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CN204253266U - The integrated half directly driving type tidal generating set of a kind of pile foundation vertical shaft - Google Patents

The integrated half directly driving type tidal generating set of a kind of pile foundation vertical shaft Download PDF

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Publication number
CN204253266U
CN204253266U CN201420732343.2U CN201420732343U CN204253266U CN 204253266 U CN204253266 U CN 204253266U CN 201420732343 U CN201420732343 U CN 201420732343U CN 204253266 U CN204253266 U CN 204253266U
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pile foundation
shaft
planetary
rotor
outside
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孔凡凯
张娣
吴扬帆
张亮
耿敬
朱永伟
宗涛
李振宇
史宫男
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Harbin Engineering University
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Harbin Engineering University
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Abstract

本实用新型的目的在于提供一种桩基立轴集成半直驱式潮流发电装置,内筒轴套装在桩基外部,外筒轴套装在内筒轴外部并与内筒轴之间通过轴承相配合,外筒轴外部固定有轮毂,叶片连接轮毂,外筒轴上端连接行星架,行星架上安装行星轮,中心轮位于所有行星轮中间并与所有行星轮相啮合,中心轮装套在转子轴外部并与转子轴相固定,箱体内壁上固定有外定子和内齿圈,转子轴外部套装有与外定子配合的内转子,所有行星轮均与内齿圈相啮合,箱体与内套筒相固定。本实用新型将增速机构与永磁直驱式发电机相集成一体,形成集成半直驱式发电机箱,满足机组基本调速需求的基础上减小了机组体积,使得机组的结构紧凑。

The purpose of this utility model is to provide a pile foundation vertical shaft integrated semi-direct drive tidal current power generation device, the inner cylinder shaft is sleeved outside the pile foundation, the outer cylinder shaft is sleeved outside the inner cylinder shaft and cooperates with the inner cylinder shaft through bearings , the outer cylinder shaft is fixed with a hub, the blades are connected to the hub, the upper end of the outer cylinder shaft is connected to the planetary carrier, and the planetary gear is installed on the planetary carrier, the center wheel is located in the middle of all the planetary wheels and meshes with all the planetary wheels, and the center wheel is sleeved on the rotor shaft The outside is fixed with the rotor shaft, the outer stator and the inner ring gear are fixed on the inner wall of the box, and the inner rotor matched with the outer stator is set on the outside of the rotor shaft, all the planetary gears are meshed with the inner ring gear, the box body and the inner ring The cylinder phase is fixed. The utility model integrates the speed-increasing mechanism and the permanent magnet direct-drive generator to form an integrated semi-direct-drive generator box, which reduces the volume of the unit on the basis of meeting the basic speed regulation requirements of the unit and makes the unit compact in structure.

Description

一种桩基立轴集成半直驱式潮流发电装置A pile foundation vertical shaft integrated semi-direct drive tidal current power generation device

技术领域technical field

本实用新型涉及的是一种发电装置,具体地说是潮流发电装置。The utility model relates to a power generation device, specifically a tidal current power generation device.

背景技术Background technique

海洋能作为一种清洁可再生能源,其开发不会产生废水、废气,也不会占用大片良田,更没有辐射污染。世界各国纷纷加快了对海洋能的开发利用研究。潮流能作为海洋能源的一种,关于它开发利用的研究在近年来发展迅速。关于潮流能发电装置的研究经验主要来源于风力发电装置,但由于海水的平均密度约是空气的800倍,所以两种机组在相同功率等级的条件下,潮流能发电水轮机组的整体尺寸要比风力发电机组的整体尺寸小很多,这也是要加大对潮流能发电装置研究的重要原因。As a clean and renewable energy source, ocean energy will not produce waste water, waste gas, occupy large tracts of fertile land, and have no radiation pollution. Countries all over the world have accelerated the research on the development and utilization of ocean energy. As a kind of ocean energy, tidal current energy has developed rapidly in recent years on its development and utilization. The research experience on tidal current energy generation devices mainly comes from wind power generation devices. However, since the average density of seawater is about 800 times that of air, the overall size of the tidal current energy generation hydro turbine set is smaller than that of the two types of units at the same power level. The overall size of wind turbines is much smaller, which is also an important reason for increasing research on tidal current energy generation devices.

潮流能发电装置根据水轮机旋转轴与来流方向和海平面的位置关系,可基本分为水平轴式和立轴式。与水平轴水轮机式潮流能发电装置相比,立轴水轮机式潮流能发电装置具有适应流向性强,适合大规模阵列布置等特点,应用优势明显。立轴水轮机式潮流能发电装置的载体形式多种多样。公开号为CN101705904A的专利文件中公开了一种大功率垂直(立)轴潮流发电装置,设计一种通过万向球铰连接重力式柱基座与塔柱的载体形式,其机舱安装在塔柱顶端,机舱外缘分布有锚链板眼用缆绳将浮桶与锚链接在锚上。这种载体形式允许机组随海流摆动(运用万向球铰连接和锚链附加固定使得整个载体处于半活动状态,允许主轴一定程度上的随流摆动),这样造成机组工作时长期处于摆动状态,对机组内部结构之间的装配造成一定损坏,并且不利于机组密封,且安装过程复杂,不适于海上作业。Tidal current energy generating devices can be basically divided into horizontal axis type and vertical axis type according to the positional relationship between the rotation axis of the turbine, the incoming flow direction and the sea level. Compared with the horizontal axis hydraulic turbine tidal current energy generation device, the vertical axis hydraulic turbine tidal current energy generation device has the characteristics of strong adaptability to flow direction, suitable for large-scale array arrangement, etc., and has obvious application advantages. The carrier forms of the vertical shaft hydraulic turbine type tidal current energy generation device are various. The patent document with the publication number CN101705904A discloses a high-power vertical (vertical) axis tidal current power generation device. It designs a carrier form that connects the gravity column base and the tower column through a universal ball joint, and its engine room is installed on the tower column. At the top, there are anchor chain plate eyes distributed on the outer edge of the engine room to link the buoy and the anchor to the anchor with cables. This form of carrier allows the unit to swing with the sea current (the whole carrier is in a semi-active state by using universal ball joint connection and anchor chain additional fixation, allowing the main shaft to swing with the current to a certain extent), which causes the unit to be in a swinging state for a long time when it is working. It will cause some damage to the assembly between the internal structures of the unit, and it is not conducive to the sealing of the unit, and the installation process is complicated, so it is not suitable for offshore operations.

水轮机的一般组成形式为载体、叶轮、增速装置和发电机组,增速装置往往设计过于复杂造成水轮机轴向尺寸很大,使整个水轮机的体积和重量过大,给安装和维修造成诸多不便。因此,如何减小潮流能发电装置的轴向尺寸,减轻重量,降低水下密封难度,已成为本领域技术人员亟待解决的技术难题。公开号为CN102889162A的专利提出一种永磁半直驱式潮流发电装置,采用简单变速装置和永磁直发电机的半直驱式组合适应低水速低转速,这样简化增速装置并结合直驱电机的设计使得水轮机的轴向尺寸有一定的缩减,但是增速装置与发电机箱之间分舱装配和设计与传统方式一样复杂,即并没有从根本上解决缩减机组轴向体积的技术问题。The general composition of a water turbine is a carrier, an impeller, a speed-increasing device, and a generator set. The design of the speed-increasing device is often too complicated, resulting in a large axial dimension of the water turbine, which makes the volume and weight of the entire water turbine too large, causing a lot of inconvenience to installation and maintenance. Therefore, how to reduce the axial dimension of the tidal current energy generating device, reduce the weight, and reduce the difficulty of underwater sealing has become a technical problem to be solved urgently by those skilled in the art. The patent with the publication number CN102889162A proposes a permanent magnet semi-direct drive tidal current power generation device, which adopts a semi-direct drive combination of a simple transmission device and a permanent magnet direct generator to adapt to low water speed and low speed, thus simplifying the speed increasing device and combining the direct drive The design of the drive motor reduces the axial size of the turbine to a certain extent, but the subdivision assembly and design between the speed increasing device and the generator box are as complicated as the traditional method, which does not fundamentally solve the technical problem of reducing the axial volume of the unit .

发明内容Contents of the invention

本实用新型的目的在于提供将增速机构与永磁直驱式发电机相集成一体的一种桩基立轴集成半直驱式潮流发电装置。The purpose of the utility model is to provide a pile foundation vertical shaft integrated semi-direct-drive tidal current power generation device which integrates a speed-increasing mechanism and a permanent-magnet direct-drive generator.

本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:

本实用新型一种桩基立轴集成半直驱式潮流发电装置,其特征是:包括桩基、外轴筒、内轴筒、箱体、行星架、中心轮、转子轴、叶片,内筒轴套装在桩基外部并与桩基之间相固定,外筒轴套装在内筒轴外部并与内筒轴之间通过轴承相配合,外筒轴外部固定有轮毂,叶片通过轮辐连接轮毂,外筒轴上端连接行星架,行星架上沿其圆周方向均匀安装行星轮,中心轮位于所有行星轮中间并与所有行星轮相啮合,中心轮装套在转子轴外部并与转子轴相固定,箱体内壁上固定有外定子和内齿圈,转子轴外部套装有与外定子配合的内转子,内转子位于外定子内部,所有行星轮均与内齿圈相啮合,箱体与内套筒相固定,桩基包括依次相连的上段、中段、下段,桩基的上段以及箱体位于海平面之上,桩基的中段以及叶片、轮毂位于海平面以下。The utility model is a pile foundation vertical shaft integrated semi-direct-drive tidal current power generation device, which is characterized in that it includes a pile foundation, an outer shaft cylinder, an inner shaft cylinder, a box body, a planetary frame, a center wheel, a rotor shaft, blades, and an inner cylinder shaft The outer cylinder shaft is sleeved outside the inner cylinder shaft and matched with the inner cylinder shaft through bearings. The outer cylinder shaft is fixed with a hub, and the blades are connected to the hub through spokes. The upper end of the cylinder shaft is connected to the planetary carrier, and the planetary gear is evenly installed on the planetary carrier along its circumferential direction. The center wheel is located in the middle of all the planetary wheels and meshes with all the planetary wheels. The outer stator and the inner ring gear are fixed on the inner wall, and the inner rotor matched with the outer stator is set outside the rotor shaft. The inner rotor is located inside the outer stator, and all the planetary gears are meshed with the inner ring gear. Fixed, the pile foundation includes an upper section, a middle section, and a lower section connected in sequence, the upper section of the pile foundation and the box are located above the sea level, and the middle section of the pile foundation, the blades, and the hub are located below the sea level.

本实用新型还可以包括:The utility model can also include:

1、所述的桩基设置用来维修保养以及存放控制设备的中空结构。1. The pile foundation is set as a hollow structure for maintenance and storage of control equipment.

本实用新型的优势在于:本实用新型针对现有潮流能发电装置的技术缺陷,将潮流发电装置的载体设计为桩基式,固定打入海底,桩基上端安装发电机组并且露出水面;其次通过简化增速装置,并将其与直驱式发电机集成一体的设计,简化了潮流能发电装置中的舱体结构,从根本上缩小了水轮机整体体积和尺寸,提高整台机组的稳定性、可靠性和使用寿命。此类型潮流能发电装置易于安装、调试,降低机组制造和施工成本,能在潮流的低速海域工作,是今后潮流能发电装置的主要发展趋势。The utility model has the advantages that: for the technical defects of the existing tidal current power generation device, the utility model designs the carrier of the tidal current power generation device as a pile foundation type, which is fixed and driven into the seabed, and the generator set is installed on the top of the pile foundation and exposed to the water surface; secondly, through The design of simplifying the speed increasing device and integrating it with the direct drive generator simplifies the structure of the cabin in the tidal current energy generating device, fundamentally reduces the overall volume and size of the turbine, and improves the stability of the entire unit. reliability and service life. This type of tidal current energy generation device is easy to install and debug, reduces unit manufacturing and construction costs, and can work in low-speed sea areas with tidal currents, which is the main development trend of tidal current energy generation devices in the future.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的A-A视图。Fig. 2 is A-A view of the utility model.

具体实施方式Detailed ways

下面结合附图举例对本实用新型做更详细地描述:The utility model is described in more detail below in conjunction with accompanying drawing example:

结合图1~2,本实用新型集成半直驱式潮流能发电装置主要由桩基1、叶轮结构和集成半直驱发电机等部分组成,是一种能适应低流速大功率的潮流能发电装置。Combined with Figures 1 and 2, the integrated semi-direct drive tidal current power generation device of the utility model is mainly composed of pile foundation 1, impeller structure and integrated semi direct drive generator, etc. device.

如图1所示,桩基1是整个潮流发电装置的载体,通过将桩基1的下端打入海底来固定整个发电装置的位置。结合图1和图2,叶轮结构安装于桩基的中部,置于水平面以下,主要由外轴筒2、轮毂3、叶片4、轴承5、轮辐6和内轴筒14等部件构成。其中外轴筒2、轮毂3、叶片4和轮辐6均固定连接,内轴筒14与桩基1固接,内轴筒14与外轴筒2之间通过轴承5实现相对转动。叶片4接受水流的冲刷,将水流动能转化为叶轮结构的转动,叶片4的数量一般选择3或4片。集成半直驱发电机由行星齿轮机构和直驱发电机两部分组成,行星齿轮机构包括内齿圈10、行星轮11、中心轮12和行星架15构成;直驱发电机主要包括外定子7、内转子8和箱体9等部件组成。叶轮结构的转动通过外轴筒2与行星架15固定连接传递到半直驱发电机部分,行星架15的转动带动行星轮11和中心轮12的转动,实现了叶轮转动的增速传递。发电机的内转子8与中心轮12转动轴固连,实现动能向电能的转换,外定子7和内齿圈均固定在发电机箱体9上。桩基1的轴穿过叶轮结构和半直驱发电机,顶端固定连接端盖外罩13。As shown in FIG. 1 , the pile foundation 1 is the carrier of the entire tidal current power generation device, and the position of the entire power generation device is fixed by driving the lower end of the pile foundation 1 into the seabed. Combining Figures 1 and 2, the impeller structure is installed in the middle of the pile foundation and placed below the horizontal plane. Wherein the outer shaft tube 2, the hub 3, the blades 4 and the spokes 6 are all fixedly connected, the inner shaft tube 14 is fixedly connected with the pile foundation 1, and the inner shaft tube 14 and the outer shaft tube 2 realize relative rotation through the bearing 5. The blades 4 are washed by the water flow, and the water flow energy is converted into the rotation of the impeller structure. Generally, the number of blades 4 is 3 or 4. The integrated semi-direct drive generator is composed of two parts: a planetary gear mechanism and a direct drive generator. The planetary gear mechanism includes an inner ring gear 10, a planetary gear 11, a sun gear 12 and a planet carrier 15; the direct drive generator mainly includes an outer stator 7 , inner rotor 8 and casing 9 and other components. The rotation of the impeller structure is transmitted to the semi-direct drive generator part through the fixed connection between the outer shaft cylinder 2 and the planetary carrier 15, and the rotation of the planetary carrier 15 drives the rotation of the planetary wheel 11 and the center wheel 12, realizing the speed-up transmission of the impeller rotation. The inner rotor 8 of the generator is fixedly connected with the rotating shaft of the center wheel 12 to realize the conversion of kinetic energy to electric energy, and the outer stator 7 and the inner ring gear are fixed on the generator casing 9 . The shaft of the pile foundation 1 passes through the impeller structure and the semi-direct drive generator, and the top end is fixedly connected to the end cover housing 13 .

如图1、图2所示,除了上述内容外,一些必要的控制设备可以安装在桩基1内部,当维修潮流能发电装置时,维修人员可以打开桩基1顶上的端盖外罩13,然后进入桩基1内部进行控制设备的维护和保养。桩基立轴直驱式潮流能发电装置的外定子7和内转子8都远离海水平面,对于机械动密封的要求较低,不用担心海水进入发电机的箱体9内,影响潮流能发电装置的正常工作。As shown in Figures 1 and 2, in addition to the above, some necessary control equipment can be installed inside the pile foundation 1. When maintaining the tidal current energy generation device, the maintenance personnel can open the end cover cover 13 on the top of the pile foundation 1, Then enter the interior of the pile foundation 1 for maintenance and maintenance of the control equipment. The outer stator 7 and the inner rotor 8 of the pile foundation vertical shaft direct drive tidal current energy generation device are far away from the sea level, and the requirements for mechanical dynamic seals are relatively low, so there is no need to worry about seawater entering the generator box 9 and affecting the tidal current energy generation device. normal work.

选择有较低流速海域流道,将桩基立轴半直驱式潮流能发电装置安装在水道中,当潮流速度达到启动速度时,叶轮在潮流的冲击下转动,通过外轴筒2的转动带动行星架15转动,再通过行星架带动行星轮11与内齿圈10和中心轮12啮合传动,增大中心轮12的转速从而提高发电机的内转子8转速。同时该装置还能适应潮流能任意方向的流动,无需设计水轮机组的对流机构或者叶片的变桨机构。Select a sea area flow channel with a relatively low flow rate, and install the pile foundation vertical shaft semi-direct drive tidal current energy generation device in the water channel. When the tidal current speed reaches the start-up speed, the impeller rotates under the impact of the tidal current, driven The planetary carrier 15 rotates, and then drives the planetary gear 11 to mesh with the ring gear 10 and the center wheel 12 through the planetary carrier to increase the speed of the center wheel 12 so as to increase the speed of the inner rotor 8 of the generator. At the same time, the device can also adapt to the flow of tidal current energy in any direction, without designing the convection mechanism of the water turbine unit or the pitch-changing mechanism of the blades.

本实用新型集成半直驱式潮流能发电装置主要由桩基、叶轮、集成半直驱发电机等部分组成。是一种能适应低流速大功率的潮流能发电装置。其中桩基是整个发电装置的底座即载体,其下端打入海底,用以固定发电装置的位置;中部连接叶轮,上端连接半直驱发电机伸出海面,降低密封难度。叶轮安装于桩基中部,内轴套与桩基固定连接;叶轮叶片和转动中心均垂直于水平面放置,通过叶片接受水流的冲击产生转动,再通过外轴筒将转动传递给集成半直驱发电机结构。整个集成半直驱发电机箱体安装于桩基上端,集成半直驱发电机结构由行星齿轮机构和直驱电机构成,安装于同一箱体内。靠近叶轮一端安装行星齿轮系统,其内齿轮直接安装于箱体内壁,发电机外定子部分也安装于箱体内壁。叶轮的外轴筒的转动传递到行星架,行星架的转动带动行星轮产生绕中心轮的转动和绕自身中心的转动,这一转动带动中心轮的转动,增大中心轮的转速,中心轮与发电机转子轴设计为固定连接,即实现了叶轮转动的增速传递。一些必要的控制设备安装在桩基内部,方便维修人员检修。The integrated semi-direct drive type tidal current energy generating device of the utility model is mainly composed of a pile foundation, an impeller, an integrated semi-direct drive generator and the like. It is a tidal current energy generating device that can adapt to low flow rate and high power. Among them, the pile foundation is the base of the entire power generation device, that is, the carrier. The lower end is driven into the seabed to fix the position of the power generation device; the middle part is connected to the impeller, and the upper end is connected to a semi-direct drive generator extending out of the sea to reduce the difficulty of sealing. The impeller is installed in the middle of the pile foundation, and the inner shaft sleeve is fixedly connected with the pile foundation; the impeller blades and the rotation center are placed perpendicular to the horizontal plane, and the blades receive the impact of the water flow to generate rotation, and then transmit the rotation to the integrated semi-direct drive power generation through the outer shaft cylinder machine structure. The entire integrated semi-direct drive generator box is installed on the top of the pile foundation, and the integrated semi-direct drive generator structure is composed of a planetary gear mechanism and a direct drive motor, which are installed in the same box. The planetary gear system is installed near the end of the impeller, and its internal gear is directly installed on the inner wall of the box, and the outer stator part of the generator is also installed on the inner wall of the box. The rotation of the outer shaft cylinder of the impeller is transmitted to the planetary carrier, and the rotation of the planetary carrier drives the planetary wheel to rotate around the center wheel and its own center. This rotation drives the rotation of the center wheel, increasing the speed of the center wheel, and the center wheel It is designed to be fixedly connected with the rotor shaft of the generator, which realizes the speed-up transmission of the impeller rotation. Some necessary control equipment is installed inside the pile foundation, which is convenient for maintenance personnel to overhaul.

在上述的桩基竖直轴半直驱式潮流能发电装置中,利用桩基固定发电装置的设计相对于公开号为CN101705904A的专利中的万向球铰可摆动载体设计而言,有效的减少了风浪对于发电装置的干扰,利于机组维护和密封,安装过程也更加简单,适用于我国浅海海域;立轴叶轮的选用可以实现对任意方向水流的能量捕获;简化增速装置的同时将其与直驱发电机集成一体为半直驱发电机箱的设计相对于公开号CN102889162A的专利仅将增速装置简化为一级增速且简单的与直驱式发电机以联轴器相连的设计而言,从潮流发电装置的基本构成上实现了对潮流发电机组整体结构和体积的缩减。In the above-mentioned pile foundation vertical axis semi-direct drive type tidal current energy generation device, the design of using the pile foundation to fix the power generation device can effectively reduce the It eliminates the interference of wind and waves on the power generation device, which is beneficial to the maintenance and sealing of the unit, and the installation process is also simpler, which is suitable for shallow seas in China; the selection of the vertical shaft impeller can realize the energy capture of the water flow in any direction; The drive generator is integrated into a semi-direct drive generator box design. Compared with the patent of publication number CN102889162A, which only simplifies the speed increasing device to a one-stage speed increase and is simply connected with the direct drive generator with a coupling, From the basic composition of the tidal current power generation device, the reduction of the overall structure and volume of the tidal current power generation unit is realized.

Claims (2)

1. the integrated half directly driving type tidal generating set of pile foundation vertical shaft, it is characterized in that: comprise pile foundation, outer beam barrel, interior beam barrel, casing, planet carrier, central gear, rotor shaft, blade, inner core axle sleeve is contained in pile foundation outside and also and between pile foundation fixes, urceolus axle sleeve is contained in inner core axle outside and is matched by bearing with between inner core axle, the external stability of urceolus axle has wheel hub, blade connects wheel hub by spoke, urceolus axle upper end connected row carrier, along the even installed rows star-wheel of its circumferencial direction on planet carrier, central gear is positioned at all planet wheels centre and is meshed with all planet wheels, central gear encapsulation is outside and fix with rotor shaft at rotor shaft, cabinet wall is fixed with external stator and ring gear, rotor shaft outer cover is equipped with the internal rotor coordinated with external stator, internal rotor is positioned at external stator inside, all planet wheels are all meshed with ring gear, casing and inner sleeve fix, pile foundation comprises the epimere be connected successively, stage casing, hypomere, the epimere of pile foundation and casing are positioned on sea level, the stage casing of pile foundation and blade, wheel hub is positioned at b.s.l..
2. the integrated half directly driving type tidal generating set of a kind of pile foundation vertical shaft according to claim 1, is characterized in that: described pile foundation arranges the hollow structure being used for maintaining and deposit control apparatus.
CN201420732343.2U 2014-11-27 2014-11-27 The integrated half directly driving type tidal generating set of a kind of pile foundation vertical shaft Expired - Lifetime CN204253266U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104454305A (en) * 2014-11-27 2015-03-25 哈尔滨工程大学 Pile foundation and vertical shaft integrated semi-direct-drive type tidal current power generation device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104454305A (en) * 2014-11-27 2015-03-25 哈尔滨工程大学 Pile foundation and vertical shaft integrated semi-direct-drive type tidal current power generation device
CN104454305B (en) * 2014-11-27 2016-09-14 哈尔滨工程大学 A pile foundation vertical shaft integrated semi-direct drive tidal current power generation device

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