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CN1713949A - Membrane separation method - Google Patents

Membrane separation method Download PDF

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CN1713949A
CN1713949A CN 200380103765 CN200380103765A CN1713949A CN 1713949 A CN1713949 A CN 1713949A CN 200380103765 CN200380103765 CN 200380103765 CN 200380103765 A CN200380103765 A CN 200380103765A CN 1713949 A CN1713949 A CN 1713949A
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gas
methane
carbon dioxide
mixture
film
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C·L·安德森
S·K·卡洛德
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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Abstract

A high purity stream of methane can be obtained from crude natural gas, especially exhaust gas from waste landfills, by a process that includes first removing moisture (4), then feeding the dried crude gas mixture to a gas-liquid contact absorber (10) to strip heavy hydrocarbon compounds in a primarily carbon dioxide by product stream. Methane enriched gas from the absorber (10) is separated in a membrane separation unit (20) which provides permeates enriched in carbon dioxide that is recycled to the absorber and a purified product stream of methane.

Description

膜分离方法Membrane separation method

技术领域technical field

本发明涉及一种用于精制天然气的膜分离方法。更具体地,本发明涉及一种包括在利用膜分离单元操作以将二氧化碳与甲烷分离之前,通过吸收处理粗气体原料而除去重质烃污染物的方法。The invention relates to a membrane separation method for refining natural gas. More particularly, the present invention relates to a process comprising the removal of heavy hydrocarbon contaminants by absorption treatment of a crude gas feed prior to operation with a membrane separation unit to separate carbon dioxide from methane.

背景技术Background technique

对诸如用于化学生产工艺的高热值燃料和原料的应用而言,精制天然气,也就是典型地约97摩尔%甲烷、约3摩尔%二氧化碳和痕量水蒸汽,是一种重要的商业产品。粗天然气,也就是混有污染物的甲烷,可从各种来源如地下井中得到。来自固体垃圾填埋场的废气也成为一种逐渐增值的粗甲烷来源。这类粗气体典型地含有10~50摩尔%的二氧化碳、50~80摩尔%的甲烷和包括重质烃在内的少量污染物。二氧化碳能用于食品加工和其它用途。因此粗天然气混合物能够提供两种有价值的工业材料,即甲烷和二氧化碳。Refined natural gas, typically about 97 mole percent methane, about 3 mole percent carbon dioxide and trace amounts of water vapor, is an important commercial product for applications such as high calorific value fuels and feedstocks for chemical production processes. Crude natural gas, that is, methane mixed with pollutants, is available from various sources such as underground wells. Exhaust gases from solid waste landfills are also an increasingly valuable source of crude methane. Such crude gases typically contain 10-50 mole percent carbon dioxide, 50-80 mole percent methane, and small amounts of pollutants including heavy hydrocarbons. Carbon dioxide can be used in food processing and other purposes. The crude natural gas mixture can thus provide two valuable industrial materials, methane and carbon dioxide.

膜分离是将二氧化碳与甲烷分离的一种非常有效的方法。但是,选择性气体渗透膜的分离性能通常受粗气体混合物中存在的污染物、特别是重质烃的不利影响。因此对于可行的甲烷膜分离而言,需要除去重质烃。此外,含重质烃污染物的天然气对于从来源至消费者之间的传输而言,工业上并不可行。所以,用于精制天然气的所谓“管道规格”对重质烃具有低的浓度限。对这一原因而言,从二氧化碳和甲烷中除去重质烃也是可取的。Membrane separation is a very efficient method of separating carbon dioxide from methane. However, the separation performance of selective gas permeable membranes is often adversely affected by the presence of contaminants, especially heavy hydrocarbons, in the crude gas mixture. Removal of heavy hydrocarbons is therefore required for viable methane membrane separations. Furthermore, natural gas containing heavy hydrocarbon contaminants is not commercially viable for transport from source to consumer. Therefore, the so-called "pipeline specifications" for refining natural gas have low concentration limits for heavy hydrocarbons. For this reason, removal of heavy hydrocarbons from carbon dioxide and methane is also desirable.

某些用于从粗天然气中汽提烃、从而使甲烷和二氧化碳的膜分离能够随后进行的方法已经采用了单元操作如露点控制(“DPC”)、变温吸附(“TSA”)和变压吸附(“PSA”)作为甲烷浓缩工艺的主要部分。根据广义的限定,DPC、TSA和PSA各自都需要相当量的冷却、蒸汽和洁净气体以有效运行。这些辅助设施昂贵,且因此显著增加了产品成本。Certain processes for stripping hydrocarbons from crude natural gas to enable subsequent membrane separation of methane and carbon dioxide have employed unit operations such as dew point control (“DPC”), temperature swing adsorption (“TSA”), and pressure swing adsorption ("PSA") as an integral part of the methane concentration process. By broad definition, DPCs, TSAs, and PSAs each require substantial amounts of cooling, steam, and clean gas to operate effectively. These auxiliary facilities are expensive and thus significantly increase the product cost.

膜分离通常在原料被压缩时最大效率地运行。压缩的费用能降低这类方法在经济上的合理性。此外,为了获得理想的纯甲烷产品浓度,膜分离通常包括串联的多级、也就是多于一级的膜分离单元。多级能够产生潜在的浪费副产品物流,这进一步减少了膜分离对精制甲烷的吸引力。主要基于上述原因,迄今未发现膜分离方法对于从填埋场废气中商业化生产甲烷的较大益处。Membrane separations typically operate at maximum efficiency when the feedstock is compressed. Compressed costs can reduce the economic justification of such approaches. In addition, in order to obtain the ideal pure methane product concentration, membrane separation usually includes multi-stage membrane separation units connected in series, that is, more than one stage. Multiple stages can create a potentially wasteful by-product stream, which further reduces the attractiveness of membrane separation for refining methane. Mainly for the above reasons, membrane separation methods have so far not been found to be of great benefit for the commercial production of methane from landfill off-gas.

用于从填埋场气体中浓缩并回收甲烷和二氧化碳的一种引人注意的方法披露在受让给Acrion Technologies的US5,681,360中。该“Acrion”方法包括,在一个或两个容器中,用气体中存在的相对少量二氧化碳吸收剂吸收垃圾气体中通常存在的污染物。此方法产生一个富含甲烷的物流和一个富含二氧化碳的物流。该富含甲烷的物流含有量少却占不能忽略部分的二氧化碳,该二氧化碳留待分离以提供精制的甲烷产品。该富含二氧化碳的物流含有浪费掉的甲烷,而且可能需要附加的甲烷以促进通过燃烧进行的处理。An attractive method for concentrating and recovering methane and carbon dioxide from landfill gas is disclosed in US 5,681,360 assigned to Acrion Technologies. The "Acrion" method involves, in one or two vessels, absorbing pollutants normally present in waste gas with a relatively small amount of carbon dioxide absorbent present in the gas. This process produces a methane-enriched stream and a carbon dioxide-enriched stream. This methane-rich stream contains a small but not negligible portion of carbon dioxide which is left to be separated to provide a refined methane product. This carbon dioxide rich stream contains wasted methane and additional methane may be required to facilitate processing by combustion.

理想的是有一种综合且费用和能量高效的方法,该方法从粗天然气中产生高度浓缩的甲烷组分,并在废弃物中具有减少的甲烷损失。It would be desirable to have an integrated and cost and energy efficient process that produces a highly concentrated methane component from crude natural gas with reduced methane losses in waste.

发明内容Contents of the invention

已经发现了用于从粗天然气精制甲烷的一种非常有效的方法和系统。该新方法和系统的特征在于用一种二氧化碳吸收剂预吸收重质烃化合物,然后对富含甲烷的吸收产品进行膜分离。值得注意的是,使来自下游主要膜分离单元操作的渗透气体返回,以为上游的吸收操作提供吸收剂。在一个优选的多级膜分离实施方式中,来自第二和非必要地更高级膜级的渗透气体再循环回到吸收单元的原料中,从而提供高效的原材料回收。A very efficient method and system for refining methane from crude natural gas has been discovered. The new method and system feature preabsorption of heavy hydrocarbon compounds with a carbon dioxide absorbent followed by membrane separation of the methane-rich absorbed product. Notably, the permeate gas from the downstream main membrane separation unit operation is returned to provide absorbent for the upstream absorption operation. In a preferred multi-stage membrane separation embodiment, the permeate gas from the second and optionally higher membrane stages is recycled back to the feedstock to the absorption unit, thereby providing efficient feedstock recovery.

因此,本发明提供一种用于从含甲烷、二氧化碳和重质烃化合物的粗气体混合物中分离甲烷的方法,该方法包括:用一种富含二氧化碳的组合物从该粗气体混合物中吸收重质烃化合物,从而提供一种基本上不含重质烃化合物的中间气体混合物;用一选择性气体渗透膜分离该中间气体混合物,以形成(a)富含甲烷的产品混合物,和(b)富含二氧化碳的组合物;和,将所获得的富含二氧化碳的组合物用于从粗气体混合物中吸收重质烃化合物。Accordingly, the present invention provides a method for separating methane from a crude gas mixture containing methane, carbon dioxide and heavy hydrocarbon compounds, the method comprising: absorbing heavy hydrocarbons from the crude gas mixture with a carbon dioxide-enriched composition; heavy hydrocarbon compounds, thereby providing an intermediate gas mixture substantially free of heavy hydrocarbon compounds; separating the intermediate gas mixture with a selective gas permeable membrane to form (a) a methane-rich product mixture, and (b) a carbon dioxide-enriched composition; and, using the obtained carbon dioxide-enriched composition for absorbing heavy hydrocarbon compounds from a crude gas mixture.

本发明还提供一种用于从含甲烷、二氧化碳和烃化合物的粗混合物中分离甲烷的方法,该方法包括如下步骤:The present invention also provides a method for separating methane from a crude mixture containing methane, carbon dioxide and hydrocarbon compounds, the method comprising the steps of:

(A)压缩该粗气体混合物,并从中除去水,以产生含甲烷、二氧化碳和重质烃化合物的脱水原料气体,(A) compressing the crude gas mixture and removing water therefrom to produce a dehydrated feed gas comprising methane, carbon dioxide and heavier hydrocarbon compounds,

(B)使该原料气体在一吸收器单元内接触一种冷凝自含大部分二氧化碳的第一级渗透气体混合物的液体吸收剂,所述重质烃化合物基本上完全被吸收进入吸收剂中,以形成含二氧化碳和重质烃化合物的液体副产品,(B) contacting the feed gas in an absorber unit with a liquid absorbent condensed from a first-stage permeate gas mixture containing a majority of carbon dioxide, said heavy hydrocarbon compound being substantially completely absorbed into the absorbent, to form liquid by-products containing carbon dioxide and heavy hydrocarbon compounds,

(C)从该吸收器单元中分别移出该液体副产品和中间气体混合物,该中间气体混合物含甲烷和二氧化碳,基本上不含重质烃化合物,(C) separately removing the liquid by-product and an intermediate gas mixture comprising methane and carbon dioxide substantially free of heavy hydrocarbon compounds from the absorber unit,

(D)使该中间气体混合物在第一级膜分离单元中接触较之甲烷更优先渗透二氧化碳的第一膜的原料侧,使该中间气体混合物选择性渗透过该膜,以在膜的透过侧形成所述第一级渗透气体混合物,和(D) Make the intermediate gas mixture contact the raw material side of the first membrane that preferentially permeates carbon dioxide compared to methane in the first-stage membrane separation unit, so that the intermediate gas mixture selectively permeates through the membrane, so as to pass through the membrane in the membrane separation unit. side forming the first stage permeate gas mixture, and

(E)从第一级膜分离单元的原料侧移出较之中间气体混合物更富含甲烷的第一级渗余气体混合物。(E) A first stage retentate gas mixture richer in methane than the intermediate gas mixture is removed from the feed side of the first stage membrane separation unit.

本发明进一步提供一种用于从含甲烷、二氧化碳和挥发性有机化合物的粗混合物中生产精制甲烷的系统,该系统包括:The present invention further provides a system for producing refined methane from a crude mixture comprising methane, carbon dioxide and volatile organic compounds, the system comprising:

(a)干燥器,其运转以从粗混合物中除去水;和压缩机,其运转以将粗混合物的压力增至适于吸收重质烃的压力,(a) a dryer operated to remove water from the crude mixture; and a compressor operated to increase the pressure of the crude mixture to a pressure suitable for absorbing heavy hydrocarbons,

(b)逆流气液直接接触吸收器,其位于干燥器和压缩机下游,适于从粗混合物中将重质烃化合物基本上完全吸收进入液体二氧化碳吸收剂中,并适于在单程中产生基本上不含重质烃化合物的中间气体混合物,(b) A counter-current gas-liquid direct contact absorber, located downstream of the dryer and compressor, suitable for substantially complete absorption of heavy hydrocarbon compounds from the crude mixture into a liquid carbon dioxide absorbent, and suitable for producing substantially intermediate gas mixtures free of heavy hydrocarbon compounds,

(c)第一级膜分离单元,其具有较之甲烷更优先渗透二氧化碳的第一膜、位于膜与中间气体混合物流体连通侧的原料室、和位于该第一膜与原料室相对一侧的渗透室,该渗透室适于接收中间气体混合物选择性渗透通过第一膜的第一级渗透气体,(c) a first-stage membrane separation unit having a first membrane that preferentially permeates carbon dioxide over methane, a feed chamber on the side of the membrane in fluid communication with the intermediate gas mixture, and a feed chamber on the side of the first membrane opposite the feed chamber a permeation chamber adapted to receive the first stage permeate gas of the intermediate gas mixture selectively permeable through the first membrane,

(d)冷凝器,其运转以液化该第一级渗透气体,和(d) a condenser operative to liquefy the first stage permeate gas, and

(e)再循环传送管线,该管线与吸收器和第一膜分离单元的渗透室之间流体连通,运转以将第一级渗透气体传送给吸收器。(e) a recycle transfer line in fluid communication between the absorber and the permeate chamber of the first membrane separation unit, operative to transfer the first stage permeate gas to the absorber.

附图说明Description of drawings

图1是本发明一个实施方案的概略流程图。Figure 1 is a schematic flow diagram of one embodiment of the present invention.

具体实施方式Detailed ways

参照图1,可以看出在本发明的一个实施方式中,粗天然气物流1被处理,以产生精制甲烷物流32。该粗天然气包括大量的甲烷和二氧化碳,并包括少量的各种污染物如氧、氮、硫化氢、水和除甲烷之外的烃。该粗气体被预处理以除去水。这通过在压缩机2内压缩该气体,并在干燥器4内干燥而进行。该干燥器是本领域公知的任意类型除湿器,如冷却盘管聚结过滤器。典型地,水在冷凝液体物流3中移出。Referring to FIG. 1 , it can be seen that in one embodiment of the invention, a crude natural gas stream 1 is processed to produce a refined methane stream 32 . The crude natural gas includes large amounts of methane and carbon dioxide, and includes small amounts of various pollutants such as oxygen, nitrogen, hydrogen sulfide, water, and hydrocarbons other than methane. The crude gas is pretreated to remove water. This is done by compressing the gas in compressor 2 and drying it in dryer 4 . The dryer is any type of dehumidifier known in the art, such as a cooling coil coalescing filter. Typically, water is removed in condensed liquid stream 3.

已脱水的粗气体物流5随后被调理以适于重质烃化合物的吸收去除。该调理在压缩机6和换热器8中进行,它们分别将吸收器原料气体9的压力和温度增至适于除去烃的值。The dehydrated crude gas stream 5 is then conditioned for absorption removal of heavy hydrocarbon compounds. The conditioning takes place in the compressor 6 and heat exchanger 8, which respectively increase the pressure and temperature of the absorber feed gas 9 to values suitable for hydrocarbon removal.

调理后的吸收器原料气体9被送入一个吸收器10中。再次地,任何适于进行气液接触吸收的常规装置都能使用。优选地,该吸收单元是垂直放置的塔。这样的塔典型地填充有填料颗粒,或者装配有筛板或泡罩塔盘,就象用于分馏流体混合物的工业所用那样。该原料气体通常在顶部和底部之间、优选在接近底部和吸收器一半高度之间引入,而已贫含重质烃并含有相当量甲烷的气体物流12从顶部取出。使吸收剂物流26在顶部和底部之间、原料气体引入点上方处流入塔内。优选地,该吸收剂物流在吸收器顶部附近引入,如图1所示。吸收剂物流26是一种富含二氧化碳的组合物。该物流能通过例如在线冷凝单元、塔的外部回流冷凝器或塔顶内的内部冷凝换热器而冷凝。二氧化碳向下流过吸收塔10,从原料中吸收重质烃,并作为副产品物流14自塔底部排出。The conditioned absorber feed gas 9 is fed into an absorber 10 . Again, any conventional apparatus suitable for performing gas-liquid contact absorption can be used. Preferably, the absorption unit is a vertically placed tower. Such columns are typically packed with packing particles, or fitted with sieve trays or bubble-cap trays, as is used in the industry for the fractionation of fluid mixtures. The feed gas is usually introduced between the top and the bottom, preferably between near the bottom and half the height of the absorber, while a gas stream 12 already depleted in heavy hydrocarbons and containing a considerable amount of methane is withdrawn from the top. Absorbent stream 26 is passed into the column between the top and bottom, above the point of introduction of the feed gas. Preferably, the absorbent stream is introduced near the top of the absorber, as shown in FIG. 1 . Absorbent stream 26 is a carbon dioxide enriched composition. This stream can be condensed by, for example, an in-line condensing unit, an external reflux condenser of the column or an internal condensing heat exchanger in the top of the column. Carbon dioxide flows down through absorber 10, absorbs heavy hydrocarbons from the feedstock, and exits the bottom of the tower as by-product stream 14.

已贫含重质烃的塔顶产品12进入第一级膜分离单元20中。一个可选的压缩机(未示出)能用于将该物流输送入该分离单元20。这一中间气体混合物基本上不含重质烃化合物,否则该化合物将对膜有害,或不利地影响膜分离性能。术语“基本上”和“基本完全地”用在此上下文和其它地方,意味着与之相关的性能虽然不是完全地或全部地存在,却是大量地存在。例如,“基本上不含重质烃化合物”意味着该气体混合物已经相当地缺乏这些烃,但并不是必须完全不含该烃。The overhead product 12 that has been depleted of heavy hydrocarbons enters the first-stage membrane separation unit 20 . An optional compressor (not shown) can be used to convey the stream to the separation unit 20 . This intermediate gas mixture is substantially free of heavy hydrocarbon compounds which would otherwise be detrimental to the membrane or adversely affect membrane separation performance. The terms "substantially" and "substantially completely" are used in this context and elsewhere to mean that the properties associated therewith are present, though not completely or totally, but in substantial amount. For example, "substantially free of heavy hydrocarbon compounds" means that the gas mixture has been substantially devoid of these hydrocarbons, but not necessarily completely free of such hydrocarbons.

能采用本领域已知的膜分离器。用于此发明的分离单元特征在于具有一选择性气体渗透膜21,该膜较之甲烷更优先渗透二氧化碳。即,二氧化碳比甲烷更快地渗透过该膜。膜21有两侧,将分离单元分成一个原料室25和一个渗透室23。进入并和膜21接触的中间气体混合物12渗透进入渗透室。在该渗透室中,它被取出,并作为第一级渗透气体混合物26返回吸收塔。该第一级渗透气体混合物富含二氧化碳,因此可理想地在吸收塔内充当吸收剂流体。Membrane separators known in the art can be used. The separation unit used in this invention is characterized by having a selective gas permeable membrane 21 which preferentially permeates carbon dioxide over methane. That is, carbon dioxide permeates through the membrane faster than methane. The membrane 21 has two sides and divides the separation unit into a feed compartment 25 and a permeate compartment 23 . The intermediate gas mixture 12 entering and in contact with the membrane 21 permeates into the permeation chamber. In the permeate chamber it is withdrawn and returned to the absorber as first stage permeate gas mixture 26 . This first stage permeate gas mixture is rich in carbon dioxide and thus ideally serves as the absorbent fluid in the absorber column.

在膜21原料室一侧的渗余气体混合物通过膜分离方法的功效而排除了二氧化碳,并因此富含甲烷。对某些产品应用而言,第一级渗余气体混合物中的甲烷浓度可能令人满意。这种情况下,第一级渗余气体混合物能储存或直接用于后续工艺单元操作。通常,用于高热值燃料应用的精制甲烷应该具有比单级膜分离所能获得的更高甲烷浓度和更少污染物。为此目的,进行第二级膜分离。The retentate gas mixture on the feed chamber side of the membrane 21 is depleted of carbon dioxide by the action of the membrane separation process and thus enriched in methane. For some product applications, the methane concentration in the first stage retentate gas mixture may be satisfactory. In this case, the first-stage retentate gas mixture can be stored or used directly in subsequent process unit operations. In general, refined methane for high calorific value fuel applications should have higher methane concentrations and fewer pollutants than can be achieved with single-stage membrane separation. For this purpose, a second-stage membrane separation is performed.

第一级渗余气体混合物22能被送入一个第二级膜分离单元30的原料室35中。该第二级渗透室33位于第二膜31的相对侧,该第二膜也是较之甲烷更优先渗透二氧化碳。由于第一级渗余气体混合物与第二膜的接触,气体选择性地渗透,以形成富含二氧化碳的第二级渗透气体混合物36,并提供了高度富含甲烷的第二级渗余气体混合物32。此高度富含甲烷的气体混合物通常具有足够高的甲烷浓度,足以用作高热值燃料,并因此能从第二级膜分离单元中排放到储存设备中,或者直接排放到燃烧工艺中,以转化成热能。The first stage retentate gas mixture 22 can be fed into the feed chamber 35 of a second stage membrane separation unit 30 . The second stage permeation chamber 33 is located on the opposite side of the second membrane 31 which is also permeable preferentially to carbon dioxide over methane. Gas selectively permeates as a result of contact of the first stage retentate gas mixture with the second membrane to form a carbon dioxide enriched second stage permeate gas mixture 36 and provides a highly methane enriched second stage retentate gas mixture 32. This highly methane-rich gas mixture typically has a sufficiently high methane concentration to be used as a high calorific value fuel, and thus can be discharged from the second-stage membrane separation unit to storage or directly to a combustion process for conversion into heat energy.

第二级渗透气体混合物36显著浓缩了二氧化碳,并含有渗透通过第二膜的少量甲烷。为了回收甲烷,该第二级渗透气体36再循环通过膜分离单元。该第二级渗透气体通常在非常低的压力下,以致于不能和第一级渗透气体26一起直接加入吸收器中。当第二级渗透物能够再循环回到粗原料气1时,该渗透物已经干燥。因此,第二级渗透物优选返回到压缩机6上游的干燥粗气体混合物5中,如图1所示。The second stage permeate gas mixture 36 is substantially concentrated in carbon dioxide and contains a small amount of methane which permeates through the second membrane. The second stage permeate gas 36 is recycled through the membrane separation unit for methane recovery. This second stage permeate gas is usually at a pressure so low that it cannot be fed directly to the absorber along with the first stage permeate gas 26 . By the time the second stage permeate can be recycled back to crude feed gas 1, the permeate has been dried. Thus, the second stage permeate is preferably returned to the dry crude gas mixture 5 upstream of the compressor 6, as shown in FIG. 1 .

精制工艺的粗气体原料组成是变化的,且取决于粗天然气的来源。举例而言,粗气体混合物典型地含有约30体积%的二氧化碳,60体积%的甲烷,和约10体积%包括硫化氢、水、氧、氮和除甲烷之外的烃在内的其它污染物。该其它烃可分成“轻质烃化合物”或“重质烃化合物”。如这里所用的,术语“重质烃化合物”是指仅由氢和碳形成,且含有多于6个碳原子的化合物。重质烃通常进入并堵塞选择性气体渗透膜的孔,此即时常称为“塑化”的一种现象。塑化对膜分离性能有着不利的影响,通常影响到组件的膜分离性能变得实际不可行的地步。The composition of the crude gas feedstock to the refining process is variable and depends on the source of the crude gas. For example, the raw gas mixture typically contains about 30 vol% carbon dioxide, 60 vol% methane, and about 10 vol% other contaminants including hydrogen sulfide, water, oxygen, nitrogen, and hydrocarbons other than methane. The other hydrocarbons may be classified as "light hydrocarbon compounds" or "heavy hydrocarbon compounds". As used herein, the term "heavy hydrocarbon compound" refers to a compound formed only of hydrogen and carbon and containing more than 6 carbon atoms. Heavy hydrocarbons typically enter and block the pores of the selective gas permeation membrane, a phenomenon often referred to as "plasticization". Plasticization has an adverse effect on membrane separation performance, often to the point where the membrane separation performance of the module becomes practically impractical.

在此发明的一个典型实施方式中,粗气体混合物被压缩到约2.1MPa(300psi),并在一聚结水过滤器中干燥,以除去基本上全部的水。该已干燥的粗气体混合物被压缩到约6.0MPa(870psi),并在一翅管式换热器内加热到约35℃,然后引入填充吸收塔的一半高度处。该吸收器通常在约5.5~7.6MPa(800~1100psi)下操作。此压力范围使得本新颖方法理想地用于从来自粗天然气源(也就是天然地下地质形成的井)的粗气体中精制甲烷。这些来源典型地提供了在并非远低于吸收器操作压力的高压下粗气体。因此,通过这一事实,也就是仅需要少量能量输入以将粗气体压缩至操作压力,本发明的效率得以增加。本新吸收方法能精制来自废弃垃圾填埋场的粗气体,但是,这些来源产生非常低压力的粗气体。将填埋场废气提高至吸收器操作压力通常需要大量的能量输入。这使得本新方法较不优选用于处理垃圾填埋场废气。In an exemplary embodiment of this invention, the crude gas mixture is compressed to about 2.1 MPa (300 psi) and dried in a coalescing water filter to remove substantially all of the water. The dried crude gas mixture is compressed to about 6.0 MPa (870 psi) and heated to about 35°C in a finned tube heat exchanger before being introduced halfway up the packed absorber column. The absorber typically operates at about 5.5-7.6 MPa (800-1100 psi). This pressure range makes the novel process ideal for refining methane from raw gas from a raw natural gas source, ie, a natural subterranean geologically formed well. These sources typically provide the crude gas at elevated pressures not far below the absorber operating pressure. Thus, the efficiency of the present invention is increased by the fact that only a small energy input is required to compress the crude gas to the operating pressure. The present new absorption process can refine crude gas from abandoned landfills, however, these sources produce very low pressure crude gas. Raising landfill off-gas to absorber operating pressure typically requires significant energy input. This makes the new method less preferred for treating landfill off-gas.

粗的气体混合物在吸收器内和富含二氧化碳的吸收剂逆流接触,提供一种塔顶物流,该塔顶物流含约45体积%甲烷、50体积%二氧化碳和约5体积%包括硫化氢、氧、氮和轻质烃化合物在内的污染物。通过将吸收剂作为液体开始下降通过塔的塔顶部冷却至-5℃,使吸收剂冷凝。相比于其它逆流分馏工艺,重质烃进入吸收剂的吸收很多是一个单程操作。也就是说,粗气体从进入吸收器的点向上流动,吸收剂从进入点向下流动。当两种物流互相接触时,重质烃从粗气体中汽提出来,和吸收剂一起从底部离开。该底部产品是一种液体物流,含有约97体积%二氧化碳和约3体积%重质烃化合物。基本上全部的重质烃化合物都被排放入吸收器塔底产品中。The crude gas mixture is countercurrently contacted in the absorber with an absorbent rich in carbon dioxide to provide an overhead stream containing about 45% by volume methane, 50% by volume carbon dioxide and about 5% by volume including hydrogen sulfide, oxygen, Pollutants including nitrogen and light hydrocarbon compounds. The absorbent is condensed by cooling to -5°C at the top of the column where the absorbent begins to descend as a liquid through the column. Absorption of heavy hydrocarbons into the absorbent is much a one-way operation compared to other countercurrent fractionation processes. That is, the crude gas flows upward from the point of entry into the absorber, and the absorbent flows downward from the point of entry. When the two streams contact each other, the heavy hydrocarbons are stripped from the crude gas and leave the bottom with the absorbent. The bottoms product is a liquid stream containing about 97 vol% carbon dioxide and about 3 vol% heavy hydrocarbon compounds. Substantially all of the heavy hydrocarbon compounds are discharged to the absorber bottoms.

随着粗气体向上通过吸收器,它含有越来越少的重质烃。在顶部,气体基本上不含重质烃化合物,并作为塔顶气体排出该吸收器。来自吸收塔的塔顶气体进入第一中空纤维膜组件的原料端。渗透气体混合物具有约90体积%二氧化碳、约10体积%甲烷和包括轻质烃化合物在内的污染物的组成。此气体混合物被压缩、冷却并从第一膜组件返回到吸收塔的顶部,在那里接触向上流动的气体。As the crude gas passes upward through the absorber, it contains less and less heavy hydrocarbons. At the top, the gas is substantially free of heavy hydrocarbon compounds and exits the absorber as overhead gas. The overhead gas from the absorption tower enters the feed end of the first hollow fiber membrane module. The permeate gas mixture has a composition of about 90% by volume carbon dioxide, about 10% by volume methane, and pollutants including light hydrocarbon compounds. This gas mixture is compressed, cooled and returned from the first membrane module to the top of the absorber where it contacts the upwardly flowing gas.

本新方法的一个有利特征源自高压,即通常高于5.5MPa(800psi),重质烃化合物在吸收器内的吸收发生在该压力下。当第一级渗透气体被压缩到一允许回到吸收器的适当高压后,能利用一种仅为温和冷却温度的介质而将第一级渗透气体冷凝至液体状态。例如,温度为约-5℃~约20℃的盐水或水能用于使高压下的二氧化碳液化。与之相比,低压下烃-二氧化碳的分馏通常需要在非常低温度下的回流冷凝,该回流冷凝需要更贵且难以操作的低温冷却介质,且冷却剂的温度低于约-50℃。An advantageous feature of the new process derives from the high pressure, ie typically above 5.5 MPa (800 psi), at which the absorption of heavy hydrocarbon compounds in the absorber takes place. After the first stage permeate gas has been compressed to a suitable high pressure to allow it to return to the absorber, the first stage permeate gas can be condensed to a liquid state using a medium of only mild cooling temperature. For example, brine or water at a temperature of about -5°C to about 20°C can be used to liquefy carbon dioxide at high pressure. In contrast, hydrocarbon-carbon dioxide fractionation at low pressure typically requires reflux condensation at very low temperatures requiring more expensive and difficult to handle cryogenic cooling media with coolant temperatures below about -50°C.

接触第一膜的原料侧之后,气体从第一级膜分离单元中移出。此第一级渗余气体混合物具有约60体积%甲烷、约30体积%二氧化碳和包括除甲烷之外的轻质烃、水、氧和氮在内的剩余量的组成。After contacting the feed side of the first membrane, the gas is removed from the first stage membrane separation unit. This first stage retentate gas mixture has a composition of about 60% by volume methane, about 30% by volume carbon dioxide and the remainder including light hydrocarbons other than methane, water, oxygen and nitrogen.

第一级渗余气体混合物被加入第二级气体分离膜单元内,从而它接触第二选择渗透膜的一侧。该第二级渗透气体混合物组成是约62体积%的二氧化碳,和约35体积%的甲烷。尽管渗透物中甲烷的量少,但值得截留。因此,第二级渗透气体混合物再循环回到干燥的粗气体中。来自第二级分离单元的渗余气体混合物具有约98体积%甲烷、轻质烃化合物,和约2体积%二氧化碳的组成。此混合物适于工业应用,主要用于通过作为燃料燃烧而产生热值。The first stage retentate gas mixture is fed into the second stage gas separation membrane unit so that it contacts one side of the second permselective membrane. The composition of the second stage permeate gas mixture is about 62% by volume carbon dioxide, and about 35% by volume methane. Although the amount of methane in the permeate is small, it is worth intercepting. Thus, the second stage permeate gas mixture is recycled back to the dry crude gas. The retentate gas mixture from the second stage separation unit has a composition of about 98 volume percent methane, light hydrocarbon compounds, and about 2 volume percent carbon dioxide. This mixture is suitable for industrial applications, mainly for generating calorific value by combustion as fuel.

能用于此发明的膜分离单元为本领域已知。此类膜分离单元的主要组件是一个选择性气体渗透膜。典型地,该膜具有聚合物组成。Membrane separation units that can be used in this invention are known in the art. The main component of this type of membrane separation unit is a selective gas permeable membrane. Typically, the film has a polymeric composition.

宽范围的聚合物材料具有理想的气体渗透性能,而且能用作本发明的膜。代表性的材料包括聚酰胺,聚酰亚胺,聚酯,聚碳酸酯,共聚碳酸酯的酯,聚醚,聚醚酮,聚醚酰亚胺,聚醚砜,聚砜,氟取代乙烯聚合物和共聚物如聚偏二氟乙烯、四氟乙烯、四氟乙烯与全氟乙烯基醚或全氟代间二氧杂环戊烯的共聚物,聚苯并咪唑,聚苯并噁唑,聚丙烯腈,纤维素衍生物,聚偶氮芳族,聚(2,6-二甲基亚苯基氧),聚苯醚,聚脲,聚氨酯,聚酰肼,聚甲亚胺,聚缩醛,醋酸纤维素,硝酸纤维素,乙基纤维素,苯乙烯-丙烯腈共聚物,溴化聚(二甲苯氧),磺化聚(二甲苯氧),四卤素取代聚碳酸酯,四卤素取代聚酯,四卤素取代聚碳酸酯的酯,聚喹喔啉,聚酰胺-酰亚胺,聚酰胺酯,它们的混合物、共聚物、取代材料和类似物。其它类似的适当气体分离层膜材料包括聚硅氧烷,聚乙炔,含磷氮链聚合物,聚乙烯,聚(4-甲基戊烯),聚(三甲基甲硅烷基丙炔),聚(三烷基甲硅烷基乙炔),聚脲,聚氨酯,它们的混合物、共聚物、取代材料及类似物。进一步期望的是,可聚合物质,也就是可固化形成聚合物的物质如硫化硅氧烷及类似物,可能是本发明的多组分气体分离膜的适当气体分离层。用于致密气体分离层的优选材料包括芳族聚酰胺和芳族聚酰亚胺的组合物。A wide variety of polymeric materials have desirable gas permeation properties and can be used as membranes in the present invention. Representative materials include polyamides, polyimides, polyesters, polycarbonates, esters of copolycarbonates, polyethers, polyetherketones, polyetherimides, polyethersulfones, polysulfones, fluoroethylene polymers Compounds and copolymers such as polyvinylidene fluoride, tetrafluoroethylene, copolymers of tetrafluoroethylene and perfluorovinyl ether or perfluorodioxole, polybenzimidazole, polybenzoxazole, Polyacrylonitrile, cellulose derivatives, polyazoaromatics, poly(2,6-dimethylphenylene oxide), polyphenylene ether, polyurea, polyurethane, polyhydrazide, polymethylimide, polycondensation Aldehyde, cellulose acetate, nitrocellulose, ethyl cellulose, styrene-acrylonitrile copolymer, brominated poly(xylene oxide), sulfonated poly(xylene oxide), tetrahalogen substituted polycarbonate, tetrahalogen Substituted polyesters, esters of tetrahalogen substituted polycarbonates, polyquinoxalines, polyamide-imides, polyesteramides, mixtures, copolymers, substituted materials and the like thereof. Other similar suitable gas separation layer membrane materials include polysiloxanes, polyacetylenes, phosphorus nitrogen chain polymers, polyethylene, poly(4-methylpentene), poly(trimethylsilylpropyne), Poly(trialkylsilylacetylene), polyurea, polyurethane, mixtures, copolymers, substituted materials and the like thereof. It is further contemplated that polymerizable materials, ie, materials that cure to form polymers such as sulfurized silicones and the like, may be suitable gas separation layers for the multicomponent gas separation membranes of the present invention. Preferred materials for the dense gas separation layer include combinations of aromatic polyamides and aromatic polyimides.

膜能够具有很多形状,如平片、褶片、卷式、管式、带状和中空纤维状,可列举出很多。膜可置于适于提供原料气体供应、渗透及渗余气体移出的任何常规类型壳体或容器中。该容器还提供膜的一个高压侧(用于原料和渗余气体)和一个低压侧(用于渗透气体)。例如,平片膜能堆叠在板框组件中,或缠绕在螺旋组件中。大量的中空纤维膜能组装成一束膜组件,该膜组件典型地在圆柱形壳体内封装有热固性树脂,且具有通过该纤维束的并流构型。考虑到中空纤维组件在小体积内提供了大的膜表面,因此中空纤维组件通常为优选。最终的膜分离单元包括一个或多个膜组件,该组件单独容纳在压力容器中,或者多个元件一起置于适当直径和长度的密封壳体内。Membranes can be in many shapes such as flat sheets, pleated sheets, rolls, tubes, ribbons, and hollow fibers, just to name a few. The membranes may be housed in any conventional type of housing or vessel suitable for providing feed gas supply, permeate and retentate gas removal. The vessel also provides a high pressure side (for feed and retentate gas) and a low pressure side (for permeate gas) of the membrane. For example, flat sheet membranes can be stacked in a plate and frame assembly, or wound in a spiral assembly. Large numbers of hollow fiber membranes can be assembled into a bundle of membrane modules, typically encapsulated with a thermosetting resin within a cylindrical housing, in a co-current configuration through the bundle. Hollow fiber modules are generally preferred because they provide a large membrane surface in a small volume. The final membrane separation unit consists of one or more membrane modules housed individually in a pressure vessel, or multiple elements together in a sealed housing of appropriate diameter and length.

为了改良的性能,中空纤维膜通常包括一个非常薄的选择层,该层组成一较厚结构的一部分。这可以是例如一个整体不对称膜,其包括形成选择层的一个致密表皮区和一个微孔支撑区。这样的膜描述在例如Ekiner的US5,015,270中。作为一个进一步且更优选的实例,中空纤维膜可以是所谓的“复合膜”类型,也就是具有多层的膜。复合膜典型地包括一个多孔但无选择性的支撑膜,该支撑膜提供机械强度,它上面涂敷了负责分离性能的薄且具有选择性的另一种材料层。多种聚合物都能用作基体。典型的支撑膜材料包括聚砜,聚醚砜,聚醚酰亚胺,聚酰亚胺和聚酰胺的组合物,它们的混合物、共聚物、取代材料及类似物。典型地,这样的复合膜是通过溶液浇铸(或者,在中空纤维的情况下为纺丝)支撑膜,然后在分离步骤中溶液涂敷选择层而制成。中空纤维复合膜还能通过基体材料和分离层二者同时的共挤出纺丝法制成,如Ekiner的US5,085,676所述。前述专利的全部公开内容因此包括在此处。用于本发明的膜分离单元可从Air Liquide,S.A.,Houston,Texas的MEDAL unit获得。For improved performance, hollow fiber membranes generally include a very thin selective layer forming part of a thicker structure. This can be, for example, a monolithic asymmetric membrane comprising a dense skin region and a microporous support region forming the selective layer. Such membranes are described, for example, in US 5,015,270 to Ekiner. As a further and more preferred example, the hollow fiber membranes may be of the so-called "composite membrane" type, ie membranes with multiple layers. Composite membranes typically consist of a porous but non-selective support membrane providing mechanical strength coated with a thin and selective layer of another material responsible for the separation performance. A wide variety of polymers can be used as the matrix. Typical support membrane materials include polysulfone, polyethersulfone, polyetherimide, combinations of polyimides and polyamides, blends, copolymers, substituted materials, and the like. Typically, such composite membranes are made by solution casting (or, in the case of hollow fibers, spinning) a supported membrane, followed by solution coating of the selective layer in the separation step. Hollow fiber composite membranes can also be made by simultaneous coextrusion spinning of both the matrix material and the separation layer, as described in US 5,085,676 to Ekiner. The entire disclosures of the aforementioned patents are hereby incorporated herein. Membrane separation units useful in the present invention are available from Air Liquide, S.A., MEDAL unit of Houston, Texas.

尽管为了向本领域普通技术人员充分、充足地描述本发明的具体形式,已经在前面用具体的措辞选择出本发明的这些具体形式,但是,应当理解,产生基本上等价或占优的结果和/或性能的各种替换和变型都被认为落入由所附权利要求书所限定的范围和精神内。Although specific forms of the invention have been selected in the foregoing in order to fully and adequately describe the invention to those skilled in the art, it is understood that substantially equivalent or superior results will be obtained. Various alternatives and modifications of properties and/or properties are considered to fall within the scope and spirit defined by the appended claims.

Claims (12)

1, a kind of being used for from the method for the thick admixture of gas separation of methane that contains methane, carbon dioxide and heavy hydrocarbon compounds, this method comprises: absorb heavy hydrocarbon compounds with a kind of composition that is rich in carbon dioxide from this thick admixture of gas, thereby a kind of medium-gas mixture that is substantially free of heavy hydrocarbon compounds is provided; Separate this medium-gas mixture with a selective gas permeable membrane, to form the composition that (a) is rich in the product mixture of methane and (b) is rich in carbon dioxide; With, the composition that is rich in carbon dioxide that is obtained is used for absorbing heavy hydrocarbon compounds from thick admixture of gas.
2, a kind of being used for from the method for the crude mixture separation of methane that contains methane, carbon dioxide and hydrocarbon compound, this method comprises the steps:
(A) compression this thick admixture of gas, and therefrom except that anhydrating contains the dehydration unstrpped gas of methane, carbon dioxide and heavy hydrocarbon compounds with generation,
(B) make this unstrpped gas in an absorber unit, contact the liquid-absorbant of the first order permeate gas mixture of the self-contained most of carbon dioxide of a kind of condensation, described heavy hydrocarbon compounds is absorbed fully basically and enters in the absorbent, to form the liquid by-product of carbonated and heavy hydrocarbon compounds
(C) shift out this liquid by-product and medium-gas mixture respectively from this absorber unit, this medium-gas mixture contains methane and carbon dioxide, is substantially free of heavy hydrocarbon compounds,
(D) this medium-gas mixture is contacted than the methane feed side of first film of permeable for carbon dioxide more preferably in first order film separation unit, make this medium-gas mixture selectively penetrating cross this film, with film see through side form described first order permeate gas mixture and
(E) shift out the first order that more is rich in methane than medium-gas mixture from the feed side of first order film separation unit and ooze residual air body mixture.
3, the described method of claim 2, wherein heavy hydrocarbon compounds is absorbed in the process of one way by this absorptive unit and enters absorbent.
4, the described method of claim 2, wherein the heavy hydrocarbon compounds absorption that enters absorbent occurs in greater than under about 5.5MPa (800psi).
5, the described method of claim 2 further comprises:
(F) make the first order ooze residual air body mixture and in the film separation unit of the second level, contact, make first to ooze residual air body mixture selective permeation second film than the methane feed side of second film of permeable for carbon dioxide more preferably, with form second level permeate gas mixture and
(G) from the film separation unit of the second level, shift out and ooze the second level that residual air body mixture more is rich in methane than the first order and ooze residual air body mixture.
6, the described method of claim 5 further comprises this second level permeate gas mixture is added in the dehydration unstrpped gas.
7, the described method of claim 2, wherein contact and absorption step comprise:
(B-1) unstrpped gas of will dewatering is introduced this absorption tower from the feed points of a vertical counter current contacting Gas-Liquid Absorption tower of placing,
(B-2) the most of carbon dioxide in the permeate gas mixture of the condensation first order at least, with formation liquid CO 2 absorbent,
(B-3) the liquid CO 2 absorbent is added from feed points top this absorption tower and
(B-4) discharge byproduct from this absorption tower.
8, the described method of claim 7, wherein being condensate in this absorption tower of carbon dioxide carried out.
9, the described method of claim 7, wherein feed points is positioned at this top, bottom, absorption tower and is lower than half position highly.
10, the described method of claim 2 further comprises with temperature being higher than-5 ℃ cooling medium condensation first order permeate gas mixture approximately.
11, a kind of being used for from the system of the crude mixture production refine methane that contains methane, carbon dioxide and VOC, this system comprises:
(a) drier, its running is anhydrated to remove from crude mixture; And compressor, its running increases to the pressure that is suitable for absorbing heavy hydrocarbon with the pressure with crude mixture,
(b) the adverse current gas-liquid directly contacts absorber, it is positioned at drier and compressor downstream, be suitable for from crude mixture heavy hydrocarbon compounds absorbed basically fully and enter in the liquid CO 2 absorbent, and be suitable in one way, producing the medium-gas mixture that is substantially free of heavy hydrocarbon compounds
(c) first order film separation unit, its have than methane more preferably permeable for carbon dioxide first film, be positioned at the permeate chamber that film and medium-gas mixture fluid are communicated with the feed chamber of side and are positioned at the relative side with feed chamber of this first film, this permeate chamber is suitable for receiving the first order infiltration gas of medium-gas mixture selectively penetrating by first film
(d) condenser, its running with liquefy this first order infiltration gas and
(e) recirculation transfer line, fluid is communicated with between the permeate chamber of this pipeline and the absorber and first film separation unit, turns round to send first order infiltration gas to absorber.
12, the described system of claim 11, wherein feed chamber is suitable for receiving the first order and oozes the residual air body, and this system further comprises:
(f) second level film separation unit, its have than methane more preferably permeable for carbon dioxide second film, be positioned at this second film and the first order and ooze the permeate chamber that residual air body fluid is communicated with the feed chamber of side and is positioned at the relative side with feed chamber of this second film, this permeate chamber be suitable for receiving the first order ooze residual air body mixture selectively penetrating by second film second level infiltration gas and
(g) echo-plex pipeline, fluid is communicated with between the permeate chamber of this pipeline and second level film separation unit and the crude mixture of absorbent upstream, and running is to add second level infiltration gas in the crude mixture that has compressed and dewatered.
CN 200380103765 2002-11-21 2003-11-14 Membrane separation method Pending CN1713949A (en)

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