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CN204479258U - The quick-fried shock table of air bag point - Google Patents

The quick-fried shock table of air bag point Download PDF

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Publication number
CN204479258U
CN204479258U CN201520121801.3U CN201520121801U CN204479258U CN 204479258 U CN204479258 U CN 204479258U CN 201520121801 U CN201520121801 U CN 201520121801U CN 204479258 U CN204479258 U CN 204479258U
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airbag
air bag
moving block
movable block
quick
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Chinese (zh)
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吴海忠
汪波
吴特
沈光勇
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Chery Automobile Co Ltd
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SAIC Chery Automobile Co Ltd
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Abstract

本实用新型公开了一种安全气囊点爆冲击试验台,包括底架、移动滑车和设在移动滑车上且用于撞击气囊的撞击物,移动滑车在底架上为沿水平方向直线滑动的设置,底架上并设有位于移动滑车行进路径上的反弹防撞装置。本实用新型的安全气囊点爆冲击试验台,试验时由外力推动移动滑车和撞击物,获得冲击速度,撞击点爆的安全气囊,通过采集安装在冲击头上的传感器的数据以及高速摄像的影像来进行定量分析,从而可以更高精度的测量出气囊展开时与乘员之间力关系,用于CAE对标,通过CAE与试验互相验证,优化气囊参数,提升气囊对乘员的保护能力。

The utility model discloses a safety airbag point explosion impact test bench, which comprises a bottom frame, a moving block and an impact object arranged on the moving block and used to hit the air bag, and the moving block is arranged to slide linearly along the horizontal direction on the bottom frame , the bottom frame is provided with a rebound anti-collision device located on the traveling path of the moving block. The airbag point explosion impact test bench of the utility model, during the test, pushes the moving block and the impact object by an external force to obtain the impact velocity, and the airbag that hits the point explosion can collect the data of the sensor installed on the impact head and the image of the high-speed camera Quantitative analysis can be carried out, so that the force relationship between the airbag and the occupant can be measured with higher accuracy, which can be used for CAE benchmarking, through CAE and test mutual verification, optimize the airbag parameters, and improve the airbag's ability to protect the occupant.

Description

安全气囊点爆冲击试验台Airbag point explosion impact test bench

技术领域technical field

本实用新型属于汽车产品测试技术领域,具体地说,本实用新型涉及一种安全气囊点爆冲击试验台。The utility model belongs to the technical field of automobile product testing, in particular, the utility model relates to a safety airbag point explosion impact test bench.

背景技术Background technique

随着全球各国对汽车乘员安全研究工作的不断深入,中国也加大对汽车安全部件性能的研发力度,继中国加入WTO以来,国家相继推出多个汽车乘员安全保护和安全部件试验标准,同时各车企均加大对汽车安全带研究的投入,已建及在建多个汽车安全部件试验室,并进行大量的相关试验,初步积累了一定的设计及试验经验,但是离很好的保护乘员这一目标还有很大的差距。主要原因是国外跨国车企和试验装备供应商对整个汽车产业的影响力仍处于垄断地位,很多标准中使用的试验装备在国内的研发和生产还处于空白阶段。With the continuous deepening of the research on the safety of car occupants in various countries around the world, China has also increased the research and development of the performance of car safety components. Car companies have increased investment in the research of car seat belts, and have built or are building a number of car safety component laboratories, and have conducted a large number of related tests. There is still a big gap to this goal. The main reason is that foreign multinational car companies and test equipment suppliers still have monopoly influence on the entire auto industry, and the domestic R&D and production of test equipment used in many standards is still in a blank stage.

安全气囊与安全带、座椅、转向管柱、方向盘等共同组成汽车乘员约束保护系统,是约束系统的重要组成部分,当车辆发生碰撞时,ECU通过气囊的传感器采集碰撞强度信号,经过运算判断,发出点火信号给气囊点爆,气囊展开后,和安全带共同对乘员进行保护,降低碰撞对人员的伤害。Airbags, seat belts, seats, steering column, steering wheel, etc. together constitute the vehicle occupant restraint protection system, which is an important part of the restraint system. When a vehicle collides, the ECU collects the collision intensity signal through the sensor of the airbag, and judges it through calculation. , send an ignition signal to the airbag to detonate, and after the airbag is deployed, it will protect the occupant together with the seat belt, reducing the damage to the personnel in the collision.

尽管安全气囊对乘员保护的原理十分简单,但是实际匹配起来难度较大,因为碰撞试验均是瞬间的事情,且各种因素均能影响到伤害,所以为了使气囊的点爆能够恰到好处,需要优化的参数也很多,如点火时间、泄气孔大小、气囊刚度等等,这些参数的匹配不好都会影响到对乘员保护的效果。Although the principle of airbag protection for occupants is very simple, it is difficult to match it actually, because the crash test is an instant thing, and various factors can affect the damage, so in order to make the explosion of the airbag just right, it needs to be optimized There are also many parameters, such as the ignition time, the size of the vent hole, the stiffness of the airbag, etc. The poor matching of these parameters will affect the effect of occupant protection.

在汽车约束系统开发过程中发现,验证气囊的展开保护性能只能通过整车碰撞和滑车模拟试验中的假人进行验证,只能大概的得到气囊点爆展开假人与气囊之间的接触力和以及气囊展开形态,无法定量的测量出相互作用力的大小,由于假人位于车内,也无法全面的观察到气囊与假人之间的接触状态,因此需要制作冲击试验台对此进行模拟验证,以便精确收集相应数据。During the development of the vehicle restraint system, it was found that the verification of the airbag deployment protection performance can only be verified by the dummy in the vehicle collision and pulley simulation test, and the contact force between the airbag deployment dummy and the airbag can only be roughly obtained. and the airbag deployment form, the magnitude of the interaction force cannot be quantitatively measured. Since the dummy is located in the vehicle, the contact state between the airbag and the dummy cannot be fully observed. Therefore, it is necessary to make an impact test bench to simulate this Validate so that the appropriate data is collected accurately.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种能够测量气囊展开后与假人接触力及接触形态的安全气囊点爆冲击试验台。The technical problem to be solved by the utility model is to provide an airbag point explosion impact test bench capable of measuring the contact force and contact form of the airbag with a dummy after deployment.

为了解决上述技术问题,本实用新型所采用的技术方案是:安全气囊点爆冲击试验台,包括底架、移动滑车和设在移动滑车上且用于撞击气囊的撞击物,移动滑车在底架上为沿水平方向直线滑动的设置,底架上并设有位于移动滑车行进路径上的反弹防撞装置。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: the safety airbag point explosion impact test bench, including the chassis, the mobile tackle and the impactor that is located on the mobile tackle and used to hit the airbag, and the mobile tackle is placed on the underframe. The upper part is set to slide linearly along the horizontal direction, and the bottom frame is provided with a rebound anti-collision device located on the traveling path of the moving block.

所述撞击物为设在所述移动滑车上的撞击平板或撞击球。The impacting object is an impacting plate or an impacting ball arranged on the moving block.

所述底架包括基础框架和设在基础框架上的副框架,所述反弹防撞装置设在副框架上。The underframe includes a base frame and a sub-frame arranged on the base frame, and the rebound anti-collision device is arranged on the sub-frame.

所述副框架上设有直线滑轨,所述移动滑车设在直线滑轨上。The sub-frame is provided with a linear slide rail, and the moving block is arranged on the linear slide rail.

所述反弹防撞装置包括设在所述副框架上的支架和设在支架上的防撞杆,防撞杆位于所述移动滑车的一侧。The rebound anti-collision device includes a bracket arranged on the sub-frame and an anti-collision bar arranged on the bracket, and the anti-collision bar is located at one side of the moving block.

安全气囊点爆冲击试验台还包括用于对所述移动滑车施加拉力的拉绳,拉绳一端与移动滑车连接,另一端与所述副框架连接。The safety airbag ignition impact test bench also includes a stay rope for applying tension to the moving block, one end of the stay cord is connected with the moveable block, and the other end is connected with the sub-frame.

本实用新型的安全气囊点爆冲击试验台,试验时由外力推动移动滑车和撞击物,获得冲击速度,撞击点爆的安全气囊,通过采集安装在冲击头上的传感器的数据以及高速摄像的影像来进行定量分析,从而可以更高精度的测量出气囊展开时与乘员之间力关系,用于CAE对标,通过CAE与试验互相验证,优化气囊参数,提升气囊对乘员的保护能力。The airbag point explosion impact test bench of the utility model, during the test, pushes the moving block and the impact object by an external force to obtain the impact velocity, and the airbag that hits the point explosion can collect the data of the sensor installed on the impact head and the image of the high-speed camera Quantitative analysis can be carried out, so that the force relationship between the airbag and the occupant can be measured with higher accuracy, which can be used for CAE benchmarking, through CAE and test mutual verification, optimize the airbag parameters, and improve the airbag's ability to protect the occupant.

附图说明Description of drawings

图1为本实用新型安全气囊点爆冲击试验台的结构示意图;Fig. 1 is the structural representation of the utility model airbag point detonation impact test bench;

上述图中的标记均为:1、反弹防撞装置;11、支架;12、防撞杆;2、直线滑轨;3、移动滑车;4、撞击物;5、基础框架;6、副框架;7、拉绳。The marks in the above figures are: 1. Rebound anti-collision device; 11. Bracket; 12. Anti-collision bar; 2. Linear slide rail; 3. Moving block; 4. Impactor; 7. Drawstring.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本实用新型的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the present utility model will be further described in detail, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present utility model , and contribute to its implementation.

如图1所示,本实用新型提供了一种安全气囊点爆冲击试验台,包括底架、移动滑车3和设在移动滑车3上且用于撞击气囊的撞击物4,移动滑车3在底架上为沿水平方向直线滑动的设置,底架上并设有位于移动滑车3行进路径上的反弹防撞装置1。测试时,由行人保护试验设备的液压缸提供驱动动力,推动移动滑车3至设定速度,移动滑车3上安装的撞击物4用来撞击点爆的气囊。As shown in Fig. 1, the utility model provides a kind of safety airbag point explosion shock test bench, comprises chassis, moving block 3 and is arranged on moving block 3 and is used for striking the impactor 4 of air bag, and moving block 3 is on the bottom The frame is set to slide linearly along the horizontal direction, and the bottom frame is also provided with a rebound anti-collision device 1 located on the travel path of the mobile tackle 3 . During the test, the hydraulic cylinder of the pedestrian protection test equipment provides the driving power to push the moving block 3 to a set speed, and the impactor 4 installed on the moving block 3 is used to hit the airbag that explodes.

具体地说,如图1所示,底架包括基础框架5和设在基础框架5上的副框架6,反弹防撞装置1设在副框架6上。基础框架5主要用于将试验台架固定在铁地板上,避免试验台的晃动,减少对试验结果的影响,同时作为副框架6的支架。Specifically, as shown in FIG. 1 , the underframe includes a base frame 5 and a sub-frame 6 disposed on the base frame 5 , and the rebound anti-collision device 1 is disposed on the sub-frame 6 . The basic frame 5 is mainly used to fix the test bench on the iron floor to avoid the shaking of the test bench and reduce the impact on the test results, and at the same time as the support of the sub-frame 6 .

由于每个车型的相对高度是不一致的,需要调节试验台的整体高度,副框架6上预留有50mm的孔,以便与基础台架进行组合,达到调节不同高度的作用。Since the relative height of each model is inconsistent, it is necessary to adjust the overall height of the test bench. A 50mm hole is reserved on the sub-frame 6 so as to be combined with the basic bench to achieve the effect of adjusting different heights.

如图1所示,副框架6上设有直线滑轨2,移动滑车3设在直线滑轨2上。直线滑轨2为移动滑车3直线运动提供了保障,低摩擦系数、较强的刚度、精度较高的平面度均为移动滑车3平稳高速运动提供了保证。As shown in FIG. 1 , the subframe 6 is provided with a linear slide rail 2 , and the moving tackle 3 is arranged on the linear slide rail 2 . The linear slide rail 2 provides a guarantee for the linear motion of the mobile block 3, and the low friction coefficient, strong rigidity, and high-precision flatness all provide guarantees for the smooth and high-speed movement of the mobile block 3.

如图1所示,移动滑车3主要用于安装撞击物4,撞击物4为设在移动滑车3上的撞击平板或撞击球。移动滑车3上并预留了40个安装孔,每2个安装孔之间的夹角为4.5°,可以实现不同角度安装撞击平板或球,从而达到模拟不同车型、不同角度的试验。As shown in FIG. 1 , the moving block 3 is mainly used for installing the bumper 4 , and the bumping body 4 is a bumping plate or a bumping ball arranged on the moving block 3 . 40 installation holes are reserved on the mobile block 3, and the angle between each two installation holes is 4.5°, which can realize the installation of impact plates or balls at different angles, so as to simulate different models and tests at different angles.

如图1所示,在本实施例中,撞击物4为一平板,该平板主要用于模拟假人的胸部。撞击物4加工成圆球形,是用来模拟假人的头部。As shown in FIG. 1 , in this embodiment, the impactor 4 is a flat plate, which is mainly used to simulate the chest of a dummy. The impactor 4 is processed into a spherical shape, which is used to simulate the head of a dummy.

如图1所示,反弹防撞装置1包括设在副框架6上的支架11和设在支架11上的防撞杆12,防撞杆12位于移动滑车3的一侧。防撞杆12的长度方向与移动滑车3的移动方向相垂直,反弹防撞装置1在试验中可以有效的防止移动滑车3与气囊碰撞结束后的反弹,有效的阻止移动滑车3反弹,损坏行人保护试验设备。As shown in FIG. 1 , the rebound anti-collision device 1 includes a bracket 11 arranged on the subframe 6 and an anti-collision bar 12 arranged on the bracket 11 , and the anti-collision bar 12 is located at one side of the moving tackle 3 . The length direction of the anti-collision rod 12 is perpendicular to the moving direction of the moving tackle 3, and the rebound anti-collision device 1 can effectively prevent the rebound after the collision between the moving tackle 3 and the airbag in the test, effectively prevent the moving tackle 3 from rebounding, and damage pedestrians Protect test equipment.

如图1所示,本安全气囊点爆冲击试验台还包括用于对移动滑车3施加拉力的拉绳7,拉绳7一端与移动滑车3连接,另一端与副框架6连接。拉绳7位于防撞杆12的下方,防撞杆12并位于拉绳7与移动滑车3的连接点和拉绳7与副框架6的连接点之间。拉绳7能够在移动滑车3运行到轨道末端时,拉住移动滑车3,避免移动滑车3飞出轨道,从而可以保证冲击试验台的重复利用以及保护试验样件。As shown in FIG. 1 , the airbag point explosion impact test bench also includes a stay rope 7 for applying tension to the moving tackle 3 , one end of the stay rope 7 is connected with the moveable tackle 3 , and the other end is connected with the subframe 6 . Stay cord 7 is positioned at the below of anti-collision bar 12, and anti-collision bar 12 is also located between the connection point of stay cord 7 and moving tackle 3 and the connection point of stay cord 7 and subframe 6. The stay rope 7 can pull the moving block 3 when the moving block 3 runs to the end of the track, so as to prevent the moving block 3 from flying out of the track, thereby ensuring the reuse of the impact test bench and protecting the test sample.

通过气囊点爆试验台实际使用情况来看,在移动滑车3上贴上加速度传感器,可以准确采集气囊点爆后,气囊的动态性能参数,通过高速摄像机能清晰的拍摄出气囊压馈的动态视频,通过这些动态数据进行分析,可以极大的提高气囊性能优化的效率。Judging from the actual use of the airbag detonation test bench, the acceleration sensor can be attached to the mobile block 3 to accurately collect the dynamic performance parameters of the airbag after the detonation of the airbag, and the dynamic video of the airbag pressure feed can be clearly captured by the high-speed camera , through the analysis of these dynamic data, the efficiency of airbag performance optimization can be greatly improved.

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned method, as long as various insubstantial improvements are made by adopting the method concept and technical solution of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.

Claims (6)

1. the quick-fried shock table of air bag point, it is characterized in that: comprise underframe, movable block and to be located on movable block and rammer for clashing into air bag, movable block is the setting of linear slide in the horizontal direction on underframe, and underframe is provided with the bounce-back collision avoidance system be positioned on movable block travel path.
2. the quick-fried shock table of air bag point according to claim 1, is characterized in that: described rammer is be located at the dull and stereotyped or impact bead of shock on described movable block.
3. the quick-fried shock table of air bag point according to claim 1 and 2, is characterized in that: described underframe comprises basic framework and is located at the sub-frame on basic framework, and described bounce-back collision avoidance system is located on sub-frame.
4. the quick-fried shock table of air bag point according to claim 3, it is characterized in that: described sub-frame is provided with line slide rail, described movable block is located on line slide rail.
5. the quick-fried shock table of air bag point according to claim 3, is characterized in that: described bounce-back collision avoidance system comprises the support be located on described sub-frame and the crash bar be located on support, and crash bar is positioned at the side of described movable block.
6. the quick-fried shock table of air bag point according to claim 3, is characterized in that: also comprise the stay cord for applying pulling force to described movable block, stay cord one end is connected with movable block, and the other end is connected with described sub-frame.
CN201520121801.3U 2015-03-02 2015-03-02 The quick-fried shock table of air bag point Expired - Lifetime CN204479258U (en)

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CN105588723A (en) * 2016-03-07 2016-05-18 郭燕 Device and method for measuring ignition time period of automotive airbag system
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CN107271199A (en) * 2017-06-27 2017-10-20 奇瑞汽车股份有限公司 A kind of air bag system detection means
CN107677443A (en) * 2017-11-20 2018-02-09 中国工程物理研究院电子工程研究所 A kind of carrier, simulated collision test device and simulated collision test system
US10227056B2 (en) 2016-09-13 2019-03-12 Ford Global Technologies, Llc Airbag testing apparatus
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CN111487067A (en) * 2019-01-29 2020-08-04 广州汽车集团股份有限公司 Air bag detonation force testing device
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CN118504214A (en) * 2024-04-30 2024-08-16 岚图汽车科技有限公司 Airbag verification method, device, equipment and storage medium

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CN105004502A (en) * 2015-08-18 2015-10-28 重庆理工大学 Airbag linear impact test platform and test method
CN105004538B (en) * 2015-08-31 2017-06-30 重庆长安汽车股份有限公司 A kind of impactor for foam shock experiment
CN105004538A (en) * 2015-08-31 2015-10-28 重庆长安汽车股份有限公司 Impactor for foam impact test
US10094737B2 (en) 2016-02-19 2018-10-09 Ford Global Technologies, Llc Airbag testing apparatus having an anthropomorphic test device
GB2548478A (en) * 2016-02-19 2017-09-20 Ford Global Tech Llc Airbag testing apparatus
CN105588723B (en) * 2016-03-07 2018-01-05 郭燕 It is a kind of to be used to measure the device and method that automobile air-bag system ignites the period
CN105588723A (en) * 2016-03-07 2016-05-18 郭燕 Device and method for measuring ignition time period of automotive airbag system
US10227056B2 (en) 2016-09-13 2019-03-12 Ford Global Technologies, Llc Airbag testing apparatus
CN107271199B (en) * 2017-06-27 2019-06-14 奇瑞汽车股份有限公司 A kind of air bag system detection device
CN107271199A (en) * 2017-06-27 2017-10-20 奇瑞汽车股份有限公司 A kind of air bag system detection means
CN107677443A (en) * 2017-11-20 2018-02-09 中国工程物理研究院电子工程研究所 A kind of carrier, simulated collision test device and simulated collision test system
CN112384781A (en) * 2018-08-13 2021-02-19 意大利乔治亚罗设计公司 Method and system for verifying proper deployment of an airbag device
CN112384781B (en) * 2018-08-13 2024-02-09 意大利乔治亚罗设计公司 Methods and systems for verifying correct deployment of air bag devices
CN111487067A (en) * 2019-01-29 2020-08-04 广州汽车集团股份有限公司 Air bag detonation force testing device
CN111047960A (en) * 2019-12-31 2020-04-21 佛山市顺德区中等专业学校(佛山市顺德区技工学校) Multifunctional simulation demonstration device for automobile safety airbag
CN114023179A (en) * 2021-12-09 2022-02-08 北京智扬北方国际教育科技有限公司 Real standard platform of electric seat and gasbag integration
CN118504214A (en) * 2024-04-30 2024-08-16 岚图汽车科技有限公司 Airbag verification method, device, equipment and storage medium

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