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CN120544966B - Reactor pressure vessel flange sealing surface defect measurement and repair method - Google Patents

Reactor pressure vessel flange sealing surface defect measurement and repair method

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Publication number
CN120544966B
CN120544966B CN202511029711.6A CN202511029711A CN120544966B CN 120544966 B CN120544966 B CN 120544966B CN 202511029711 A CN202511029711 A CN 202511029711A CN 120544966 B CN120544966 B CN 120544966B
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China
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defect
repair
pressure vessel
defects
reactor pressure
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CN120544966A (en
Inventor
许辉焱
刘润发
唐伟华
沈睿
梅乐
陈宇清
刘刚
艾卫江
毛飞
薛国宏
朱宇平
肖婷
陈红生
左克清
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Shanghai Nuclear Engineering Research and Design Institute Co Ltd
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Shanghai Nuclear Engineering Research and Design Institute Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Monitoring And Testing Of Nuclear Reactors (AREA)

Abstract

本发明提供了一种反应堆压力容器法兰密封面缺陷测量方法及修复方法,测量方法包括如下步骤:S1、测量和计算密封环压痕范围所形成的环带的最小直径和最大直径;S2、以容器法兰中心为圆心,对容器法兰上落入所述最小直径和所述最大直径之间的环带范围内的缺陷进行检查,并测量记录缺陷的尺寸和方位。本发明对于不同尺度的缺陷,根据修复准则分别给出了相应的推荐修复方法,可用于指导核电站RPV密封面检修的实施,有效减少修复工作量、减少人员辐照剂量、提高运维检修的效率,保证核电机组的安全稳定运行,提高电站运行的经济效益。

The present invention provides a method for measuring and repairing defects on the sealing surface of a reactor pressure vessel flange. The method comprises the following steps: S1 , measuring and calculating the minimum and maximum diameters of the annulus formed by the sealing ring indentation range; S2 , inspecting defects on the vessel flange within the annulus between the minimum and maximum diameters, with the center of the vessel flange as the center of the circle, and measuring and recording the size and orientation of the defects. The present invention provides corresponding recommended repair methods for defects of different sizes based on repair criteria. These methods can be used to guide the implementation of RPV sealing surface maintenance in nuclear power plants, effectively reducing the repair workload, reducing personnel radiation dose, improving the efficiency of operation and maintenance, ensuring the safe and stable operation of nuclear power units, and improving the economic benefits of power plant operation.

Description

Method for measuring and repairing defects of flange sealing surface of reactor pressure vessel
Technical Field
The invention relates to the technical field of nuclear power reactor pressure vessels, in particular to a method for measuring and repairing defects of a flange sealing surface of a reactor pressure vessel.
Background
Reactor Pressure Vessels (RPVs) are key devices of a nuclear power plant's loop reactor coolant system, which are a loop pressure boundary, containing the reactor core and associated support (i.e., internals) and coolant. During the operation of the nuclear power plant, the top cover of the reactor pressure vessel needs to be opened and closed regularly to carry out related work of reloading and overhauling. Due to factors such as change of water environment in the pile during operation or poor operation/protection in the material changing and overhauling stage, related defects (hereinafter, referred to as defects in a non-specific manner) such as scratches, pitting corrosion, pits and the like are very easy to appear on the flange overlaying layer of the RPV flange sealing surface.
However, the large area of the flange sealing surface of the RPV cylinder body does not have all defects on the flange, which can affect the sealing and the safe operation of the equipment. If repair measures are taken for defects generated on the flange without distinguishing the range of the defects and without distinguishing the types of the defects, the period of refueling overhaul of the nuclear power station is greatly prolonged, and high repair cost is paid.
Therefore, considering the existence of defects in key areas on the overlay welding layer of the RPV flange sealing surface, the influence on the reliability of the RPV sealing and the safety and stability of the operation of a reactor, the measurement range, the measurement requirement, the repair criterion and the repair method of the defects of the RPV flange sealing surface, which are convenient to execute on the nuclear power site, are very important to guiding the maintenance work of the RPV of the nuclear power station.
Aiming at the defects or imperfections of the method in the industry, the inventor designs a method for measuring and repairing the defects of the flange sealing surface of the reactor pressure vessel so as to solve the technical problems, thereby effectively reducing the repairing workload, reducing the personnel irradiation dose, reducing the repairing difficulty and improving the repairing efficiency.
Disclosure of Invention
The invention provides a method for measuring and repairing the defects of a flange sealing surface of a reactor pressure vessel, which aims to solve the technical problems that defects are difficult to avoid on a surfacing layer of the flange sealing surface in the prior art, a defect measuring area is not clear, and related area defects influence the sealing reliability of an RPV, so that the safety and stability of the operation of the reactor are influenced.
The invention solves the technical problems by the following technical proposal:
The invention provides a method for measuring defects of a flange sealing surface of a reactor pressure vessel, which is characterized by comprising the following steps of S 1, measuring and calculating the minimum diameter and the maximum diameter of an annular belt formed by an indentation range of a sealing ring, S 2, taking the center of the vessel flange as the center of a circle, checking the defects on the vessel flange falling into the annular belt range between the minimum diameter and the maximum diameter, and measuring and recording the sizes and the directions of the defects.
According to one or more embodiments of the invention, the step S 1 comprises the following substeps of S 11, determining the maximum value of the indentation width of the sealing ring through measurement and calculation, determining the maximum installation deviation of the central axis of the sealing ring relative to the center of the ring groove through the design of the dimensional tolerance of the interface between the sealing ring and the ring groove through calculation, determining the maximum installation deviation of the center of the top cover relative to the center of the flange of the cylinder through the tolerance value of the center alignment when the top cover and the cylinder are installed, S 12, and calculating the minimum diameter C min and the maximum diameter C max of the ring belt formed by the indentation range of the sealing ring according to the maximum value t max of the indentation width of the sealing ring, the maximum installation deviation delta 1max of the central axis of the sealing ring relative to the center of the ring groove and the maximum installation deviation delta 2max of the center of the top cover relative to the center of the flange of the cylinder, wherein D i is the nominal diameter of the ring in the calculation formula as follows : Cmin=Di – (tmax + 2δ1max + 2δ2max); Cmax=Di + (tmax + 2δ1max + 2δ2max);.
According to one or more embodiments of the present invention, in said step S 11, the maximum value of the seal ring indentation width is determined from actual measurements on the pressure vessel flange face and/or from the seal ring material, seal ring cross-sectional dimensions, seal ring plating requirements, seal ring compression, by trial or by simulation analysis.
According to one or more embodiments of the present invention, the dimensions of the defect include a defect depth, a defect radial width, and a defect circumferential length.
According to one or more embodiments of the present invention, the defect depth measurement accuracy is not less than 0.001mm, the defect radial width measurement accuracy is not less than 0.02mm, and the defect circumferential length measurement accuracy is not less than 0.1mm.
The invention also provides a method for repairing the defects of the flange sealing surface of the reactor pressure vessel, which is characterized in that the repairing method is carried out by adopting different schemes based on the result of the method for measuring the defects of the flange sealing surface of the reactor pressure vessel, and comprises the following steps of P 1, determining a defect treatment scheme according to the types and the defect sizes of the defects on the flange of the vessel, wherein the types and the defect sizes of the defects fall into the range of an annular area between the minimum diameter and the maximum diameter, the defect treatment scheme comprises the steps of temporarily not carrying out treatment or adopting the defect repairing scheme, and the defect repairing scheme comprises the polishing repairing scheme and the repair welding repairing scheme when the types and the defect sizes of the defects meet the set conditions, and P 2 is carried out according to the determined defect treatment scheme.
In accordance with one or more embodiments of the present invention, the defects include pits, scratches, pitting and corrosion, and in the step P 1, a defect treatment scheme is determined according to a repair criterion, in which when the defect depth of the defect is < H 1, the defect is temporarily left untreated, recorded and tracked, when the defect depth of the defect is greater than or equal to H 1 and greater than or equal to H 2 and the radial width is greater than or equal to W 1, the defect is repaired by a polishing repair scheme, in which when the defect depth of the defect is greater than or equal to H 2 and the radial width is greater than or equal to W 1, the defect is temporarily left untreated, recorded and tracked, and in which when the defect depth of the defect is greater than or equal to H 2, the repair scheme by polishing or repair welding is determined after evaluation.
According to one or more embodiments of the present invention, the repair criterion is determined according to the result of artificially manufacturing defects on the sealing flange of the test piece, performing a sealing test on the test piece, and finally determining according to the result of the sealing test.
According to one or more embodiments of the invention, H 1 has a value of 0.08mm, H 2 has a value of 0.16mm, and W 1 has a value of 0.86mm.
According to one or more embodiments of the present invention, when repair welding repair is performed, the defective portion is cleaned and/or polished before repair welding, and polished to be flat after repair welding is completed, and in step P 2, polishing is performed using a polishing material of at least 400 mesh when polishing is performed after repair welding using the repair welding repair scheme or the repair welding repair scheme, and polishing is performed along the circumferential direction of the flange of the container when polishing.
According to one or more embodiments of the invention, the quality requirements after polishing are that the surface roughness of the polished area is less than or equal to Ra0.8, the gradient after polishing is less than or equal to 1:100 for polishing with a polishing repair scheme, and the flatness after polishing is less than or equal to 0.1mm for polishing after repair welding repair.
According to one or more embodiments of the present invention, in the step P 2, if a repair welding repair scheme is adopted, manual argon tungsten-arc welding or manual arc welding is adopted, a straight stainless steel welding wire or electrode is used for repair welding, and a welding process evaluation test is required, wherein the welding process evaluation is required to consider factors of defect removal depth and residual thickness of the corrosion-resistant alloy surfacing layer, and the welding process evaluation test items comprise nondestructive testing, hardness testing, chemical composition analysis, ferrite content analysis, bending test, impact test, intergranular corrosion test and metallographic test.
The invention has the positive progress effects that:
The method for measuring the defect of the flange sealing surface of the reactor pressure vessel and the method for repairing the defect of the flange sealing surface of the Reactor Pressure Vessel (RPV) fill the blank of the systematic method for repairing the defect of the flange sealing surface of the Reactor Pressure Vessel (RPV), and the provided method for determining the range of the sealing line, the measuring requirement, the repairing criterion and the repairing method are convenient to execute on the nuclear power site, can be used for guiding the implementation of the overhaul of the flange sealing surface of the Reactor Pressure Vessel (RPV) of the nuclear power station, effectively reduce the repairing workload, reduce the personnel irradiation dose, improve the efficiency of operation and maintenance overhaul, further ensure the safe and stable operation of a nuclear power unit and improve the economic benefit of the operation of a power station.
Drawings
The above and other features, properties and advantages of the present invention will become more apparent from the following description of embodiments taken in conjunction with the accompanying drawings in which like reference characters designate like features throughout the drawings, and in which:
Fig. 1a is a schematic view of a seal structure of a reactor pressure vessel.
Fig. 1b is an enlarged schematic view of section a of fig. 1 a.
FIG. 2 is a schematic diagram of the diameter circle of the sealing ring in the method for measuring the defects of the flange sealing surface of the reactor pressure vessel.
FIG. 3 is a schematic diagram of the radial width of the defect, the circumferential length of the defect and the orientation of the defect in the method for measuring the defect of the flange sealing surface of the reactor pressure vessel according to the present invention.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Furthermore, although terms used in the present invention are selected from publicly known and commonly used terms, some terms mentioned in the present specification may be selected by the applicant at his or her discretion, the detailed meanings of which are described in relevant parts of the description herein. Furthermore, it is required that the present invention is understood, not simply by the actual terms used but by the meaning of each term lying within. Meanwhile, for convenience of description, the sizes of the respective parts shown in the drawings are not drawn to actual scale.
The invention provides a method for measuring the defect of a flange sealing surface of a reactor pressure vessel, which comprises the following steps:
Step S 1, measuring and calculating the minimum diameter and the maximum diameter of the annular band formed by the seal ring indentation range.
And S 2, taking the center of the container flange as the center of the circle, checking the defects on the container flange falling into the ring belt range between the minimum diameter and the maximum diameter, and measuring and recording the sizes and the orientations of the defects.
It should be noted that, as shown in fig. 1a and 1b, a typical flange sealing structure of a Reactor Pressure Vessel (RPV) includes an upper flange 11 and a lower flange 12, and screw holes 13 for fixing are formed in the upper flange 11 and the lower flange 12. One or two seal ring grooves 100 are arranged on one of the flanges, the seal ring grooves 100 are sealed by adopting a metal seal ring 200, the metal seal ring 200 can be an O-shaped ring or a C-shaped ring, and the flange sealing surface 300 in FIG. 1b is the surface of the metal seal ring 200 contacted with the upper surface of the lower flange 12. The annular contact surface of the seal ring and the flange, which is called a seal line or seal ring indentation, includes the lower surface of the upper flange 11, the upper surface of the lower flange 12, and the side surface of the seal ring groove 100, but the defect of the upper surface of the lower flange 12 is most likely to occur because the upper surface of the lower flange 12 is in close contact with the metal seal ring 200 and is affected by gravity. The seal line or seal ring indentation here is thus the subject of the present invention. Half the difference between the inner and outer diameters of the annular band formed by the seal line is referred to as the indentation width.
Defects in the seal line or seal ring indentation range are critical to the seal of a Reactor Pressure Vessel (RPV). Before determining what repair measures to take, it is necessary to determine whether the defect is within the seal ring indentation range. Thus, sizing of seal ring indentations is particularly important for practical service.
The method for measuring the defects of the flange sealing surface of the reactor pressure vessel is designed for detecting the defects of the flange sealing surface of the Reactor Pressure Vessel (RPV), can be used for guiding the implementation of the overhaul of the Reactor Pressure Vessel (RPV) of a nuclear power station, ensures the safe operation of a nuclear power unit, and improves the efficiency and economic benefit of operation, maintenance and overhaul.
As a preferred embodiment of the method for measuring the defect of the flange sealing surface of the reactor pressure vessel according to the present invention, the step S 1 includes the following sub-steps:
S 11, determining the maximum value of the indentation width of the sealing ring through measurement and calculation, determining the maximum installation deviation of the central shaft of the sealing ring relative to the center of the ring groove through the design of the dimensional tolerance of the interface of the sealing ring and the ring groove, and determining the maximum installation deviation of the center of the top cover relative to the center of the flange of the cylinder through the tolerance value of the center alignment when the top cover and the cylinder are installed.
Step S 12, calculating the minimum diameter C min and the maximum diameter C max of the ring belt formed by the indentation range of the sealing ring according to the maximum value t max of the indentation width of the sealing ring, the maximum installation deviation delta 1max of the central shaft of the sealing ring relative to the center of the ring groove, and the maximum installation deviation delta 2max of the center of the top cover relative to the center of the flange of the cylinder body, wherein the calculation formula is as follows:
wherein D i is the nominal diameter of the diameter circle in the seal ring as shown in fig. 2.
Preferably, the maximum mounting deviation of the central axis of the seal ring with respect to the center of the ring groove can be determined according to the tolerance (outer sidewall clearance) of the interface size of the seal ring with the ring groove, and the maximum mounting deviation of the center of the top cover with respect to the center of the flange of the cylinder can be determined according to the tolerance value of the center alignment when the top cover is mounted with the cylinder (i.e., the upper flange 11 and the lower flange 12).
T max can be determined according to engineering or experimental measurement and combined with simulation results, delta 1max can be determined according to dimensional tolerance (outer sidewall clearance) of an interface between the sealing ring and the ring groove, and delta 2max can be determined according to tolerance values in center alignment when the top cover and the cylinder body (namely the upper flange 11 and the lower flange 12) are installed.
The minimum diameter C min and the maximum diameter C max of the annulus formed by the size range of the seal line are calculated using the center of the flange (typically, the lower flange 12) to which the Reactor Pressure Vessel (RPV) is fixed as a theoretical base point in the calculation.
The nominal diameter of the sealing ring pitch circle in fig. 2 refers to the nominal diameter of the circumference formed by the center points of innumerable sealing ring cross sections in the theoretical design state, and the metal sealing ring 200 can be an O-ring or a C-ring. The outside of the cross-section of the sealing ring in fig. 2 is therefore indicated by a broken line to indicate that the cross-section may be either a closed O-shape or a C-shape with an opening on the outside. As another embodiment, the opening of the C-ring may also be provided on the inner side.
As a preferred embodiment of the method for measuring defects of a flange sealing surface of a reactor pressure vessel according to the present invention, in the step S 11, the maximum value of the seal ring indentation width is determined according to actual measurement on the flange surface of the pressure vessel, and/or according to the material of the seal ring, the cross-sectional size of the seal ring, the plating requirements of the seal ring (including plating material and thickness), the compression amount of the seal ring, by test or by simulation analysis.
As a preferred embodiment of the method for measuring the defects of the flange sealing surface of the reactor pressure vessel according to the present invention, the sizes of the defects include a defect depth, a defect radial width and a defect circumferential length.
A schematic of the defect radial width L 1 and the defect circumferential length L 2 is shown in fig. 3.
As a preferred embodiment of the method for measuring the defects of the flange sealing surface of the reactor pressure vessel, the measurement accuracy of the depth of the defects is not less than 0.001mm. The measurement accuracy of the radial width of the defect is not lower than 0.02mm. The measurement accuracy of the circumferential length of the defect is not lower than 0.1mm.
When the cylinder flange of the reactor pressure vessel of the nuclear power plant is actually overhauled, defects falling in the range (C min, Cmax) on the cylinder flange are checked, and the sizes (defect sizes comprise depth multiplied by radial width multiplied by circumferential length) and the orientations of the recorded defects are measured, wherein the orientations are usually expressed in terms of relative angles. As shown in fig. 3, the screw holes on both sides of the defect are a first screw hole 13a and a second screw hole 13b, respectively, and the defect is located at an angle of about 2 ° from the first screw hole 13a to the second screw hole 13 b. The depth of the defect is measured with the recommended precision of 0.001mm, the radial width of the defect is measured with the recommended precision of not less than 0.02mm, and the circumferential length of the defect is measured with the precision of not less than 0.1mm.
The invention also provides a method for repairing the defects of the flange sealing surface of the reactor pressure vessel, which is executed by adopting different schemes based on the results of the method for measuring the defects of the flange sealing surface of the reactor pressure vessel, and comprises the following steps:
Step P 1, determining a defect treatment scheme according to the defect type and defect size of the container flange falling within the range of the annular area between the minimum diameter and the maximum diameter. Defect management schemes include temporary no treatment or employing defect repair schemes. And when the defect type and the defect size meet the set conditions, adopting a defect repair scheme, wherein the defect repair scheme comprises a polishing repair scheme and a repair welding repair scheme.
Step P 2 is performed according to the determined defect handling scheme.
As a preferred embodiment of the method for repairing a flange sealing surface defect of a reactor pressure vessel according to the present invention, the defect includes pits, scratches, pitting and corrosion, and in the step P 1, the defect treatment scheme is determined according to the following repair criteria:
when the defect depth of the defect is smaller than H 1, the processing is not performed, and recording and tracking are performed.
When the defect depth of the defect is more than or equal to H 1 and less than or equal to H 2 and the radial width is more than W 1, repairing by adopting a polishing repairing scheme.
When the defect depth of the defect is less than or equal to H 2 and the radial width is less than or equal to W 1, the processing is not performed temporarily, and recording and tracking are performed.
When the defect depth of the defect > H 2, a repair scheme using grinding or repair welding is determined after evaluation.
As a preferred embodiment of the method for repairing the defects of the flange sealing surface of the reactor pressure vessel, the repairing criterion is determined according to the result of the sealing test according to the artificial defects on the sealing flange of the test piece and the sealing test of the test piece.
As a preferred embodiment of the method for repairing the defects of the flange sealing surface of the reactor pressure vessel, H 1 has a value of 0.08mm, H 2 has a value of 0.16mm and W 1 has a value of 0.86mm.
The defect type generally includes pits, scratches, pitting, corrosion, and the like. For relevant defects in the sealing line, corresponding measures should be taken according to the above criteria. For flange seal face defects (i.e., defects in the non-seal line) that are not within the minimum diameter and maximum diameter ranges, the above criteria can be referenced for processing.
In one embodiment, the repair criteria is set to:
a) When the defect depth is <0.08mm, the processing can be temporarily stopped, and the recording and tracking should be performed.
B) When the defect depth is more than or equal to 0.08mm and less than or equal to 0.16mm and the radial width is more than 0.86mm, repairing by adopting a polishing mode is recommended.
C) When the depth of the defect is less than or equal to 0.16mm and the radial width of the defect is less than or equal to 0.86mm, the defect can be temporarily left untreated and is recorded and tracked.
D) When the defect depth is >0.16mm, the repair scheme using grinding or repair welding should be determined after evaluation.
Note that the above-described temporary defects may be repaired in principle using a sanding repair scheme. The defects adopting the polishing repair scheme can be repaired by adopting a repair welding repair scheme in principle.
The invention provides corresponding recommended repair methods for defects of different scales according to repair criteria, and can be used for guiding implementation of maintenance of RPV sealing surfaces of nuclear power stations, ensuring safe operation of a nuclear power unit and improving efficiency and economy of operation and maintenance.
In the repair welding repair scheme, the defect part is cleaned and/or polished before repair welding, repair welding is performed after the metal natural color is exposed at the defect part and the repair welding groove is smoothly treated, and polishing is also required after repair welding is finished. In the step P 2, polishing is performed by using an abrasive material with at least 400 meshes when polishing is performed after repair welding by using a polishing repair scheme or a repair welding repair scheme. And polishing along the circumferential direction of the container flange during polishing.
As a preferred implementation mode of the method for repairing the defects of the flange sealing surface of the reactor pressure vessel, the quality requirements after polishing are required to be met:
The surface roughness of the polished area is less than or equal to Ra0.8 (namely Ra0.8 or better). For polishing by adopting a polishing repair scheme, the inclination after polishing is less than or equal to 1:100. For polishing after repair welding repair, the flatness after polishing is less than or equal to 0.1mm (namely Ra0.8 or better).
When polishing repair or final polishing after repair welding is performed, it is recommended to use a polishing material such as sandpaper or abrasive cloth or abrasive strip with finer particles, at least 400 mesh or more. If the grinding agent or the grinding paste used for assisting the grinding is adopted in the grinding process, the material containing carbon steel or other halogen which can pollute the corrosion resistant alloy is not allowed to be used, and the material is not allowed to be used on the corrosion resistant alloy after being used on the carbon steel or the materials.
The polishing trace should be along the circumference of the flange, and there should be no polishing texture along the radial direction. The polished area should have a surface roughness satisfying Ra0.8 or better. For post repair polishing, the final flatness requirement should be 0.1mm or better. For polishing repair for shallow defect removal, the slope after polishing should be less than or equal to 1:100, with 1:300 or less being recommended.
As a preferred implementation mode of the method for repairing the defects of the flange sealing surface of the reactor pressure vessel, in the step P 2, if a repair welding repair scheme is adopted, tungsten electrode manual argon arc welding or manual arc welding is adopted, a straight stainless steel welding wire or welding rod is used for repair welding, a welding process assessment test is required, and the factors of defect removal depth and residual corrosion resistant alloy thickness are required to be considered in welding process assessment.
The welding process evaluation test items comprise nondestructive testing, hardness testing, chemical component analysis, ferrite content analysis, bending test, impact test, intergranular corrosion test and metallographic test.
When the repair welding repair scheme is adopted, as the sealing surface of the reactor pressure vessel is a 309L+308L combined stainless steel overlaying layer, the repair welding can be performed by tungsten electrode manual argon arc welding (GTAW) or manual arc welding (SMAW) and by adopting a straight stainless steel welding wire or welding rod. The repair welding process should be rated as acceptable and meet the requirements associated with either the ASME Specification volume IX or the RCC-M Specification volume IV.
The welding process evaluation test items comprise nondestructive testing, hardness testing, chemical component analysis, ferrite content analysis, bending test, impact test, intergranular corrosion test, metallographic test and the like. In addition, the repair welding process can meet the related requirements of ASME NB-4622.9 section or RCC-M IV volumes S3000 and S7000 according to the conditions of the depth of defect removal, the thickness of the residual weld overlay and the like. After a qualified repair welding process and repair scheme are formulated, the repair welding repair can be carried out formally.
The scheme of the invention prescribes a measuring range determining method and a measuring requirement, and sets a repairing criterion, a polishing repairing method and a repair welding repairing requirement.
In summary, the method fills the blank of a systematic method for repairing the flange sealing surface defects of the Reactor Pressure Vessel (RPV) under the background that the maximum service life exceeds 30 years when the domestic nuclear power plant runs nearly 60 nuclear power plants, and the method for determining the sealing line range, measuring the requirement, repairing the sealing line and repairing the sealing surface of the Reactor Pressure Vessel (RPV) can be used for guiding the implementation of repairing the sealing surface of the nuclear power plant, effectively reducing the repairing workload, reducing the personnel irradiation dose, improving the efficiency of operation, maintenance and repair, further ensuring the safe and stable operation of the nuclear power unit and improving the economic benefit of the operation of the power plant.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the principles and spirit of the invention, but such changes and modifications fall within the scope of the invention.

Claims (12)

1.一种反应堆压力容器法兰密封面缺陷测量方法,其特征在于,所述测量方法包括如下步骤:1. A method for measuring defects on the sealing surface of a reactor pressure vessel flange, characterized in that the method comprises the following steps: S1、测量和计算密封环压痕范围所形成的环带的最小直径和最大直径; S1 . Measure and calculate the minimum and maximum diameters of the ring formed by the indentation range of the sealing ring; S2、以容器法兰中心为圆心,对容器法兰上落入所述最小直径和所述最大直径之间的环带范围内的缺陷进行检查,并测量记录缺陷的尺寸和方位。 S2 . Taking the center of the container flange as the center of the circle, inspect the defects on the container flange that fall within the annular range between the minimum diameter and the maximum diameter, and measure and record the size and orientation of the defects. 2.如权利要求1所述的反应堆压力容器法兰密封面缺陷测量方法,其特征在于,所述步骤S1包括如下子步骤:2. The reactor pressure vessel flange sealing surface defect measurement method according to claim 1, wherein step S1 comprises the following sub-steps: S11、通过测量和计算确定密封环压痕宽度的最大值;通过密封环与环槽的接口尺寸公差设计,计算确定密封环中心轴相对环槽中心的最大安装偏差;通过顶盖与筒体安装时中心对中的公差值,确定顶盖中心相对筒体法兰中心的最大安装偏差; S11 . Determine the maximum width of the seal ring indentation by measurement and calculation; calculate and determine the maximum installation deviation of the seal ring center axis relative to the center of the ring groove based on the design of the interface dimension tolerance between the seal ring and the ring groove; determine the maximum installation deviation of the top cover center relative to the center of the cylinder flange based on the center alignment tolerance value when the top cover and the cylinder are installed; S12、根据密封环压痕宽度的最大值tmax、密封环中心轴相对环槽中心的最大安装偏差δ1max、顶盖中心相对筒体法兰中心的最大安装偏差δ2max,计算密封环压痕范围所形成的环带的最小直径Cmin和最大直径Cmax,计算公式如下: S12 . Based on the maximum value tmax of the sealing ring indentation width, the maximum installation deviation δ1max of the sealing ring center axis relative to the ring groove center, and the maximum installation deviation δ2max of the top cover center relative to the cylinder flange center, calculate the minimum diameter Cmin and maximum diameter Cmax of the annular zone formed by the sealing ring indentation range. The calculation formula is as follows: 其中,Di为密封环中径圆名义直径。Where, Di is the nominal diameter of the sealing ring. 3.如权利要求2所述的反应堆压力容器法兰密封面缺陷测量方法,其特征在于,在所述步骤S11中,所述密封环压痕宽度的最大值,根据压力容器法兰面上的实际测量确定,和/或根据密封环的材料、密封环截面尺寸、密封环镀层要求、密封环压缩量,通过试验或通过仿真分析确定。3. The reactor pressure vessel flange sealing surface defect measurement method according to claim 2, characterized in that, in step S11 , the maximum value of the sealing ring indentation width is determined based on actual measurement on the pressure vessel flange surface, and/or determined through experiments or simulation analysis based on the sealing ring material, sealing ring cross-sectional dimensions, sealing ring coating requirements, and sealing ring compression. 4.如权利要求1所述的反应堆压力容器法兰密封面缺陷测量方法,其特征在于,所述缺陷的尺寸包括缺陷深度、缺陷径向宽度和缺陷周向长度。4. The method for measuring defects on the sealing surface of a reactor pressure vessel flange according to claim 1, wherein the size of the defect includes defect depth, defect radial width, and defect circumferential length. 5.如权利要求4所述的反应堆压力容器法兰密封面缺陷测量方法,其特征在于,所述缺陷深度的测量精度不低于0.001mm;所述缺陷径向宽度的测量精度不低于0.02mm;所述缺陷周向长度的测量精度不低于0.1mm。5. The method for measuring defects on the sealing surface of a reactor pressure vessel flange according to claim 4, wherein the measurement accuracy of the defect depth is not less than 0.001 mm; the measurement accuracy of the radial width of the defect is not less than 0.02 mm; and the measurement accuracy of the circumferential length of the defect is not less than 0.1 mm. 6.一种反应堆压力容器法兰密封面缺陷修复方法,其特征在于,所述修复方法基于如权利要求1-5任一项所述的反应堆压力容器法兰密封面缺陷测量方法的结果采取不同的方案执行,所述修复方法包括如下步骤:6. A method for repairing defects on a reactor pressure vessel flange sealing surface, characterized in that the method is implemented using different schemes based on the results of the reactor pressure vessel flange sealing surface defect measurement method according to any one of claims 1 to 5, and the method comprises the following steps: P1、依据容器法兰上落入所述最小直径和所述最大直径之间的环形区域范围内的缺陷类型、缺陷尺寸来确定缺陷处理方案;缺陷处理方案包括暂不作处理或采用缺陷修复方案;当缺陷类型、缺陷尺寸满足设定条件时采用缺陷修复方案,缺陷修复方案包括打磨修复方案、补焊修复方案; P1 . Determine a defect treatment plan based on the defect type and defect size within the annular area between the minimum diameter and the maximum diameter on the container flange; the defect treatment plan includes temporarily not treating the defect or adopting a defect repair plan; when the defect type and defect size meet the set conditions, adopt a defect repair plan, which includes a grinding repair plan and a repair welding repair plan; P2、根据确定的缺陷处理方案予以执行。 P2 . Implement according to the determined defect handling plan. 7.如权利要求6所述的反应堆压力容器法兰密封面缺陷修复方法,其特征在于,所述缺陷包括凹坑、划痕、点蚀和腐蚀,在所述步骤P1中,依据如下修复准则确定缺陷处理方案:7. The method for repairing defects on the sealing surface of a reactor pressure vessel flange according to claim 6, wherein the defects include pits, scratches, pitting, and corrosion, and in step P1 , a defect treatment plan is determined according to the following repair criteria: 当缺陷的缺陷深度< H1,暂不作处理,记录并跟踪;When the defect depth is less than H 1 , no action will be taken, but the defect will be recorded and tracked; 当缺陷的缺陷深度≥H1且≤H2,且径向宽度>W1时,采用打磨修复方案进行修复;When the defect depth is ≥ H 1 and ≤ H 2 , and the radial width is > W 1 , the grinding repair solution is used for repair; 当缺陷的缺陷深度≤H2且径向宽度≤W1时,暂不作处理,记录并跟踪;When the defect depth is ≤H 2 and the radial width is ≤W 1 , no processing is done for the time being, but it is recorded and tracked; 当缺陷的缺陷深度>H2时,在评估后确定采用打磨或补焊的修复方案。When the defect depth is greater than H 2 , the repair solution of grinding or repair welding is determined after evaluation. 8.如权利要求7所述的反应堆压力容器法兰密封面缺陷修复方法,其特征在于,所述修复准则根据在试验件的密封法兰上人为制造缺陷,并对所述试验件开展密封试验,最终根据所述密封试验的结果确定。8. The method for repairing defects on the sealing surface of a reactor pressure vessel flange according to claim 7 is characterized in that the repair criteria are based on artificially creating defects on the sealing flange of a test piece, conducting a sealing test on the test piece, and ultimately determining the repair criteria based on the results of the sealing test. 9.如权利要求7所述的反应堆压力容器法兰密封面缺陷修复方法,其特征在于,H1的值为0.08mm,H2的值为0.16mm,W1的值为0.86mm。9. The method for repairing defects on the sealing surface of a reactor pressure vessel flange according to claim 7, wherein the value of H1 is 0.08 mm, the value of H2 is 0.16 mm, and the value of W1 is 0.86 mm. 10.如权利要求6所述的反应堆压力容器法兰密封面缺陷修复方法,其特征在于,当采用补焊修复方案时,在补焊前对缺陷部位清洁和/或打磨,在补焊完成后还需打磨平整;在所述步骤P2中,如采用打磨修复方案或补焊修复方案补焊后进行打磨时,采用至少400目的研磨材料进行打磨;打磨时沿容器法兰圆周方向进行打磨。10. The method for repairing defects on the sealing surface of a reactor pressure vessel flange according to claim 6, characterized in that, when a repair welding repair scheme is adopted, the defective portion is cleaned and/or polished before repair welding, and further polished and leveled after repair welding is completed; in said step P2 , if a repair welding repair scheme or a repair welding repair scheme is adopted, when polishing is performed after repair welding, an abrasive material with at least 400 mesh is used for polishing; and polishing is performed along the circumferential direction of the vessel flange. 11.如权利要求10所述的反应堆压力容器法兰密封面缺陷修复方法,其特征在于,打磨后的质量要求如下:11. The method for repairing defects on the reactor pressure vessel flange sealing surface according to claim 10, wherein the quality requirements after polishing are as follows: 打磨后区域的表面粗糙度≤Ra0.8;对于采用打磨修复方案的打磨,打磨后的斜度≤1:100;对于补焊修复后的打磨,打磨后的平面度≤0.1mm。The surface roughness of the polished area is ≤Ra0.8; for polishing using the polishing repair solution, the slope after polishing is ≤1:100; for polishing after repair by welding, the flatness after polishing is ≤0.1mm. 12.如权利要求6所述的反应堆压力容器法兰密封面缺陷修复方法,其特征在于,在所述步骤P2中,如采用补焊修复方案时,采用钨极手工氩弧焊或手工电弧焊,使用直条不锈钢焊丝或焊条进行补焊,并需进行焊接工艺评定试验,焊接工艺评定需考虑去除缺陷的深度、耐蚀合金堆焊层剩余厚度的因素;12. The method for repairing defects on the sealing surface of a reactor pressure vessel flange according to claim 6, wherein, in step P2 , if a repair welding solution is adopted, repair welding is performed by manual tungsten inert gas welding or manual arc welding using straight stainless steel welding wire or welding rod, and a welding procedure qualification test is required, wherein the welding procedure qualification test shall take into account factors such as the depth of defect removal and the remaining thickness of the corrosion-resistant alloy overlay layer; 焊接工艺评定试验项目包括无损检测、硬度检验、化学成分分析、铁素体含量分析、弯曲试验、冲击试验、晶间腐蚀试验、金相试验。Welding procedure assessment test items include non-destructive testing, hardness testing, chemical composition analysis, ferrite content analysis, bending test, impact test, intergranular corrosion test, and metallographic test.
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