CN204771257U - Large -scale cylindrical work piece equipment aligning device - Google Patents
Large -scale cylindrical work piece equipment aligning device Download PDFInfo
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- CN204771257U CN204771257U CN201520191203.3U CN201520191203U CN204771257U CN 204771257 U CN204771257 U CN 204771257U CN 201520191203 U CN201520191203 U CN 201520191203U CN 204771257 U CN204771257 U CN 204771257U
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Abstract
大型圆柱形工件组装找正装置属于机械安装设备，尤其涉及一种用于大型圆柱形工件对接固定或定位工装。特点是该装置由一对形状结构相同、大小一致的机架构成，每个机架上设带长度刻度的标尺和对称设置的支承辊、移动架和调节手柄，支承辊由转轴支撑在机架两侧的腰形滑道内，两支承辊的中心轴线与机架的中心轴线重合，支承辊上端面连线平行于机架的中心轴线。该装置采用成对使用的支承座，不仅提高大型圆柱形工件的组装精度，节约工件组装找正时间，降低操作工人的劳动强度，提高工件的纵、环缝焊接效率和安全性，改善焊接方位，更加有效地保障了焊接质量，适用于从事大型管道、容器和圆筒体类制造和组装的企业推广使用。
A large cylindrical workpiece assembly alignment device belongs to mechanical installation equipment, in particular to a butt joint fixing or positioning tool for large cylindrical workpieces. The characteristic is that the device is composed of a pair of frames with the same shape and structure and the same size. Each frame is equipped with a scale with a length scale and symmetrically arranged supporting rollers, moving frames and adjusting handles. The supporting rollers are supported on the frame by rotating shafts. In the waist-shaped slideways on both sides, the central axis of the two support rollers coincides with the central axis of the frame, and the line connecting the upper end surfaces of the support rollers is parallel to the central axis of the frame. The device adopts supporting seats used in pairs, which not only improves the assembly accuracy of large cylindrical workpieces, saves the time of workpiece assembly and alignment, reduces the labor intensity of operators, improves the efficiency and safety of longitudinal and circular seam welding of workpieces, and improves the welding orientation , which more effectively guarantees the welding quality, and is suitable for popularization and use by enterprises engaged in the manufacture and assembly of large pipes, containers and cylinders.
Description
Technical field
The utility model belongs to mechanical erection equipment, particularly relates to a kind of docking for large-scale cylindrical workpiece and fixes or positioning tool.
Background technology
Along with the continuous progress of China's manufacturing equipment, the installation quantity of large-scale cylindrical workpiece and required precision also improve constantly.Particularly diameter is at the cylindrical work of Ф 1000 ~ 6000mm or industrial pipeline, the feature such as have that volume is large, Heavy Weight, welding are yielding, need the precision strictly controlling its assembling centering when mounted, if coaxiality error is excessive after installing, workpiece is easily caused to tilt, rotary type equipment is beated excessive in the running, the serious consequence such as even can produce fracture, collapse.
Before the utility model not yet occurs, large-scale cylindrical workpiece is when Horizontal type assembly welding, first sleeper on the pad of workpiece bottom, by chain block or jack, two sections of workpiece to be assembled are carried out counterpart centering, weld respectively to do to support between workpiece with ground with shaped steel again after axiality and linearity meet the requirements and fix, in order to avoid work swings produce Influence of Displacement assembly precision.The welding manner of different azimuth is adopted to be linked into an integrated entity by the workpiece that two sections need be assembled after fixing workpiece.Like this when the workpiece that weld diameter is larger, top weld seam needs to put up a ladder welding, and bottom weld seam will adopt overhead welding, and the liftoff space of bottom weld seam is less sometimes, also need the shaped steel of fixation workpiece to cut off, carry out multiple welding by after the two sections of workpiece turning that need assemble angles.Problems existing is, because diameter of work size is large, Heavy Weight, need during welding to set up scaffold, adopt multi-faceted welding, have impact to welding efficiency, welding quality and operational security, workpiece assembling centering is wasted time and energy, and labour intensity is large, and easily causing workpiece deformation during chain block adjustment, secondary reverse welding needs to employ crane sometimes; May be difficult to ensure due to assembled workpiece linearity and coaxiality deviation time serious, cause workpiece to tilt, running time beat excessive, there is considerable safety and quality accident hidden danger in the security incident such as even produce fracture, collapse.
Utility model content
In order to overcome the defect of prior art, the purpose of this utility model is to provide a kind of large-scale cylindrical workpiece assembling alignment device, this apparatus structure is simple, easy to operate, effectively can ensure the linearity that workpiece is assembled and coaxial accuracy, save workpiece assembling alignment time, workpiece assembly welding is safe and efficient, ensures to produce and carries out smoothly.
Large-scale cylindrical workpiece assembling alignment device, be characterized in that this device is made up of a pair identical, of the same size frame of shape and structure, each frame is established the scale of strip length scale and symmetrically arranged backing roll, movable stand and regulating handle, backing roll by rotating shaft support in the kidney-shaped slideway of frame both sides, the central axis of two backing rolls and the central axes of frame, backing roll upper surface line is parallel to the central axis of frame.During use, according to the position of docking workpiece, by separated at workpiece two to be assembled for two groups of frames, then according to diameter and the road clearance of workpiece, regulate the spacing of backing roll by rotating regulating handle
wherein R is the radius of workpiece to be assembled, and r is the radius of backing roll, and L is the centre-to-centre spacing of two backing rolls, measures by the scale in frame.The object of prior adjustment backing roll centre-to-centre spacing is to ensure that workpiece to be assembled is being fallen after on alignment device, workpiece outer wall can be made to contact with backing roll, in order to avoid the excessive upper surface causing workpiece directly to fall alignment device frame of two backing roll spacing causes workpiece to swing.
When workpiece to be assembled winches on backing roll, regulate to the left or to the right by regulating two backing roll spacing on alignment device and entirety, make cylindrical work produce relative movement, thus reach the height, levelness and the linearity object that regulate workpiece, realize fast aligning center.Simultaneously by the rotation of backing roll, drive workpiece to rotate, be convenient to assembling and the welding of workpiece.
The utility model improves further, described frame cross section is square channel-shaped, and its groove depth is greater than the radius of backing roll, and on the two side of frame length direction, symmetry offers kidney-shaped slideway, bidding chi below kidney-shaped slideway, the center-zero line of scale and the longitudinal centre line of frame are on same vertical plane; On the two side of frame width, symmetry offers round tube hole, and the line of centres of two through hole and the cross central line of frame are on same vertical plane.
The utility model improves further, and the rotating shaft of described backing roll is arranged on backing roll and movable stand, and rotating shaft two ends are placed in the kidney-shaped slideway of frame; Described regulating handle is fixed in the through hole of frame by bearing and only rotates, and the other end of regulating handle is established external screw thread and is threaded with adopting between movable stand.
The utility model improves further, and described movable stand takes the shape of the letter U shape, and its two ends establishes installing hole, and the diameter of installing hole and rotating shaft form interference fit; Movable stand establishes screwed hole, its central axis overlaps with the line of centres of frame through hole, if threaded regulating handle and movable stand threaded engagement, without the need to lock handle behind centering center, reached the self-locking of workpiece by the frictional force between workpiece and backing roll, ensure the precision of two supporting device adjusted in concert.
Compared with prior art, advantage is novel, compact conformation, rationally, and volume is little, is convenient to transport and handling; This device adopts the supporting base used in pairs, not only improve the assembly precision of large-scale cylindrical workpiece, save workpiece assembling alignment time, reduce the labour intensity of operator, improve longitudinal and girth welding efficiency and the security of workpiece, improve direction of welding, more effectively ensured welding quality, the business enterprise expand being applicable to be engaged in the manufacture of large-scale pipeline, container and cylinder class and assembling uses.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further illustrated.
Fig. 1 is large-scale cylindrical workpiece assembling alignment device mounting structure schematic diagram;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the movable stand structural representation of Fig. 1.
In figure: 1-workpiece to be assembled, 2-frame, 201-kidney-shaped slideway, 202-scale, 3-backing roll, 4-regulating handle, 5-movable stand, 6-rotating shaft, 7-dock workpiece.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described in further detail.
See Fig. 1,2, large-scale cylindrical workpiece is Large circular pipeline, container, cylinder etc., large and the Heavy Weight of volume, this assembling alignment device is made up of a pair identical, of the same size frame 2 of shape and structure, each frame established the scale 202 of strip length scale and be symmetrical arranged backing roll 3, movable stand 5 and regulating handle 4, backing roll is supported in frame by rotating shaft 6, the line of centres of two backing rolls and the central axes of frame, and backing roll upper surface line is parallel to the central axis of frame.
It can also be seen that from Fig. 2, described frame 2 cross section is square channel-shaped, its groove depth is greater than the radius of backing roll 3, on the two side of frame length direction, symmetry offers kidney-shaped slideway 201, bidding chi 202 below kidney-shaped slideway, the center-zero line of scale and the longitudinal centre line of frame are on same vertical plane; On the two side of frame width, symmetry offers round tube hole, and the line of centres of two through hole and the cross central line of frame are on same vertical plane.
It can also be seen that from Fig. 1,2, the rotating shaft 6 of described backing roll is arranged on backing roll 3 and movable stand 5, and rotating shaft two ends are placed in the kidney-shaped slideway 202 of frame; Described regulating handle 4 is fixed on by bearing in the through hole of frame and prevents from moving forward and backward, and the other end of regulating handle is established screw thread and is connected with between movable stand.
It can also be seen that from Fig. 3, described movable stand 5 takes the shape of the letter U shape, and its two ends establishes installing hole, and the diameter of installing hole is corresponding with rotating shaft 6; Movable stand establishes screwed hole, its mounting center axis overlaps with the center line of frame 2 through hole, if threaded regulating handle 4 and movable stand threaded engagement, without the need to lock handle behind centering center, reached the self-locking of workpiece by the frictional force between workpiece and backing roll, ensure the precision of two supporting device adjusted in concert.
During use, according to the position of docking workpiece 7, by separated at workpiece 1 two to be assembled for two groups of frames, then according to diameter and the road clearance of workpiece, regulate the spacing of backing roll by rotating regulating handle
wherein R is the radius of workpiece to be assembled, and r is the radius of backing roll, and L is the centre-to-centre spacing of two backing rolls, measures by the scale in frame.The object of prior adjustment backing roll centre-to-centre spacing is to ensure that workpiece to be assembled is being fallen after on alignment device, workpiece outer wall can be made to contact with backing roll, in order to avoid the excessive upper surface causing workpiece directly to fall alignment device frame of two backing roll spacing causes workpiece to swing.
When workpiece to be assembled winches on backing roll, regulate to the left or to the right by regulating two backing roll spacing on alignment device and entirety, make cylindrical work produce relative movement, thus reach the height, levelness and the linearity object that regulate workpiece, realize fast aligning center.Simultaneously by the rotation of backing roll, drive workpiece to rotate, be convenient to assembling and the welding of workpiece.
Claims (3)
1. large-scale cylindrical workpiece assembling alignment device, this device is identical by a pair shape and structure, frame of the same size (2) is formed, each frame established the scale of strip length scale (202) and be symmetrical arranged backing roll (3), movable stand (5) and regulating handle (4), backing roll is supported in frame by rotating shaft (6), the line of centres of two backing rolls and the central axes of frame, backing roll upper surface line is parallel to the central axis of frame, it is characterized in that described frame (2) cross section is square channel-shaped, its groove depth is greater than the radius of backing roll (3), on the two side of frame length direction, symmetry offers kidney-shaped slideway (201), bidding chi (202) below kidney-shaped slideway, the center-zero line of scale and the longitudinal centre line of frame are on same vertical plane, on the two side of frame width, symmetry offers round tube hole, and the line of centres of two through hole and the cross central line of frame are on same vertical plane.
2. large-scale cylindrical workpiece assembling alignment device according to claim 1, it is characterized in that the rotating shaft (6) of described backing roll is arranged on backing roll (3) and movable stand (5), rotating shaft two ends are placed in the kidney-shaped slideway (202) of frame; Described regulating handle (4) is fixed on by bearing in the through hole of frame and prevents from moving forward and backward, and the other end of regulating handle is established screw thread and is connected with between movable stand.
3. large-scale cylindrical workpiece according to claim 1 assembling alignment device, it is characterized in that described movable stand (5) takes the shape of the letter U shape, its two ends establishes installing hole, and the diameter of installing hole is corresponding with rotating shaft (6); Movable stand establishes screwed hole, and its mounting center axis overlaps with the center line of frame (2) through hole, if threaded regulating handle (4) and movable stand threaded engagement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520191203.3U CN204771257U (en) | 2015-03-31 | 2015-03-31 | Large -scale cylindrical work piece equipment aligning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520191203.3U CN204771257U (en) | 2015-03-31 | 2015-03-31 | Large -scale cylindrical work piece equipment aligning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204771257U true CN204771257U (en) | 2015-11-18 |
Family
ID=54511383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520191203.3U Expired - Fee Related CN204771257U (en) | 2015-03-31 | 2015-03-31 | Large -scale cylindrical work piece equipment aligning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204771257U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111215825A (en) * | 2020-03-13 | 2020-06-02 | 中国水利水电夹江水工机械有限公司 | Automatic adjustment control method for butt welding centering of barrel |
| CN115945840A (en) * | 2022-12-28 | 2023-04-11 | 北京星航机电装备有限公司 | End face special-shaped part datum alignment device and alignment method |
| CN116000489A (en) * | 2022-12-28 | 2023-04-25 | 北京星航机电装备有限公司 | Reference alignment method for end surface special-shaped part |
-
2015
- 2015-03-31 CN CN201520191203.3U patent/CN204771257U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111215825A (en) * | 2020-03-13 | 2020-06-02 | 中国水利水电夹江水工机械有限公司 | Automatic adjustment control method for butt welding centering of barrel |
| CN115945840A (en) * | 2022-12-28 | 2023-04-11 | 北京星航机电装备有限公司 | End face special-shaped part datum alignment device and alignment method |
| CN116000489A (en) * | 2022-12-28 | 2023-04-25 | 北京星航机电装备有限公司 | Reference alignment method for end surface special-shaped part |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 |