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CN1654100A - Manufacturing method of golf wood club head - Google Patents

Manufacturing method of golf wood club head Download PDF

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Publication number
CN1654100A
CN1654100A CNA2004100395534A CN200410039553A CN1654100A CN 1654100 A CN1654100 A CN 1654100A CN A2004100395534 A CNA2004100395534 A CN A2004100395534A CN 200410039553 A CN200410039553 A CN 200410039553A CN 1654100 A CN1654100 A CN 1654100A
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club head
metal
shell
top cover
composite material
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CN1332726C (en
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庄承寓
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Abstract

本发明涉及一种高尔夫木杆杆头的制法,其是先以金属制造出一中空木杆杆头,杆头具有金属顶盖,然后以杆头壳体为模具,将复合材料附着到杆头壳体的顶盖上,成型出一具有杆头顶盖形状的复合材料薄壳顶盖,取下复合材料顶盖,并在金属杆头壳体的顶盖位置切割出一穿孔,穿孔的形状与复合材料顶盖的形状类似,但尺寸稍小,然后将复合材料顶盖用粘着剂贴合覆盖回金属杆头壳体顶面,并覆盖住穿孔。

The invention relates to a method for manufacturing a golf wood club head. The method comprises the following steps: firstly, a hollow wood club head is manufactured with metal, wherein the club head has a metal top cover; then, a club head shell is used as a mold, a composite material is attached to the top cover of the club head shell, and a composite material thin shell top cover having the shape of the club head top cover is formed; the composite material top cover is removed, and a through hole is cut at the top cover position of the metal club head shell, wherein the shape of the through hole is similar to that of the composite material top cover, but the size is slightly smaller; then, the composite material top cover is bonded back to the top surface of the metal club head shell with an adhesive to cover the through hole.

Description

高尔夫木杆杆头的制法Manufacturing method of golf wood club head

技术领域technical field

本发明涉及一种高尔夫木杆杆头的制法,特别是关于一种杆头壳体用金属制成,而顶盖用复合材料薄壳制成的中空木杆杆头的制法。The invention relates to a manufacturing method of a golf wood club head, in particular to a manufacturing method of a hollow wooden club head in which the club head shell is made of metal and the top cover is made of composite material thin shell.

背景技术Background technique

高尔夫木杆杆头在设计上都是尽量要求重心低,使球能击的更远,因此对于中空金属木杆杆头而言,在设计上都是尽量将顶盖做的越薄越轻,其效果越佳。由于金属的比重较高,因此在轻量化上总是不如直接采用复合材料的效果好。然而复合材料顶盖与金属杆头壳体之间是通过粘着剂(例如环氧树脂)接合,除非复合材料顶盖与所欲接合的金属壳体之间能完全密贴毫无翘曲缝隙,否则贴合后必然会有内应力产生,甚至根本贴不起来,此种贴合位置有内应力的杆头在承受强力击球后产生挠曲形变时,极容易在贴合位置发生破裂的现象。由于金属杆头壳体不论是以精密脱腊铸造,或是以2片或3片金属零件焊接而成,其待与复合材料顶盖接合的部位总是会因尺寸收缩公差,原料对象堆栈搬运造成的微小变形、焊接过程、表面研磨处理过程等导致各个金属壳体根本不会有完全一致的贴合部位,因此即使以最精密的条件模造生产复合材料顶盖,也难以与每一金属壳体吻合,也就无法清除贴合位置的内应力。The golf wood club head is designed to require the center of gravity to be as low as possible so that the ball can hit farther. Therefore, for the hollow metal wood club head, the top cover is designed to be as thin as possible and lighter. The more effective it is. Due to the high specific gravity of metal, it is always not as good as direct use of composite materials in terms of weight reduction. However, the composite material top cover and the metal rod head shell are bonded by an adhesive (such as epoxy resin), unless the composite material top cover and the metal shell to be bonded can be completely bonded without warping gaps, Otherwise, there will inevitably be internal stress after bonding, and it may even be impossible to bond at all. When the club head with internal stress at the bonding position undergoes deflection and deformation after being subjected to a strong impact, it is very easy to break at the bonding position . Since the metal rod head shell is made of precision lost-wax casting, or welded with 2 or 3 metal parts, the part to be joined with the composite material top cover will always be subject to dimensional shrinkage tolerances, and the raw materials are stacked and handled. Due to the small deformation, welding process, surface grinding process, etc., the metal shells will not have a completely consistent fit. Therefore, even if the composite material top cover is molded under the most precise conditions, it is difficult to match each metal shell. Body anastomosis, it is impossible to remove the internal stress of the fitting position.

发明内容Contents of the invention

针对上述问题,本发明的主要目的是提供一种高尔夫木杆杆头的制法,其能制出复合材料顶盖与金属杆头壳体完全吻合贴接的杆头。In view of the above problems, the main purpose of the present invention is to provide a method for manufacturing a golf wood club head, which can produce a club head in which a composite material top cover and a metal club head shell are completely matched and bonded.

为达到上述目的,本发明所提供的一种高尔夫木杆杆头的制法,其技术特点在于:先以金属制造一中空木杆杆头,杆头已具有金属顶盖,然后以杆头壳体为模具,将复合材料附着在杆头壳体的顶盖上,成型出一复合材料薄壳顶盖,取下该复合材料顶盖,在金属杆头壳体的顶盖位置切割出一穿孔,穿孔的形状与复合材料顶盖的形状类似,但尺寸稍小,然后将复合材料顶盖再用粘着剂贴合在金属杆头壳的顶面,并覆盖住上述的穿孔,如此即完成一以复合材料制成顶盖的中空金属木杆杆头。且由于复合材料顶盖是以与其贴合的金属杆头壳体本身为模具制造成型,故可保证每一片复合材料顶盖都必然可以与其对应的金属杆头壳体完全紧密的贴合。In order to achieve the above object, the present invention provides a method for making a golf wood club head. Its technical characteristics are as follows: first make a hollow wood club head with metal, the club head has a metal top cover, and then use the club head shell The body is a mold, and the composite material is attached to the top cover of the rod head shell to form a composite material thin shell top cover, and the composite material top cover is removed, and a perforation is cut at the top cover position of the metal rod head shell , the shape of the perforation is similar to the shape of the composite material top cover, but the size is slightly smaller, and then the composite material top cover is attached to the top surface of the metal rod head shell with an adhesive, and covers the above-mentioned perforation, so that a complete A hollow metalwood head with a composite cap. And because the composite top cover is molded with the attached metal rod head shell itself, it can be guaranteed that each piece of composite material top cover can be completely and tightly attached to its corresponding metal rod head shell.

附图说明Description of drawings

图1是本发明实施例的制作过程图;Fig. 1 is the production process figure of the embodiment of the present invention;

图2是本发明实施例的成品图;Fig. 2 is the finished product figure of the embodiment of the present invention;

图3是沿图2中3-3剖线的剖视图;Fig. 3 is a sectional view along section line 3-3 in Fig. 2;

图4是本发明另一种成品图;Fig. 4 is another kind of finished product figure of the present invention;

图5是沿图4中5-5剖线的剖视图。Fig. 5 is a cross-sectional view along line 5-5 in Fig. 4 .

具体实施方式Detailed ways

下面举一实施例并配合附图进行详细说明。An embodiment is given below and described in detail in conjunction with the accompanying drawings.

如图1所示,本发明所提供的高尔夫木杆杆头的制法包含有下列步骤:As shown in Figure 1, the method for making the golf wood club head provided by the present invention comprises the following steps:

步骤A:备料,先用金属制造出一中空木杆杆头10并将碳纤维含浸环氧树脂的纤维补强片料裁切成预定形状20’。其中金属杆头10可以是脱腊铸造,或是锻造出若干片体再予以焊接而成,纤维补强片可以是碳纤维、玻璃纤维或是硼纤维等等。Step A: Prepare materials. First, a hollow wooden club head 10 is made of metal, and the fiber-reinforced sheet material impregnated with carbon fiber and epoxy resin is cut into a predetermined shape 20'. Wherein the metal rod head 10 can be made by lost wax casting, or forged several pieces and then welded, and the fiber reinforcing piece can be carbon fiber, glass fiber or boron fiber and so on.

步骤B:将准备好的纤维补强片料20’被覆在金属杆头壳体10的顶面,此步骤由于片料20’含浸有树脂,因此片料20’会贴附在金属壳体10顶面。Step B: Cover the prepared fiber reinforced sheet 20' on the top surface of the metal rod head shell 10. In this step, since the sheet 20' is impregnated with resin, the sheet 20' will be attached to the metal shell 10 top surface.

步骤C:用胶带30缠绕步骤B的杆头,将纤维含浸树脂的片料20’紧密的与金属杆头10压贴。此处使用的胶带与成型碳纤维轴杆(例如高尔夫轴杆或钓鱼杆)的外层包覆胶带相同。Step C: Wrap the club head of step B with adhesive tape 30, and press the fiber-impregnated resin sheet 20' to the metal club head 10 tightly. The tape used here is the same as the outer wrap tape for forming carbon fiber shafts such as golf shafts or fishing rods.

步骤D:将步骤C的杆头置入烤箱40内加热,使环氧树脂硬化定型。Step D: putting the rod head of step C into the oven 40 to heat, so that the epoxy resin is hardened and set.

步骤E:从步骤D的烤箱40中取出杆头,并解开外层包覆的胶带。Step E: Take out the club head from the oven 40 in step D, and unwrap the tape covering the outer layer.

步骤F:将已定型的复合材料顶盖20与金属杆头壳体分开,并在金属杆头壳体10的顶面切割出一穿孔11。Step F: Separate the shaped composite material top cover 20 from the metal rod head shell, and cut a perforation 11 on the top surface of the metal rod head shell 10 .

步骤G:将顶盖20盖合回金属杆头壳体10顶面,并用粘着剂(例如环氧树脂)接合。Step G: Put the top cover 20 back on the top surface of the metal rod head shell 10 and bond it with an adhesive (such as epoxy resin).

步骤H:将步骤G的杆头若干个置入一塑料袋50内,并将杆头10颈部端以一端套12封塞。Step H: Put several club heads from step G into a plastic bag 50 , and seal the neck end of the club heads 10 with an end sleeve 12 .

步骤I:将步骤H的塑料袋50抽成真空,利用大气压力将顶盖20与金属杆头壳体10压贴。Step I: Vacuum the plastic bag 50 in step H, and press the top cover 20 and the metal rod head shell 10 by atmospheric pressure.

步骤J:将步骤I的对象置入一烤箱60中加热,使粘着剂硬化。Step J: heat the object of step I in an oven 60 to harden the adhesive.

最后将杆头10从烤箱60及塑料袋50中取出,即得到如图2、图3所示的杆头结构。该杆头是以金属制成的壳体10,其顶面具有一穿孔11,并以一复合材料顶盖20盖合封闭穿孔11。由于复合材料顶盖20是直接以其所贴合的金属杆头壳体10为模具硬化成型,因此可达到量身订做、天衣无缝的极佳效果。Finally, the club head 10 is taken out from the oven 60 and the plastic bag 50 to obtain the club head structure as shown in FIG. 2 and FIG. 3 . The rod head is a shell 10 made of metal with a perforation 11 on its top surface, and a composite material top cover 20 is used to cover and close the perforation 11 . Since the composite material top cover 20 is directly hardened and molded with the metal rod head shell 10 attached thereto, it can achieve tailor-made and seamless excellent effects.

再如图4、图5所示,杆头70页是按照前述方法制成,其不同点在于金属杆头壳体70在位于趾部71及跟部72位置,由顶面穿孔73往两侧各延伸形成一裂缝74,而复合材料顶盖80则对应往两侧各延伸一肩部81,用于包覆遮蔽住各裂缝74。此种杆头70的结构可进一步减轻金属壳体的重量,再者金属壳体前后侧边之间是以复合材料连接,使杆头击球后具有较大的弹性变形弹性,可有效增进击球及控球的效能。另外,顶盖80的二肩部81呈C型夹扣形态包覆住杆头壳体两侧,使其结合的强度更高。另外,裂缝81也可延伸至金属杆头壳体的底部(sole),二肩部81也相对延伸包覆至底面,此举可更进一步减重并增加杆头前、后二侧间的挠曲弹性。As shown in Figures 4 and 5, the club head 70 is made according to the aforementioned method, the difference is that the metal club head shell 70 is located at the toe 71 and the heel 72, and is pierced from the top surface 73 to both sides. Each extends to form a slit 74 , and the composite material top cover 80 extends a shoulder 81 to both sides correspondingly to cover and cover each slit 74 . The structure of this kind of club head 70 can further reduce the weight of the metal shell, and the front and rear sides of the metal shell are connected by composite materials, so that the club head has greater elastic deformation after hitting the ball, which can effectively improve the hitting performance. Efficiency of the ball and ball control. In addition, the two shoulders 81 of the top cover 80 cover both sides of the club head shell in the shape of a C-shaped clip, so that the bonding strength is higher. In addition, the crack 81 can also extend to the sole of the metal club head shell, and the two shoulders 81 also extend to cover the bottom surface, which can further reduce weight and increase the flexure between the front and rear sides of the club head. Flexibility.

Claims (12)

1、一种高尔夫木杆杆头的制法,其特征在于包含有下列步骤:1. A method for making a golf wood club head, characterized in that it comprises the following steps: 步骤A:准备一金属制中空木杆杆头;Step A: preparing a metal hollow wooden club head; 步骤B:将一纤维含浸树脂的片状材料附着到步骤A的金属杆头壳体顶面;Step B: attaching a fiber-impregnated resin-impregnated sheet material to the top surface of the metal club head shell of Step A; 步骤C:将步骤B附着有纤维补强料的金属杆头壳体加热,使纤维补强料按照金属杆头壳体的形状硬化定型,形成一复合材料顶盖;Step C: heating the metal rod head shell attached with the fiber reinforcing material in step B, so that the fiber reinforcing material is hardened and shaped according to the shape of the metal rod head shell to form a composite material top cover; 步骤D:将步骤C已定型的复合材料顶盖与所述金属杆头壳体分离,然后在所述金属杆头壳体顶面切割出一穿孔;Step D: separating the composite material top cover shaped in step C from the metal rod head shell, and then cutting a perforation on the top surface of the metal rod head shell; 步骤E:将已定型的复合材料顶盖盖合回所述金属杆头壳体顶面并封闭住所述穿孔,并用粘着剂贴合。Step E: Put the shaped composite material top cover back on the top surface of the metal rod head shell to seal the perforation, and attach it with an adhesive. 2、如权利要求1所述的高尔夫木杆杆头的制法,其特征在于:步骤B的纤维含浸树脂片状材料附着到金属杆头壳体顶面后,再用一胶带缠绕束紧固定。2. The method for making a golf wood club head according to claim 1, characterized in that: after the fiber-impregnated resin sheet material in step B is attached to the top surface of the metal club head shell, it is then wrapped and fixed with an adhesive tape . 3、如权利要求1所述的高尔夫木杆杆头的制法,其特征在于:步骤C的加热步骤是置入一烤箱中加热。3. The method of manufacturing a golf wood club head according to claim 1, characterized in that: the heating step in step C is heating in an oven. 4、如权利要求1所述的高尔夫木杆杆头的制法,其特征在于:步骤E以粘着剂贴合所述顶盖与所述金属壳体后,再进行加热以加速固化。4. The method for manufacturing a golf wood club head according to claim 1, characterized in that in step E, the top cover and the metal shell are bonded together with an adhesive, and then heated to accelerate curing. 5、如权利要求4所述的高尔夫木杆杆头的制法,其特征在于:所述顶盖以粘着剂贴合在所述金属壳体后,再置入一塑料袋中,并将所述塑料袋抽真空。5. The method of manufacturing a golf wood club head according to claim 4, wherein the top cover is pasted on the metal shell with an adhesive, and then put into a plastic bag, and the Vacuum the plastic bag. 6、如权利要求5所述的高尔夫木杆杆头的制法,其特征在于:所述金属杆头壳体的颈部还用一端套封塞。6. The method for manufacturing a golf wood club head as claimed in claim 5, wherein the neck of the metal club head shell is further sealed with an end sleeve. 7、如权利要求1所述的高尔夫木杆杆头的制法,其特征在于:所述金属杆头壳体的趾部与跟部位置从所述顶面的穿孔往下各延伸有一裂缝,所述复合材料顶盖则对应所述二裂缝各设有一肩部,包覆并封闭住所述二裂缝。7. The method of manufacturing a golf wood club head according to claim 1, characterized in that: the toe and the heel of the metal club head shell each extend downwards from the perforation of the top surface with a crack, The composite material top cover is respectively provided with a shoulder corresponding to the two slits, covering and sealing the two slits. 8、一种高尔夫木杆杆头的制法,其特征在于:先用金属制造出一中空木杆杆头,所述杆头具有金属顶盖,然后以所述杆头壳体为模具,将复合材料附着到所述杆头壳体的顶盖上,成型出一具有杆头顶盖形状的复合材料薄壳顶盖,取下所述复合材料顶盖,并在所述金属杆头壳体的顶盖位置切割出一穿孔,所述穿孔的形状与所述复合材料顶盖的形状类似,但尺寸稍小,然后将所述复合材料顶盖用粘着剂贴合覆盖回所述金属杆头壳体顶面,并覆盖住所述穿孔。8. A method for making a golf wood club head, which is characterized in that: firstly use metal to manufacture a hollow wood club head, the club head has a metal top cover, and then use the club head shell as a mould, Composite material is attached to the cap of the tip shell, a composite thin shell cap is molded in the shape of the tip cap, the composite cap is removed and placed on top of the metal tip shell A perforation is cut in place of the top cover, the shape of the perforation is similar to the shape of the composite top cover, but the size is slightly smaller, and the composite top cover is then bonded back to the metal tip shell with adhesive the top surface of the body and cover the perforation. 9、如权利要求8所述的高尔夫木杆杆头的制法,其特征在于:将尚未成型的复合材料贴附到所述金属杆头壳体顶面后,再用一胶带缠绕束紧固定。9. The method for making a golf wood club head according to claim 8, characterized in that: after attaching the unformed composite material to the top surface of the metal club head shell, wrapping and tightening it with an adhesive tape . 10、如权利要求8所述的高尔夫木杆杆头的制法,其特征在于:将尚未成型的复合材料与所述金属杆头壳体一起置入一烤箱中加热,使所述复合材料硬化定型。10. The method of manufacturing a golf wood club head as claimed in claim 8, characterized in that: put the unformed composite material together with the metal club head shell into an oven for heating, so that the composite material is hardened stereotyped. 11、如权利要求8所述的高尔夫木杆杆头的制法,其特征在于:将已定型的所述顶盖用粘着剂贴合回所述金属杆头壳体后,再将其置入一塑料袋内并抽真空,再将其置入一烤箱内加热使粘着剂硬化。11. The method for manufacturing a golf wood club head according to claim 8, characterized in that: after the shaped top cover is pasted back to the metal club head shell with an adhesive, it is then placed into the Put it in a plastic bag and evacuate it, then place it in an oven to heat to harden the adhesive. 12、如权利要求8所述的高尔夫木杆杆头的制法,其特征在于:所述金属杆头壳体的趾部与跟部位置从顶面的穿孔往下各延伸有一裂缝,所述复合材料顶盖则对应所述二裂缝各设有一肩部,包覆并封闭住所述二裂缝。12. The manufacturing method of golf wood club head according to claim 8, characterized in that: the toe part and the heel part of the metal club head shell respectively extend a crack from the perforation on the top surface downwards, and the The composite material top cover is respectively provided with a shoulder corresponding to the two cracks, covering and sealing the two cracks.
CNB2004100395534A 2004-02-09 2004-02-09 Manufacturing method of golf wood club head Expired - Fee Related CN1332726C (en)

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CN1332726C CN1332726C (en) 2007-08-22

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110721448A (en) * 2018-07-16 2020-01-24 复盛应用科技股份有限公司 Golf club head gluing method
US10596427B2 (en) 2017-12-08 2020-03-24 Karsten Manufacturing Corporation Multi-component golf club head
USD919024S1 (en) 2019-08-09 2021-05-11 Karsten Manufacturing Corporation Multi-component golf club head
CN113198153A (en) * 2020-01-31 2021-08-03 大田精密工业股份有限公司 Composite material golf club head and method of making the same
US11517799B2 (en) 2017-12-08 2022-12-06 Karsten Manufacturing Corporation Multi-component golf club head
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US10596427B2 (en) 2017-12-08 2020-03-24 Karsten Manufacturing Corporation Multi-component golf club head
US10953294B2 (en) 2017-12-08 2021-03-23 Karsten Manufacturing Corporation Multi-component golf club head
US11517799B2 (en) 2017-12-08 2022-12-06 Karsten Manufacturing Corporation Multi-component golf club head
US11541290B2 (en) 2017-12-08 2023-01-03 Karsten Manufacturing Corporation Multi-component golf club head
US11839802B2 (en) 2017-12-08 2023-12-12 Karsten Manufacturing Corporation Multi-component golf club head
US12296241B2 (en) 2017-12-08 2025-05-13 Karsten Manufacturing Corporation Multi-component golf club head
CN110721448A (en) * 2018-07-16 2020-01-24 复盛应用科技股份有限公司 Golf club head gluing method
USD919024S1 (en) 2019-08-09 2021-05-11 Karsten Manufacturing Corporation Multi-component golf club head
CN113198153A (en) * 2020-01-31 2021-08-03 大田精密工业股份有限公司 Composite material golf club head and method of making the same
CN113198153B (en) * 2020-01-31 2022-04-01 大田精密工业股份有限公司 Method for manufacturing golf club head made of composite material

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