CN204922229U - Motor wire presss from both sides, subassembly and motor are fixed to power cord - Google Patents
Motor wire presss from both sides, subassembly and motor are fixed to power cord Download PDFInfo
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- CN204922229U CN204922229U CN201520627061.0U CN201520627061U CN204922229U CN 204922229 U CN204922229 U CN 204922229U CN 201520627061 U CN201520627061 U CN 201520627061U CN 204922229 U CN204922229 U CN 204922229U
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Abstract
本实用新型适用于电机领域,提供了电机导线夹、电源线固定组件及电机,其中,电机导线夹包括第一夹线板和盖合于第一夹线板上的第二夹线板,第一夹线板上设有若干个位于电机出线处的线槽和若干个位于电机内以用于供电源线卡入定位的导线锁扣,第二夹线板上设有若干个分别与各线槽对位设置以用于将各电源线分别压紧于各线槽内的凸台。本实用新型通过线槽与凸台的配合对电源线之位于电机出线处的部分进行压紧定位,并通过在第一夹线板上增设导线锁扣供电源线之位于电机内的部分卡入定位;而由于电源线可通过压入安装方式卡入导线锁扣和线槽内,故,其使得电源线的收放定位可通过机器自动化操作完成,提高了电机的生产效率,降低了电机的人工成本。
The utility model is applicable to the field of electric motors, and provides a motor wire clamp, a power cord fixing assembly and a motor, wherein the motor wire clamp includes a first clamping plate and a second clamping plate that covers the first clamping plate, and the second clamping plate covers the first clamping plate. There are several wire grooves located at the outlet of the motor on the first wire clamping plate and several wire locks located inside the motor for snapping in and positioning the power wires. The groove alignment is arranged to press each power cord to the boss in each wire groove respectively. The utility model compresses and positions the part of the power cord located at the outlet of the motor through the cooperation of the wire groove and the boss, and snaps in the part of the power cord located in the motor by adding a wire lock on the first clamping plate. positioning; and because the power cord can be snapped into the wire lock and wire groove by pressing the installation method, it enables the retractable positioning of the power cord to be completed by automatic machine operation, which improves the production efficiency of the motor and reduces the motor's Labor cost.
Description
技术领域technical field
本实用新型属于电机领域,尤其涉及电机导线夹、具有该电机导线夹的电源线固定组件及具有该电源线固定组件的电机。The utility model belongs to the field of motors, in particular to a motor lead clamp, a power cord fixing assembly with the motor lead clamp and a motor with the power cord fixing assembly.
背景技术Background technique
传统的无位置传感器无刷直流电机,在处理电源线时存在以下问题:Traditional position sensorless brushless DC motors have the following problems when dealing with power lines:
1)其电源线与U/V/W三相绕组引线插针的连接方式是这样的:先将电源线已去绝缘外皮的线头穿过绕组引线插针上的圆孔,然后采用电烙铁、焊锡丝等将电源线的线头焊接固定于绕组引线插针上。这种连接方式,需要人工穿线、锡焊等操作,其操作非常不方便、效率低、无法实现自动化生产,且还存在虚焊的质量隐患;1) The connection method between the power cord and the lead pins of the U/V/W three-phase windings is as follows: First, pass the end of the power cord with the insulation sheath removed through the round hole on the lead pins of the winding, and then use an electric soldering iron, Solder wire, etc., weld and fix the end of the power cord to the winding lead pin. This connection method requires manual threading, soldering and other operations, which is very inconvenient, low in efficiency, unable to realize automatic production, and there is also a quality risk of false welding;
2)其对电源线在电机内的整理收放定位方式是这样的:提前将两个热收缩套管套入电源线上(其中一个热收缩套管同时套于三根电源线外,另外一个热收缩套管套设于两根电源线外),在电源线与绕组引线插针的焊接完成后再用热风枪加热收缩套管,以实现对各电源线的定位。这种定位方式同样需要人工穿线操作,其操作过程复杂,消耗的人力、时间多,且无法实现自动化操作。2) The method of organizing, retracting and positioning the power cord in the motor is as follows: put two heat-shrinkable sleeves on the power cord in advance (one of the heat-shrinkable sleeves is placed outside the three power cords at the same time, and the other is heat-shrinkable). The shrink sleeve is set outside the two power cords), and after the welding of the power cord and the winding lead pin is completed, heat the shrink sleeve with a heat gun to realize the positioning of each power cord. This positioning method also requires manual threading operation, the operation process is complicated, consumes a lot of manpower and time, and cannot realize automatic operation.
为了解决上述传统技术的问题,现有技术提出了设计一个专用端子进行连接电源线与绕组引线插针的方案,其具体操作过程为:先将电源线的一端固定于专用端子上,然后将专用端子通过其上的连接孔套装于绕组引线插针上,最后再采用电烙铁、焊锡丝等将专用端子焊接固定于绕组引线插针上。该方案虽然相对于上述传统电源线与U/V/W三相绕组引线插针的连接方式而言,起到了一定的简化操作过程、提高效率的作用,但是,由于其仍需要人工进行穿孔插端子、焊接等操作,故,其起得的改善效果并不是很明显,且也不便于实现自动化生产。此外,该方案仍采用热收缩套管对电源线进行收放定位,因此,其电源线的收放定位方式中仍存在操作过程复杂、耗费人力多、耗费时间多、无法实现自动化生产的问题。In order to solve the problems of the above-mentioned traditional technology, the prior art proposes a scheme of designing a special terminal to connect the power cord and the winding lead pin. The specific operation process is: first fix one end of the power cord to the special terminal, The terminal is set on the winding lead pin through the connection hole on it, and finally the special terminal is welded and fixed on the winding lead pin by electric soldering iron, solder wire, etc. Although this solution has played a role in simplifying the operation process and improving efficiency compared with the above-mentioned traditional power line and U/V/W three-phase winding lead pin connection method, it still needs manual punching and insertion. Terminals, welding and other operations, so the improvement effect is not very obvious, and it is not easy to realize automatic production. In addition, this solution still uses a heat-shrinkable sleeve to retract and position the power cord. Therefore, the power cord retraction and positioning method still has the problems of complicated operation process, labor-intensive, time-consuming, and inability to realize automatic production.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的不足,提供了电机导线夹、电源线固定组件及电机,其解决了现有电源线采用热收缩套管进行收放定位存在操作过程复杂、耗费人力多、效率低、且无法实现自动化生产的技术问题。The purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art, and provide a motor wire clamp, a power cord fixing assembly and a motor, which solve the complex operation process and labor-intensive positioning of the existing power cord using a heat-shrinkable sleeve for retraction and positioning. There are many technical problems, low efficiency, and the inability to realize automatic production.
为达到上述目的,本实用新型采用的技术方案是:电机导线夹,包括第一夹线板和盖合于所述第一夹线板上的第二夹线板,所述第一夹线板上设有若干个位于电机出线处的线槽和若干个位于电机内以用于供电源线卡入定位的导线锁扣,所述第二夹线板上设有若干个分别与各所述线槽对位设置以用于将各电源线分别压紧于各所述线槽内的凸台。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: the motor wire clamp includes a first clamping plate and a second clamping plate that covers the first clamping plate, and the first clamping plate There are several wire grooves located at the outlet of the motor and several wire locks located inside the motor for snapping in and positioning the power wires. The second clamping plate is provided with several The slots are arranged in alignment and are used to respectively press the power cords against the bosses in the wire slots.
优选地,所述第一夹线板包括第一夹线板本体、若干个凸设于所述第一夹线板本体上的所述导线锁扣和若干个凹设于所述第一夹线板本体上的所述线槽,所述第二夹线板包括第二夹线板本体和若干个凸设于所述第二夹线板本体上的所述凸台。Preferably, the first clamping plate includes a first clamping plate body, several wire locks protruding from the first clamping plate body, and several wire locks recessed on the first clamping plate body. The wire slot on the board body, the second clamping plate includes the second clamping plate body and several bosses protruding from the second clamping plate body.
优选地,所述导线锁扣包括两间隔凸设于所述第一夹线板本体上的弹片,两所述弹片与所述第一夹线板本体围合形成一腔口向上敞开设置的容线腔,且所述容线腔的腔口小于所述容线腔的内腔。Preferably, the wire lock buckle includes two elastic pieces protruding from the first clamping plate body at intervals, and the two elastic pieces and the first clamping plate body are enclosed to form a cavity with an upward opening. The thread cavity, and the mouth of the thread containing cavity is smaller than the inner cavity of the thread containing cavity.
优选地,所述线槽为阶梯槽,所述凸台对应为阶梯凸台。Preferably, the wire groove is a stepped groove, and the corresponding boss is a stepped boss.
优选地,所述第一夹线板上还设有若干个定位孔,所述第二夹线板上设有若干个分别与各所述定位孔卡插配合的定位柱,且各所述定位孔分设于所述线槽的两侧,各所述定位柱分设于所述凸台的两侧。Preferably, the first clamping plate is also provided with several positioning holes, and the second clamping plate is provided with several positioning posts respectively snap-fitted with each of the positioning holes, and each of the positioning The holes are respectively arranged on both sides of the wire groove, and each of the positioning columns is respectively arranged on both sides of the boss.
优选地,所述第一夹线板上还贯穿设有若干个用于与塑封定子总成上固定柱卡插配合的固定孔。Preferably, the first clamping plate is also provided with several fixing holes for snap-fitting with the fixing columns on the plastic stator assembly.
优选地,所述第一夹线板上还贯穿设有数量与绕组引线插针数量相同以用于分别供各所述绕组引线插针穿过向上延伸并供电机端子压入安装的贯孔。Preferably, through-holes having the same number as the number of winding lead pins are provided through the first clamping plate for each of the winding lead pins to pass through and extend upwards and power the motor terminals to be press-fitted for installation.
本实用新型提供的电机导线夹,通过线槽与凸台的配合对电源线之位于电机出线处的部分进行压紧定位,并通过在第一夹线板上增设导线锁扣供电源线之位于电机内的部分卡入定位,从而实现了对电源线的收放定位。且由于电源线可通过压入安装方式卡入导线锁扣和线槽内,故,其电源线的收放操作过程简单、操作难度低,并使得电源线的收放定位可通过机器自动化操作完成,提高了电机的生产效率,降低了电机生产过程中的人工成本。The motor wire clip provided by the utility model compresses and positions the part of the power cord located at the outlet of the motor through the cooperation of the wire slot and the boss, and adds a wire lock on the first clamping plate to position the power cord. The part inside the motor is snapped into position, thereby realizing the retractable position of the power cord. And because the power cord can be snapped into the wire lock and wire groove by pressing the installation method, the operation process of retracting and retracting the power cord is simple and the operation difficulty is low, and the retracting and positioning of the power cord can be completed by automatic machine operation , improve the production efficiency of the motor, and reduce the labor cost in the motor production process.
进一步地,本实用新型还提供了电源线固定组件,其包括若干根电源线、数量与所述电源线数量相同的绕组引线插针、上述的电机导线夹和数量与所述电源线数量相同的电机端子,各所述电源线的一端分别通过各所述电机端子连接于各所述绕组引线插针上,各所述电源线之位于电机出线处的部分分别通过各所述凸台压紧于各所述线槽内,且所述电源线之位于所述电机端子与所述线槽之间的部分通过所述导线锁扣锁紧定位。Further, the utility model also provides a power cord fixing assembly, which includes a number of power cords, winding lead wire pins with the same number as the power cords, the above-mentioned motor wire clips, and the same number as the power cords Motor terminals, one end of each power cord is respectively connected to each winding lead pin through each motor terminal, and the part of each power cord located at the outlet of the motor is pressed on each of the bosses respectively. In each of the wire slots, and the part of the power cord between the motor terminal and the wire slot is locked and positioned by the wire lock.
优选地,所述绕组引线插针上设有止脱槽,所述电机端子包括底座、凸设于所述底座上并可压入套装于所述绕组引线插针上的接针部和沿所述底座一侧弯折设置以用于与所述电源线一端压接固定的接线部,所述底座上设有供所述绕组引线插针穿向所述接针部的避让孔,所述接针部上设有用于与所述止脱槽卡位配合的止脱板。Preferably, the winding lead wire pin is provided with an anti-dropping groove, and the motor terminal includes a base, a pin part that protrudes from the base and can be pressed into the winding lead wire pin, and along the One side of the base is bent and set to be used for crimping and fixing the wiring part with one end of the power cord, and the base is provided with an avoidance hole for the winding lead pin to pass through the pin part. The needle part is provided with a detachment preventing plate for engaging with the detachment prevention groove.
本实用新型提供的电源线固定组件,由于采用了上述的电机导线夹对电源线进行收放定位,故,可使得电源线的收放定位操作过程简单化,并使得电源线的收放定位可通过机器自动化操作完成,从而利于提高电机的生产效率和降低电机生产过程中的人工成本。此处,其通过电机端子进行连接电源线和绕组引线插针,可利于简化电源线和绕组引线插针的连接操作过程,从而利于进一步提高电机的生产效率。The power cord fixing assembly provided by the utility model adopts the above-mentioned motor wire clamp to retract and position the power cord, so the operation process of retracting and positioning the power cord can be simplified, and the retracting and positioning of the power cord can be done easily. It is completed by machine automation operation, which is beneficial to improve the production efficiency of the motor and reduce the labor cost in the motor production process. Here, the power line and the winding lead pin are connected through the motor terminal, which can help to simplify the connection operation process of the power line and the winding lead pin, thereby further improving the production efficiency of the motor.
进一步地,其通过在绕组引线插针上设置止脱槽,在电机端子的接针部上设置与止脱槽卡位配和的止脱板,这样,可通过将电机端子的接针部套入压装于绕组引线插针上、直到接针部上的止脱板卡入绕组引线插针上的止脱槽为止的方式实现电机端子与绕组引线插针的装配。由于在电源线与绕组引线插针的整个连接操作过程中都不需要进行穿孔操作和焊接操作,故,其极大程度地简化了电源线与绕组引线插针的连接操作过程;且由于电源线与接线部的压接操作、接针部在绕组引线插针上的套入压装操作都可通过机器自动化操作完成,故,其有效实现了电源线与绕组引线插针的自动化连接操作,实现了自动化生产代替人工生产的目标,进一步提高了电机的生产效率和降低了电机生产过程中的人工成本。Further, by providing an anti-off groove on the winding lead wire pin, an anti-off plate that is matched with the anti-off groove is provided on the pin of the motor terminal. In this way, the pin of the motor terminal can be covered The assembly of the motor terminal and the winding lead pin is realized by pressing and fitting it on the winding lead pin until the anti-off plate on the pin part snaps into the anti-off groove on the winding lead pin. Since there is no need for perforation and welding operations during the entire connection operation process of the power cord and the winding lead pin, it greatly simplifies the connection operation process of the power cord and the winding lead pin; and because the power cord The crimping operation with the wiring part and the inserting and pressing operation of the contact part on the winding lead wire pin can all be completed through automatic machine operation, so it effectively realizes the automatic connection operation of the power cord and the winding lead wire pin, realizing The goal of automatic production instead of manual production has been achieved, the production efficiency of the motor has been further improved and the labor cost in the production process of the motor has been reduced.
进一步地,本实用新型还提供了电机,其包括塑封定子总成、设于所述塑封定子总成一端的端盖和上述的电源线固定组件,所述电源线固定组件安装固定于所述塑封定子总成与所述端盖之间。Further, the utility model also provides a motor, which includes a plastic-encapsulated stator assembly, an end cover arranged at one end of the plastic-enclosed stator assembly, and the above-mentioned power cord fixing assembly, and the power cord fixing assembly is installed and fixed on the plastic-enclosed stator assembly. Between the stator assembly and the end cover.
本实用新型提供的电机,由于采用了上述的电源线固定组件,故,提高了电机的生产效率和自动化生产程度,降低了电机生产过程中的人工成本,利于提高电机的综合竞争力。The motor provided by the utility model adopts the above-mentioned power cord fixing assembly, so the production efficiency and automatic production degree of the motor are improved, the labor cost in the production process of the motor is reduced, and the comprehensive competitiveness of the motor is improved.
附图说明Description of drawings
图1是本实用新型实施例提供的导线夹的分解示意图;Fig. 1 is the exploded schematic view of the wire clip provided by the embodiment of the present invention;
图2是图1中A处的局部放大示意图;Fig. 2 is a partially enlarged schematic diagram of place A in Fig. 1;
图3是本实用新型实施例提供的电源线、电机端子与第一夹线板的装配示意图;Fig. 3 is a schematic diagram of the assembly of the power cord, the motor terminal and the first clamping plate provided by the embodiment of the present invention;
图4是本实用新型实施例提供的电源线、电机端子、第一夹线板与塑封定子总成的装配示意图;Fig. 4 is a schematic diagram of the assembly of the power cord, motor terminal, first clamping plate and plastic-sealed stator assembly provided by the embodiment of the present invention;
图5是图4中B-B的剖面示意图;Fig. 5 is a schematic cross-sectional view of B-B in Fig. 4;
图6是本实用新型实施例提供的电源线、电机端子、第一夹线板、塑封定子总成与第二夹线板的装配示意图;Fig. 6 is an assembly schematic diagram of the power cord, motor terminal, first clamping plate, plastic-sealed stator assembly and second clamping plate provided by the embodiment of the utility model;
图7是本实用新型实施例提供的电机的装配示意图;Fig. 7 is a schematic diagram of the assembly of the motor provided by the embodiment of the present invention;
图8是图7中C-C的剖面示意图;Fig. 8 is a schematic cross-sectional view of C-C in Fig. 7;
图9是本实用新型实施例提供的电机端子的立体示意图;Fig. 9 is a three-dimensional schematic diagram of a motor terminal provided by an embodiment of the present invention;
图10是本实用新型实施例提供的电机端子的俯视平面示意图;Fig. 10 is a schematic plan view of a motor terminal provided by an embodiment of the present invention;
图11是本实用新型实施例提供的电机端子与绕组引线插针的配合示意图;Fig. 11 is a schematic diagram of the cooperation between the motor terminal and the winding lead wire pin provided by the embodiment of the present invention;
图12是本实用新型实施例提供的绕组引线插针的主视示意图;Fig. 12 is a schematic front view of the winding lead pin provided by the embodiment of the present invention;
图13是本实用新型实施例提供的绕组引线插针的左视示意图。Fig. 13 is a schematic left view of the winding lead pin provided by the embodiment of the present invention.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
需要说明的是,当一个元件被描述为“固定于”或“设置于”另一个元件上时,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被描述为是“连接”另一个元件,它可以是直接连接另一个元件或者可能同时存在居中元件。It should be noted that when an element is described as being “fixed” or “disposed on” another element, it may be directly on the other element or there may be an intervening element at the same time. When an element is described as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
还需要说明的是,以下实施例中的左、右、上、下、顶、底等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。It should also be noted that the orientation terms such as left, right, up, down, top, and bottom in the following examples are only relative concepts or refer to the normal use status of the product, and should not be regarded as having restrictive.
如图1、图2、图3、图4和图8所示,本实用新型实施例提供的电机导线夹4,包括第一夹线板41和盖合于第一夹线板41上的第二夹线板42,第一夹线板41上设有若干个位于电机出线处的线槽413和若干个位于电机内以用于供电源线2卡入定位的导线锁扣412,第二夹线板42上设有若干个分别与各线槽413对位设置以用于将各电源线2分别压紧于各线槽2内的凸台421。各电源线2分别从各线槽413与各凸台421围合形成的空间穿设于电机内。本实用新型实施例提供的电机导线夹4,通过线槽2与凸台421的配合对电源线2之位于电机出线处的部分进行压紧定位,并通过在第一夹线板41上增设导线锁扣412供电源线2之位于电机内的部分卡入定位,从而实现了对电源线2的收放定位。且由于电源线2可通过压入安装方式卡入导线锁扣412和线槽413内,故,其电源线2的收放操作过程简单、操作难度低,并使得电源线2的收放定位可通过机器自动化操作完成,提高了电机的生产效率,降低了电机生产过程中的人工成本。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 8, the motor wire clamp 4 provided by the embodiment of the present invention includes a first clamping plate 41 and a first clamping plate 41 covered on the first clamping plate 41. Two clamping plates 42, the first clamping plate 41 is provided with several wire grooves 413 located at the outlet of the motor and several wire locks 412 located in the motor for supplying the power cord 2 into position, the second clamp The wire plate 42 is provided with a plurality of protrusions 421 respectively aligned with the wire grooves 413 for pressing the power wires 2 into the wire grooves 2 respectively. Each power cord 2 passes through the space formed by each wire slot 413 and each boss 421 respectively in the motor. The motor wire clamp 4 provided by the embodiment of the utility model compresses and positions the part of the power wire 2 located at the outlet of the motor through the cooperation of the wire slot 2 and the boss 421, and by adding wires on the first clamping plate 41 The locking buckle 412 supplies power to the part of the power cord 2 inside the motor to snap into position, thereby realizing the retractable positioning of the power cord 2 . And because the power cord 2 can be snapped into the wire lock 412 and the wire slot 413 through the press-fit installation method, the retractable operation process of the power cord 2 is simple and the operation difficulty is low, and the retractable positioning of the power cord 2 can be made easily. It is completed by machine automation operation, which improves the production efficiency of the motor and reduces the labor cost in the motor production process.
优选地,如图1~4所示,第一夹线板41包括第一夹线板本体414、若干个贯穿设于第一夹线板本体414上的避让孔111、若干个凸设于第一夹线板本体414上的导线锁扣412和若干个凹设于第一夹线板本体414上的线槽413,第二夹线板42包括第二夹线板本体422和若干个凸设于第二夹线板本体422上的凸台421。导线锁扣412包括两间隔凸设于第一夹线板本体411上的弹片4121,两弹片4121与第一夹线板本体414围合形成一腔口4123向上敞开设置的容线腔4122,且容线腔4122的腔口4123小于容线腔4122的内腔。具体安装时,可通过挤压弹片4121弹性变形的方式使电源线2从腔口4123压入容线腔4122内,等电源线2完全卡入容线腔4122内后,弹片4121可在弹性恢复力的作用下经电源线2压紧于容线腔4122内,从而可有效实现电源线2的锁紧定位。Preferably, as shown in FIGS. 1-4 , the first clamping plate 41 includes a first clamping plate body 414 , several escape holes 111 penetrating through the first clamping plate body 414 , and several relief holes 111 protruding from the first clamping plate body 414 . The wire lock 412 on a clamping plate body 414 and several grooves 413 recessed on the first clamping plate body 414, and the second clamping plate 42 includes a second clamping plate body 422 and several convex sets The boss 421 on the second clamping plate body 422 . The wire lock 412 includes two elastic pieces 4121 protruding from the first clamping plate body 411 at intervals, and the two elastic pieces 4121 and the first clamping plate body 414 are enclosed to form a cavity 4123 with a cavity 4123 open upwards to accommodate the wire chamber 4122, and The mouth 4123 of the thread containing cavity 4122 is smaller than the inner cavity of the thread containing cavity 4122 . During specific installation, the power cord 2 can be pressed into the wire-holding chamber 4122 from the mouth 4123 by elastically deforming the shrapnel 4121. After the power cord 2 is completely inserted into the wire-holding chamber 4122, the shrapnel 4121 can recover elastically. Under the action of force, the power cord 2 is pressed tightly in the wire cavity 4122, so that the locking and positioning of the power cord 2 can be effectively realized.
优选地,如图1和图6所示,线槽413为阶梯槽,凸台421对应为阶梯凸台421,线槽413包括第一槽部4131和沿电机径向位于第一槽部4131与电机中心轴之间且凹设深度大于第一槽部4131凹设深度的第二槽部4132,凸台421包括与第一槽部4131对位设置以用于将电源线2压紧于第一槽部4131内的第一台阶4211和与第二槽部4132对位设置以用于将电源线2压紧于第二槽部4132内的第二台阶4212,第二台阶4212沿电机径向位于第一台阶4211与电机中心轴之间且第二台阶4212的凸设高度大于第一台阶4211的凸设高度。此处,通过将线槽413设为阶梯槽,将凸台421设为阶梯凸台421,这样,可使得电源线2是呈弯折状穿设于电机内的,利于提高电机的密封、防水效果,并利于提高电源线2定位的稳固可靠性。Preferably, as shown in FIG. 1 and FIG. 6 , the wire groove 413 is a stepped groove, and the boss 421 corresponds to the stepped boss 421. The wire groove 413 includes a first groove portion 4131 and is located between the first groove portion 4131 and the radial direction of the motor. The second groove 4132 between the central shafts of the motor and whose recessed depth is greater than that of the first groove 4131. The boss 421 is provided in alignment with the first groove 4131 for pressing the power cord 2 onto the first groove. The first step 4211 in the groove part 4131 and the second step 4212 arranged in alignment with the second groove part 4132 are used to press the power cord 2 into the second groove part 4132. The second step 4212 is located along the radial direction of the motor. The protrusion height of the second step 4212 between the first step 4211 and the central shaft of the motor is greater than that of the first step 4211 . Here, by setting the line groove 413 as a stepped groove, and setting the boss 421 as a stepped boss 421, the power cord 2 can be bent and passed through the motor, which is beneficial to improve the sealing and waterproofing of the motor. effect, and is conducive to improving the stability and reliability of the positioning of the power cord 2 .
优选地,如图1、图3、图5和图8所示,第一夹线板41上还贯穿设有数量与绕组引线插针3数量相同以用于分别供各绕组引线插针3穿过向上延伸并供电机端子1压入安装的贯孔411。贯孔411的设置,可有效防止第一夹线板41对电机端子1与绕组引线插针3的连接产生干涉现象,并利于电机端子1的底座11可穿过第一夹线板41卡入定位于塑封定子总成5的安装槽内。Preferably, as shown in FIG. 1 , FIG. 3 , FIG. 5 and FIG. 8 , the first clamping plate 41 is also provided with the same number of winding lead wire pins 3 for passing each winding lead wire pin 3 respectively. Through the through hole 411 that extends upward and presses the power supply terminal 1 into the installation. The setting of the through hole 411 can effectively prevent the first clamping plate 41 from interfering with the connection of the motor terminal 1 and the winding lead pin 3, and facilitate the base 11 of the motor terminal 1 to pass through the first clamping plate 41 and snap into the fixed position. It is located in the installation groove of the plastic-sealed stator assembly 5.
优选地,本实施例中的电源线2设有三根,电机端子1、贯孔411、导线锁扣412、线槽413和凸台421对应设有三个,三个贯孔411和三个导线锁扣412沿周向交替间隔设置,三个导线锁扣412沿电源线2穿设入电机内的方向分别设于三个贯孔411的前方。其中,位于线槽413与最靠近线槽413的贯孔411之间的导线锁扣412同时对三根电源线2进行定位,下一个导线锁扣412则只对两根电源线2进行定位,最后一个导线锁扣412则只对一根电源线2进行定位。当然了,具体应用中,导线锁扣412的数量也可以为其它数值。Preferably, there are three power cords 2 in this embodiment, three corresponding motor terminals 1, through holes 411, wire locks 412, wire grooves 413 and bosses 421, three through holes 411 and three wire locks The buckles 412 are alternately arranged at intervals along the circumferential direction, and the three wire locks 412 are respectively arranged in front of the three through holes 411 along the direction in which the power cord 2 penetrates into the motor. Among them, the wire lock 412 between the wire slot 413 and the through hole 411 closest to the wire slot 413 positions the three power cords 2 at the same time, and the next wire lock 412 only positions the two power wires 2, and finally One wire lock 412 only positions one power cord 2 . Of course, in a specific application, the number of wire locks 412 can also be other values.
优选地,如图1所示,第一夹线板41上还设有若干个定位孔415,第二夹线板42上对应设有若干个分别与各定位孔415卡插配合的定位柱423,且各定位孔415分设于线槽413的两侧,各定位柱423分设于凸台421的两侧。定位柱423和定位孔415的卡插配合,一方面可对第一夹线板41与第二夹线板42的组装起到导向作用,另一方面可利于提高第一夹线板41与第二夹线板42安装定位的稳固可靠性。本实施例中,定位孔415和定位柱423都设有四个,且四个定位孔415分别两两分设于线槽413的两侧,四个定位柱423分别两两分设于凸台421的两侧,这样,利于提高电源线2卡于线槽413与凸台421之间的稳固可靠性。当然了,具体应用中,定位孔415和定位柱423的数量不限于四个。Preferably, as shown in FIG. 1 , several positioning holes 415 are provided on the first clamping plate 41 , and several positioning columns 423 correspondingly fitted with each positioning hole 415 are provided on the second clamping plate 42 . , and each positioning hole 415 is respectively arranged on both sides of the wire slot 413 , and each positioning post 423 is respectively arranged on both sides of the boss 421 . The snap fit between the positioning post 423 and the positioning hole 415 can guide the assembly of the first tensioning plate 41 and the second tensioning plate 42 on the one hand, and on the other hand can help to improve the first tensioning plate 41 and the second tensioning plate 41. The stability and reliability of the installation and positioning of the two clamping plates 42. In this embodiment, four positioning holes 415 and four positioning posts 423 are provided, and the four positioning holes 415 are respectively arranged in pairs on both sides of the wire groove 413, and the four positioning posts 423 are respectively arranged in pairs on the sides of the boss 421. On both sides, in this way, it is beneficial to improve the stability and reliability of the power cord 2 being stuck between the wire groove 413 and the boss 421 . Of course, in specific applications, the number of positioning holes 415 and positioning posts 423 is not limited to four.
优选地,第一夹线板41上还贯穿设有若干个固定孔416,第一夹线板41可通过固定孔416与塑封定子总成5上固定柱的卡插配合实现第一夹线板41在塑封定子总成5上的安装定位。Preferably, the first clamping plate 41 is also provided with several fixing holes 416, and the first clamping plate 41 can realize the first clamping plate through the snap fit of the fixing holes 416 and the fixing columns on the plastic stator assembly 5 41 is installed and positioned on the plastic-sealed stator assembly 5.
具体地,第一夹线板41和第二夹线板42都可采用绝缘材料一体注塑成型。Specifically, both the first clamping plate 41 and the second clamping plate 42 can be integrally injection-molded with insulating materials.
进一步地,如图3~8所示,本实用新型还提供了电源线固定组件,其包括若干根电源线2、数量与电源线2数量相同的绕组引线插针3、上述的电机导线夹4和数量与电源线2数量相同的电机端子1,各电源线2的一端分别通过各电机端子1连接于各绕组引线插针3上,各电源线2之位于电机出线处的部分分别通过各凸台421压紧于各线槽413内,且电源线2之位于电机端子1与线槽413之间的部分通过导线锁扣412锁紧定位。本实用新型实施例提供的电源线固定组件,由于采用了上述的电机导线夹4对电源线2进行收放定位,故,可使得电源线2的收放定位操作过程简单化,并使得电源线2的收放定位可通过机器自动化操作完成,从而利于提高电机的生产效率和降低电机生产过程中的人工成本。此处,其通过电机端子1进行连接电源线2和绕组引线插针3,可利于简化电源线2和绕组引线插针3的连接操作过程,从而利于进一步提高电机的生产效率。Further, as shown in Figures 3-8, the utility model also provides a power cord fixing assembly, which includes several power cords 2, winding lead pins 3 having the same number as the power cords 2, and the above-mentioned motor lead clamp 4 and the same number of motor terminals 1 as the number of power lines 2, one end of each power line 2 is connected to each winding lead pin 3 through each motor terminal 1, and the part of each power line 2 located at the outlet of the motor passes through each convex The table 421 is pressed tightly in each wire slot 413 , and the part of the power cord 2 between the motor terminal 1 and the wire slot 413 is locked and positioned by the wire lock 412 . The power cord fixing assembly provided by the embodiment of the utility model adopts the above-mentioned motor wire clamp 4 to retract and position the power cord 2, so the operation process of retracting and positioning the power cord 2 can be simplified, and the power cord can be The retractable positioning of 2 can be completed by automatic machine operation, thereby improving the production efficiency of the motor and reducing the labor cost in the motor production process. Here, the motor terminal 1 is used to connect the power cord 2 and the winding lead pin 3, which can help simplify the connection operation process of the power cord 2 and the winding lead pin 3, thereby further improving the production efficiency of the motor.
优选地,如图3、图9、图11、图12和图13所示,绕组引线插针3上设有止脱槽31,电机端子1包括底座11、凸设于底座11上并可压入套装于绕组引线插针3上的接针部12和沿底座11一侧弯折设置以用于与电源线2一端压接固定的接线部13,底座11上设有供绕组引线插针3穿向接针部12的避让孔111,接针部12上设有用于与止脱槽31卡位配合的止脱板1211。电机端子1具体采用导电性能良好的材料制成,其中,接线部13主要用于实现电源线2与电机端子1的机械连接和电性连接;接针部12主要用于实现电机端子1与绕组引线插针3的机械连接和电性连接,且通过绕组引线插针3对接针部12的机械连接作用,可实现电机端子1在电机内的安装定位作用;底座11也可通过与电机上其它部件的配合(本实施例中底座11与塑封定子总成5上的安装槽配合)实现电机端子1在电机内的辅助固定作用,从而可利于保证电机端子1在电机内安装定位的稳固可靠性。具体应用中,当采用本实用新型实施例提供的电机端子1,进行连接电源线2与绕组引线插针3时,可先将电源线2的一端采用压接工艺压紧固定于电机端子1的接线部13上,然后再将电机端子1的接针部12套入压装于绕组引线插针3上,直到接针部12上的止脱板1211卡入绕组引线插针3上的止脱槽31为止,这样,即完成了电源线2与绕组引线插针3的连接。由于在电源线2与绕组引线插针3的整个连接操作过程中都不需要进行穿孔操作和焊接操作,故,其极大程度地简化了电源线2与绕组引线插针3的连接操作过程;且由于电源线2与接线部13的压接操作、接针部12在绕组引线插针3上的套入压装操作都可通过机器自动化操作完成,故,其有效实现了电源线2与绕组引线插针3的自动化连接操作,实现了自动化生产代替人工生产的目标,提高了电机的生产效率,并降低了电机生产过程中的人工成本。Preferably, as shown in Fig. 3, Fig. 9, Fig. 11, Fig. 12 and Fig. 13, the winding lead wire pin 3 is provided with a detachment prevention groove 31, and the motor terminal 1 includes a base 11, which is protruded on the base 11 and can be pressed The pin-connecting part 12 fitted on the winding lead pin 3 and the connecting part 13 bent along one side of the base 11 for crimping and fixing with one end of the power cord 2 are installed on the base 11 for the winding lead pin 3 Going through the avoidance hole 111 of the needle connector 12 , the needle connector 12 is provided with a detachment preventing plate 1211 for engaging with the detachment prevention groove 31 . The motor terminal 1 is specifically made of a material with good electrical conductivity, wherein the wiring part 13 is mainly used to realize the mechanical connection and electrical connection between the power line 2 and the motor terminal 1; the pin part 12 is mainly used to realize the connection between the motor terminal 1 and the winding The mechanical connection and electrical connection of the lead pin 3, and through the mechanical connection of the winding lead pin 3 to the pin part 12, the installation and positioning of the motor terminal 1 in the motor can be realized; The cooperation of the components (in this embodiment, the base 11 cooperates with the installation groove on the plastic-sealed stator assembly 5) realizes the auxiliary fixing function of the motor terminal 1 in the motor, which can help ensure the stability and reliability of the installation and positioning of the motor terminal 1 in the motor . In a specific application, when using the motor terminal 1 provided by the embodiment of the present invention to connect the power cord 2 and the winding lead wire pin 3, one end of the power cord 2 can be pressed and fixed to the motor terminal 1 by crimping first. on the wiring part 13, and then put the pin part 12 of the motor terminal 1 into the winding lead pin 3, until the anti-off plate 1211 on the pin part 12 snaps into the anti-off part on the winding lead pin 3 slot 31, in this way, the connection between the power cord 2 and the winding lead pin 3 is completed. Since no punching operation and welding operation are required during the entire connection operation process of the power cord 2 and the winding lead pin 3, it greatly simplifies the connection operation process of the power cord 2 and the winding lead pin 3; And because the crimping operation of the power cord 2 and the wiring part 13, and the inserting and pressing operation of the contact part 12 on the winding lead pin 3 can all be completed by automatic operation of the machine, it effectively realizes the connection between the power cord 2 and the winding. The automatic connection operation of the lead pins 3 realizes the goal of automatic production instead of manual production, improves the production efficiency of the motor, and reduces the labor cost in the production process of the motor.
优选地,如图9、图10和图11所示,接针部12包括两个间隔凸设于底座11上的爪板121,两爪板121之间形成供绕组引线插针3穿设定位的插孔120,且每个爪板121之远离底座11的端部都设有止脱板1211。此处,将接针部12设为两间隔设置的爪板121,并利用两爪板121之间的间距形成与绕组引线插针3配合的插孔120,其结构简单、易于制造成型;此外,利用爪板121的弹性性能,可使得接针部12压入套装于绕组引线插针3上的操作难度降低,并利于使得两爪板121可牢固夹紧于绕组引线插针3上。Preferably, as shown in FIG. 9 , FIG. 10 and FIG. 11 , the pin connector portion 12 includes two claw plates 121 protruding from the base 11 at intervals, and a setting is formed between the two claw plates 121 for the winding lead pin 3 to pass through. The insertion hole 120 of the position, and the end of each claw plate 121 away from the base 11 is provided with a detachment plate 1211 . Here, the contact part 12 is set as two claw plates 121 arranged at intervals, and the insertion hole 120 matched with the winding lead wire pin 3 is formed by using the distance between the two claw plates 121, which has a simple structure and is easy to manufacture and shape; in addition , the use of the elastic properties of the claw plates 121 can reduce the operation difficulty of pressing the contact part 12 onto the winding lead wire pin 3 , and facilitate the two claw plates 121 to be firmly clamped on the winding lead wire pin 3 .
优选地,如图9~13所示,两爪板121还包括两间隔平行设置以用于夹紧绕组引线插针3的夹板1212和两个以间距逐渐减小的形式从底座11向两夹板1212倾斜延伸设置的导向板1213,两止脱板1211以间距逐渐减小的形式分别沿两夹板1212的顶端向上弯折延伸。绕组引线插针3具有分别朝向两个爪板121的两配合侧壁32,两夹板1212之间的间距等于或略小于绕组引线插针3之两配合侧壁32之间的距离,两止脱板1211呈八字形设于两夹板1212的顶端,两导向板1213呈八字形设于两夹板1212的底端。通过两导向板1213的喇叭口设置,可对接针部12压入套装于绕组引线插针3上起到导向作用,以使得接针部12可更顺畅地套装于绕组引线插针3上。Preferably, as shown in FIGS. 9 to 13 , the two claw plates 121 also include two clamping plates 1212 arranged in parallel at intervals for clamping the winding lead pins 3 and two clamping plates 1212 extending from the base 11 to the two clamping plates in a form of gradually decreasing spacing. 1212 is an obliquely extending guide plate 1213 , and the two anti-falling plates 1211 are respectively bent and extended along the top ends of the two splints 1212 in the form of gradually decreasing spacing. The winding lead pin 3 has two mating side walls 32 respectively facing the two claw plates 121, the distance between the two clamping plates 1212 is equal to or slightly smaller than the distance between the two mating side walls 32 of the winding lead pin 3, and the two stop The plate 1211 is arranged on the top of the two splints 1212 in a figure-of-eight shape, and the two guide plates 1213 are arranged on the bottom of the two splints 1212 in a figure-of-eight shape. The bell mouth of the two guide plates 1213 can be used as a guide for the connecting pin part 12 to be fitted on the winding lead wire pin 3 so that the connecting pin part 12 can be more smoothly fitted on the winding lead wire pin 3 .
优选地,如图3、图9和图10所示,接线部13包括用于支撑电源线2的基板131和至少两块分别沿基板131之两相对侧边缘弯折设置以用于将电源线2压紧固定于基板131上的压接板132。具体生产中,可先将电源线2的一端放置支撑于基板131上,然后再通过折压各压接板132以将电源线2压紧于基板131上,从而实现了接线部13与电源线2的连接,其操作过程简单、方便,且可通过机器自动化操作完成,利于提高电机的自动化生产程度。Preferably, as shown in Fig. 3, Fig. 9 and Fig. 10, the wiring part 13 includes a substrate 131 for supporting the power cord 2 and at least two pieces are respectively bent and arranged along two opposite side edges of the substrate 131 for connecting the power cord 2 Press the crimping plate 132 fixed on the base plate 131. In specific production, one end of the power cord 2 can be placed and supported on the substrate 131 first, and then the power cord 2 can be pressed tightly on the substrate 131 by folding and pressing each crimping plate 132, thereby realizing the connection between the wiring part 13 and the power cord. 2, the operation process is simple and convenient, and can be completed through automatic machine operation, which is beneficial to improving the automatic production degree of the motor.
优选地,如图3、图4、图9和图10所示,压接板132设有至少四块,其包括至少两块用于压紧电源线2之导电连接部21的第一压接板1321和至少两块用于压紧电源线2之绝缘连接部22的第二压接板1322,且第一压接板1321位于第二压接板1322与底座11之间。具体生产中,可先将电源线2之用于与电机端子1连接的端部进行去绝缘外皮处理,以使电源线2具有外露的导电芯线,该外露的导电芯线即为电源线2的导电连接部21,绝缘连接部22为电源线2之与导电连接部21邻接且具有绝缘外皮的部分;然后,将电源线2的导电连接部21(即已经过去绝缘外皮处理的外露导电芯线)放置于与第一压接板1321对应的基板131位置处,并将电源线2的绝缘连接部22(即电源线2之没有去绝缘外皮且与与导电连接部21邻接的部分)放置于与第二压接板1322对应的基板131位置处,最后再通过压接工艺将第一压接板1321压紧贴合于电源线2的导电连接部21上、将第二压接板1322压紧贴合于电源线2的绝缘连接部22上,从而实现了电源线2与电机端子1的压接连接。其中,第一压接板1321对导电连接部21的压接,既可实现电机端子1与电源线2的电性连接又可实现电机端子1与电源线2的机械连接,而第二压接板1322对电源线2之绝缘连接部22的压接,主要用于实现电机端子1与电源线2的机械连接,从而可充分保证电机端子1与电源线2连接的稳固可靠性。Preferably, as shown in FIG. 3 , FIG. 4 , FIG. 9 and FIG. 10 , there are at least four crimping plates 132 , including at least two first crimping plates for pressing the conductive connection portion 21 of the power cord 2 The plate 1321 and at least two second crimping plates 1322 for pressing the insulating connection portion 22 of the power cord 2 , and the first crimping plate 1321 is located between the second crimping plate 1322 and the base 11 . In specific production, the end of the power cord 2 used to connect with the motor terminal 1 can be de-insulated, so that the power cord 2 has an exposed conductive core wire, and the exposed conductive core wire is the power cord 2 The conductive connecting portion 21 of the power cord 2, the insulating connecting portion 22 is the part of the power cord 2 that is adjacent to the conductive connecting portion 21 and has an insulating sheath; line) is placed at the base plate 131 position corresponding to the first crimping plate 1321, and the insulated connection part 22 of the power line 2 (that is, the part of the power line 2 that is not insulated and adjacent to the conductive connection part 21) is placed At the position of the substrate 131 corresponding to the second crimping plate 1322, the first crimping plate 1321 is finally pressed and attached to the conductive connection portion 21 of the power cord 2 through a crimping process, and the second crimping plate 1322 is Pressing and adhering to the insulating connection portion 22 of the power cord 2 realizes the crimping connection between the power cord 2 and the motor terminal 1 . Wherein, the crimping of the first crimping plate 1321 to the conductive connection part 21 can not only realize the electrical connection between the motor terminal 1 and the power line 2 but also realize the mechanical connection between the motor terminal 1 and the power line 2, while the second crimping The crimping of the plate 1322 to the insulated connection portion 22 of the power line 2 is mainly used to realize the mechanical connection between the motor terminal 1 and the power line 2, thereby fully ensuring the stability and reliability of the connection between the motor terminal 1 and the power line 2.
优选地,如图3、图4、图9和图10所示,本实施例中,压接板132只设有四块,其包括两块对称设于基板131两侧的第一压接板1321和两块对称设于基板131两侧的第二压接板1322,这样,既可保证电机端子1与电源线2连接的稳固可靠性,又可利于简化接线部13的结构和简化接线部13与电源线2的压接操作过程,其综合性能较好。当然了,压接板132的数量不限于四块,具体应用中可根据具体情况进行优化设计。Preferably, as shown in FIG. 3 , FIG. 4 , FIG. 9 and FIG. 10 , in this embodiment, only four crimping plates 132 are provided, including two first crimping plates symmetrically arranged on both sides of the substrate 131 1321 and two second crimping plates 1322 symmetrically arranged on both sides of the base plate 131, so as to ensure the stability and reliability of the connection between the motor terminal 1 and the power line 2, and to simplify the structure of the wiring part 13 and simplify the wiring part The crimping operation process of 13 and power cord 2 has better overall performance. Of course, the number of crimping plates 132 is not limited to four, and an optimized design can be made according to specific conditions in specific applications.
优选地,两对称设置的第一压接板1321呈两个拱桥形弯折设于基板131上,两对称设置的第二压接板1322与基板131连接形成一开口向上敞开的C字形结构或者U字形结构,由于电源线2经去绝缘外皮后剩下的导电芯线直径较小,故,此处,通过对第一压接板1321和第二压接板1322进行优化设计,既可利于电源线2在基板131上的放置,又可利于减小第一压接板1321和第二压接板1322的折压量,从而利于提高接线部13与电源线2的压接效率。Preferably, two symmetrically arranged first crimping plates 1321 are bent and arranged on the substrate 131 in the shape of two arch bridges, and two symmetrically arranged second crimping plates 1322 are connected with the substrate 131 to form a C-shaped structure with an opening upward or U-shaped structure, because the diameter of the remaining conductive core wire after the power cord 2 is removed from the insulation sheath is small, so here, by optimizing the design of the first crimping plate 1321 and the second crimping plate 1322, it can be beneficial The placement of the power cord 2 on the base plate 131 can also help reduce the amount of crimping of the first crimping plate 1321 and the second crimping plate 1322 , thereby improving the crimping efficiency of the wiring portion 13 and the power cord 2 .
优选地,如图9所示,基板131包括沿底座11一侧边缘竖直向上延伸的竖向板1311和沿竖向板1311顶端朝远离接针部12的方向弯折延伸的横向板1312,各压接板132分别弯折设置于横向板1312上。竖向板1311的设置,可使底座11与横向板1312之间具有一定的高度距离,利于防止横向板1312对底座11在电机内的安装产生干涉现象。Preferably, as shown in FIG. 9 , the base plate 131 includes a vertical plate 1311 extending vertically upward along one side edge of the base 11 and a transverse plate 1312 bent and extending along the top of the vertical plate 1311 in a direction away from the pin portion 12 , Each crimping plate 132 is bent and disposed on the transverse plate 1312 respectively. The setting of the vertical plate 1311 can make a certain height distance between the base 11 and the transverse plate 1312, which is beneficial to prevent the transverse plate 1312 from interfering with the installation of the base 11 in the motor.
优选地,如图9和图10所示,底座11为具有一侧缺口112与两个相对切边113的缺环结构,两爪板121分别沿两相对切边113向上延伸,且缺环结构的缺口112和接线部13分别位于爪板121的两侧,缺环结构的中心内孔为上述的避让孔111。缺口112的设置,可利于增强底座11的弹性变形性能,从而利于降低底座11在电机内的安装难度。Preferably, as shown in FIG. 9 and FIG. 10 , the base 11 is a broken ring structure having a notch 112 on one side and two opposite cutting edges 113 , the two claw plates 121 extend upwards along the two opposite cutting edges 113 respectively, and the broken ring structure The notch 112 and the connecting portion 13 are respectively located on both sides of the claw plate 121 , and the central inner hole of the gap ring structure is the escape hole 111 mentioned above. The setting of the notch 112 can help to enhance the elastic deformation performance of the base 11 , thereby helping to reduce the difficulty of installing the base 11 in the motor.
具体应用中,电机端子1可由导电金属板状构件一体冲压成型,其加工过程简单、利于大批量生产制造。In a specific application, the motor terminal 1 can be integrally stamped and formed by a conductive metal plate member, and the processing process is simple, which is conducive to mass production.
进一步地,如图4、图7和图8所示,本实用新型实施例还提供了电机,其包括塑封定子总成5、设于塑封定子总成5一端的端盖6和上述的电源线固定组件,电源线固定组件安装固定于塑封定子总成5与端盖6之间,绕组引线插针3具体为凸设于塑封定子总成5上,且塑封定子总成5上设有数量与电机端子1数量相同并与电机端子1之底座11配合设置的安装槽,各电机端子1的底座11分别卡入定位于各安装槽内,从而可实现对电机端子1的辅助定位。本实用新型实施例提供的电机,由于采用了上述的电源线固定组件,故,提高了电机的生产效率和自动化生产程度,降低了电机生产过程中的人工成本,利于提高电机的综合竞争力。Further, as shown in Fig. 4, Fig. 7 and Fig. 8, the embodiment of the utility model also provides a motor, which includes a plastic-encapsulated stator assembly 5, an end cover 6 arranged at one end of the plastic-enclosed stator assembly 5, and the above-mentioned power cord The fixing component, the power cord fixing component is installed and fixed between the plastic-sealed stator assembly 5 and the end cover 6, the winding lead pins 3 are specifically protruded on the plastic-sealed stator assembly 5, and the plastic-sealed stator assembly 5 is provided with the number and The number of motor terminals 1 is the same and the mounting grooves are arranged in cooperation with the bases 11 of the motor terminals 1. The bases 11 of each motor terminal 1 are respectively snapped into and positioned in each mounting groove, so that the auxiliary positioning of the motor terminals 1 can be realized. The motor provided by the embodiment of the utility model adopts the above-mentioned power cord fixing assembly, so the production efficiency and automatic production degree of the motor are improved, the labor cost in the motor production process is reduced, and the comprehensive competitiveness of the motor is improved.
具体地,电源线2之伸于电机外的端部与一电连接器7连接,这样,利于简化电源线2与电机外部部件的连接。Specifically, the end of the power cord 2 extending outside the motor is connected to an electrical connector 7, which facilitates the simplification of the connection between the power cord 2 and the external components of the motor.
优选地,本实施例提供的电机为无位置传感器无刷直流电机。Preferably, the motor provided in this embodiment is a sensorless brushless DC motor.
优选地,本实用新型实施例提供的电机的电源线的固定方法包括如下步骤:Preferably, the method for fixing the power cord of the motor provided by the embodiment of the present invention includes the following steps:
接线步骤,将各电源线2的一端分别压接固定于各电机端子1的接线部13上,其中,电源线2之用于与电机端子1连接的端部包括经去绝缘外皮处理后只具有导电芯线的导电连接部21和同时具有绝缘外皮与导电芯线的绝缘连接部22,该接线步骤具体是先将电源线2之用于与电机端子1连接的端部放置于电机端子1的基板131上,并使导电连接部21具有位于第一压接板1321下方的第一待压接部分、使绝缘连接部22具有位于第二压接板1322下方的第二待压接部分,然后通过压接工艺(可用机器冲压方式实现)分别折压第一压接板1321和第二压接板1322,从而可通过第一压接板1321将导电连接部21压紧于基板131上,通过第二压接板1322将绝缘连接部22压紧于基板131上,进而同时实现了电机端子1与电源线2的电性连接和机械连接,其操作过程简单、操作效率高、接线稳固可靠,且可通过自动化操作完成;In the wiring step, one end of each power cord 2 is respectively crimped and fixed on the connection part 13 of each motor terminal 1, wherein, the end of the power cord 2 used to connect with the motor terminal 1 includes only The conductive connecting part 21 of the conductive core wire and the insulating connecting part 22 having the insulating sheath and the conductive core wire at the same time, this wiring step is specifically to first place the end of the power cord 2 for connecting with the motor terminal 1 on the motor terminal 1 on the substrate 131, and make the conductive connection part 21 have a first part to be crimped under the first crimping plate 1321, make the insulating connection part 22 have a second part to be crimped under the second crimping plate 1322, and then The first crimping plate 1321 and the second crimping plate 1322 are respectively folded and pressed through the crimping process (which can be realized by machine stamping), so that the conductive connection part 21 can be pressed tightly on the substrate 131 through the first crimping plate 1321, and the The second crimping plate 1322 presses the insulating connection part 22 onto the base plate 131, thereby realizing the electrical connection and the mechanical connection between the motor terminal 1 and the power line 2 at the same time. The operation process is simple, the operation efficiency is high, and the wiring is stable and reliable. And it can be done through automation;
电源线收放定位步骤,将电源线2压入定位于第一夹线板41的各导线锁扣412和各线槽413中,该步骤具体是将各电源线2分别按压于各线槽413内,并将各电源线2按压于各导线锁扣412中定位,从而实现了电源线2的收放定位,其操作过程简单、操作效率高,且可通过自动化操作完成;The step of positioning the power cord is to press the power cord 2 into each wire lock 412 and each wire groove 413 positioned on the first clamping plate 41. This step is specifically to press each power wire 2 into each wire groove 413 , and press each power cord 2 to position in each wire lock 412, thereby realizing the retractable positioning of the power cord 2, the operation process is simple, the operation efficiency is high, and it can be completed through automatic operation;
安装第一夹线板步骤,将第一夹线板41安装固定于塑封定子总成5的固定柱上,该步骤具体是将第一夹线板41以各固定孔416分别与塑封定子总成5上各固定柱分别对准的方式按压安装于塑封定子总成5上,此时,各避让孔111对应分别套设于各绕组引线插针3外,从而实现了第一夹线板41与塑封定子总成5的装配,其操作过程简单、操作效率高,且可通过自动化操作完成;The step of installing the first clamping plate is to install and fix the first clamping plate 41 on the fixing column of the plastic-sealed stator assembly 5. 5 are respectively aligned and installed on the plastic-sealed stator assembly 5. At this time, each avoidance hole 111 is respectively sleeved on the outside of each winding lead pin 3, thereby realizing the first clamping plate 41 and The assembly of the plastic-encapsulated stator assembly 5 has a simple operation process and high operation efficiency, and can be completed through automatic operation;
安装电机端子步骤,将各电机端子1的底座11分别压入各贯孔411内以使接针部12套装于各绕组引线插针3上,该步骤具体是将各电机端子1以底座11对准各贯孔411的方式向下按压,以使各电机端子1的底座11分别穿过各避让孔111卡入塑封定子总成5上的各安装槽内,且接针部12会沿着绕组引线插针3向下滑动,直至止脱板1211卡于绕组引线插针3的止脱槽31内,即表明电机端子1的安装到位了,从而完成电机端子1的安装,其中,通过接针部12与绕组引线插针3的连接既可实现电机端子1与绕组引线插针3的电性连接,又可实现电机端子1与绕组引线插针3的机械连接,而通过底座11与安装槽的连接,可实现对电机端子1安装的进一步辅助定位作用,从而利于提高电机端子1安装的稳固可靠性,且其安装操作过程简单、操作效率高、可通过自动化操作完成;The motor terminal installation step is to press the base 11 of each motor terminal 1 into each through hole 411 so that the pin part 12 is set on each winding lead wire pin 3. This step is to pair each motor terminal 1 with the base 11. Press down according to the through holes 411, so that the bases 11 of the motor terminals 1 pass through the escape holes 111 and snap into the mounting grooves on the plastic stator assembly 5, and the pins 12 will move along the winding The lead pin 3 slides downward until the anti-off plate 1211 is stuck in the anti-off groove 31 of the winding lead pin 3, which means that the motor terminal 1 is installed in place, and the installation of the motor terminal 1 is completed. The connection between the part 12 and the winding lead pin 3 can not only realize the electrical connection between the motor terminal 1 and the winding lead pin 3, but also realize the mechanical connection between the motor terminal 1 and the winding lead pin 3, and through the base 11 and the installation slot The connection can realize further auxiliary positioning for the installation of the motor terminal 1, thereby helping to improve the stability and reliability of the installation of the motor terminal 1, and the installation operation process is simple, the operation efficiency is high, and it can be completed through automatic operation;
安装第二夹线板步骤,将第二夹线板42盖合固定于第一夹线板41上,该步骤具体是将第二夹线板42以各凸台421分别对准各线槽413、各定位柱423分别对准各定位孔415的方式按压盖合于第一夹线板41上,从而完成了第二夹线板42的安装,在安装过程中各凸台421可分别将各电源线2压紧于各线槽413内,其安装操作过程简单、操作效率高,且可通过自动化操作完成;The step of installing the second clamping plate is to cover and fix the second clamping plate 42 on the first clamping plate 41. This step is to align the second clamping plate 42 with each boss 421 to each wire slot 413 respectively. 1. Each positioning column 423 is respectively aligned with each positioning hole 415 and pressed and covered on the first clamping plate 41, thereby completing the installation of the second clamping plate 42. During the installation process, each boss 421 can respectively place each The power cord 2 is pressed tightly in each wire groove 413, the installation operation process is simple, the operation efficiency is high, and it can be completed through automatic operation;
安装端盖步骤,将端盖6压紧固定于塑封定子总成5上,并通过端盖6将第二夹线板42压紧,该步骤也可通过机器自动化操作完成。In the step of installing the end cover, the end cover 6 is pressed and fixed on the plastic-sealed stator assembly 5, and the second clamping plate 42 is pressed by the end cover 6. This step can also be completed by machine automation.
本实用新型实施例提供的电机的电源线的固定方法,通过压接工艺实现电源线2与电机端子1接线部13的连接、通过套装压入方式实现电机端子1接针部12与绕组引线插针3的连接、通过压入方式实现电源线2在导线夹4导线锁扣412中的收放定位,其整个处理操作过程中都不需要进行焊接操作,使得电源线2与接线部13的连接操作、接针部12于绕组引线插针3的连接操作、电源线2的收放定位操作都可通过机器自动化操作完成,从而实现了电源线2的自动化处理操作,简化了电源线2的处理操作过程,提高了电源线2的处理操作效率,降低了电源线2处理操作中的人工成本。The method for fixing the power cord of the motor provided by the embodiment of the utility model realizes the connection between the power cord 2 and the connection part 13 of the motor terminal 1 through the crimping process, and realizes the insertion of the pin part 12 of the motor terminal 1 and the winding lead wire through the sleeve pressing method. The connection of the pin 3 and the retractable positioning of the power cord 2 in the wire lock 412 of the wire clip 4 are realized by pressing in, and no welding operation is required during the entire processing operation, so that the power cord 2 and the connection part 13 are connected The operation, the connection operation of the pin part 12 to the winding lead pin 3, and the retraction and positioning operation of the power cord 2 can all be completed through machine automation, thereby realizing the automatic processing operation of the power cord 2 and simplifying the handling of the power cord 2 The operation process improves the processing operation efficiency of the power cord 2 and reduces the labor cost in the processing operation of the power cord 2 .
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modification, equivalent replacement or improvement made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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|---|---|---|---|
| CN201520627061.0U CN204922229U (en) | 2015-08-19 | 2015-08-19 | Motor wire presss from both sides, subassembly and motor are fixed to power cord |
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| CN201520627061.0U CN204922229U (en) | 2015-08-19 | 2015-08-19 | Motor wire presss from both sides, subassembly and motor are fixed to power cord |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107342643A (en) * | 2016-04-29 | 2017-11-10 | 三星电子株式会社 | Fan motor for air-conditioning |
| CN109617287A (en) * | 2018-12-14 | 2019-04-12 | 珠海凯邦电机制造有限公司 | Welded junction fixing frame and external plate direct current motor |
-
2015
- 2015-08-19 CN CN201520627061.0U patent/CN204922229U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107342643A (en) * | 2016-04-29 | 2017-11-10 | 三星电子株式会社 | Fan motor for air-conditioning |
| US10903704B2 (en) | 2016-04-29 | 2021-01-26 | Samsung Electronics Co., Ltd. | Fan motor for air conditioner |
| CN107342643B (en) * | 2016-04-29 | 2021-11-02 | 三星电子株式会社 | fan motor for air conditioner |
| CN109617287A (en) * | 2018-12-14 | 2019-04-12 | 珠海凯邦电机制造有限公司 | Welded junction fixing frame and external plate direct current motor |
| CN109617287B (en) * | 2018-12-14 | 2025-03-14 | 珠海凯邦电机制造有限公司 | A welding joint fixing frame and external plate DC motor |
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