀片驱动电机的输出轴连接,刀片转动用主动同步带轮与刀片用同步带轮之间通过同步带连接,刀片与刀片用同步带轮连接,刀片的一部分穿过刀片安装槽的过孔,刀片位于蘑菇根存放槽的上方,蘑菇根存放槽外侧壁的缺口正对刀片;基板固定连接在基座上,基板位于第一采摘臂的第一Y轴安装板的下方;基座的侧面设有蘑菇排料口、切根排料口,蘑菇排料口正对蘑菇摆放槽,切根排料口正对蘑菇根存放槽;The root cutting conveying device includes a base plate, a push plate, a drive motor for the push plate, a first driving synchronous pulley, a first synchronous belt, a first driven synchronous pulley, a blade drive motor, blades, a timing pulley for blades, and a blade rotation The active synchronous pulley and the base plate are provided with mushroom placement slots, mushroom root storage slots, and blade installation slots. The outer wall of the mushroom root storage slot is provided with notches, the side wall of the blade installation slot is provided with via holes, and the push plate is provided with a first The push part and the second push part, the push plate driving motor is connected to one end of the base plate, the first driving synchronous pulley is connected to the output shaft of the push plate drive motor, the first driven synchronous pulley is connected to the other end of the base plate, the first The synchronous belt is connected between the first driven synchronous pulley and the first driving synchronous pulley, the push plate is connected with the first synchronous belt through the synchronous belt connector, and the first push part of the push plate is located in the mushroom placement groove of the base plate , the second push part is located in the mushroom root storage slot; the blade drive motor is connected to one end of the base plate, the timing pulley connecting plate is fixedly connected to the side of the blade installation groove, the blade is connected to the timing pulley connecting plate with the timing pulley, and the blade rotates The active synchronous pulley is connected with the output shaft of the blade drive motor, the active synchronous pulley for blade rotation is connected with the synchronous pulley for the blade through a synchronous belt, the blade is connected with the blade with a synchronous pulley, and a part of the blade is installed through the blade The through hole of the slot, the blade is located above the mushroom root storage tank, and the gap on the outer wall of the mushroom root storage tank is facing the blade; the base plate is fixedly connected to the base, and the base plate is located under the first Y-axis mounting plate of the first picking arm; The side of the base is provided with a mushroom discharge port and a root-cut discharge port, the mushroom discharge port is facing the mushroom storage groove, and the root-cut discharge port is directly facing the mushroom root storage groove;
无人值守接料装置包括竖直支架、支撑轮、主动轮、第一行走轮、第二行走轮、流转驱动电机、流转链条、上支撑板、下支撑板、主动链轮连接座、流转主动同步带轮、流转同步带、主动链轮转轴、主动链轮、第一从动链轮、第二从动链轮、第三从动链轮、第四从动链轮、第五从动链轮、托盘、托盘连接轴、行走驱动电机、张紧轮、第一同步带轮、第二同步带轮、行走同步带和从动同步带轮,支撑轮与竖直支架的底部转动连接,上支撑板与竖直支架的上部固定连接,下支撑板与竖直支架的下部固定连接,主动链轮连接座与竖直支架的顶部固定连接,流转驱动电机与上支撑板连接,流转主动同步带轮与流转驱动电机的输出轴连接,主动链轮转轴的一端与主动链轮固定连接,主动链轮转轴的另一端通过轴承与主动链轮连接座转动连接,从动同步带轮与主动链轮转轴连接,流转同步带连接于流转主动同步带轮和从动同步带轮之间,第一从动链轮与上支撑板的一端转动连接,第二从动链轮与上支撑板的另一端转动连接,第三从动链轮与下支撑板的一端转动连接,第四从动链轮与下支撑板的中部转动连接,第五从动链轮与下支撑板的另一端转动连接,流转链条分别与主动链轮、第一从动链轮、第二从动链轮、第三从动链轮、第四从动链轮、第五从动链轮连接,托盘连接轴与流转链条固定连接,托盘与托盘连接轴转动连接,流转链条上连接有多个托盘;每个托盘上放置存放筐;行走驱动电机与竖直支架的上部连接,主动轮与行走驱动电机的输出轴连接,张紧轮与竖直支架的上部转动连接,第一行走轮通过第一行走轮转轴与竖直支架的上部转动连接,第二行走轮通过第二行走轮转轴与竖直支架的上部转动连接,第一同步带轮与第一行走轮转轴连接,第二同步带轮与第二行走轮转轴连接,行走同步带分别与主动轮、第二同步带轮、张紧轮、第一同步带轮连接;The unattended material receiving device includes vertical support, supporting wheel, driving wheel, first traveling wheel, second traveling wheel, circulation drive motor, circulation chain, upper support plate, lower support plate, drive sprocket connecting seat, circulation drive Synchronous pulley, circulation synchronous belt, driving sprocket shaft, driving sprocket, first driven sprocket, second driven sprocket, third driven sprocket, fourth driven sprocket, fifth driven chain wheel, tray, tray connecting shaft, travel drive motor, tensioner pulley, first synchronous pulley, second synchronous pulley, travel synchronous belt and driven synchronous pulley, the supporting wheel is rotationally connected with the bottom of the vertical support, and the upper The support plate is fixedly connected to the upper part of the vertical support, the lower support plate is fixedly connected to the lower part of the vertical support, the driving sprocket connecting seat is fixedly connected to the top of the vertical support, the circulation drive motor is connected to the upper support plate, and the circulation drive timing belt The pulley is connected to the output shaft of the circulation drive motor, one end of the drive sprocket shaft is fixedly connected to the drive sprocket, the other end of the drive sprocket shaft is rotatably connected to the drive sprocket connecting seat through a bearing, and the driven synchronous pulley is connected to the drive sprocket The rotating shaft is connected, and the circulating synchronous belt is connected between the circulating driving synchronous pulley and the driven synchronous pulley. The first driven sprocket is connected to one end of the upper support plate in rotation, and the second driven sprocket is connected to the other end of the upper support plate. Rotational connection, the third driven sprocket is rotationally connected with one end of the lower support plate, the fourth driven sprocket is rotationally connected with the middle part of the lower support plate, and the fifth driven sprocket is rotationally connected with the other end of the lower support plate. The chains are respectively connected with the driving sprocket, the first driven sprocket, the second driven sprocket, the third driven sprocket, the fourth driven sprocket and the fifth driven sprocket, and the tray connecting shaft is fixed with the circulation chain connection, the tray is connected to the tray connecting shaft in rotation, and multiple trays are connected to the circulation chain; a storage basket is placed on each tray; the travel drive motor is connected to the upper part of the vertical support, and the drive wheel is connected to the output shaft of the travel drive motor. The tightening wheel is rotationally connected with the upper part of the vertical support, the first traveling wheel is rotationally connected with the upper part of the vertical support through the first traveling wheel shaft, and the second traveling wheel is rotationally connected with the upper part of the vertical support through the second traveling wheel shaft. A synchronous belt pulley is connected with the rotating shaft of the first traveling wheel, a second synchronous belt wheel is connected with the rotating shaft of the second traveling wheel, and the traveling synchronous belt is respectively connected with the driving wheel, the second synchronous belt pulley, the tensioning pulley and the first synchronous belt pulley;
自动换层装置包括矩形框架、平台升降驱动电机、中间传动轴、左主动链轮、右主动链轮、左轴承座、右轴承座、左张紧链轮、左变向链轮、右张紧链轮、右变向链轮、减速机、左链条、右链条、平台、左配重块、右配重块、左导轨、右导轨、左三角架、右三角架和限位轮,平台升降驱动电机与矩形框架的顶部连接,减速机连接于矩形框架的顶部,减速机与平台升降驱动电机连接,中间传动轴与减速机连接,左轴承座、右轴承座分别与矩形框架的顶部连接,中间传动轴的左端与左轴承座连接,中间传动轴的右端与右轴承座连接,左主动链轮与中间传动轴的左端连接,右主动链轮与中间传动轴的右端连接,左张紧链轮与矩形框架的顶部转动连接,左变向链轮与矩形框架的顶部转动连接,右张紧链轮与矩形框架的顶部转动连接,右变向链轮与矩形框架的顶部转动连接,左链条绕过左主动链轮、左张紧链轮、左变向链轮,右链条绕过右主动链轮、右张紧链轮、右变向链轮,左三角架与平台的左侧固定连接,右三角架与平台的右侧固定连接,平台位于矩形框架中,左链条的一端与左三角架固定连接,左链条的另一端与左配重块连接,右链条的一端与右三角架固定连接,右链条的另一端与右配重块连接;左导轨与矩形框架的左侧连接,右导轨与矩形框架右侧连接,左配重块通过滚轮与左导轨滑动连接,右配重块通过滚轮与右导轨滑动连接;平台的四个角上均连接有限位轮,限位轮设有环槽,限位轮上的环槽卡在矩形框架的立柱的棱边上。The automatic layer changing device includes a rectangular frame, platform lifting drive motor, intermediate drive shaft, left driving sprocket, right driving sprocket, left bearing seat, right bearing seat, left tensioning sprocket, left direction change sprocket, right tensioning sprocket Sprocket, right reversing sprocket, reducer, left chain, right chain, platform, left counterweight, right counterweight, left guide rail, right guide rail, left tripod, right tripod and limit wheel, platform lift The drive motor is connected to the top of the rectangular frame, the reducer is connected to the top of the rectangular frame, the reducer is connected to the platform lifting drive motor, the middle transmission shaft is connected to the reducer, the left bearing seat and the right bearing seat are respectively connected to the top of the rectangular frame, The left end of the intermediate drive shaft is connected to the left bearing seat, the right end of the intermediate drive shaft is connected to the right bearing seat, the left drive sprocket is connected to the left end of the intermediate drive shaft, the right drive sprocket is connected to the right end of the intermediate drive shaft, and the left tension chain The wheel is rotationally connected with the top of the rectangular frame, the left direction changing sprocket is rotationally connected with the top of the rectangular frame, the right tensioning sprocket is rotationally connected with the top of the rectangular frame, the right direction changing sprocket is rotationally connected with the top of the rectangular frame, and the left chain Bypass the left driving sprocket, left tensioning sprocket and left direction changing sprocket, the right chain bypasses the right driving sprocket, right tensioning sprocket and right direction changing sprocket, the left tripod is fixedly connected to the left side of the platform , the right tripod is fixedly connected to the right side of the platform, the platform is located in a rectangular frame, one end of the left chain is fixedly connected to the left tripod, the other end of the left chain is connected to the left counterweight, and one end of the right chain is fixed to the right tripod Connection, the other end of the right chain is connected with the right counterweight; the left guide rail is connected with the left side of the rectangular frame, the right guide rail is connected with the right side of the rectangular frame, the left counterweight is slidingly connected with the left guide rail through rollers, and the right counterweight passes through The rollers are slidingly connected with the right guide rail; the four corners of the platform are connected with limit wheels, and the limit wheels are provided with ring grooves, and the ring grooves on the limit wheels are stuck on the edges of the columns of the rectangular frame.
优选地,采摘执行器包括电机支架、丝杆电机、螺母座、升降板、第一伸缩板、第二伸缩板、第一同步带轮、第二同步带轮、第一同步带连接板、第一导轨、第二导轨、第三导轨、第三同步带轮、第四同步带轮、第三伸缩板、第一同步带、第二同步带、第二同步带连接板、第三同步带连接板、第四同步带连接板、旋转驱动电机支架、旋转驱动电机、联轴器和自适应吸盘,丝杆电机与电机支架连接,螺母座与丝杆电机的丝杆连接,升降板的一端与螺母座固定连接,升降板的另一端与第一伸缩板固定连接,第一同步带轮与第一伸缩板的上部连接,第二同步带轮与第一伸缩板的下部连接,第一同步带连接于第一同步带轮和第二同步带轮之间,第一同步带的内侧通过第一同步带连接板与电机支架固定连接,第一导轨与电机支架连接,第一伸缩板与第一导轨连接,第二导轨与第一伸缩板连接,第二伸缩板与第二导轨连接,第一同步带的外侧通过第二同步带连接板与第二伸缩板的上部固定连接;第三同步带轮与第二伸缩板的上部连接,第四同步带轮与第二伸缩板的下部连接,第二同步带连接于第三同步带轮和第四同步带轮之间,第三导轨与第二伸缩板连接,第三伸缩板与第三导轨连接,第二同步带的内侧通过第三同步带连接板与第一伸缩板的下部固定连接,第二同步带的外侧通过第四同步带连接板与第三伸缩板的上部固定连接;旋转驱动电机支架与第三伸缩板固定连接,旋转驱动电机与旋转驱动电机支架连接;自适应吸盘包括抽气接头、进气接头、基座、柔性吸杯和连接块,基座设有中心通孔,柔性吸杯设有平面部和圆圈型隆起部,平面部设有中心通孔和气孔,圆圈型隆起部是中空的,圆圈型隆起部设有内腔,圆圈型隆起部的横截面为圆弧形,平面部的气孔与圆圈型隆起部的内腔连通,平面部的中心通孔与圆圈型隆起部的中部空间连通;平面部与基座固定连接,基座的中心通孔与平面部的中心通孔连通;连接块与基座固定连接,连接块的内部设有空气通道,连接块的侧面设有侧面开口,连接块内部的空气通道与基座的中心通孔连通,抽气接头与连接块的侧面开口连接,抽气接头与连接块内部的空气通道连通,进气接头与连接块连接,进气接头插入平面部的气孔中;连接块的上部通过轴承与第三伸缩板转动连接,旋转驱动电机的输出轴通过联轴器与连接块的上部固定连接;采摘执行器的安装板与第导轨组件的滑块连接,采摘执行器的安装板通过同步带连接板与第3同步带连接。Preferably, the picking actuator includes a motor bracket, a screw motor, a nut seat, a lifting plate, a first expansion plate, a second expansion plate, a first synchronous pulley, a second synchronous pulley, a first synchronous belt connecting plate, a second One guide rail, second guide rail, third guide rail, third synchronous pulley, fourth synchronous pulley, third telescopic plate, first synchronous belt, second synchronous belt, second synchronous belt connecting plate, third synchronous belt connection plate, the fourth synchronous belt connecting plate, rotating drive motor bracket, rotating drive motor, coupling and self-adaptive suction cup, the screw motor is connected with the motor bracket, the nut seat is connected with the screw rod of the screw motor, and one end of the lifting plate is connected with the The nut seat is fixedly connected, the other end of the lifting plate is fixedly connected with the first telescopic plate, the first synchronous pulley is connected with the upper part of the first telescopic plate, the second synchronous pulley is connected with the lower part of the first telescopic plate, and the first synchronous belt Connected between the first synchronous pulley and the second synchronous pulley, the inner side of the first synchronous belt is fixedly connected with the motor bracket through the first synchronous belt connecting plate, the first guide rail is connected with the motor bracket, the first telescopic plate is connected with the first The guide rail is connected, the second guide rail is connected with the first telescopic plate, the second telescopic plate is connected with the second guide rail, the outer side of the first synchronous belt is fixedly connected with the upper part of the second telescopic plate through the second synchronous belt connecting plate; the third synchronous belt The pulley is connected to the upper part of the second telescopic plate, the fourth synchronous pulley is connected to the lower part of the second telescopic plate, the second synchronous belt is connected between the third synchronous pulley and the fourth synchronous pulley, the third guide rail is connected to the second The expansion plate is connected, the third expansion plate is connected with the third guide rail, the inner side of the second synchronous belt is fixedly connected with the lower part of the first expansion plate through the third synchronous belt connecting plate, and the outer side of the second synchronous belt is connected through the fourth synchronous belt connecting plate It is fixedly connected with the upper part of the third expansion plate; the rotating drive motor bracket is fixedly connected with the third expansion plate, and the rotating drive motor is connected with the rotating drive motor bracket; the self-adaptive suction cup includes an air extraction joint, an air intake joint, a base, and a flexible suction cup and connecting block, the base is provided with a central through hole, the flexible suction cup is provided with a flat part and a circular raised part, the flat part is provided with a central through hole and an air hole, the circular raised part is hollow, and the circular raised part is provided with an inner Cavity, the cross section of the circle-shaped bulge is arc-shaped, the air hole of the plane part communicates with the inner cavity of the circle-shaped bulge, the central through hole of the plane part communicates with the middle space of the circle-shaped bulge; the plane part is fixed to the base connection, the central through hole of the base communicates with the central through hole of the plane part; the connecting block is fixedly connected with the base, the inside of the connecting block is provided with an air channel, the side of the connecting block is provided with a side opening, and the air channel inside the connecting block is connected to the The central through hole of the base is connected, the air extraction joint is connected with the side opening of the connection block, the air extraction joint is connected with the air channel inside the connection block, the air intake joint is connected with the connection block, and the air intake joint is inserted into the air hole of the plane part; The upper part of the block is rotationally connected with the third expansion plate through the bearing, and the output shaft of the rotating drive motor is fixedly connected with the upper part of the connecting block through a coupling; the mounting plate of the picking actuator is connected with the slider of the second guide rail assembly, and the picking actuator The mounting plate is connected with the third synchronous belt through the synchronous belt connecting plate.
优选地,切根输送装置中刀片有四个,分别是第一刀片、第二刀、第三刀片、第四刀片;切根输送装置还包括刀片转动用同步带、第一刀片用同步带轮、第二刀片用同步带轮、第三刀片用同步带轮、第四刀片用同步带轮、第一张紧轴承、第二张紧轴承、第三张紧轴承和第四张紧轴承,蘑菇根存放槽的外侧壁设有第一缺口、第二缺口、第三缺口、第四缺口,刀片安装槽的侧壁设有第一过孔、第二过孔、第三过孔、第四过孔,第一刀片用同步带轮、第二刀片用同步带轮、第三刀片用同步带轮、第四刀片用同步带轮分别与同步带轮连接板连接,第一张紧轴承、第二张紧轴承、第三张紧轴承和第四张紧轴承分别与同步带轮连接板连接,第一张紧轴承位于刀片转动用主动同步带轮和第一刀片用同步带轮之间,第二张紧轴承位于第一刀片用同步带轮和第二刀片用同步带轮之间,第三张紧轴承位于第二刀片用同步带轮和第三刀片用同步带轮之间,第四张紧轴承位于第三刀片用同步带轮和第四刀片用同步带轮之间,刀片转动用主动同步带轮、第一刀片用同步带轮、第二刀片用同步带轮、第三刀片用同步带轮和第四刀片用同步带轮之间通过刀片转动用同步带连接,刀片转动用同步带绕过第一张紧轴承、第二张紧轴承、第三张紧轴承和第四张紧轴承,第一刀片与第一刀片用同步带轮连接,第二刀片与第二刀片用同步带轮连接,第三刀片与第三刀片用同步带轮连接,第四刀片与第四刀片用同步带轮连接,第一刀片的一部分穿过刀片安装槽的第一过孔,第二刀片的一部分穿过刀片安装槽的第二过孔,第三刀片的一部分穿过刀片安装槽的第三过孔,第四刀片的一部分穿过刀片安装槽的第四过孔,第一刀片、第二刀片、第三刀片、第四刀片位于蘑菇根存放槽的上方,蘑菇根存放槽外侧壁的第一缺口正对第一刀片,第二缺口正对第二刀片,第三缺口正对第三刀片,第四缺口正对第四刀片。Preferably, there are four blades in the root-cut conveying device, which are respectively the first blade, the second knife, the third blade, and the fourth blade; , timing pulley for the second blade, timing pulley for the third blade, timing pulley for the fourth blade, first tension bearing, second tension bearing, third tension bearing and fourth tension bearing, mushroom The outer wall of the root storage groove is provided with a first notch, the second notch, the third notch, and the fourth notch, and the side wall of the blade installation groove is provided with a first via hole, a second via hole, a third via hole, and a fourth via hole. Holes, the timing pulley for the first blade, the timing pulley for the second blade, the timing pulley for the third blade, and the timing pulley for the fourth blade are respectively connected with the connecting plate of the timing pulley, the first tensioning bearing, the second The tension bearing, the third tension bearing and the fourth tension bearing are respectively connected with the synchronous pulley connecting plate, the first tension bearing is located between the active synchronous pulley for blade rotation and the first blade synchronous pulley, the second The tension bearing is located between the timing pulley for the first blade and the timing pulley for the second blade, the third tension bearing is located between the timing pulley for the second blade and the timing pulley for the third blade, and the fourth tension bearing is The bearing is located between the timing pulley for the third blade and the timing pulley for the fourth blade, the active timing pulley for blade rotation, the timing pulley for the first blade, the timing pulley for the second blade, and the timing belt for the third blade The wheel and the fourth blade are connected with the synchronous belt pulley through the blade rotation, and the blade rotation is bypassed by the synchronous belt through the first tension bearing, the second tension bearing, the third tension bearing and the fourth tension bearing, The first blade is connected to the first blade with a synchronous pulley, the second blade is connected to the second blade with a synchronous pulley, the third blade is connected to the third blade with a synchronous pulley, and the fourth blade is connected to the fourth blade with a synchronous pulley connection, a part of the first blade passes through the first hole of the blade installation groove, a part of the second blade passes through the second hole of the blade installation groove, and a part of the third blade passes through the third hole of the blade installation groove, A part of the fourth blade passes through the fourth hole of the blade installation groove, the first blade, the second blade, the third blade, and the fourth blade are located above the mushroom root storage groove, and the first notch on the outer wall of the mushroom root storage groove is right For the first blade, the second gap is facing the second blade, the third gap is facing the third blade, and the fourth gap is facing the fourth blade.
优选地,自动采摘机器人的基座的侧面连接有用于跟随的光线接收器,无人值守接料装置的竖直支架连接有用于跟随的第一光线发射器;用于跟随的光线接收器连接有设有缝隙的遮光板,用于跟随的第一光线发射器连接有设有缝隙的遮光板。Preferably, the side of the base of the automatic picking robot is connected with a light receiver for following, and the vertical support of the unattended material receiving device is connected with a first light emitter for following; the light receiver for following is connected with A shading plate with a slit, the first light emitter for following is connected to the shading plate with a slit.
优选地,自动采摘机器人的基座的侧面连接有用于位置检测的光线发射器,用于位置检测的光线发射器连接有设有缝隙的遮光板;无人值守接料装置的竖直支架连接有用于位置检测的光线接收器。Preferably, the side of the base of the automatic picking robot is connected with a light emitter for position detection, and the light emitter for position detection is connected with a shading plate with a gap; the vertical support connection of the unattended material receiving device is useful Light receiver for position detection.
本发明是在参考授权公告号为CN212279177U的实用新型专利基础上的改进、优化。The present invention is improved and optimized on the basis of the utility model patent whose reference authorized announcement number is CN212279177U.
本发明的有益效果是,自动化程度高、智能化程度高,作业效率高,运行可靠、稳定,降低人工成本,实现了无人作业,提高采摘效果。采摘机器人结构紧凑、体积小,能够对各种空间位置的蘑菇进行采摘,提高采摘效果。The invention has the beneficial effects of high degree of automation, high degree of intelligence, high operating efficiency, reliable and stable operation, reduced labor cost, realizing unmanned operation, and improving picking effect. The picking robot is compact in structure and small in size, and can pick mushrooms in various spatial positions to improve the picking effect.
多级伸缩装置结构紧凑,设计巧妙,在收缩状态下体积小,高度小,。自适应吸盘和多级伸缩装置组成的采摘执行器体积小,运动灵活,有利于对各种空间位置的蘑菇进行采摘。The multi-stage telescopic device is compact in structure, ingenious in design, small in volume and height in the contracted state. The picking actuator composed of an adaptive suction cup and a multi-stage telescopic device is small in size and flexible in movement, which is beneficial to picking mushrooms in various spatial positions.
本发明进一步的特征,将在以下具体实施方式的描述中,得以清楚地记载。Further features of the present invention will be clearly described in the following description of specific embodiments.
附图说明Description of drawings
图1是智能采摘系统的立体图;Fig. 1 is the perspective view of intelligent picking system;
图2是智能采摘系统的主视图;Fig. 2 is the main view of intelligent picking system;
图3是智能采摘系统的左视图;Fig. 3 is the left view of intelligent picking system;
图4是智能采摘系统的右视图;Fig. 4 is the right view of intelligent picking system;
图5是智能采摘系统的后视图;Fig. 5 is the back view of intelligent picking system;
图6是智能采摘系统的立体图;Fig. 6 is the perspective view of intelligent picking system;
图7是图1中M处的局部放大图;Fig. 7 is a partial enlarged view at M place in Fig. 1;
图8是图1中N处的局部放大图;Fig. 8 is a partial enlarged view at N in Fig. 1;
图9是图6中P处的局部放大图;Fig. 9 is a partial enlarged view at P in Fig. 6;
图10是无人值守接料装置的立体图;Fig. 10 is a perspective view of an unattended material receiving device;
图11是无人值守接料装置的立体图;Fig. 11 is a perspective view of an unattended material receiving device;
图12是无人值守接料装置的立体图;Fig. 12 is a perspective view of an unattended material receiving device;
图13是无人值守接料装置的主视图;Fig. 13 is the front view of the unattended material receiving device;
图14是无人值守接料装置的侧视图;Fig. 14 is a side view of the unattended material receiving device;
图15是无人值守接料装置的后视图;Figure 15 is a rear view of the unattended material receiving device;
图16是无人值守接料装置的俯视图;Fig. 16 is a top view of the unattended material receiving device;
图17是图10中第一行走轮、第二行走轮连接结构示意图;Fig. 17 is a schematic diagram of the connecting structure of the first traveling wheel and the second traveling wheel in Fig. 10;
图18是图11中Q处的局部放大图;Fig. 18 is a partial enlarged view at Q in Fig. 11;
图19是自动换层装置的立体图;Fig. 19 is a perspective view of an automatic layer changing device;
图20是自动换层装置的立体图;Fig. 20 is a perspective view of an automatic layer changing device;
图21是自动换层装置的侧视图;Figure 21 is a side view of the automatic layer changing device;
图22是图20中S处的局部放大图;Figure 22 is a partial enlarged view at S in Figure 20;
图23是图22中限位轮与矩形框架中立柱的棱边连接的示意图;Fig. 23 is a schematic diagram of the connection between the limit wheel and the edge of the column in the rectangular frame in Fig. 22;
图24是自动采摘机器人的立体图;Fig. 24 is the perspective view of automatic picking robot;
图25是自动采摘机器人的俯视图;Fig. 25 is the top view of automatic picking robot;
图26是自动采摘机器人的立体图;Fig. 26 is the perspective view of automatic picking robot;
图27是图24中采摘执行器与第一组采摘臂连接的结构图;Figure 27 is a structural diagram of the connection between the picking actuator and the first group of picking arms in Figure 24;
图28是图24所示自动采摘机器人中切根输送装置的立体图;Fig. 28 is a perspective view of the root-cut conveying device in the automatic picking robot shown in Fig. 24;
图29是图28所示结构的主视图;Figure 29 is a front view of the structure shown in Figure 28;
图30是图28所示结构的左视图;Figure 30 is a left view of the structure shown in Figure 28;
图31是图28所示结构的右视图;Figure 31 is a right view of the structure shown in Figure 28;
图32切根输送装置的结构示意图;The structural representation of Fig. 32 root-cut conveying device;
图33是切根输送装置的立体图;Figure 33 is a perspective view of the root cutting conveying device;
图34是切根输送装置的仰视图;Fig. 34 is the bottom view of root cutting conveying device;
图35是图28所示结构中,刀片安装槽的侧壁设有第四过孔的结构示意图;Fig. 35 is a structural schematic diagram of a fourth via hole provided on the side wall of the blade mounting groove in the structure shown in Fig. 28;
图36是图1中收集蘑菇部位的局部放大图;Figure 36 is a partial enlarged view of the mushroom collection site in Figure 1;
图37是设有多级伸缩结构的采摘装置的立体图;Fig. 37 is a perspective view of a picking device provided with a multi-stage telescopic structure;
图38是图37所示结构的主视图;Figure 38 is a front view of the structure shown in Figure 37;
图39是图37所示结构的右视图;Figure 39 is a right view of the structure shown in Figure 37;
图40是图37所示结构的后视图;Figure 40 is a rear view of the structure shown in Figure 37;
图41是具有多级伸缩结构的采摘装置另一视角的立体图;Fig. 41 is a perspective view of another viewing angle of the picking device with a multi-stage telescopic structure;
图42是图41所示结构的侧视图;Figure 42 is a side view of the structure shown in Figure 41;
图43是图37所示结构中,旋转驱动电机安装在第三伸缩板上,自适应吸盘安装方式示意图;Fig. 43 is a schematic diagram of the installation method of the self-adaptive suction cup in the structure shown in Fig. 37, where the rotating drive motor is installed on the third telescopic plate;
图44是图43所示结构的剖视图;Figure 44 is a sectional view of the structure shown in Figure 43;
图45是图43所示结构中,进气接头安装在连接块上并与柔性吸杯的气孔连通的示意图;Fig. 45 is a schematic diagram of the structure shown in Fig. 43, where the air inlet joint is installed on the connection block and communicates with the air hole of the flexible suction cup;
图46是图43所示结构中,连接块的侧面开口,连接块的空气通道与基座的中心通孔连通的示意图;Fig. 46 is a schematic diagram of the structure shown in Fig. 43, the side opening of the connecting block, and the air channel of the connecting block communicating with the central through hole of the base;
图47是设有多级伸缩结构的采摘装置初始状态的结构示意图;Figure 47 is a schematic structural view of the initial state of the picking device provided with a multi-stage telescopic structure;
图48是设有多级伸缩结构的采摘装置初始状态的结构示意图。Fig. 48 is a structural schematic diagram of the initial state of the picking device provided with a multi-stage telescopic structure.
图中符号说明:Explanation of symbols in the figure:
100.自动采摘机器人,101.基座,101-1.蘑菇排料口,101-2.切根排料口,102.主动转轮,103.从动转轮,104.行走驱动电机,105.基板,105-1.蘑菇摆放槽,105-2.蘑菇根存放槽,105-2-1.第一缺口,105-2-2.第二缺口,105-2-3.第三缺口,105-2-4.第四缺口,105-3.刀片安装槽,105-3-1.第四过孔,106.推板,106-1.第一推部,106-2.第二推部,107.滑轨,108.推板驱动电机,109.第1主动同步带轮,110.第1同步带,111.第1从动同步带轮,112.刀片驱动电机,113.同步带轮连接板,114.刀片转动用同步带,115.第一刀片,116.第二刀片,117.第三刀片,118.第四刀片,119.第一刀片用同步带轮,120.第二刀片用同步带轮,121.第三刀片用同步带轮,122.第四刀片用同步带轮,123.刀片转动用主动同步带轮,124.第一张紧轴承,125.第二张紧轴承,126.第三张紧轴承,127.第四张紧轴承,128.第一X轴安装板,129.第二X轴安装板,130.第一臂运动驱动电机,131.第2主动同步带轮,132.第2从动同步带轮,133.第2同步带,134.同步带连接板,135.第1导轨组件,136.第2导轨组件,137.第一Y轴安装板,138.第3导轨组件,139.第一Y方向运动驱动电机,140.第3主动同步带轮,141.第3同步带,142.第3从动同步带轮,143.双目相机支架,144.双目相机,145.第二臂运动驱动电机,146.第4主动同步带轮,147.第4从动同步带轮,148.第4同步带,149.第二Y轴安装板,150.第4导轨组件,151.第二Y方向运动驱动电机,152.第5主动同步带轮,153.第5同步带,154.第5从动同步带轮,155.双目相机支架,156.双目相机,191.用于跟随的光线接收器,192.用于位置检测的光线发射器,193.遮光板,193-1.缝隙,194.遮光板;100. Automatic picking robot, 101. Base, 101-1. Mushroom discharge port, 101-2. Root cutting discharge port, 102. Active runner, 103. Driven runner, 104. Travel drive motor, 105 .Substrate, 105-1. Mushroom placement slot, 105-2. Mushroom root storage slot, 105-2-1. First gap, 105-2-2. Second gap, 105-2-3. Third gap , 105-2-4. The fourth notch, 105-3. Blade installation groove, 105-3-1. The fourth via hole, 106. Push plate, 106-1. The first push part, 106-2. The second Pushing part, 107. Slide rail, 108. Push plate drive motor, 109. 1st driving synchronous pulley, 110. 1st synchronous belt, 111. 1st driven synchronous pulley, 112. Blade drive motor, 113. Synchronization Pulley connecting plate, 114. blade rotates with synchronous belt, 115. the first blade, 116. the second blade, 117. the third blade, 118. the fourth blade, 119. the first blade is with synchronous pulley, 120. the first Two blades are with synchronous belt pulley, 121. The third blade is with synchronous belt pulley, 122. The fourth blade is with synchronous belt pulley, 123. The blade rotates with active synchronous belt pulley, 124. The first tensioning bearing, 125. The second sheet tight bearing, 126. third tension bearing, 127. fourth tension bearing, 128. first x-axis mounting plate, 129. second x-axis mounting plate, 130. first arm motion drive motor, 131. 2nd Active synchronous pulley, 132. Second driven synchronous pulley, 133. Second synchronous belt, 134. Timing belt connecting plate, 135. First guide rail assembly, 136. Second guide rail assembly, 137. First Y-axis installation Board, 138. The third guide rail assembly, 139. The first Y direction motion drive motor, 140. The third driving synchronous pulley, 141. The third synchronous belt, 142. The third driven synchronous pulley, 143. Binocular camera Bracket, 144. binocular camera, 145. second arm motion drive motor, 146. 4th driving synchronous pulley, 147. 4th driven synchronous pulley, 148. 4th synchronous belt, 149. second Y-axis installation Board, 150. The 4th guide rail assembly, 151. The second Y direction movement drive motor, 152. The 5th driving synchronous pulley, 153. The 5th synchronous belt, 154. The 5th driven synchronous pulley, 155. Binocular camera Bracket, 156. binocular camera, 191. light receiver for following, 192. light emitter for position detection, 193. shading plate, 193-1. slit, 194. shading plate;
200.无人值守接料装置,201.竖直支架,202.支撑轮,203.主动轮,204-1.第一行走轮,204-2.第二行走轮,205.流转驱动电机,206.流转链条,207.上支撑板,208.下支撑板,209.主动链轮连接座,210.流转主动同步带轮,211.流转同步带,212.主动链轮转轴,213.主动链轮,214.第一从动链轮,215.第二从动链轮,216.第三从动链轮,217.第四从动链轮,218.第五从动链轮,219.托盘,220.托盘连接轴,221.行走驱动电机,222.张紧轮,223.第一同步带轮,224.第二同步带轮,225.行走同步带,226.从动同步带轮,227.蘑菇存放筐,228.用于跟随的第一光线发射器,228-1.遮光板,229.用于跟随的第二光线发射器,230.用于跟随的第三光线发射器,231.用于跟随的第四光线发射器,232.用于跟随的第五光线发射器,233.用于跟随的第六光线发射器,234.用于位置检测的第一光线接收器,234-1.遮光板,200. Unattended material receiving device, 201. Vertical support, 202. Support wheel, 203. Driving wheel, 204-1. First traveling wheel, 204-2. Second traveling wheel, 205. Circulation drive motor, 206 .Circulation chain, 207. Upper support plate, 208. Lower support plate, 209. Drive sprocket connecting seat, 210. Circulation drive synchronous pulley, 211. Circulation synchronous belt, 212. Drive shaft of drive sprocket, 213. Drive sprocket , 214. First driven sprocket, 215. Second driven sprocket, 216. Third driven sprocket, 217. Fourth driven sprocket, 218. Fifth driven sprocket, 219. Pallet, 220. Pallet connection shaft, 221. Walking drive motor, 222. Tensioning wheel, 223. The first synchronous pulley, 224. The second synchronous pulley, 225. Walking synchronous belt, 226. Driven synchronous pulley, 227. Mushroom storage basket, 228. The first light emitter for following, 228-1. Light shield, 229. The second light emitter for following, 230. The third light emitter for following, 231. The fourth light emitter for following, 232. The fifth light emitter for following, 233. The sixth light emitter for following, 234. The first light receiver for position detection, 234-1. visor,
300.自动换层装置,301.矩形框架,302.平台升降驱动电机,303.中间传动轴,304.左主动链轮,305.右主动链轮,306.左轴承座,307.右轴承座,308.左张紧链轮,309.左变向链轮,310.右张紧链轮,311.右变向链轮,312.减速机,313.左链条,314.右链条,315.平台,316.左配重块,317.右配重块,318.左导轨,319.右导轨,320.左三角架,321.右三角架,322.左辅助轨道,323.右辅助轨道,324.限位轮,325.充电桩,326.第一位置传感器,327.第二位置传感器,328.第三位置传感器,329.第四位置传感器,330.第五位置传感器,331.第六位置传感器;400.多层床架;300. Automatic layer changing device, 301. Rectangular frame, 302. Platform lifting drive motor, 303. Intermediate transmission shaft, 304. Left driving sprocket, 305. Right driving sprocket, 306. Left bearing seat, 307. Right bearing seat , 308. Left tensioning sprocket, 309. Left changing sprocket, 310. Right tensioning sprocket, 311. Right changing sprocket, 312. Reducer, 313. Left chain, 314. Right chain, 315. Platform, 316. left counterweight, 317. right counterweight, 318. left guide rail, 319. right guide rail, 320. left tripod, 321. right tripod, 322. left auxiliary track, 323. right auxiliary track, 324. Limiting wheel, 325. Charging pile, 326. First position sensor, 327. Second position sensor, 328. Third position sensor, 329. Fourth position sensor, 330. Fifth position sensor, 331. Sixth Position sensor; 400. Multi-layer bed frame;
1.安装板,2.电机支架,3.丝杆电机,3-1.丝杆,4.升降板,5.第一伸缩板,6.第二伸缩板,7.第一同步带轮,8.第二同步带轮,9.第一同步带连接板,10.第一导轨,11.第二导轨,12.第三导轨,13.第三同步带轮,14.第四同步带轮,15.第三伸缩板,16.螺母座,17.第一同步带,18.第二同步带,19.第二同步带连接板,20.第三同步带连接板,21.第四同步带连接板,22.旋转驱动电机支架,23.旋转驱动电机,24.联轴器,25.轴承,26.抽气接头,27.进气接头,28.基座,28-1.连接孔,28-2.中心通孔,29.柔性吸杯,29-1.平面部,29-1-1.中心通孔,29-1-2.气孔,29-2.圆圈型隆起部,29-2-1.内腔,30.连接块,30-1.空气通道,30-2.侧面开口,31.抽气管,32.第一光耦,33.第二光耦,34.感应片。1. Mounting plate, 2. Motor bracket, 3. Screw motor, 3-1. Screw rod, 4. Lifting plate, 5. The first telescopic plate, 6. The second telescopic plate, 7. The first synchronous pulley, 8. The second timing belt pulley, 9. The first timing belt connecting plate, 10. The first guide rail, 11. The second guide rail, 12. The third guide rail, 13. The third timing pulley, 14. The fourth timing pulley , 15. The third telescopic plate, 16. Nut seat, 17. The first synchronous belt, 18. The second synchronous belt, 19. The second synchronous belt connecting plate, 20. The third synchronous belt connecting plate, 21. The fourth synchronous With connecting plate, 22. Rotary drive motor bracket, 23. Rotary drive motor, 24. Coupling, 25. Bearing, 26. Air extraction joint, 27. Air intake joint, 28. Base, 28-1. Connection hole , 28-2. Center through hole, 29. Flexible suction cup, 29-1. Plane part, 29-1-1. Center through hole, 29-1-2. Air hole, 29-2. Circle-shaped raised part, 29 -2-1. Inner cavity, 30. Connecting block, 30-1. Air channel, 30-2. Side opening, 31. Exhaust pipe, 32. First optocoupler, 33. Second optocoupler, 34. Inductor .
具体实施方式Detailed ways
以下参照附图,以具体实施例对本发明作进一步详细说明。Referring to the accompanying drawings, the present invention will be further described in detail with specific embodiments.
如图1-6所示,智能采摘系统包括自动采摘机器人100、无人值守接料装置200、自动换层装置300。As shown in Figures 1-6, the intelligent picking system includes an
如图10-18所示,无人值守接料装置200包括竖直支架201、支撑轮202、主动轮203、第一行走轮204-1、第二行走轮204-2、流转驱动电机205、流转链条206、上支撑板207、下支撑板208、主动链轮连接座209、流转主动同步带轮210、流转同步带211、主动链轮转轴212、主动链轮213、第一从动链轮214、第二从动链轮215、第三从动链轮216、第四从动链轮217、第五从动链轮218、托盘219、托盘连接轴220、行走驱动电机221、张紧轮222、第一同步带轮223、第二同步带轮224、行走同步带225、从动同步带轮226、用于跟随的第一光线发射器228、用于跟随的第二光线发射器229、用于跟随的第三光线发射器230、用于跟随的第四光线发射器231、用于跟随的第五光线发射器232、用于跟随的第六光线发射器233、用于位置检测的第一光线接收器234、用于位置检测的第二光线接收器、用于位置检测的第三光线接收器、用于位置检测的第四光线接收器、用于位置检测的第五光线接收器、用于位置检测的第六光线接收器,两个支撑轮202与竖直支架201的底部转动连接,上支撑板207与竖直支架201的上部固定连接,下支撑板208与竖直支架201的下部固定连接,主动链轮连接座209与竖直支架201的顶部固定连接,流转驱动电机205固定安装在上支撑板207上,流转主动同步带轮210与流转驱动电机205的输出轴连接,主动链轮转轴212的一端与主动链轮213固定连接,主动链轮转轴212的另一端通过轴承与主动链轮连接座209转动连接,从动同步带轮226与主动链轮转轴212连接,流转同步带211连接于流转主动同步带轮210和从动同步带轮226之间,第一从动链轮214与上支撑板207的一端转动连接,第二从动链轮215与上支撑板207的另一端转动连接,第三从动链轮216与下支撑板208的一端转动连接,第四从动链轮217与下支撑板208的中部转动连接,第五从动链轮218与下支撑板208的另一端转动连接,流转链条206分别与主动链轮213、第一从动链轮214、第二从动链轮215、第三从动链轮216、第四从动链轮217、第五从动链轮218连接,托盘连接轴220与流转链条206固定连接,托盘219与托盘连接轴220转动连接,有多个托盘219安装在流转链条206上;行走驱动电机221固定安装在竖直支架201的上部,主动轮203与行走驱动电机221的输出轴连接,张紧轮222与竖直支架201的上部转动连接,第一行走轮204-1通过第一行走轮转轴与竖直支架201的上部转动连接,第二行走轮204-2通过第二行走轮转轴与竖直支架201的上部转动连接,第一同步带轮223与第一行走轮转轴连接,第二同步带轮224与第二行走轮转轴连接,行走同步带225分别与主动轮203、第二同步带轮224、张紧轮222、第一同步带轮223连接。图中显示有20个托盘219,一个托盘上放置一个蘑菇存放筐227,一共可以放置20个蘑菇存放筐。As shown in Figures 10-18, the unattended material receiving device 200 includes a vertical support 201, a support wheel 202, a driving wheel 203, a first traveling wheel 204-1, a second traveling wheel 204-2, a circulation drive motor 205, Circulation chain 206, upper support plate 207, lower support plate 208, driving sprocket connection seat 209, circulation driving synchronous pulley 210, circulation synchronous belt 211, driving sprocket rotating shaft 212, driving sprocket 213, first driven sprocket 214, second driven sprocket 215, third driven sprocket 216, fourth driven sprocket 217, fifth driven sprocket 218, tray 219, tray connecting shaft 220, travel drive motor 221, tensioner 222, the first synchronous pulley 223, the second synchronous pulley 224, the walking synchronous belt 225, the driven synchronous pulley 226, the first light emitter 228 for following, the second light emitter 229 for following, The third light emitter 230 for following, the fourth light emitter 231 for following, the fifth light emitter 232 for following, the sixth light emitter 233 for following, the fourth light emitter for position detection A light receiver 234, a second light receiver for position detection, a third light receiver for position detection, a fourth light receiver for position detection, a fifth light receiver for position detection, For the sixth light receiver for position detection, two support wheels 202 are rotationally connected to the bottom of the vertical support 201, the upper support plate 207 is fixedly connected to the top of the vertical support 201, and the lower support plate 208 is connected to the bottom of the vertical support 201. The bottom is fixedly connected, the driving
如图1、2、3和7所示,两个支撑轮202与多层床架400的底部紧贴。如图1、2、6和9所示,第一行走轮204-1和第二行走轮204-2置于多层床架400顶部边缘,当行走驱动电机221工作,行走驱动电机221通过主动轮203、行走同步带225带动第一同步带轮223和第二同步带轮224转动,第一同步带轮223、第二同步带轮224分别带动第一行走轮204-1、第二行走轮204-2旋转,进而,第一行走轮204-1和第二行走轮204-2带动整个无人值守接料装置沿着多层床架400长度方向移动,整个无人值守接料装置移动的过程中,两个支撑轮202随动。用于跟随的第一光线发射器228、用于跟随的第二光线发射器229、用于跟随的第三光线发射器230、用于跟随的第四光线发射器231、用于跟随的第五光线发射器232、用于跟随的第六光线发射器233、用于位置检测的第一光线接收器234、用于位置检测的第二光线接收器、用于位置检测的第三光线接收器、用于位置检测的第四光线接收器、用于位置检测的第五光线接收器和用于位置检测的第六光线接收器分别与竖直支架201连接。用于跟随的第一光线发射器228、用于跟随的第二光线发射器229、用于跟随的第三光线发射器230、用于跟随的第四光线发射器231、用于跟随的第五光线发射器232和用于跟随的第六光线发射器233从下向上分布相当于六层,用于位置检测的第一光线接收器234、用于位置检测的第二光线接收器、用于位置检测的第三光线接收器、用于位置检测的第四光线接收器、用于位置检测的第五光线接收器和用于位置检测的第六光线接收器从下向上分布相当于六层。遮光板228-1与用于跟随的第一光线发射器228连接,遮光板228-1上设有缝隙228-1-1,用于跟随的第一光线发射器228发出的光纤从缝隙228-1-1射出;同理,其他五个用于跟随的光纤发射器上也连接有遮光板。用于位置检测的第一光线接收器234上连接有遮光板234-1,遮光板234-1设有缝隙,第一光线接收器234接收从遮光板234-1上的缝隙穿过的光纤,同理,其他五个用于位置检测的光线接收器也连接有遮光板。如图1和8所示,用于跟随的光线接收器191、用于位置检测的光线发射器192分别与自动采摘机器人100基座的侧面连接,遮光板193与用于跟随的光线接收器191连接,遮光板193设有缝隙193-1,遮光板194与用于位置检测的光线发射器192连接,遮光板194设有缝隙。用于跟随的第二光线发射器229和用于跟随的光线接收器191组成一个对射式光电开关;用于位置检测的光线发射器192和用于位置检测的第二光线接收器组成一个对射式光电开关。当自动采摘机器人100移动至某一个位置,外部控制器指令行走驱动电机221工作,第一行走轮204-1和第二行走轮204-2转动使整个无人值守接料装置200平移,当用于跟随的光线接收器191接收到用于跟随的第二光线发射器229发出的光线时反馈信号为外部控制器(用于跟随的第二光线发射器229正对当用于跟随的光线接收器191),外部控制器指令行走驱动电机221停止工作,无人值守接料装置200停止移动(无人值守接料装置200运动到位),实现无人值守接料装置200跟随自动采摘机器人100的功能。当用于跟随的光线接收器191接收到用于跟随的第二光线发射器229发出的光线的同时,用于位置检测的第二光线接收器接收到用于位置检测的光线发射器192的光线时并反馈信号给机器人的控制器,机器人的控制器判断无人值守接料装置已经到位,此时机器人才进行采摘作业。当用于位置检测的第二光线接收器没有接收到用于位置检测的光线发射器192的光线时,机器人停机不进行采摘作业。遮光板能够提高检测精度。As shown in FIGS. 1 , 2 , 3 and 7 , the two
如图19-22所示,自动换层装置300包括矩形框架301、平台升降驱动电机302、中间传动轴303、左主动链轮304、右主动链轮305、左轴承座306、右轴承座307、左张紧链轮308、左变向链轮309、右张紧链轮310、右变向链轮311、减速机312、左链条313、右链条314、平台315、左配重块316、右配重块317、左导轨318、右导轨319、左三角架320、右三角架321、左辅助轨道322、右辅助轨道323、限位轮324、充电桩325、第一位置传感器326、第二位置传感器327、第三位置传感器328、第四位置传感器329、第五位置传感器330和第六位置传感器331,平台升降驱动电机302固定安装在矩形框架301的顶部,减速机312固定安装在矩形框架301的顶部,减速机312与平台升降驱动电机302连接,中间传动轴303与减速机312连接,左轴承座306固定安装在矩形框架301的顶部,右轴承座307固定安装在矩形框架301的顶部,中间传动轴303的左端与左轴承座306连接,中间传动轴303的右端与右轴承座307连接,左主动链轮304与中间传动轴303的左端连接,右主动链轮305与中间传动轴303的右端连接,左张紧链轮308通过轴承座与矩形框架301的顶部转动连接,左变向链轮309通过轴承座与矩形框架301的顶部转动连接,右张紧链轮310通过轴承座与矩形框架301的顶部转动连接,右变向链轮311通过轴承座与矩形框架301的顶部转动连接,左链条313绕过左主动链轮304、左张紧链轮308、左变向链轮309,右链条314绕过右主动链轮305、右张紧链轮310、右变向链轮311,左三角架320与平台315的左侧固定连接,右三角架321与平台315的右侧固定连接,平台315位于矩形框架301中,左链条313的一端与左三角架320固定连接,左链条313的另一端与左配重块316连接,右链条314的一端与右三角架321固定连接,右链条314的另一端与右配重块317连接;左导轨318固定安装在矩形框架301左侧,右导轨319固定安装在矩形框架301右侧,左配重块316通过滚轮与左导轨318滑动连接,右配重块317通过滚轮与右导轨319滑动连接;充电桩325安装在平台315上;矩形框架301从下向上分六层;每一层的出口两侧安装左辅助轨道322、右辅助轨道323,能够让机器人的行走机构的轮子更容易地运动到平台上。平台315的四个角上分别安装一个限位轮324,限位轮324设有环槽,限位轮324上的环槽卡在矩形框架301的立柱的棱边上(如图22和23所示),一共有四个限位轮324;如图22和23所示,优选地,平台315的两侧分别设有适应自动采摘机器人的行走机构中轮子的轨道315-1,能够让机器人更准确、稳定地运动到平台上;第一位置传感器326、第二位置传感器327、第三位置传感器328、第四位置传感器329、第五位置传感器330和第六位置传感器331从下向上安装在矩形框架301的第一至六层的边缘位置。As shown in Figures 19-22, the automatic
自动换层装置300的工作过程是,平台升降驱动电机302工作从而驱动中间传动轴303旋转,中间传动轴303带动左主动链轮304和右主动链轮305旋转,左主动链轮304、右主动链轮305带动左链条313、右链条314运动,左链条313、右链条314使平台315升降,平台315可以从图19、21所处第一层上升至第二层,当平台315上升到第二层时,第二位置传感器327检测到平台位于第二层;当平台315上升到第六层时,第六位置传感器331检测到平台位于第六层。平台315可以从第六层下降至第一层。当平台315升降运动的过程中,四个限位轮324能够保证平台平稳运动,防止平台倾覆。当自动采摘机器人100运动到平台315上,充电桩325能够给自动采摘机器人100中的蓄电池充电。The working process of the automatic
如图1、2、3所示,自动换层装置300靠近多层床架400的沿长度方向的前部。As shown in FIGS. 1 , 2 and 3 , the automatic
如图24-27所示,自动采摘机器人100包括基座101、蓄电池、行走机构、采摘执行器、切根输送装置、第一X轴安装板128、第二X轴安装板129、第一臂运动驱动电机130、第2主动同步带轮131、第2从动同步带轮132、第2同步带133、同步带连接板134、第1导轨组件135、第2导轨组件136、第一Y轴安装板137、第3导轨组件138、第一Y方向运动驱动电机139、第3主动同步带轮140、第3同步带141、第3从动同步带轮142、双目相机支架143、双目相机144。As shown in Figures 24-27, the
行走机构设有两个主动转轮102和两个从动转轮103以及行走驱动电机104,两个主动转轮102安装在基座101的两侧,两个从动转轮103安装在基座101的两侧,行走驱动电机104安装在基座101上,行走驱动电机104通过轴驱动两个主动转轮102旋转。行走机构还可以采用其他现有技术。蓄电池安装在基座上。切根输送装置包括基板105、推板106、滑轨107、推板驱动电机108、第1主动同步带轮109、第1同步带110、第1从动同步带轮111、刀片驱动电机112、同步带轮连接板113、刀片转动用同步带114、第一刀片115、第二刀片116、第三刀片117、第四刀片118、第一刀片用同步带轮119、第二刀片用同步带轮120、第三刀片用同步带轮121、第四刀片用同步带轮122、刀片转动用主动同步带轮123、第一张紧轴承124、第二张紧轴承125、第三张紧轴承126和第四张紧轴承127,基板105设有蘑菇摆放槽105-1、蘑菇根存放槽105-2、刀片安装槽105-3,蘑菇根存放槽105-2的外侧壁设有第一缺口105-2-1、第二缺口105-2-2、第三缺口105-2-3、第四缺口105-2-4,刀片安装槽105-3的侧壁设有第一过孔、第二过孔、第三过孔、第四过孔105-3-1,推板106设有第一推部106-1和第二推部106-2,推板驱动电机108安装在基板105的一端,第1主动同步带轮109与推板驱动电机108的输出轴连接,第1从动同步带轮111与基板105的另一端连接,第1同步带110连接于第1从动同步带轮111和第1主动同步带轮109之间,推板106通过同步带连接件与第1同步带110连接,推板106的第一推部106-1位于基板105的蘑菇摆放槽105-1中,第二推部106-2位于蘑菇根存放槽105-2中,滑轨107与蘑菇摆放槽105-1的侧面连接,第一推部106-1与滑轨107连接,刀片驱动电机112安装在基板105的一端,同步带轮连接板113与刀片安装槽105-3的侧面固定连接,第一刀片用同步带轮119、第二刀片用同步带轮120、第三刀片用同步带轮121、第四刀片用同步带轮122分别与同步带轮连接板113连接,刀片转动用主动同步带轮123与刀片驱动电机112的输出轴连接,第一张紧轴承124、第二张紧轴承125、第三张紧轴承126和第四张紧轴承127分别与同步带轮连接板113连接,第一张紧轴承124位于刀片转动用主动同步带轮123和第一刀片用同步带轮119之间,第二张紧轴承125位于第一刀片用同步带轮119和第二刀片用同步带轮120之间,第三张紧轴承126位于第二刀片用同步带轮120和第三刀片用同步带轮121之间,第四张紧轴承127位于第三刀片用同步带轮121和第四刀片用同步带轮122之间,刀片转动用主动同步带轮123、第一刀片用同步带轮119、第二刀片用同步带轮120、第三刀片用同步带轮121和第四刀片用同步带轮122之间通过刀片转动用同步带114连接,刀片转动用同步带114绕过第一张紧轴承124、第二张紧轴承125、第三张紧轴承126和第四张紧轴承127,第一刀片115与第一刀片用同步带轮119的中心固定连接,第二刀片116与第二刀片用同步带轮120的中心固定连接,第三刀片117与第三刀片用同步带轮121的中心固定连接,第四刀片118与第四刀片用同步带轮122的中心固定连接,第一刀片115的一部分穿过刀片安装槽105-3的第一过孔,第二刀片116的一部分穿过刀片安装槽105-3的第二过孔,第三刀片117的一部分穿过刀片安装槽105-3的第三过孔,第四刀片118的一部分穿过刀片安装槽105-3的第四过孔105-3-1。第一刀片115、第二刀片116、第三刀片117、第四刀片118位于蘑菇根存放槽105-2的上方。蘑菇根存放槽105-2外侧壁的第一缺口105-2-1正对第一刀片115,第二缺口105-2-2正对第二刀片116,第三缺口105-2-3正对第三刀片117,第四缺口105-2-4正对第四刀片118。基板105固定安装在基座101上,基板105位于第一采摘臂的第一Y轴安装板137的下方。如图24和26所示,基座101的侧面设有蘑菇排料口101-1、切根排料口101-2,蘑菇排料口101-1正对蘑菇摆放槽105-1,切根排料口101-2正对蘑菇根存放槽105-2。当蘑菇被平移,蘑菇的根部先经过第四缺口105-2-4后向第四刀片118方向移动,经过高速旋转的第四刀片118时蘑菇的根部被切断。The traveling mechanism is provided with two driving
第一X轴安装板128与基座101固定连接,第二X轴安装板129与基座101固定连接,第一臂运动驱动电机130安装在第一X轴安装板128上,第2主动同步带轮131与第一臂运动驱动电机130的输出轴连接,第2从动同步带轮132与第一X轴安装板128连接,第2同步带133连接于第2主动同步带轮131和第2从动同步带轮132之间,第1导轨组件135与第一X轴安装板128连接,第2导轨组件136与第二X轴安装板129连接,第一Y轴安装板137的端部通过同步带连接板134与第2同步带133连接,第一Y轴安装板137的一端与第1导轨组件135的滑块连接,第一Y轴安装板137的另一端与第2导轨组件136的滑块连接,第3导轨组件138与第一Y轴安装板137连接,第一Y方向运动驱动电机139安装在第一Y轴安装板137上,第3主动同步带轮140与第一Y方向运动驱动电机139的输出轴连接,第3从动同步带轮142与第一Y轴安装板137连接,第3同步带141连接于第3从动同步带轮142和第3主动同步带轮140之间。双目相机支架143与第一Y轴安装板137连接,双目相机144与双目相机支架143连接。采摘执行器的安装板1与第3导轨组件138的滑块连接,安装板1通过同步带连接板与第3同步带141连接,启动第一Y方向运动驱动电机139能够安装板1沿Y轴方向运动,也就是带动整个采摘执行器沿Y轴方向运动。The first X-axis mounting plate 128 is fixedly connected to the base 101, the second X-axis mounting plate 129 is fixedly connected to the base 101, the first arm movement drive motor 130 is installed on the first X-axis mounting plate 128, and the second active synchronization The pulley 131 is connected to the output shaft of the first arm motion drive motor 130, the second driven synchronous pulley 132 is connected to the first X-axis mounting plate 128, and the second synchronous belt 133 is connected to the second driving synchronous pulley 131 and the second 2 Between the driven synchronous pulleys 132, the first guide rail assembly 135 is connected to the first X-axis mounting plate 128, the second guide rail assembly 136 is connected to the second X-axis mounting plate 129, and the end of the first Y-axis mounting plate 137 The timing belt connecting plate 134 is connected to the second timing belt 133, one end of the first Y-axis mounting plate 137 is connected to the slider of the first guide rail assembly 135, and the other end of the first Y-axis mounting plate 137 is connected to the second guide rail assembly 136 The slider is connected, the third guide rail assembly 138 is connected with the first Y-axis mounting plate 137, the first Y-direction motion drive motor 139 is installed on the first Y-axis mounting plate 137, the third driving synchronous pulley 140 is connected with the first Y-axis The output shaft of the direction motion driving motor 139 is connected, the 3rd driven synchronous pulley 142 is connected with the first Y-axis mounting plate 137, and the 3rd synchronous belt 141 is connected with the 3rd driven synchronous pulley 142 and the 3rd driving synchronous pulley Between 140. The
如图37-48所示,采摘执行器包括安装板1、电机支架2、丝杆电机3、升降板4、第一伸缩板5、第二伸缩板6、第一同步带轮7、第二同步带轮8、第一同步带连接板9、第一导轨10、第二导轨11、第三导轨12、第三同步带轮13、第四同步带轮14、第三伸缩板15、螺母座16、第一同步带17、第二同步带18、第二同步带连接板19、第三同步带连接板20、第四同步带连接板21、旋转驱动电机支架22、旋转驱动电机23、联轴器24、轴承25、自适应吸盘。电机支架2与安装板1固定连接,丝杆电机3固定安装在电机支架2上,螺母座16与丝杆电机3的丝杆3-1连接,升降板4的一端与螺母座16固定连接,升降板4的另一端通过螺钉与第一伸缩板5固定连接,第一同步带轮7与第一伸缩板5的上部连接,第二同步带轮8与第一伸缩板5的下部连接,第一同步带17连接于第一同步带轮7和第二同步带轮8之间,第一同步带17的内侧通过第一同步带连接板9与电机支架2固定连接,第一导轨10与电机支架2连接,第一伸缩板5与第一导轨10连接,第二导轨11与第一伸缩板5连接,第二伸缩板6与第二导轨11连接,第一同步带17的外侧通过第二同步带连接板19与第二伸缩板6的上部固定连接;第三同步带轮13与第二伸缩板6的上部连接,第四同步带轮14与第二伸缩板6的下部连接,第二同步带18连接于第三同步带轮13和第四同步带轮14之间,第三导轨12与第二伸缩板6连接,第三伸缩板15与第三导轨12连接,第二同步带18的内侧通过第三同步带连接板20与第一伸缩板5的下部固定连接,第二同步带18的外侧通过第四同步带连接板21与第三伸缩板15的上部固定连接。旋转驱动电机支架22通过螺钉与第三伸缩板15固定连接,旋转驱动电机23固定安装在旋转驱动电机支架22上。自适应吸盘包括抽气接头26、进气接头27、基座28、柔性吸杯29、连接块30,基座28设有中心通孔28-2和四个连接孔28-1,柔性吸杯29设有平面部29-1、圆圈型隆起部29-2,平面部29-1设有中心通孔29-1-1和气孔29-1-2,圆圈型隆起部29-2是中空的,圆圈型隆起部29-2设有内腔29-2-1,圆圈型隆起部29-2的横截面为圆弧形,气孔29-1-2与圆圈型隆起部29-2的内腔29-2-1连通,平面部29-1的中心通孔29-1-1与圆圈型隆起部29-2的中部空间29-2-2连通;可以在平面部29-1上固定连接四个连接柱,这四个连接柱插入四个连接孔28-1中实现平面部29-1与基座28的固定连接,也可以通过用胶水粘接等其他方式实现平面部29-1与基座28的固定连接;基座28的中心通孔28-2与平面部29-1的中心通孔29-1-1连通;连接块30与基座28固定连接(也可以使连接块30和基座28一体成型),连接块30的内部设有空气通道30-1,连接块30的侧面设有侧面开口30-2,连接块30内部的空气通道30-1与基座28的中心通孔28-2连通,抽气接头26与连接块30的侧面开口30-2连接从而使抽气接头26与连接块30内部的空气通道30-1连通,进气接头27与连接块30连接,进气接头27插入平面部29-1的气孔29-1-2中从而实现进气接头27与圆圈型隆起部29-2的内腔29-2-1连通。连接块30的上部通过轴承25与第三伸缩板15转动连接,旋转驱动电机23的输出轴通过联轴器24与连接块30的上部固定连接。柔性吸杯29的材质可以是硅胶、橡胶、热塑性弹性体TPE或热塑性橡胶TPR等柔性材料。采摘执行器工作时,使抽气管31的一端与抽气接头26连接,外部负压泵与抽气管31的另一端连接。用一根送气管与进气接头27连接。如图47和48,采摘装置处于初始状态下,第三伸缩板15、第一伸缩板5和第二伸缩板6收拢沿水平方向并排布置,此时升降板4位于电机支架2的上端位置。通过送气管和进气接头27向自适应吸盘的圆圈型隆起部的内腔29-2-1充入一定量的空气(可以根据吸附对象的不同调整充入空气的量)。通过视觉识别技术等其他方式获得蘑菇的位置,丝杆电机3动作驱动升降板4向下运动,升降板4带动第一伸缩板5沿着第一导轨10向下运动,第一同步带轮7和第二同步带轮8同时旋转,第一同步带17转动,第二同步带连接板19随着第一同步带17向下运动,第二同步带连接板19带动第二伸缩板6沿着第二导轨11向下运动,第二伸缩板6向下运动的同时第三同步带轮13、第四同步带轮14同时旋转,第二同步带18转动,第四同步带连接板21随着第二同步带18向下运动,第四同步带连接板21带动第三伸缩板15向下运动,第三伸缩板15带动旋转驱动电机支架22、旋转驱动电机23和自适应吸盘向下运动,此时采摘装置处于图37所示的伸展状态(第一伸缩板5、第二伸缩板6和第三伸缩板15沿竖直方向顺次分布),从而实现将自适应吸盘竖直向下移动。柔性吸杯29压下蘑菇的菌盖,圆圈型隆起部29-2下压菌盖,圆圈型隆起部29-2随之变形进而与菌盖的顶部紧密贴合,此时,圆圈型隆起部29-2的中部空间29-2-2和菌盖的顶部区域就形成了密闭腔室,然后启动外部负压泵将形成的密闭腔室中的空气抽走,产生局部真空,进而圆圈型隆起部29-2将菌盖吸住。接下来,旋转驱动电机23工作,通过连接块30带动自适应吸盘转动一定角度,自适应吸盘带动蘑菇转动一定角度将蘑菇的菇柄拧断,蘑菇被摘掉。接下来,丝杆电机3反方向旋转,升降板4带动第一伸缩板5向上运动,参考图37,第一同步带17转动,第二同步带连接板19随着第一同步带17向上运动,第二同步带连接板19带动第二伸缩板6向上运动,第二伸缩板6向上运动的同时第二同步带18转动,第四同步带连接板21随着第二同步带18向上运动,第四同步带连接板21带动第三伸缩板15向上运动,第三伸缩板15带动旋转驱动电机支架22、旋转驱动电机23和自适应吸盘向上运动,最终使采摘装置处于图47所示初始的收缩状态。这个过程中,自适应吸盘带着蘑菇向上移动。当负压泵泄压时,蘑菇会自由掉落(有时候可能会发生因为蘑菇自重较小而不能自主下落的情况,针对这种情况,给圆圈型隆起部29-2再充气,增大压强,使圆圈型隆起部29-2胀大,从而使圆圈型隆起部29-2与蘑菇的接触面发生微小位移,破坏局部摩擦力,使蘑菇顺利掉落)。上述自适应吸盘的结构与申请公布号为CN113079954A,名称为带自适应吸盘的采摘装置及自适应吸盘的中国发明专利申请中的自适应吸盘基本相同,对于自适应吸盘本身的结构可以进一步优化,可以在柔性吸杯的圆圈型隆起部29-2的表面沿圆周方向设置多个凹坑。也可以在柔性吸杯的圆圈型隆起部29-2的表面沿圆周方向设置多个凸起来增加径向摩擦力。此外,对于自适应吸盘的结构,可以进行这样的优化,使柔性吸杯的圆圈型隆起部29-2的外侧壁厚大于内侧壁厚,这样设计的好处是,当圆圈型隆起部29-2下压菌盖而变形时,圆圈型隆起部29-2的内侧壁受力向外侧壁方向变形,圆圈型隆起部29-2的外侧壁能起到支撑作用,由于外侧壁厚大于内侧壁厚,圆圈型隆起部29-2的外侧壁的变形量很小,圆圈型隆起部整体适应性变形主要是内侧壁的变形,这样更有有利于实现和物体表面的紧密贴合。需要说明的是,为了使第一伸缩板5上下位移更佳准确,如图38和41所示,在电机支架2上安装第一光耦32、第二光耦33,在第一伸缩板5的侧面安装感应片34,当感应片34触发第二光耦33时第二光耦33发送上限信号给控制器,当感应片34触发第一光耦32时第一光耦32发送下限信号给控制器,从而准确地控制第一伸缩板5向上移动的上限位置和向下移动的下限位置。由电机支架2、丝杆电机3、升降板4、第一伸缩板5、第二伸缩板6、第一同步带轮7、第二同步带轮8、第一同步带连接板9、第一导轨10、第二导轨11、第三导轨12、第三同步带轮13、第四同步带轮14、第三伸缩板15、螺母座16、第一同步带17、第二同步带18、第二同步带连接板19、第三同步带连接板20、第四同步带连接板21等零件组成的多级伸缩装置结构紧凑,设计巧妙,在收缩状态下体积小,高度小,适合在狭小空间中应用。需要说明书的是,对于该多级伸缩装置,可以不使用第三同步带轮13、第四同步带轮14、第二同步带18、第三同步带连接板20、第四同步带连接板21、第三导轨12、第三伸缩板15,直接将第三伸缩板15固定安装在第二伸缩板6上,也就是说工作时第一伸缩板5、第二伸缩板6伸展,第二伸缩板6作为末端带动第三伸缩板15、旋转驱动电机支架22、旋转驱动电机23和自适应吸盘上下运动(此时的第三伸缩板15并不上下运动,只起连接功能)。需要说明书的是,图37显示的多级伸缩装置是三级伸缩结构,可以进进行扩展到四级、五级或更多级伸缩结构。As shown in Figure 37-48, the picking actuator includes a mounting
第一臂运动驱动电机130、第2主动同步带轮131、第2从动同步带轮132、第2同步带133、同步带连接板134、第一Y轴安装板137、第3导轨组件138、第一Y方向运动驱动电机139、第3主动同步带轮140、第3同步带141、第3从动同步带轮142、双目相机支架143、双目相机144组成第一组采摘臂,本发明设置了两组采摘臂,第二组采摘臂包括第二臂运动驱动电机145、第4主动同步带轮146、第4从动同步带轮147、第4同步带148、第二Y轴安装板149、第4导轨组件150、第二Y方向运动驱动电机151、第5主动同步带轮152、第5同步带153、第5从动同步带轮154、双目相机支架155、双目相机156,第二臂运动驱动电机145安装在第二X轴安装板129上,第4主动同步带轮146与第二臂运动驱动电机145的输出轴连接,第4从动同步带轮147与第二X轴安装板129连接,第4同步带148连接于第4从动同步带轮147和第4主动同步带轮146之间,第二Y轴安装板149的一端与第1导轨组件135的滑块连接,第二Y轴安装板149的另一端与第2导轨组件136的滑块连接,第二Y轴安装板149的端部通过同步带连接板第4同步带148连接,第4导轨组件150与第二Y轴安装板149连接,第二Y方向运动驱动电机151安装在第二Y轴安装板149上,第5主动同步带轮152与第二Y方向运动驱动电机151的输出轴连接,第5从动同步带轮154与第二Y轴安装板149连接,第5同步带153连接于第5从动同步带轮154和第5主动同步带轮152之间,双目相机支架155与第二Y轴安装板149连接,双目相机156与双目相机支架155连接。第二组采摘臂上安装第二组采摘执行器,第二组采摘执行器的安装板1与第4导轨组件150的滑块连接,安装板1通过同步带连接板与第5同步带153连接。The first arm movement driving motor 130, the second driving synchronous pulley 131, the second driven synchronous pulley 132, the second synchronous belt 133, the synchronous belt connecting plate 134, the first Y-axis mounting plate 137, and the third guide rail assembly 138 , the first Y direction movement drive motor 139, the 3rd driving synchronous belt pulley 140, the 3rd synchronous belt 141, the 3rd driven synchronous belt pulley 142, binocular camera support 143, binocular camera 144 form the first group of picking arms, The present invention is provided with two groups of picking arms, and the second group of picking arms includes a second arm motion drive motor 145, a 4th driving synchronous pulley 146, a 4th driven synchronous pulley 147, a 4th synchronous belt 148, a second Y-axis Mounting plate 149, the 4th guide rail assembly 150, the second Y direction movement drive motor 151, the 5th driving synchronous belt pulley 152, the 5th synchronous belt 153, the 5th driven synchronous belt pulley 154, binocular camera support 155, binocular Camera 156, the second arm motion drive motor 145 is installed on the second X-axis mounting plate 129, the 4th driving synchronous pulley 146 is connected with the output shaft of the second arm motion drive motor 145, the 4th driven synchronous pulley 147 is connected with the output shaft of the second arm motion drive motor 145 The second X-axis mounting plate 129 is connected, the fourth synchronous belt 148 is connected between the fourth driven synchronous pulley 147 and the fourth driving synchronous pulley 146, and one end of the second Y-axis mounting plate 149 is connected to the first guide rail assembly 135 The other end of the second Y-axis mounting plate 149 is connected to the slider of the second guide rail assembly 136, and the end of the second Y-axis mounting plate 149 is connected through the fourth timing belt 148 of the timing belt connecting plate. The
下面介绍智能采摘系统的主要工作过程:The main working process of the intelligent picking system is introduced as follows:
如图1、2和3所示,自动换层装置300将其平台上的自动采摘机器人100提升到第二层位置,自动采摘机器人100自己运动到多层床架400的第二层中。下一步,自动采摘机器人100对多层床架400第二层上的蘑菇进行采摘作业,两组采摘臂和两组采摘执行器同时工作(大幅提高采摘效率),第一Y轴安装板137在X轴方向运动带动双目相机144运动,双目相机144对其下方进行图像采集,采集的图像发送到控制器进行待采摘蘑菇的识别,然后采摘执行器动作,自适应吸盘带着蘑菇按照图25的方位从左向右平移经过高速旋转的第四刀片118,第四刀片118将蘑菇的根部切掉,根部掉落到蘑菇根存放槽105-2中,自适应吸盘泄压从而蘑菇掉落到蘑菇摆放槽105-1中,然后启动推板驱动电机108,推板106运动,第一推部106-1将蘑菇摆放槽105-1中的蘑菇推向蘑菇排料口101-1,蘑菇摆放槽105-1中的蘑菇就从蘑菇排料口101-1排出并掉落到无人值守接料装置的蘑菇存放筐227中实现收集,如图36所示,第二推部106-2将蘑菇根存放槽105-2中的根部从切根排料口101-2推出并掉落到地面上。As shown in Figures 1, 2 and 3, the automatic layer-changing
当蘑菇存放筐227中装满蘑菇,启动流转驱动电机205使流转链条206旋转,从而让另一个空的蘑菇存放筐移动到蘑菇排料口101-1位置,各个蘑菇存放筐可以流转、循环使用以适应多层床架的每一层。收集工作不受床架高度的限制。When the
当多层床架的每二层处理完毕,自动采摘机器人运动到自动换层装置300的平台上,平台上升将自动采摘机器人转移到多层床架的第三层的入口处,然后自动采摘机器人运动到第三层进行作业。When every two layers of the multi-layer bed frame are processed, the automatic picking robot moves to the platform of the automatic
可见,整个过程自动化程度高、智能化程度高,作业效率高,运行可靠、稳定,降低人工成本,整个过程实现了无人作业,智能化程度高。采摘机器人结构紧凑、体积小,能够对各种空间位置的蘑菇进行采摘。It can be seen that the whole process has a high degree of automation and intelligence, high operating efficiency, reliable and stable operation, and reduced labor costs. The whole process realizes unmanned operation and a high degree of intelligence. The picking robot is compact in structure and small in size, and can pick mushrooms in various spatial positions.
无人值守接料装置不限于收集蘑菇,也可以用于收集其他产品。Unattended catchers are not limited to collecting mushrooms, but can also be used to collect other products.
以上所述仅对本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。如果本领域的技术人员受其启示,在不脱离本发明创造宗旨的情况下,采用其它形式的零件构型、驱动装置以及连接方式不经创造性的设计与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. If those skilled in the art are inspired by it, without departing from the inventive concept of the present invention, adopt other forms of component configurations, driving devices and connection methods without creatively designing structural methods and embodiments similar to the technical solution , should belong to the protection scope of the present invention.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111151228.7A CN113940239B (en) | 2021-09-29 | 2021-09-29 | Intelligent picking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111151228.7A CN113940239B (en) | 2021-09-29 | 2021-09-29 | Intelligent picking system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113940239A CN113940239A (en) | 2022-01-18 |
| CN113940239B true CN113940239B (en) | 2023-01-24 |
Family
ID=79329268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111151228.7A Active CN113940239B (en) | 2021-09-29 | 2021-09-29 | Intelligent picking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113940239B (en) |
Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2113168A1 (en) * | 1991-07-09 | 1993-01-21 | Joseph Johannes Jacobus Janssen | Device for the automatic selective harvesting of mushrooms |
| JPH06245646A (en) * | 1993-02-26 | 1994-09-06 | Cosmo Plant Kk | Method for culturing mushrooms and device used therefor |
| DE29910876U1 (en) * | 1999-06-29 | 2000-11-30 | Wiesenhof-Pilzland Vertriebsgesellschaft mbH, 49429 Visbek | Apparatus for harvesting mushrooms, transport device and container for receiving mushrooms |
| JP2008301727A (en) * | 2007-06-06 | 2008-12-18 | Ueda Sangyo Kk | Pickling line device for moss in cultivation house |
| CN205357133U (en) * | 2016-01-11 | 2016-07-06 | 杭州千岛湖兴宝菇业专业合作社 | Multi - layer frame apricot bao mushroom picker |
| CN106945987A (en) * | 2017-03-31 | 2017-07-14 | 伊士曼缝制机械(宁波)有限公司 | Feeder |
| CN108739081A (en) * | 2018-05-31 | 2018-11-06 | 上海大学 | A kind of mushroom picker |
| CN110073904A (en) * | 2019-06-04 | 2019-08-02 | 南京农业大学 | A kind of Mushroom Picking Robot suitable for multilayer mushroom bed operation |
| CN110089350A (en) * | 2018-01-31 | 2019-08-06 | 上海沃迪智能装备股份有限公司 | A kind of Mushroom Picking Robot system and picking method |
| CN110775510A (en) * | 2019-12-05 | 2020-02-11 | 福建省农业机械化研究所(福建省机械科学研究院) | Grabbing type upper and lower rack machine |
| CN111011112A (en) * | 2019-12-24 | 2020-04-17 | 上海第二工业大学 | A two-stage lifting self-adaptive flexible picking mechanism |
| CN111436333A (en) * | 2020-05-25 | 2020-07-24 | 中国农业科学院农业信息研究所 | automatic picking robot |
| CN211861323U (en) * | 2020-03-18 | 2020-11-06 | 哈尔滨汉洋食用菌种植有限公司 | Automatic picking device for edible mushroom assembly line |
| CN212232464U (en) * | 2020-05-25 | 2020-12-29 | 中国农业科学院农业信息研究所 | Picking device |
| CN112219645A (en) * | 2020-10-31 | 2021-01-15 | 复旦大学 | An intelligent lifting joint type mushroom picking control system |
| CN112568066A (en) * | 2021-01-08 | 2021-03-30 | 孙锐 | Intelligent edible mushroom fruiting management system |
| CN112640737A (en) * | 2021-01-08 | 2021-04-13 | 上海第二工业大学 | Intelligent agaricus bisporus harvesting and root cutting integrated system and following collection method |
| CN113079954A (en) * | 2021-04-09 | 2021-07-09 | 中国农业科学院农业信息研究所 | Picking device with self-adaptive sucker and self-adaptive sucker |
| CN113317139A (en) * | 2021-06-23 | 2021-08-31 | 南京农业大学 | Movable humanoid mushroom picking robot |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107396758A (en) * | 2017-09-09 | 2017-11-28 | 冒鹏飞 | Agricultural device is extractd in a kind of cultivation bacterium bed miscellaneous bacteria automation of edible mushroom flat mushroom |
| CN212629409U (en) * | 2020-06-23 | 2021-03-02 | 李诚华 | Stereo equipment for mushroom cultivation |
| CN112075293A (en) * | 2020-09-30 | 2020-12-15 | 常熟理工学院 | Three-dimensional rotary convenient fruiting device |
-
2021
- 2021-09-29 CN CN202111151228.7A patent/CN113940239B/en active Active
Patent Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2113168A1 (en) * | 1991-07-09 | 1993-01-21 | Joseph Johannes Jacobus Janssen | Device for the automatic selective harvesting of mushrooms |
| JPH06245646A (en) * | 1993-02-26 | 1994-09-06 | Cosmo Plant Kk | Method for culturing mushrooms and device used therefor |
| DE29910876U1 (en) * | 1999-06-29 | 2000-11-30 | Wiesenhof-Pilzland Vertriebsgesellschaft mbH, 49429 Visbek | Apparatus for harvesting mushrooms, transport device and container for receiving mushrooms |
| JP2008301727A (en) * | 2007-06-06 | 2008-12-18 | Ueda Sangyo Kk | Pickling line device for moss in cultivation house |
| CN205357133U (en) * | 2016-01-11 | 2016-07-06 | 杭州千岛湖兴宝菇业专业合作社 | Multi - layer frame apricot bao mushroom picker |
| CN106945987A (en) * | 2017-03-31 | 2017-07-14 | 伊士曼缝制机械(宁波)有限公司 | Feeder |
| CN110089350A (en) * | 2018-01-31 | 2019-08-06 | 上海沃迪智能装备股份有限公司 | A kind of Mushroom Picking Robot system and picking method |
| CN108739081A (en) * | 2018-05-31 | 2018-11-06 | 上海大学 | A kind of mushroom picker |
| CN110073904A (en) * | 2019-06-04 | 2019-08-02 | 南京农业大学 | A kind of Mushroom Picking Robot suitable for multilayer mushroom bed operation |
| CN110775510A (en) * | 2019-12-05 | 2020-02-11 | 福建省农业机械化研究所(福建省机械科学研究院) | Grabbing type upper and lower rack machine |
| CN111011112A (en) * | 2019-12-24 | 2020-04-17 | 上海第二工业大学 | A two-stage lifting self-adaptive flexible picking mechanism |
| CN211861323U (en) * | 2020-03-18 | 2020-11-06 | 哈尔滨汉洋食用菌种植有限公司 | Automatic picking device for edible mushroom assembly line |
| CN111436333A (en) * | 2020-05-25 | 2020-07-24 | 中国农业科学院农业信息研究所 | automatic picking robot |
| CN212232464U (en) * | 2020-05-25 | 2020-12-29 | 中国农业科学院农业信息研究所 | Picking device |
| CN112219645A (en) * | 2020-10-31 | 2021-01-15 | 复旦大学 | An intelligent lifting joint type mushroom picking control system |
| CN112568066A (en) * | 2021-01-08 | 2021-03-30 | 孙锐 | Intelligent edible mushroom fruiting management system |
| CN112640737A (en) * | 2021-01-08 | 2021-04-13 | 上海第二工业大学 | Intelligent agaricus bisporus harvesting and root cutting integrated system and following collection method |
| CN113079954A (en) * | 2021-04-09 | 2021-07-09 | 中国农业科学院农业信息研究所 | Picking device with self-adaptive sucker and self-adaptive sucker |
| CN113317139A (en) * | 2021-06-23 | 2021-08-31 | 南京农业大学 | Movable humanoid mushroom picking robot |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113940239A (en) | 2022-01-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113940238B (en) | Intelligent picking robot | |
| CN112640737B (en) | Intelligent agaricus bisporus harvesting and root cutting integrated system and following collection method | |
| CN111436333B (en) | Automatic picking robot | |
| CN104340688B (en) | A kind of seeding and growing seedling streamline seedlings nursing plate divides dish and disc stack device automatically | |
| CN212279177U (en) | automatic picking robot | |
| CN212232464U (en) | Picking device | |
| CN216058228U (en) | A pneumatic automatic transplanting system for removing and filling seedlings | |
| CN216018215U (en) | An automatic layer changing device | |
| CN106829295B (en) | Automatic frame machine of going up of fixed parenting frame of tunnel formula | |
| CN106181311A (en) | A kind of unmanned automatic production line of NOTE | |
| CN103818709A (en) | Automatic carrying device for seedling plates | |
| CN110654772B (en) | A device for automatically removing and transporting plastic wine caps after painting and using method | |
| CN113940239B (en) | Intelligent picking system | |
| CN220087911U (en) | High-efficient accurate seeding sprout cultivation production line | |
| CN110882967A (en) | Photovoltaic cleaning robot of continuity of operation | |
| CN114772004A (en) | One drags two subsides to paste and open material line | |
| CN210794831U (en) | Chain slat type tray buffer memory mechanism | |
| CN205972957U (en) | Solar wafer's conveyor | |
| CN216018217U (en) | Intelligent picking robot | |
| CN113966697B (en) | A method for an unattended feeding device to automatically follow a picking robot | |
| CN216018216U (en) | Unattended receiving device | |
| CN118592209A (en) | Strawberry picking robot with multifunctional picking gripper and recycling collection function | |
| CN116724826B (en) | Mushroom picking device | |
| CN216018214U (en) | Root cutting and conveying device | |
| CN218042898U (en) | Edible mushroom cultivation device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230601 Address after: 100081 No. 12 South Main Street, Haidian District, Beijing, Zhongguancun Patentee after: Agricultural Information Institute of CAAS Patentee after: Guonong Robot Industry Innovation Research Institute (Jiangsu) Co.,Ltd. Address before: 100081 No. 12 South Main Street, Haidian District, Beijing, Zhongguancun Patentee before: Agricultural Information Institute of CAAS Patentee before: Weihai Huilei Robot Technology Co.,Ltd. |
|
| TR01 | Transfer of patent right |