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CN120265352A - Microneedle patch with force feedback indicator - Google Patents

Microneedle patch with force feedback indicator Download PDF

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Publication number
CN120265352A
CN120265352A CN202380068692.0A CN202380068692A CN120265352A CN 120265352 A CN120265352 A CN 120265352A CN 202380068692 A CN202380068692 A CN 202380068692A CN 120265352 A CN120265352 A CN 120265352A
Authority
CN
China
Prior art keywords
microneedle patch
button
microneedle
microneedles
tray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202380068692.0A
Other languages
Chinese (zh)
Inventor
德文·V·麦卡利斯特
查尔斯·M·奎利安
罗兰多·H·加尔韦斯-盖拉多
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Microneedle Biomedical Co
Original Assignee
Microneedle Biomedical Co
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Publication date
Application filed by Microneedle Biomedical Co filed Critical Microneedle Biomedical Co
Publication of CN120265352A publication Critical patent/CN120265352A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0023Drug applicators using microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0046Solid microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0061Methods for using microneedles

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Dermatology (AREA)
  • Medical Informatics (AREA)
  • Anesthesiology (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Hematology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Media Introduction/Drainage Providing Device (AREA)

Abstract

A microneedle patch is provided that includes a microneedle array, a base substrate from which microneedles extend, and a Force Feedback Indicator (FFI) attached to the base substrate. The FFI includes a base and a button having an upper surface and a side surface, wherein the button is configured to translate within the base from a pre-actuated position into an actuated position, wherein the side surface is substantially visible in the pre-actuated position and substantially invisible in the actuated position. The side surface has a different color than the upper surface and/or substrate, which helps to visually confirm the actuation state of the button, which can help to indicate whether the microneedle patch is ready for use or already in use. The FFI can be configured to provide tactile, audible, and visual confirmation of sufficient force applied to a microneedle patch to effect insertion of the microneedles.

Description

Microneedle patch with force feedback indicator
Cross Reference to Related Applications
The present application claims priority from U.S. provisional application No. 63/405,932 filed on 9/13, 2022, which is incorporated herein by reference.
Background
The present application is generally in the field of microneedle patches for the administration of bioactive agents or other suitable substances into biological tissue, for example, for the administration of vaccines, contraceptives or other medicaments into the skin of a human.
It would be desirable to provide an improved microneedle patch that can simplify and improve the delivery of vaccines and other agents, store the agents in dry form, can be easily and consistently manually applied, e.g., without a separate applicator device, can deliver an agent payload into the skin in a short duration, e.g., so that the patch can be removed from the skin within minutes of application to the skin, does not leave a sharp microneedle after application of the agent payload, and includes a feedback indicator to confirm that sufficient manual force has been applied to the patch to ensure that the microneedle has been fully or properly inserted into the skin, and/or an indicator to indicate that the microneedle patch has been used.
It is also desirable to provide new and improved systems for packaging and protecting microneedles of microneedle patches prior to use. In particular, it may be important to provide such a system in a compact design, wherein the microneedle patch product must remain cold during shipping and storage prior to use.
Disclosure of Invention
In one aspect, a microneedle patch is provided comprising an array of microneedles, a base substrate having a first side and an opposite rear side, the microneedles extending from the first side, and a Force Feedback Indicator (FFI) attached to the rear side of the base substrate, wherein the FFI includes a base and a button having an upper surface and a side surface, wherein the button is configured to translate within the base from a pre-actuated position into an actuated position, wherein the side surface is substantially visible in the pre-actuated position and substantially invisible in the actuated position. The FFI is preferably configured to further provide a tactile and/or audible confirmation of sufficient force applied to the microneedle patch to effect insertion of the microneedles. In certain embodiments, the side surface has a different color than the color of the upper surface and/or the color of the substrate, which helps to visually confirm the actuation state of the button, which can help indicate whether the microneedle patch is ready for use or already in use.
In another aspect, a microneedle patch is provided that includes an array of dissolvable microneedles, a base substrate having a first side and an opposite rear side from which the microneedles extend, and a Wear Time Indicator (WTI) attached to the rear side of the base substrate and configured to provide a visual indication that the microneedle patch has been worn on the skin of a user for a period of time sufficient to achieve dissolution of the microneedles after insertion into the skin of the user. (the period of time is the wear time.) in a particular embodiment, the WTI comprises a dye blister and a core assembly, wherein the dye blister has a rupturable dye reservoir configured to release dye into the core assembly upon application of a force to the microneedle patch to effect insertion of the microneedles. The location of the dye within the core assembly corresponds to the wear time.
In another aspect, a microneedle patch is provided comprising an array of microneedles, a base substrate having a first side and an opposite rear side, the microneedles extending from the first side, and a Force Feedback Indicator (FFI) comprising a base and a button, wherein the base substrate and the array of microneedles are attached only to the button of the FFI, wherein the button is configured to translate within the base from a pre-actuated position into an actuated position, and wherein the base of the FFI is sized such that in the pre-actuated position the array of microneedles is in a position recessed in an opening in a lower surface of the base of the FFI. In a particular embodiment, at least an upper portion of the button in the pre-actuated position is raised above the base and at least an upper portion of the button in the actuated position is flush with or recessed into the base. The button may have an upper surface and a side surface, wherein the side surface is substantially visible in the pre-actuated position and substantially invisible in the actuated position. In some embodiments, the button of the FFI comprises a latch, and the housing comprises (i) a first latch receptacle configured to receive the latch and releasably retain the button in the pre-actuated position, and (ii) a second latch receptacle configured to receive the latch and non-releasably retain the button in the actuated position. In a particular embodiment, the microneedle patch is configured such that a first minimum force on the button is effective to remove the latch from the first latch receptacle and displace the button toward the base and begin inserting the microneedle into the tissue surface, and such that a second minimum force on the button, which may be greater than the first minimum force, is effective to move the latch into the second latch receptacle and trigger a tactile signal and/or audible signal that sufficient force has been applied to the microneedle patch to achieve full insertion of the microneedle into the tissue surface.
In yet another aspect, microneedle patch packaging units and systems are provided. In one embodiment, a microneedle patch package system is provided that includes (i) a microneedle patch having an adhesive surface, and (ii) a foil or other pouch material adhered to the adhesive surface, wherein the foil or other pouch material is folded and sealed to form a sealed pouch surrounding at least one of the microneedle patches. In another embodiment, a microneedle patch package unit is provided that includes (i) a microneedle patch having a process tab, (ii) a package tray having a cavity in which the microneedle patch is disposed, and (iii) a foil or other film attached to the tray to seal the cavity, wherein the package system is configured such that upon removal of the foil or other film from the tray, the process tab is positioned toward an opening of the cavity to facilitate grasping the process tab to remove the microneedle patch from the package tray. In some embodiments, such an advantageous handling tab location may be achieved by a design in which the handling tab is folded on top of the microneedle patch within the sealing tray and partially unfolds itself when the foil or other film is removed from over the cavity. In another embodiment, a packaging system is provided comprising a plurality of such microneedle patch packaging units, wherein an edge of a packaging tray of each packaging unit is releasably attached at an edge of at least one other packaging tray of another packaging unit, for example wherein the releasably attached edge is defined by a perforation line in the shared sheet material.
Drawings
The detailed description is set forth with reference to the drawings. The use of the same reference numbers may indicate similar or identical items. Various embodiments may utilize elements and/or components other than those shown in the figures, and some elements and/or components may not be present in various embodiments. Elements and/or components are not necessarily drawn to scale.
Fig. 1A and 1B are perspective and exploded views, respectively, of a microneedle patch having an FFI according to one or more embodiments of the present disclosure.
Fig. 2A is a side view of a microneedle patch with an FFI according to one or more embodiments of the present disclosure.
Fig. 2B is an upper perspective view of the microneedle patch shown in fig. 2A, according to one or more embodiments of the present disclosure.
Fig. 2C is a bottom view (microneedle array side) of the microneedle patch shown in fig. 2A, according to one or more embodiments of the present disclosure.
Fig. 2D is a top view (button side) of the microneedle patch shown in fig. 2A, according to one or more embodiments of the present disclosure.
Fig. 3A is a perspective view of a storage tray for microneedle patches according to one or more embodiments of the present disclosure.
Fig. 3B is a bottom perspective view of the storage tray of fig. 3A in which microneedle patches are stored, according to one or more embodiments of the present disclosure.
Fig. 3C is a top perspective view of the storage tray of fig. 3A in which microneedle patches are stored, according to one or more embodiments of the present disclosure.
Fig. 4A is a top perspective view of a microneedle patch according to one or more embodiments of the present disclosure, with an upper portion of a button of the FFI in a pre-actuated position raised above a base of the FFI. The downward pointing arrow shows the force applied to the button.
Fig. 4B is a top perspective view of the microneedle patch shown in fig. 4A, but with an upper portion of a button of the FFI in an actuated position slightly recessed into the base of the FFI, in accordance with one or more embodiments of the present disclosure.
Fig. 5A is a side cross-sectional view of a microneedle patch according to one or more embodiments of the present disclosure, with a button of the FFI in a pre-actuated position raised above a base of the FFI and a microneedle array recessed within the base.
Fig. 5B is a side cross-sectional view of the microneedle patch of fig. 5A, but with the buttons of the FFI recessed into the base of the FFI and the microneedle array extending from the base in an actuated position, according to one or more embodiments of the present disclosure.
Fig. 6A through 6C are photomicrographs of dissolved microneedles according to one or more embodiments of the present disclosure.
Fig. 7A-7C depict a process of using a microneedle patch in accordance with one or more embodiments of the present disclosure, in which its microneedles are inserted into biological tissue and dissolved and separated from the patch backing.
Fig. 8 depicts steps in a molding process in accordance with one or more embodiments of the present disclosure, wherein a droplet is placed onto a mold for a segmented microneedle array.
Fig. 9 is a bottom perspective view of a microneedle patch having a segmented microneedle array according to one or more embodiments of the present disclosure.
Fig. 10A is a perspective view of a packaging unit containing a microneedle patch stored in a rectangular storage container (tray) and surrounded by a removable cover material, wherein the storage container and cover material are transparent and shown in phantom, according to one or more embodiments of the present disclosure.
Fig. 10B is a perspective view of a packaging system according to one or more embodiments of the present disclosure, the packaging system comprising ten packaging units shown in fig. 10A, wherein nine units are attached to at least one other unit along a butt-side edge. The other unit is shown as separate, having been separated from the other unit along the perforation line.
Fig. 10C is a perspective view of another packaging system including a box-shaped stack of five packaging systems shown in fig. 10B, wherein the boxes are transparent and shown in phantom, according to one or more embodiments of the present disclosure.
Fig. 11A is a perspective view of another packaging system according to one or more embodiments of the present disclosure, the another packaging system comprising a plurality of microneedle packaging units, each microneedle packaging unit comprising a trapezoidal storage tray, and wherein each unit is shown attached to at least one other unit along a butt-side edge.
Fig. 11B is a perspective view of an opened microneedle packaging unit of the microneedle packaging unit shown in fig. 11A, in which the microneedle patch is positioned with a cavity of a tray (with cover material removed), according to one or more embodiments of the present disclosure.
Fig. 12 is an exploded view of a wear time indicator for a microneedle patch according to one or more embodiments of the present disclosure.
Fig. 13A-13D illustrate timing shots of the wear time indicator of fig. 12 in use in accordance with one or more embodiments of the present disclosure.
Detailed Description
Improved microneedle patches and systems have been developed to provide enhanced usability, convenience, handling/storage capability and/or functionality.
The microneedle patch includes an array of microneedles extending from a base substrate that is connected to other components that facilitate handling and insertion of the microneedles. Those components typically contain a tape layer comprising an adhesive face and a handling tab, and may further contain a Force Feedback Indicator (FFI) or a Wear Time Indicator (WTI). In certain embodiments, the FFI and WTI are not electronic. In practice, they operate mechanically and are typically made from relatively inexpensive polymeric components that can be produced in a high volume manufacturing process.
In some preferred embodiments, the microneedles comprise a substance of interest and a water-soluble matrix material dispersed with the substance of interest.
In some embodiments, a Force Feedback Indicator (FFI) is attached to a rear side of a base substrate, wherein the FFI includes a base and a button having an upper surface and a side surface, wherein the button is configured to translate within the base from a pre-actuated position into an actuated position, wherein the side surface is substantially visible in the pre-actuated position and substantially invisible in the actuated position. The FFI is preferably configured to further provide a tactile and/or audible confirmation of sufficient force applied to the microneedle patch to effect insertion of the microneedles.
In some embodiments, a microneedle patch includes an array of microneedles, a base substrate having a first side and an opposite rear side from which the microneedles extend, a tape layer including an adhesive face and a handling tab, and a Force Feedback Indicator (FFI) secured to the tape layer. The FFI may be configured to provide an audible tactile and/or visual signal when a force applied to the patch by a user meets or exceeds a predetermined threshold during application of the patch to biological tissue to insert solid microneedles into the biological tissue. The tape layer may be a double sided tape, a plastic film with adhesive disposed on either or both sides, or a double sided tape.
In some embodiments, the tape layer includes an aperture through which a central portion of the substrate extends, and the microneedle array is mounted on this central portion to lift the microneedles from the surrounding tape layer and away from its adhesive face, which facilitates insertion of the microneedles when the adhesive face is pressed against and adhered to the skin surface. The raised microneedles may also provide the force required to maintain the microneedle array within the skin (i.e., provide a compressive force on the microneedles) for the duration of the patch wear time.
Some examples of suitable microneedle arrays and methods of making the same that may be used with the microneedle patches and packaging systems of the present invention are described in U.S. patent 10,265,511, U.S. patent No. 10,828,478, U.S. patent No. 10,828,478, U.S. patent No. 10,940,301, and U.S. patent No. 20200238065A1, which are incorporated herein by reference.
The microneedle patch may comprise an array comprising any suitable number of microneedles, such as 10 to 10,000 microneedles, such as 50 to 1000 microneedles. The periphery of the array may have a circular (e.g., as shown in fig. 1) or hexagonal (e.g., as shown in fig. 2A-2D) outer shape, both of which may extend from a circular or another shaped substrate.
In a preferred embodiment, the microneedles are solid microneedles which contain a substance of interest (e.g., an Active Pharmaceutical Ingredient (API)) that dissolves in the body after insertion of the microneedles into biological tissue, such as into the skin of a patient. For example, the substance of interest may be mixed in a water-soluble matrix to form solid microneedles extending from a base substrate, or the substance of interest may take the form of a coating on a microneedle substructure extending from a base substrate. In either case, the substance of interest may be provided in a formulation referred to herein as "dissolvable". In embodiments where the substance of interest and the matrix material in which the substance of interest is dispersed form the structure of the microneedle, the matrix material is also preferably dissolvable in the body such that the entire portion of the microneedle inserted into the biological tissue dissolves in the body (e.g., about 90% to 95% of the total length of the microneedle). In embodiments where the substance of interest is part of a coating on the microneedle substructure, the substructure may also be dissolved in the body.
The microneedles may have a height of from about 100 μm to about 2000 μm, from about 100 μm to about 1500 μm, from about 100 μm to about 1000 μm, or from about 500 μm to about 1000 μm. The microneedles may be arranged on the base substrate at any suitable density.
Microneedle patch with Force Feedback Indicator (FFI)
An exemplary microneedle patch having an FFI and a plurality of solid microneedles is shown in fig. 1. Patch 100 includes a base substrate 102 having a plurality of microneedles 104. A plurality of microneedles 104 are attached to an FFI 106. Microneedles 104 and FFIs 106 may be attached to backing layer 108 via openings 110 therein. That is, backing layer 108 may include openings 110 sized and shaped to receive a plurality of microneedles 104 and FFIs 106 within openings 110. In some embodiments, the base substrate 102 holding the plurality of microneedles 102 is attached to the FFI 106 by a first adhesive layer 112 and the FFI 106 is attached to the backing layer 108 by a second adhesive layer 114. In other embodiments, base substrate 102 and backing layer 108 are integrally formed with FFI 106.
In some embodiments, the backing layer 108 may include tab portions 116 that extend laterally away from the microneedles 104. Or the tab portions may be disposed in a separate layer (not shown). Thus, the tab portions may be in the same plane as the backing layer or in different planes. "backing layer" and "handle layer" may be used interchangeably in this disclosure unless explicitly provided otherwise. The tab portion 108 may advantageously enable a patient or user to process the patch 100 without contacting the "body portion" of the patch defined by the base substrate 102 and the plurality of microneedles 104. For example, the tab portion 116 may be sized and shaped to allow a person to manually grasp the tab portion 116 (e.g., between a thumb and finger). Although tab portion 116 is shown in fig. 1 as extending laterally and asymmetrically from backing layer 108, other shapes and sizes are possible.
In some embodiments, an adhesive (not shown) is disposed on the microneedle 104 side of the backing layer 108 to help adhere the patch 100 to the patient's skin during application. The adhesive may also be used to adhere the patch to a tray or container covering a plurality of microneedles during shipping and storage, as well as for handling after use thereof. In one embodiment, tab portion 116 is substantially free of an adhesive layer, enabling the person handling and applying the patch to do so without contacting the adhesive layer. In some embodiments, the adhesive layer may be disposed over substantially the entire side of the backing layer 108 that includes the tab portion 116. A cover portion (not shown) may be disposed over the adhesive layer over tab portion 116 such that a person holding patch 100 through the tab portion does not contact a substantial portion of the adhesive layer.
FFI 106 comprises a base 118 and a button 120 configured to translate within base 118. The base 118 may include a central portion 122, an outer portion 124, and an intermediate portion 126 between the central portion 122 and the outer portion 124 and connecting the central portion 122 and the outer portion 124. The base substrate 102 carrying the microneedles 104 is attached to a central portion 122 of the base 118 via the first adhesive layer 112. An outer portion 124 of the substrate 118 may be attached to the back side (i.e., the side opposite the microneedles) of the backing layer 108 via the second adhesive layer 114. That is, the second adhesive layer 114 may have a ring-like shape such that the second adhesive 114 may be placed around the central portion 122 and the intermediate portion 126 and onto the outer portion 124.
The button 120 may be slidably attached to the base 118 by one or more slots 128 disposed around the circumference of the middle portion 126 of the base 118. That is, with respect to fig. 1, the button 120 may have one or more upwardly extending protrusions 130 configured to be received within one or more slots 128 of the base 118. Each of the one or more protrusions 130 may also include a lip 132 to secure the protrusion 130 within the slot 128, which may prevent inadvertent removal of the button 120 from the base 118.
The button 120 may also include an upper surface 134 and a side surface 136. The button 120 may translate from a pre-actuated position to an actuated position, wherein the side surface 136 is visible in the pre-actuated position and substantially invisible in the actuated position. For example, as shown in fig. 4A-4C, when patch 100 is assembled, button 120 may be initially positioned convexly above backing layer 108 and base 118 of the feedback indicator. Upon applying a downward force to the top of the button 120 (i.e., the patient or user presses the button 120), the button 120 may move downward into the central portion 122 of the base 118. When the button 120 is fully translated from the pre-actuated position to the actuated position, the button 120 is fully seated within the base 118 and is no longer visible. In some embodiments, the side surface 136 may be formed of a material having a different color than the rest of the feedback indicator 106, which may help the user better identify when the button 120 has been fully translated from the pre-actuated position to the actuated position, thereby indicating that the plurality of microneedles 104 have been at least partially inserted into tissue.
FFI 106 also contains an ancillary mechanism for providing feedback to the user to aid in proper and efficient use of the microneedle patch. For example, in some cases, translating the button 120 to the actuated position may not be sufficient to fully insert the microneedles 104 into tissue. That is, actuating the button 120 from the pre-actuated position to the actuated position may only be sufficient to penetrate tissue and partially insert the microneedles 104, requiring additional force to fully insert the microneedles 104 into the skin. In other cases, it may be advantageous to utilize an auxiliary feedback mechanism so that the patient or user ensures that the microneedles have been fully inserted. The secondary feedback may be provided in various forms or combinations, including tactile (e.g., a detectable sensation felt by the person or patient applying the patch), audible (e.g., the presence, absence, or change in sound).
Feedback may be provided to various "users," including but not limited to the person (e.g., patient) to whom the microneedle patch is applied, as well as any other person (healthcare provider, caregiver, parent, guardian) who applies the microneedle patch to the person.
In a preferred embodiment, the FFI indicates to the user the amount of force and/or pressure applied to the patch during its application. For example, in one embodiment, the indicator is configured to provide a signal when the force applied to the patch by the user (during application of the patch to the skin of the patient to insert the microneedle into the skin of the patient) meets or exceeds a predetermined threshold. For example, the predetermined threshold may be a minimum force or some amount greater than a minimum force required to effectively apply a particular microneedle patch to the skin of a patient. That is, the predetermined threshold is the force required to properly insert the microneedle, e.g., substantially into the skin of the patient.
The FFI can signal to the user that a predetermined threshold has been met or exceeded in a variety of different ways. In one embodiment, the FFI may change from its initial configuration to its signaling configuration upon receiving a force that meets or exceeds a predetermined threshold.
In some embodiments, FFI 106 also includes a snap dome 138 disposed within button 120, which may be designed to collapse (deform) upon application of sufficient force to meet or exceed a predetermined threshold. The shrinkage may be audible as a click and/or may be felt by the user's finger used to apply the patch. In this way, the snap dome provides the user with a tactile, visual, and audible signal that the threshold force is met or exceeded and that the patch has been properly applied to the patient's skin. The snap dome may be a bistable snap dome. The FFI is preferably configured to undergo irreversible displacement by integrating the snap dome with other components, such as a button and a base that lock together as described herein.
Another microneedle patch with integrated FFI is shown in fig. 5A-5B. The microneedle patch 400 includes a base substrate 402 having an array 404 of microneedles. Base substrate 402 is attached to button 416 only at the bottom surface of button 416 of FFI 406. The base substrate 402 may be attached with an adhesive layer (not shown) or the base substrate 402 may be integrally formed with the buttons 416.
Microneedle patch 400 also includes a backing layer 408 attached to substrate 114 of FFI 406 at a lower surface 417 of the substrate and an upper surface of the backing layer. For example, the substrate of the FFI may be attached via an adhesive disposed on the top side of the backing layer 408. In some embodiments, the backing layer 408 includes an adhesive tape (e.g., a film or other thin structure including a polymer support/base layer and an adhesive layer (e.g., a pressure sensitive adhesive as known in the art)) disposed thereon in this manner, the FFI 406 can be directly attached to the backing layer 408.
The backing layer 406 includes a tab portion 410 that extends laterally away from a side of the substrate 414 to assist a user in handling the patch 400 without contacting the substrate or the microneedles 404. However, the microneedles 404 are advantageously disposed within the recesses 412 defined by the base 414 (and openings in the backing layer 408) to further protect the microneedles from unnecessary contact with any person or anything until the microneedles are intended to be inserted into the skin or another tissue surface.
In use, the array of microneedles 404 translate with the buttons 416 through/from the notches 412 for insertion. To apply the microneedle array 404, the button 416 is depressed downward and displaced from a pre-actuated position in which the microneedles 404 are disposed within the recesses 412 to an actuated position in which the microneedles 404 protrude from the recesses 412.
In the pre-actuated position, the button 416 is held in place within the base 414 by a latch 420 that extends laterally from the button 416 and is received in a first latch receptacle 418 in the housing. The latch 420 releasably retains the button 416 in a pre-actuated position, as shown in fig. 5A. The housing (base) also contains a second latch receptacle 422 configured to receive the latch 420 and to hold the button, preferably unreleasably, in the actuated position. The latch and socket may be configured such that a first minimum force on the button is effective to remove the latch from the first latch socket and displace the button toward the substrate and begin inserting the microneedle into the tissue surface, and a second minimum force on the button is effective to move the latch into the second latch socket and trigger a tactile and/or audible signal that sufficient force has been applied to the microneedle patch to achieve full insertion of the microneedle into the tissue surface. In some preferred embodiments, the first minimum force is less than the second minimum force.
In some other embodiments, a first minimum force on the button is effective to (i) remove the latch from the first latch receptacle and displace the button toward the substrate and begin inserting the microneedle into the tissue surface, and (ii) move the latch into the second latch receptacle and trigger a tactile and/or audible signal that sufficient force has been applied to the microneedle patch to achieve complete insertion of the microneedle into the tissue surface.
In some embodiments, the button 416, or at least a side surface thereof, has a material of a significantly different color than the base 414, so that a user can more easily or quickly identify when the button 416 has fully reached the actuated position.
The microneedle patch 400 optionally may further include an auxiliary feedback mechanism that indicates to the user that sufficient force has been applied to successfully deliver the microneedles to the tissue, similar to that described with respect to fig. 1. That is, in some cases, the force required to translate the button may be insufficient to insert the microneedle into the tissue. The secondary feedback mechanism may be triggered when sufficient force is applied to insert the microneedles.
In some embodiments, the microneedle patch 400 further comprises a release liner or other material (not shown) that covers the recess 412, for example by releasably adhering to the bottom of the backing layer 408, to further protect the microneedles prior to application of the patch. The release line will be removed prior to placing the microneedle patch against the skin.
In some alternative embodiments, the latch and latch socket features may be replaced or enhanced with other force setting/actuating mechanisms, such as plastic snaps, brittle fractures, plastic snap latch deformation, or snap into notches/recesses.
Microneedle storage system
As shown in fig. 3A-3C, the microneedle patch 100 may be housed on a tray 300 having an inner surface 302 defining a recessed area 304 therein. The recessed area 304 may be sized to receive and enclose the array of microneedles 104 in a non-contact manner. Tray 300 may also be releasably adhered to microneedle patch 100 to prevent movement of patch 100 within tray 300. That is, an adhesive layer (not shown) of the microneedle patch 100 may be releasably secured to the inner surface 302 of the tray 300. Because contact between the tray and the microneedle patch is substantially limited to the adhesive layer and/or backing, the integrity of the one or more microneedles is advantageously maintained during storage. In addition, the tray may also protect one or more microneedles from moisture, gas, or other contaminants that may degrade, shorten the shelf life, or reduce the effectiveness of the substance of interest.
In some embodiments, the tab portion 116 of the microneedle patch 100 may extend from the tray 300 to facilitate removal of the microneedle patch 100 from the tray. Tray 300 may also include a flange 306 to improve user access to microneedle patches 100 stored within tray 300.
The tray may take various shapes and sizes, such as a rectangular shape, a planar shape formed with a cover, or a partially elliptical shape. The tray may further include one or more additional features having various functions or for imparting a desired aesthetic appeal to the tray. For example, the tray may contain one or more depressions, holes, or cutouts. Such features may facilitate removal of the microneedle patch from the tray. The recessed area for receiving one or more microneedles may also be located in the tray such that at least a portion of the tab extends over the periphery of the tray.
Various materials may be used to make the trays provided herein, non-limiting examples of which include polymers (e.g., polytetrafluoroethylene (PTFE), fluorinated Ethylene Propylene (FEP), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polyethylene or polypropylene), metallized polymers, elastomers, nonwoven and woven materials, paper-based materials, foams, metals or foils, and the like. In some embodiments, the tray may be formed of a composite material or a multi-layer material. For example, the multi-layer material may comprise one or more layers that impart desired structural properties and one or more layers that impart desired moisture and gas barrier properties.
The tray may be configured to hold a single patch or multiple patches (e.g., 2, 3,4, 5, 6, 7, 8, 10, 12, or 20 patches, or more or less). The tray may contain a plurality of recesses, wherein each recess corresponds to one of the microneedle patches. The tray may also contain one or more lines of weakness (e.g., perforations, score lines, etc.) so that portions of the tray may be separated from other portions of the tray. In some embodiments, the patch may be stored on one side of the tray, while in other embodiments, the patch may be stored on only one side of the tray (e.g., within recessed areas on both sides of the tray).
These trays alone may be sufficient to protect the patch prior to use, however, additional features may also be used. For example, one or more trays may be disposed in a flexible container (e.g., a bag) and/or a rigid container (e.g., a box). In some embodiments, a cover may be placed over the tray to protect the microneedle patch prior to use. Such a lid may be of the same or different material as the tray and may be sealed to the perimeter of the tray (i.e., using a heat seal, cold seal, or pressure sensitive adhesive). In one embodiment, the desiccant may be disposed in a recessed area or in a flexible or rigid container that houses the tray. The desiccant may alternatively or additionally be part of the tray itself. For example, the desiccant material may be comprised of a material (e.g., dispersed therein or coated thereon) that forms the structure of the tray. For example, the tray may be formed from desiccant polymers known in the art.
The tray may be formed using a variety of different methods, non-limiting examples of which include various molding methods (e.g., thermoforming, injection molding, stamping, casting), 3D printing, and the like.
In some embodiments, as shown in fig. 10A-10C, a microneedle patch 400 as described with respect to fig. 6A-6B may be folded in half and stored in a sealed pouch 700. In some embodiments, as shown in fig. 10A, the base substrate 408 of the microneedle patch 400 may be folded at the point where the feedback indicator 406 is attached to the base substrate 408 and again near the interface between the tab portion 410 and the base substrate 408. The result is a compact patch 400 that may be more easily contained in a compact container or bag.
In an embodiment, a pouch material (e.g., foil) 702 may be adhered to the microneedle patch 400. That is, the microneedle patch 400 may have an adhesive layer (not shown) on the bottom side of the backing layer 408. Thus, the pouch material 702 may adhere to the adhesive surface of the backing layer 408 and fold upon itself to form the pouch 700. In some embodiments, the pouch material 702 may completely surround the microneedle patch 400, i.e., the pouch 700 is formed entirely of the pouch material 702. In other embodiments, the pouch material 702 surrounds the microneedle patch 400 on all sides except the side covered with the cover 704. The cover 704 may be sealed or otherwise attached to the bag material 702.
As shown in fig. 10B, a plurality of trays 700 may be arranged in an array to form a packing unit 710. The tray 700 within each packaging unit 710 may be releasably attached to each adjacent tray 700 in the packaging unit 710. For example, the edge 706 of each tray 700 can be defined by a perforation line in the shared sheet material (which forms the cover 704) such that the respective trays 700 can be separated from one another along the edge 706. Each tray 700 may also include an opening tab 708 to facilitate removal of the cover 704. In some embodiments, multiple packaging units 710 may be stacked and stored in a box 712 or other storage container for long-term storage and/or transport of microneedle patches.
In other embodiments, as shown in fig. 11A-11B, a microneedle patch 100 as described with respect to fig. 1 may be placed in a tray 800 sized and shaped to receive the microneedle patch 100. The microneedle patch 100 may be located within a cavity 802 defined within a base portion 804 of the tray 800. In some embodiments, the bottom 806 of the cavity 802 is angled so that the tab portion 116 of the microneedle patch 100 can be easily grasped to remove the patch 100 from the tray 800. That is, the angled bottom 806 of the cavity 802 may angle the tab 116 of the microneedle patch 100 in an upward direction such that the tab is positioned near the opening of the cavity 802. In some embodiments, the tray 800 may be sealed with a lid 808 that covers at least the cavity 802. However, it is preferable that the cover 808 covers the entire base 804 of the tray 800. The cover 808 may be formed from a foil or another suitable film material that may be peeled from the tray 800 when the patch 100 is ready for use.
As shown in fig. 11A, a plurality of trays 800 may form a packaging unit 810, with an edge 812 of one tray 800 releasably attached to an edge 812 of each adjacent tray 800. In some embodiments, releasably attached edge 812 is defined by a perforation line in the shared sheet material, i.e., the sheet material used to form lid 808 of tray 800. The packaging unit 810 may be stacked and stored in a box or other storage container, similar to the packaging unit 710.
Microneedle preparation
Various substances can be formulated for delivery to biological tissue using the microneedle patches and methods of the present invention. The microneedles may be formed from one or more substances of interest and one or more excipients. As used herein, the term "substance of interest" includes active pharmaceutical ingredients, allergens, vitamins, cosmetics, cosmeceuticals, markers (e.g., colored dyes, inks, pigments, or radioactive dyes or markers), and other materials that are desired to be introduced into the skin or another biological tissue. In some embodiments, the substance of interest is a prophylactic, therapeutic or diagnostic agent that can be used in medical or veterinary applications. In some embodiments, the substance of interest is a bioactive agent, which may be referred to herein as an API, which may be a prophylactic or therapeutic substance. The API may be selected from the group consisting of suitable proteins, peptides and fragments thereof, which may be naturally occurring, synthetic or recombinantly produced. In some embodiments, the substance of interest comprises a vaccine.
The substance of interest may be included in the formulation along with one or more excipients and other additives used in pharmaceutical formulations. Non-limiting examples of such excipients include stabilizers, buffers, bulking or bulking agents, adjuvants, surfactants, disintegrants, antioxidants, solubilizers, lyoprotectants, antimicrobial agents, anti-adherent agents, colorants, lubricants, viscosity enhancers, glidants, preservatives. Excipients may be those found in existing pharmaceutical products (e.g., those listed in inactive ingredients of the FDA in approved pharmaceutical product databases) or may be novel and may effectively perform more than one function (e.g., sugars may be used as stabilizers and bulking agents, buffers may be used to buffer pH and protect substances of interest from oxidation). One or more selected excipients desirably improve the stability of the substance of interest during drying and storage of the microneedle patch.
Application method
The microneedle patches provided herein may be administered by themselves or by another individual (e.g., a parent, guardian, minimally trained medical personnel, professionally trained medical personnel, and/or others). Unlike prior art microneedle systems, the microneedle patches provided herein may be handled and applied directly by the person applying the patch without the need to use an applicator to apply the required force/pressure.
Accordingly, embodiments provided herein further include a simple and effective method of administering a substance of interest with a microneedle patch. The method may comprise identifying the site of application and preferably disinfecting (e.g., wiping with alcohol) the area prior to application of the microneedle patch. The site of application may be dried, if desired, prior to application of the microneedle patch. The patch may be removed from the tray or pouch where it is releasably secured by grasping the tab portion of the patch between the thumb and finger and peeling the patch from the tray or pouch. The patch is then applied to the patient's skin/tissue and the patch is manually pressed into the patient's skin/tissue (e.g., using a thumb or finger) by applying sufficient pressure to insert one or more microneedles into the patient's skin/tissue. After the application is complete, the patch may be removed from the patient's skin/tissue by manually grasping the tab portion (e.g., between the thumb and finger), peeling the patch from the patient's skin/tissue, and discarding the patch.
Fig. 6A-7C depict the application process of the microneedle patch described herein and dissolution of the microneedles within the patient's skin/tissue after insertion. For example, as shown in fig. 6A and 7A, a microneedle patch may be inserted into the skin/tissue of a patient such that a majority of the microneedles are disposed below the surface of the skin/tissue. When the microneedles begin to dissolve, as shown in fig. 6B and 7B, the tip portions of the microneedles may become fully dissolved and dispersed within the tissue while the base portions of the microneedles remain intact. However, at the point where the patch is removed from the patient's skin/tissue, the microneedle may be completely dissolved within the patient's skin/tissue, as shown in fig. 6C and 7C.
In some embodiments, the user may use one or more indicators before, during, and/or after application of the microneedle patch. Such indicators may be elements incorporated into the microneedle patch that provide a detectable signal, or may be generated by a user performing one or more actions, such as evaluating the microneedle patch or the patient's skin/tissue after application.
The user may evaluate various indicators during application of the patch to signal whether the patch has been properly applied and/or may be removed. For example, in some embodiments, the indicator provides a signal that a predetermined threshold force has been reached or that the microneedle has penetrated/pierced the skin of the patient, indicating that the user may cease applying pressure to the patch. In some other embodiments, the indicator may provide a signal at the end of the compression period, i.e., the period after insertion during which the patient or user must continue to apply pressure to the microneedle patch. The hold down period may have a duration of between 0 seconds and 120 seconds, for example between 0 seconds and 60 seconds, between 0 seconds and 30 seconds, or between 0 seconds and 10 seconds.
The above-described indicators and feedback can also be used to provide evidence that a microneedle patch has been used, and can be helpful if the patch is not properly discarded after use (i.e., thereby avoiding attempts to reuse the patch, which would result in ineffective treatment or potential exposure to biohazardous materials that have been contaminated with the bodily fluids of previous patients). Evidence of the use of microneedle patches is particularly helpful because microneedles are small structures that are barely visible to the naked eye.
Manufacturing
Methods and systems for manufacturing the microneedle patches are also provided. Such a method is preferably performed under the lowest ISO 7 (10,000 grade) process or ISO 5 (100 grade) process. In some embodiments, the fabrication of solid dissolvable microneedles involves filling the negative mold of the microneedles with an aqueous or non-aqueous casting solution of the substance of interest, and then drying the casting solution to provide solid microneedles. The filling and drying steps may be repeated with the same or different casting solutions. In some embodiments, droplets of casting solution may be deposited onto the mold or a portion thereof. The droplets may then be dispersed throughout the mold.
In some embodiments, the mold contains a single opening over which a droplet can be deposited and which will spread over all microneedle cavities extending from the opening. In other embodiments, as shown in fig. 8, a mold 500 may have several openings 502, each defining a plurality of microneedle cavities 504 therein. Droplets 506 of casting solution may be deposited onto each section 502 of the mold 500. The droplets 506 may have the same or different casting solutions. That is, in some cases, each of the droplets 506 has the same casting solution, such that the resulting microneedle patch has an array of microneedles all having the same formulation. However, in other cases, the droplets 506 may have different casting solutions such that the resulting microneedle array contains microneedles having two or more different formulations.
An exemplary microneedle patch 600 formed from a segmented mold, such as the mold of fig. 8, is depicted in fig. 9. The microneedle patch 600 may include a base substrate 602 and an array 604 of segmented microneedles extending therefrom. Similar to the microneedle patch 100 described with respect to fig. 1, the patch 600 may also include a backing layer 606 to which the base substrate 602 is attached and a tab portion 608 extending from the backing layer 606.
Although fig. 8-9 depict a mold and microneedle patch having three sections, it should be understood that any number of sections are possible. For example, the mold may have 2, 4,5, 6, 8, or 10 sections, or any other desired number thereof.
In some embodiments, it may be desirable to use a multi-step casting process to form the microneedles and base substrate. For example, the tips of the microneedles may be partially filled in a first step with a casting solution comprising a substance of interest (and one or more excipient (matrix) materials), and then subjected to one or more subsequent filling steps with a casting solution of an expanding material (e.g., sodium carboxymethyl cellulose, polyvinyl alcohol, sugar, gelatin, polyvinylpyrrolidone (PVP), cellulose, and/or other matrix materials, including non-dissolving materials, such as urethane or acrylic polymers), with or without the same or different substance of interest. After filling and at least partially drying the microneedles in the negative mold, an adhesive layer and a backing layer may be applied to the base substrate prior to removing the microneedles from the mold. In some embodiments, the adhesive layer and/or backing layer is preformed prior to application to the base substrate, while in other embodiments, the adhesive layer and/or backing layer may be formed directly in-line. After at least partially drying the microneedles, the microneedles may be removed from the mold. For example, the microneedles may be removed from the mold before being completely dried (e.g., while still in a rubbery state), but when strong enough to be peeled off, and then further dried once removed from the mold to further cure/harden the microneedles. In such embodiments, the microneedles may be dried before or after packaging.
The microneedle patch may then be attached to the tray and subjected to one or more additional packaging steps. For example, the microneedle patch may be applied to a tray and packaged under sterile conditions in a foil pouch with a desiccant.
Microneedle wear time indicator
The feedback indicator may also provide information to the user (and/or patient) that the microneedle patch has been worn for a sufficient amount of time (i.e., the substance of interest has been released into the target tissue). Such indicators may be particularly useful for providing user confidence that the substance of interest is effectively delivered, particularly where delivery of the substance of interest depends on insertion and dissolution of the microneedle or coating. The indicator may measure all or part of the microneedle dissolution, depending on whether all or part of the microneedle dissolution is required to deliver an effective amount of the substance of interest. For example, by measuring complete dissolution, the indicator may signal to the user that the microneedle patch may be removed from the patient's skin. In some cases, it may be useful for the indicator to signal partial dissolution, or otherwise signal that user interaction with the microneedle patch is necessary or desirable, if partial dissolution would be sufficient to provide an effective amount of the substance of interest.
An exemplary wear time indicator 1000 is shown in fig. 12. The Wear Time Indicator (WTI) 1000 may provide a visual indication to the user that the microneedle patch has been worn on the patient's skin for a sufficient period of time. In an embodiment, WTI 1000 comprises a dye blister 1002 and a core assembly 1004. Dye blister 1002 may include a depressible housing 1006 containing a rupturable dye reservoir 1008. The depressible housing 1006 may include a substantially flat portion 1012 and a deformable portion 1014 beneath which the dye reservoir 1008 is disposed. In use, a patient or user may depress the deformable portion 1014 of the depressible housing 1006 with sufficient force to rupture the dye reservoir 1008 therein. After the dye reservoir 1008 has ruptured, the dye within the dye reservoir 1008 may be transferred to the core assembly 1004 at a controlled rate through a channel 1016 in the bottom 1010 of the depressible housing 1006. That is, the size of the channels 1016 may be selected such that the dye diffuses at a predetermined controlled rate.
The core assembly 1004 may include a wicking film 1018 configured to absorb dye from the dye blister 1002. The wicking film can be mounted on the backing 1020 and covered by the protective layer 1022. In some embodiments, the backing 1020 itself may be formed of an adhesive material such that the wicking film 1018 may be secured directly to the adhesive surface of the backing 1020. In other embodiments, the wicking film 1018 is attached to the backing 1020 with additional adhesive (not shown) or the protective layer 1022 is effective to hold the wicking film 1018 in place on the backing 1020. The backing layer 1020 may also contain an additional adhesive layer (not shown) on the side opposite the wicking film 1018 to secure the wear time indicator to a microneedle patch, such as the microneedle patches described herein.
In an embodiment, the wicking film 1018 has a central portion 1024 on which dye from the dye blister 1002 is initially deposited, and a peripheral portion 1026 along which dye will travel in a given period of time. In some embodiments, as shown in fig. 12, the central portion 1024 is circular and is located below a similarly sized and shaped opening 1028 in the protective layer 1022 of the core assembly 1004. As dye from the dye reservoir 1012 passes through an opening 1028 in the protective layer 1022 onto the central portion 1024 of the wicking film 1018. As the central portion 1024 becomes saturated with dye, the dye will begin to travel along the peripheral portion 1026 of the wicking film 1018 disposed in a spiral-like configuration around the central portion 1024. Over time, the dye will travel around the peripheral portion 1026 of the wicking film 1018, where the distance that the dye has traveled or the portion of the wicking film 1018 on which the dye has traveled (i.e., the amount of dye that has been absorbed) corresponds to the amount of time that the microneedle patch has been worn. For example, as shown in fig. 13A-13D, the wicking film 1018 may be free of dye prior to rupture of the dye reservoir 1012 (fig. 13A), and after rupture of the reservoir 1012, the dye will cover a portion of the central portion 1024 (fig. 13B) and the peripheral portion 1026 (fig. 13C). At the end of the specified wear time, the dye will cover the entire peripheral portion (fig. 13D).
The upper portion 1008 of the dye blister 1002 may also include one or more windows 1030 through which one or more regions of the wicking film 1018 are visible. The location of the visible region or window 1030 of the wicking film 1018 may depend on the desired wear time of the patch. For example, if the optimal wear time of the patch is 10 minutes, the dye may take 10 minutes to be fully absorbed by the wicking film 1018. In some embodiments, dye blister 1002 has a single window 1030 for indicating the final wear time of the microneedle patch, as shown in fig. 13A-13D. In other embodiments, as shown in fig. 12, dye blister 1002 may have at least one additional window 1030 positioned at an intermediate location along peripheral portion 1026 of wicking film 1018 to indicate a shorter wear time than the total wear time. For example, if the total wear time is 10 minutes, a first window 1030 may be placed at the end of the peripheral portion 1026 of the wicking film 1018 to indicate a complete 10 minute wear time, and a second window 130 may be placed to indicate a shorter wear time, e.g., 1 minute, 3 minutes, 5 minutes, etc. In an embodiment, the wearing time is from 30 seconds to 10 minutes, preferably 30 seconds, 1 minute, 3 minutes or 5 minutes.
Modifications and variations of the methods and apparatus described herein will be readily apparent to those skilled in the art from the foregoing detailed description. Such modifications and variations are intended to fall within the scope of the appended claims.

Claims (66)

1.一种微针贴片,其包括:1. A microneedle patch, comprising: 微针的阵列;Arrays of microneedles; 基底衬底,所述基底衬底具有第一侧和相对的后侧,所述微针从所述第一侧延伸;以及a base substrate having a first side and an opposing back side, the microneedles extending from the first side; and 力反馈指示器(FFI),所述FFI附接到所述基底衬底的所述后侧,其中所述FFI包括基底和按钮,所述按钮具有上表面和侧表面,其中所述按钮被配置成在所述基底内从预致动位置平移到致动位置中,其中所述侧表面在所述预致动位置中基本上可见并且在所述致动位置中基本上不可见。A force feedback indicator (FFI) is attached to the back side of the base substrate, wherein the FFI includes a base and a button, the button having an upper surface and a side surface, wherein the button is configured to translate from a pre-actuated position to an actuated position within the base, wherein the side surface is substantially visible in the pre-actuated position and substantially not visible in the actuated position. 2.根据权利要求1所述的微针贴片,其中所述FFI被配置成进一步提供对施加到微针贴片以实现所述微针的插入的足够力的触觉和/或听觉确认。2. The microneedle patch of claim 1, wherein the FFI is configured to further provide tactile and/or audible confirmation of sufficient force applied to the microneedle patch to effect insertion of the microneedles. 3.根据权利要求1或2所述的微针贴片,其中所述侧表面具有与所述上表面的颜色不同的颜色。3 . The microneedle patch according to claim 1 , wherein the side surface has a color different from that of the upper surface. 4.根据权利要求1至3中任一项所述的微针贴片,其中所述侧表面具有与所述基底的颜色不同的颜色。4 . The microneedle patch according to claim 1 , wherein the side surface has a color different from that of the substrate. 5.根据权利要求1至4中任一项所述的微针贴片,其中所述基底具有橫向环部分和中心杯部分,其中卡扣圆顶安置在所述杯部分的凹面与所述按钮之间。5. The microneedle patch of any one of claims 1 to 4, wherein the substrate has a lateral ring portion and a central cup portion, wherein a snap dome is disposed between a concave surface of the cup portion and the button. 6.根据权利要求1至5中任一项所述的微针贴片,其中按钮进一步包括在远离所述上表面的方向上从所述侧表面延伸的至少一个闩锁支腿,所述闩锁支腿包括唇缘,所述唇缘被配置成在所述致动位置中与所述基底一起锁定,以防止所述按钮返回到所述预致动位置。6. The microneedle patch according to any one of claims 1 to 5, wherein the button further comprises at least one latch leg extending from the side surface in a direction away from the upper surface, the latch leg comprising a lip configured to lock with the base in the actuated position to prevent the button from returning to the pre-actuated position. 7.根据权利要求6所述的微针贴片,其中所述至少一个闩锁支腿包括在围绕所述按钮的间隔位置中的四个闩锁支腿。7. The microneedle patch of claim 6, wherein the at least one latch leg comprises four latch legs in spaced locations around the button. 8.根据权利要求5至7中任一项所述的微针贴片,其中所述橫向环部分包括通过其的多个开口,所述多个开口有效地对所述基底赋予柔性。8. The microneedle patch of any one of claims 5 to 7, wherein the transverse ring portion includes a plurality of openings therethrough, the plurality of openings being effective to impart flexibility to the substrate. 9.根据权利要求1至7中任一项所述的微针贴片,其进一步包括带层,所述带层包括粘合剂面和处理突片,其中所述带层固定到所述FFI。9. The microneedle patch of any one of claims 1 to 7, further comprising a tape layer comprising an adhesive face and a handling tab, wherein the tape layer is secured to the FFI. 10.根据权利要求9所述的微针贴片,其中所述带层包括孔口,所述基底的所述中心杯部分延伸通过所述孔口,并且所述FFI在所述中心杯部分的与所述凹面相对的凸起表面上附接到所述基底衬底的所述后侧。10. The microneedle patch of claim 9, wherein the tape layer includes an aperture through which the central cup portion of the base extends, and the FFI is attached to the back side of the base substrate on a convex surface of the central cup portion opposite the concave surface. 11.根据权利要求9所述的微针贴片,其中所述带层在与所述粘合剂面相对的侧上固定到所述橫向环部分,并且其中所述粘合剂面环绕所述孔口和所述微针阵列并且被配置成可移除地粘附到患者的皮肤。11. The microneedle patch of claim 9, wherein the tape layer is secured to the transverse ring portion on a side opposite the adhesive face, and wherein the adhesive face surrounds the orifice and the microneedle array and is configured to be removably adhered to the patient's skin. 12.根据权利要求1至11中任一项所述的微针贴片,其中所述FFI被配置成当由用户施加到所述贴片以插入所述微针的力满足或超过预定阈值时,将所述按钮锁定到所述致动位置中。12. The microneedle patch of any one of claims 1 to 11, wherein the FFI is configured to lock the button into the actuated position when a force applied by a user to the patch to insert the microneedles meets or exceeds a predetermined threshold. 13.根据权利要求12所述的微针贴片,其中所述按钮包括闩锁,所述闩锁被配置成在所述致动位置中锁定到所述基底中,以防止在向所述按钮施加预定微针插入力之后所述按钮返回到所述预致动位置。13. The microneedle patch of claim 12, wherein the button comprises a latch configured to lock into the base in the actuated position to prevent the button from returning to the pre-actuated position after a predetermined microneedle insertion force is applied to the button. 14.根据权利要求1至12中任一项所述的微针贴片,其中所述FFI被配置成当由用户施加到所述贴片以插入所述微针的力有效地使所述按钮移位到所述微针贴片中预定距离时,将所述按钮锁定到所述致动位置中。14. A microneedle patch according to any one of claims 1 to 12, wherein the FFI is configured to lock the button into the actuated position when a force applied to the patch by a user to insert the microneedles is effective to displace the button a predetermined distance into the microneedle patch. 15.根据权利要求1至14中任一项所述的微针贴片,其进一步包括带层,所述带层包括粘合剂面和处理突片,其中所述FFI固定到所述带层。15. The microneedle patch of any one of claims 1 to 14, further comprising a tape layer comprising an adhesive face and a handling tab, wherein the FFI is secured to the tape layer. 16.根据权利要求1至15中任一项所述的微针贴片,其中所述微针的阵列包括所关注物质和分散有所述所关注物质的水溶性基质材料。16. The microneedle patch of any one of claims 1 to 15, wherein the array of microneedles comprises a substance of interest and a water-soluble matrix material in which the substance of interest is dispersed. 17.根据权利要求16所述的微针贴片,其中所述所关注物质包括抗原或其它活性药物成分。17. The microneedle patch of claim 16, wherein the substance of interest comprises an antigen or other active pharmaceutical ingredient. 18.根据权利要求1至17中任一项所述的微针贴片,其中所述基底包括双稳态卡扣圆顶,所述双稳态卡扣圆顶安置在所述按钮与安装有所述微针阵列的相对的升高平台之间。18. The microneedle patch of any one of claims 1 to 17, wherein the substrate comprises a bistable snap dome disposed between the button and an opposing elevated platform on which the microneedle array is mounted. 19.根据权利要求1至18中任一项所述的微针贴片,其中所述FFI的所述基底和按钮包括苯乙烯或聚苯乙烯。19. The microneedle patch of any one of claims 1 to 18, wherein the substrate and button of the FFI comprise styrene or polystyrene. 20.根据权利要求15至19中任一项所述的微针贴片,其进一步包括可释放地粘附到所述带层的托盘,所述托盘包括凹入区,所述凹入区的尺寸被设定成以非接触方式接纳和包围所述微针的阵列。20. The microneedle patch of any one of claims 15 to 19, further comprising a tray releasably adhered to the tape layer, the tray comprising a recessed area sized to receive and surround the array of microneedles in a non-contact manner. 21.根据权利要求1至20中任一项所述的微针贴片,其进一步包括佩戴时间指示器(WTI),所述WTI被配置成提供所述微针贴片已经被佩戴在用户的皮肤上达足以在所述微针插入到所述用户的皮肤中之后实现所述微针的溶解的时段的视觉指示。21. The microneedle patch of any one of claims 1 to 20, further comprising a wear time indicator (WTI) configured to provide a visual indication that the microneedle patch has been worn on the user's skin for a period of time sufficient to effect dissolution of the microneedles after the microneedles are inserted into the user's skin. 22.根据权利要求21所述的微针贴片,其中所述WTI包括染料泡罩和芯组件,其中所述染料泡罩包括可破裂的染料贮存器,所述可破裂的染料贮存器被配置成在将力施加到所述微针贴片以实现所述微针的插入时将染料释放到所述芯组件中,所述染料在所述芯组件内的位置对应于佩戴时间。22. The microneedle patch of claim 21, wherein the WTI comprises a dye blister and a core component, wherein the dye blister comprises a rupturable dye reservoir configured to release a dye into the core component when a force is applied to the microneedle patch to effect insertion of the microneedles, the position of the dye within the core component corresponding to a wear time. 23.根据权利要求1至22中任一项所述的微针贴片,其进一步包括直接附接到所述基底的下表面的处理突片。23. The microneedle patch of any one of claims 1 to 22, further comprising a treatment tab directly attached to the lower surface of the substrate. 24.根据权利要求23所述的微针贴片,其中所述处理突片具有储存位置,在所述储存位置中,所述处理突片在所述按钮的顶表面上方折叠且能够展开以使用所述微针贴片。24. The microneedle patch of claim 23, wherein the treatment tab has a storage position in which the treatment tab is folded over the top surface of the button and can be unfolded to use the microneedle patch. 25.根据权利要求24所述的微针贴片,其进一步包括离型衬垫,所述离型衬垫覆盖所述微针阵列并且可释放地以粘附方式附接到所述处理突片,使得所述离型衬垫也在所述按钮上方折叠并且能够被移除以使用所述微针贴片。25. The microneedle patch of claim 24, further comprising a release liner covering the microneedle array and releasably adhesively attached to the treatment tab such that the release liner is also folded over the button and can be removed to use the microneedle patch. 26.根据权利要求1至25中任一项所述的微针贴片,其中处于所述预致动位置的所述按钮的至少上部部分升高到所述基底上方,并且处于所述致动位置的所述按钮的至少上部部分与所述基底齐平或凹入到所述基底中。26. The microneedle patch of any one of claims 1 to 25, wherein at least an upper portion of the button in the pre-actuated position is elevated above the substrate, and at least an upper portion of the button in the actuated position is flush with or recessed into the substrate. 27.根据权利要求1至26中任一项所述的微针贴片,其中所述基底衬底和微针的阵列仅附接到所述FFI的所述按钮,并且其中所述FFI的所述基底的尺寸被设定成使得在所述预致动位置中,所述微针的阵列处于凹入在所述FFI的所述基底的下表面中的开口中的位置。27. A microneedle patch according to any one of claims 1 to 26, wherein the base substrate and the array of microneedles are attached only to the button of the FFI, and wherein the size of the base of the FFI is set so that in the pre-actuated position, the array of microneedles is in a position recessed in an opening in the lower surface of the base of the FFI. 28.根据权利要求26或27所述的微针贴片,其中:28. The microneedle patch according to claim 26 or 27, wherein: 所述FFI的所述按钮包括闩锁;The button of the FFI includes a latch; 壳体包括第一闩锁插座,所述第一闩锁插座被配置成接纳所述闩锁并且将所述按钮可释放地保持在所述预致动位置中;并且the housing includes a first latch receptacle configured to receive the latch and releasably retain the button in the pre-actuated position; and 所述壳体包括第二闩锁插座,所述第二闩锁插座被配置成接纳所述闩锁并且将所述按钮不可释放地保持在所述致动位置中。The housing includes a second latch receptacle configured to receive the latch and non-releasably retain the button in the actuated position. 29.根据权利要求28所述的微针贴片,所述微针贴片被配置成使得:29. The microneedle patch according to claim 28, wherein the microneedle patch is configured such that: 所述按钮上的第一最小力有效地将所述闩锁从所述第一闩锁插座移走并且使所述按钮朝向所述基底移位并开始将所述微针插入到组织表面中;并且A first minimum force on the button is effective to dislodge the latch from the first latch receptacle and displace the button toward the base and initiate insertion of the microneedle into the tissue surface; and 所述按钮上的第二最小力有效地将所述闩锁移动到所述第二闩锁插座中并且触发已经将足够力施加到所述微针贴片以实现所述微针完全插入到所述组织表面中的触觉信号和/或听觉信号。A second minimum force on the button is effective to move the latch into the second latch receptacle and trigger a tactile and/or audible signal that sufficient force has been applied to the microneedle patch to achieve full insertion of the microneedles into the tissue surface. 30.根据权利要求29所述的微针贴片,其中所述第一最小力小于所述第二最小力。30. The microneedle patch of claim 29, wherein the first minimum force is less than the second minimum force. 31.一种微针贴片包装系统,其包括:31. A microneedle patch packaging system, comprising: 根据权利要求1至30中任一项所述的微针贴片中的至少一个微针贴片,所述至少一个微针贴片具有粘合剂表面;以及At least one microneedle patch of any one of claims 1 to 30, the at least one microneedle patch having an adhesive surface; and 箔或其它袋材料,所述箔或其它袋材料粘附到所述粘合剂表面,a foil or other bag material adhered to the adhesive surface, 其中所述箔或其它袋材料被折叠并密封以形成包围所述微针贴片中的所述至少一个微针贴片的密封袋。wherein the foil or other pouch material is folded and sealed to form a sealed pouch surrounding the at least one of the microneedle patches. 32.一种微针贴片包装单元,其包括:32. A microneedle patch packaging unit, comprising: 根据权利要求1至30中任一项所述的微针贴片,所述微针贴片具有处理突片;The microneedle patch according to any one of claims 1 to 30, wherein the microneedle patch has a treatment tab; 包装托盘,所述包装托盘具有空腔,所述微针贴片安置在所述空腔中;以及a packaging tray having a cavity in which the microneedle patch is disposed; and 箔或其它膜,所述箔或其它膜附接到所述托盘以密封所述空腔,a foil or other film attached to the tray to seal the cavity, 其中包装系统被配置成使得在从所述托盘移除所述箔或其它膜时,所述处理突片朝向所述空腔的开口定位,以便于抓握所述处理突片以从所述包装托盘移除所述微针贴片。Wherein the packaging system is configured such that upon removal of the foil or other film from the tray, the handling tab is positioned toward the opening of the cavity to facilitate grasping the handling tab to remove the microneedle patch from the packaging tray. 33.一种包装系统,所述包装系统包括根据权利要求32所述的微针贴片包装单元中的多个微针贴片包装单元,其中每个包装单元的所述包装托盘的边缘可释放地附接在另一包装单元的至少一个其它包装托盘的边缘处。33. A packaging system comprising a plurality of microneedle patch packaging units of the microneedle patch packaging unit of claim 32, wherein an edge of the packaging tray of each packaging unit is releasably attached to an edge of at least one other packaging tray of another packaging unit. 34.根据权利要求33所述的包装系统,其中可释放附接的边缘由共享片材材料中的穿孔线限定。34. The packaging system of claim 33, wherein the releasably attachable edge is defined by a line of perforations in the shared sheet material. 35.一种微针贴片,其包括:35. A microneedle patch comprising: 可溶解微针的阵列;arrays of dissolvable microneedles; 基底衬底,所述基底衬底具有第一侧和相对的后侧,所述微针从所述第一侧延伸;以及a base substrate having a first side and an opposing back side, the microneedles extending from the first side; and 佩戴时间指示器(WTI),所述WTI附接到所述基底衬底的所述后侧并且被配置成提供所述微针贴片已经被佩戴在用户的皮肤上达足以在所述微针插入到所述用户的皮肤中之后实现所述微针的溶解的时段的视觉指示,所述时段是佩戴时间。A wear time indicator (WTI) is attached to the back side of the base substrate and is configured to provide a visual indication that the microneedle patch has been worn on the user's skin for a period of time sufficient to achieve dissolution of the microneedles after the microneedles are inserted into the user's skin, the period of time being the wear time. 36.根据权利要求35所述的微针贴片,其中所述WTI包括染料泡罩和芯组件,其中所述染料泡罩包括可破裂的染料贮存器,所述可破裂的染料贮存器被配置成在将力施加到所述微针贴片以实现所述微针的插入时将染料释放到所述芯组件中,所述染料在所述芯组件内的位置对应于所述佩戴时间。36. The microneedle patch of claim 35, wherein the WTI comprises a dye blister and a core component, wherein the dye blister comprises a rupturable dye reservoir configured to release a dye into the core component when a force is applied to the microneedle patch to effect insertion of the microneedles, the position of the dye within the core component corresponding to the wear time. 37.根据权利要求35所述的微针贴片,其中所述WTI包括染料泡罩和芯组件,其中所述染料泡罩包括染料贮存器和环绕所述染料贮存器的可按压外壳,并且其中所述芯吸组件包括被配置成从所述染料贮存器吸收染料的芯吸薄膜。37. The microneedle patch of claim 35, wherein the WTI comprises a dye blister and a wick assembly, wherein the dye blister comprises a dye reservoir and a depressible shell surrounding the dye reservoir, and wherein the wicking assembly comprises a wicking film configured to absorb dye from the dye reservoir. 38.根据权利要求37所述的微针贴片,其中所述染料贮存器被配置成在所述施加所述力时破裂。38. The microneedle patch of claim 37, wherein the dye reservoir is configured to rupture upon application of the force. 39.根据权利要求37或38所述的微针贴片,其中所述染料泡罩被配置成允许来自所述染料贮存器的染料以预定速率转移到所述芯吸薄膜,以在所述芯吸薄膜的与所述佩戴时间相对应的一个或多个区中改变所述芯吸薄膜的颜色。39. The microneedle patch of claim 37 or 38, wherein the dye blister is configured to allow dye from the dye reservoir to transfer to the wicking film at a predetermined rate to change the color of the wicking film in one or more regions of the wicking film corresponding to the wear time. 40.根据权利要求39所述的微针贴片,其中所述染料泡罩包括至少一个窗口,所述芯吸薄膜的所述一个或多个区通过所述至少一个窗口是可见的。40. The microneedle patch of claim 39, wherein the dye blister comprises at least one window through which the one or more regions of the wicking film are visible. 41.根据权利要求40所述的微针贴片,所述微针贴片包括被定位成仅观察与所述佩戴时间相对应的所述区的单个窗口。41. The microneedle patch of claim 40, comprising a single window positioned to view only the zone corresponding to the wearing time. 42.根据权利要求35至41中任一项所述的微针贴片,其中所述佩戴时间为从30秒到10分钟,优选地为30秒、1分钟、3分钟或5分钟。42. The microneedle patch according to any one of claims 35 to 41, wherein the wearing time is from 30 seconds to 10 minutes, preferably 30 seconds, 1 minute, 3 minutes or 5 minutes. 43.根据权利要求35至42中任一项所述的微针贴片,其进一步包括位于所述WTI与所述基底衬底的所述后侧之间的力反馈指示器(FFI)。43. The microneedle patch of any one of claims 35 to 42, further comprising a force feedback indicator (FFI) located between the WTI and the back side of the base substrate. 44.根据权利要求43所述的微针贴片,其中所述FFI被配置成提供对施加到微针贴片以实现所述微针的插入的足够力的触觉、听觉和视觉确认。44. The microneedle patch of claim 43, wherein the FFI is configured to provide tactile, audible, and visual confirmation of sufficient force applied to the microneedle patch to effect insertion of the microneedles. 45.根据权利要求43或44所述的微针贴片,其中所述FFI包括基底和按钮,所述按钮具有上表面和侧表面,其中所述按钮被配置成在所述基底内从预致动位置平移到致动位置中,其中所述侧表面在所述预致动位置中基本上可见并且在所述致动位置中基本上不可见。45. A microneedle patch according to claim 43 or 44, wherein the FFI comprises a substrate and a button, the button having an upper surface and a side surface, wherein the button is configured to translate from a pre-actuated position to an actuated position within the substrate, wherein the side surface is substantially visible in the pre-actuated position and substantially invisible in the actuated position. 46.一种微针贴片,其包括:46. A microneedle patch comprising: 微针的阵列;Arrays of microneedles; 基底衬底,所述基底衬底具有第一侧和相对的后侧,所述微针从所述第一侧延伸;以及a base substrate having a first side and an opposing back side, the microneedles extending from the first side; and 力反馈指示器(FFI)包括基底和按钮,其中所述基底衬底和微针的阵列仅附接到所述FFI的所述按钮,A force feedback indicator (FFI) comprises a base and a button, wherein the base substrate and the array of microneedles are attached only to the button of the FFI, 其中所述按钮被配置成在所述基底内从预致动位置平移到致动位置中,并且其中所述FFI的所述基底的尺寸被设定成使得在所述预致动位置中,所述微针的阵列处于凹入在所述FFI的所述基底的下表面中的开口中的位置。wherein the button is configured to translate within the substrate from a pre-actuated position to an actuated position, and wherein the substrate of the FFI is sized such that in the pre-actuated position, the array of microneedles is positioned recessed in an opening in a lower surface of the substrate of the FFI. 47.根据权利要求46所述的微针贴片,其中处于所述预致动位置的所述按钮的至少上部部分升高到所述基底上方,并且处于所述致动位置的所述按钮的至少上部部分与所述基底齐平或凹入到所述基底中。47. A microneedle patch according to claim 46, wherein at least an upper portion of the button in the pre-actuated position is elevated above the substrate, and at least an upper portion of the button in the actuated position is flush with or recessed into the substrate. 48.根据权利要求46或47所述的微针贴片,其中所述按钮具有上表面和侧表面,其中所述侧表面在所述预致动位置中基本上可见并且在所述致动位置中基本上不可见。48. The microneedle patch of claim 46 or 47, wherein the button has an upper surface and a side surface, wherein the side surface is substantially visible in the pre-actuated position and substantially not visible in the actuated position. 49.根据权利要求46至48中任一项所述的微针贴片,其中:49. The microneedle patch according to any one of claims 46 to 48, wherein: 所述FFI的所述按钮包括闩锁;The button of the FFI includes a latch; 壳体包括第一闩锁插座,所述第一闩锁插座被配置成接纳所述闩锁并且将所述按钮可释放地保持在所述预致动位置中;并且the housing includes a first latch receptacle configured to receive the latch and releasably retain the button in the pre-actuated position; and 所述壳体包括第二闩锁插座,所述第二闩锁插座被配置成接纳所述闩锁并且将所述按钮不可释放地保持在所述致动位置中。The housing includes a second latch receptacle configured to receive the latch and non-releasably retain the button in the actuated position. 50.根据权利要求49所述的微针贴片,所述微针贴片被配置成使得:50. The microneedle patch of claim 49, wherein the microneedle patch is configured such that: 所述按钮上的第一最小力有效地将所述闩锁从所述第一闩锁插座移走并且使所述按钮朝向所述基底移位并开始将所述微针插入到组织表面中;并且A first minimum force on the button is effective to dislodge the latch from the first latch receptacle and displace the button toward the base and initiate insertion of the microneedle into the tissue surface; and 所述按钮上的第二最小力有效地将所述闩锁移动到所述第二闩锁插座中并且触发已经将足够力施加到所述微针贴片以实现所述微针完全插入到所述组织表面中的触觉信号和/或听觉信号。A second minimum force on the button is effective to move the latch into the second latch receptacle and trigger a tactile and/or audible signal that sufficient force has been applied to the microneedle patch to achieve full insertion of the microneedles into the tissue surface. 51.根据权利要求50所述的微针贴片,其中所述第一最小力小于所述第二最小力。51. The microneedle patch of claim 50, wherein the first minimum force is less than the second minimum force. 52.根据权利要求49所述的微针贴片,所述微针贴片被配置成使得:52. The microneedle patch of claim 49, wherein the microneedle patch is configured such that: 所述按钮上的第一最小力有效地(i)将所述闩锁从所述第一闩锁插座移走并且使所述按钮朝向所述基底移位并开始将所述微针插入到组织表面中;以及(ii)将所述闩锁移动到所述第二闩锁插座中并且触发已经将足够力施加到所述微针贴片以实现所述微针完全插入到所述组织表面中的触觉信号和/或听觉信号。A first minimum force on the button effectively (i) moves the latch away from the first latch receptacle and causes the button to shift toward the base and begin inserting the microneedles into the tissue surface; and (ii) moves the latch into the second latch receptacle and triggers a tactile signal and/or an audible signal that sufficient force has been applied to the microneedle patch to achieve full insertion of the microneedles into the tissue surface. 53.根据权利要求46至52中任一项所述的微针贴片,其进一步包括佩戴时间指示器(WTI),所述WTI被配置成提供所述微针贴片已经被佩戴在用户的皮肤上达足以在所述微针插入到所述用户的皮肤中之后实现所述微针的溶解的时段的视觉指示。53. The microneedle patch of any one of claims 46 to 52, further comprising a wear time indicator (WTI) configured to provide a visual indication that the microneedle patch has been worn on the user's skin for a period of time sufficient to effect dissolution of the microneedles after the microneedles are inserted into the user's skin. 54.根据权利要求46至53中任一项所述的微针贴片,其进一步包括直接附接到所述基底的下表面的处理突片。54. The microneedle patch of any one of claims 46 to 53, further comprising a treatment tab directly attached to the lower surface of the substrate. 55.一种微针贴片包装系统,其包括:55. A microneedle patch packaging system, comprising: 根据权利要求35至54中任一项所述的微针贴片中的至少一个微针贴片,所述至少一个微针贴片具有粘合剂表面;以及At least one microneedle patch of any one of claims 35 to 54, the at least one microneedle patch having an adhesive surface; and 箔或其它袋材料,所述箔或其它袋材料粘附到所述粘合剂表面,a foil or other bag material adhered to the adhesive surface, 其中所述箔或其它袋材料被折叠并密封以形成包围所述微针贴片中的所述至少一个微针贴片的密封袋。wherein the foil or other pouch material is folded and sealed to form a sealed pouch surrounding the at least one of the microneedle patches. 56.一种微针贴片包装单元,其包括:56. A microneedle patch packaging unit, comprising: 根据权利要求35至54中任一项所述的微针贴片,所述微针贴片具有处理突片;The microneedle patch according to any one of claims 35 to 54, wherein the microneedle patch has a treatment tab; 包装托盘,所述包装托盘具有空腔,所述微针贴片安置在所述空腔中;以及a packaging tray having a cavity in which the microneedle patch is disposed; and 箔或其它膜,所述箔或其它膜附接到所述托盘以密封所述空腔,a foil or other film attached to the tray to seal the cavity, 其中包装系统被配置成使得在从所述托盘移除所述箔或其它膜时,所述处理突片朝向所述空腔的开口定位,以便于抓握所述处理突片以从所述包装托盘移除所述微针贴片。Wherein the packaging system is configured such that upon removal of the foil or other film from the tray, the handling tab is positioned toward the opening of the cavity to facilitate grasping the handling tab to remove the microneedle patch from the packaging tray. 57.一种包装系统,所述包装系统包括根据权利要求56所述的微针贴片包装单元中的多个微针贴片包装单元,其中每个包装单元的所述包装托盘的边缘可释放地附接在另一包装单元的至少一个其它包装托盘的边缘处。57. A packaging system comprising a plurality of microneedle patch packaging units of the microneedle patch packaging unit of claim 56, wherein an edge of the packaging tray of each packaging unit is releasably attached to an edge of at least one other packaging tray of another packaging unit. 58.根据权利要求57所述的包装系统,其中可释放附接的边缘由共享片材材料中的穿孔线限定。58. The packaging system of claim 57, wherein the releasably attachable edge is defined by a line of perforations in the shared sheet material. 59.根据权利要求56所述的包装系统,其中,当所述微针贴片安置在储存托盘内时,所述处理突片的自由端以向上指向托盘开口的角度定位。59. The packaging system of claim 56, wherein the free end of the treatment tab is positioned at an angle pointing upward toward the tray opening when the microneedle patch is positioned within the storage tray. 60.根据权利要求56所述的包装系统,其中所述包装单元的所述包装托盘被配置成以向上指向托盘开口处理的角度呈现所述处理突片的自由端。60. The packaging system of claim 56, wherein the packaging tray of the packaging unit is configured to present a free end of the handle tab at an angle pointing upward toward a tray opening handle. 61.一种微针贴片包装系统,其包括:61. A microneedle patch packaging system, comprising: 微针贴片,所述微针贴片具有粘合剂表面;以及a microneedle patch having an adhesive surface; and 箔或其它袋材料,所述箔或其它袋材料粘附到所述粘合剂表面,a foil or other bag material adhered to the adhesive surface, 其中所述箔或其它袋材料被折叠并密封以形成包围所述微针贴片中的至少一个微针贴片的密封袋。The foil or other pouch material is folded and sealed to form a sealed pouch surrounding at least one of the microneedle patches. 62.一种微针贴片包装单元,其包括:62. A microneedle patch packaging unit, comprising: 微针贴片,所述微针贴片具有处理突片;a microneedle patch having treatment tabs; 包装托盘,所述包装托盘具有空腔,所述微针贴片安置在所述空腔中;以及a packaging tray having a cavity in which the microneedle patch is disposed; and 箔或其它膜,所述箔或其它膜附接到所述托盘以密封所述空腔,a foil or other film attached to the tray to seal the cavity, 其中包装系统被配置成使得在从所述托盘移除所述箔或其它膜时,所述处理突片朝向所述空腔的开口定位,以便于抓握所述处理突片以从所述包装托盘移除所述微针贴片。Wherein the packaging system is configured such that upon removal of the foil or other film from the tray, the handling tab is positioned toward the opening of the cavity to facilitate grasping the handling tab to remove the microneedle patch from the packaging tray. 63.一种包装系统,所述包装系统包括根据权利要求62所述的微针贴片包装单元中的多个微针贴片包装单元,其中每个包装单元的所述包装托盘的边缘可释放地附接在另一包装单元的至少一个其它包装托盘的边缘处。63. A packaging system comprising a plurality of microneedle patch packaging units of the microneedle patch packaging unit of claim 62, wherein an edge of the packaging tray of each packaging unit is releasably attached to an edge of at least one other packaging tray of another packaging unit. 64.根据权利要求63所述的包装系统,其中可释放附接的边缘由共享片材材料中的穿孔线限定。64. The packaging system of claim 63, wherein the releasably attachable edge is defined by a line of perforations in the shared sheet material. 65.根据权利要求62至64中任一项所述的包装系统,其中,当所述微针贴片安置在储存托盘内时,所述处理突片的自由端以向上指向托盘开口的角度定位。65. The packaging system of any one of claims 62 to 64, wherein when the microneedle patch is positioned within a storage tray, the free end of the treatment tab is positioned at an angle pointing upwardly toward an opening of the tray. 66.根据权利要求62至64中任一项所述的包装系统,其中所述包装单元的所述包装托盘被配置成以向上指向托盘开口处理的角度呈现所述处理突片的自由端。66. The packaging system according to any one of claims 62 to 64, wherein the packaging tray of the packaging unit is configured to present a free end of the handling tab at an angle pointing upwardly towards a tray opening handle.
CN202380068692.0A 2022-09-13 2023-09-13 Microneedle patch with force feedback indicator Pending CN120265352A (en)

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US8267889B2 (en) * 2004-11-18 2012-09-18 3M Innovative Properties Company Low-profile microneedle array applicator
AU2008209537B2 (en) * 2007-01-22 2013-01-31 Corium Pharma Solutions, Inc. Applicators for microneedle arrays
RU2719927C2 (en) * 2013-09-30 2020-04-23 Джорджия Тек Рисёч Корпорейшн Microneedle patches, systems and methods
EP3134149A4 (en) 2014-04-24 2017-12-27 Georgia Tech Research Corporation Microneedles and methods of manufacture thereof
EP3283158B1 (en) 2015-04-17 2023-04-05 Georgia Tech Research Corporation Drug delivery devices having separable microneedles
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