CN205046065U - Device for producing combustible gas by pyrolyzing carbon black in tire - Google Patents
Device for producing combustible gas by pyrolyzing carbon black in tire Download PDFInfo
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- CN205046065U CN205046065U CN201520621376.4U CN201520621376U CN205046065U CN 205046065 U CN205046065 U CN 205046065U CN 201520621376 U CN201520621376 U CN 201520621376U CN 205046065 U CN205046065 U CN 205046065U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
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- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
本实用新型提供了一种轮胎热解碳黑生产可燃气的装置,所述装置包括位于下部的燃烧室和位于上部的气化室,所述燃烧室和气化室间设有水蒸气二次加热装置。本实用新型以轮胎热解碳黑燃烧生成的高温二氧化碳烟气作为碳黑气化的直接加热源和碳源,设备热效率高,整个流程工艺紧凑,设备投资费用低。
The utility model provides a device for producing combustible gas by pyrolyzing carbon black from tires. The device includes a combustion chamber located at the lower part and a gasification chamber located at the upper part. Water vapor secondary heating is arranged between the combustion chamber and the gasification chamber. device. The utility model uses the high-temperature carbon dioxide flue gas generated by tire pyrolysis carbon black combustion as the direct heating source and carbon source of the carbon black gasification, and has high thermal efficiency of the equipment, compact whole process and low equipment investment cost.
Description
技术领域 technical field
本实用新型属于废旧轮胎热解处理技术领域,具体涉及一种轮胎热解碳黑生产可燃气的装置。 The utility model belongs to the technical field of pyrolysis treatment of waste tires, in particular to a device for producing combustible gas by pyrolyzing carbon black from tires.
背景技术 Background technique
热解碳黑是废旧轮胎热裂解的关键产物,其品质和市场应用价值直接制约着废旧轮胎热解过程中的经济性。然而,由于废旧轮胎热解碳黑中含有再生的碳黑填料、无机灰分(如ZnO和ZnS等)及热解过程产生的碳质沉积物,其表面活性较差,商业价值很低,使得其实际应用受到了很大限制。 Pyrolytic carbon black is the key product of waste tire pyrolysis, its quality and market application value directly restrict the economy of waste tire pyrolysis process. However, because waste tire pyrolysis carbon black contains recycled carbon black fillers, inorganic ash (such as ZnO and ZnS, etc.) and carbonaceous deposits generated during pyrolysis, its surface activity is poor and its commercial value is very low, making it Practical applications are greatly limited.
发明内容 Contents of the invention
针对现有技术的不足,本实用新型提供了一种废旧轮胎热解碳黑生产高品质可燃气的装置,该装置采用轮胎热解碳黑作为热源和气化原料,以轮胎热解碳黑燃烧生成的高温二氧化碳烟气经气固分离和部分二氧化碳吸附脱除后,作为碳黑气化的直接加热源和碳源,设备热效率高,流程工艺紧凑,设备投资费用低。 Aiming at the deficiencies of the prior art, the utility model provides a device for producing high-quality combustible gas by pyrolyzing carbon black from waste tires. After gas-solid separation and partial carbon dioxide adsorption and removal, the high-temperature carbon dioxide flue gas is used as a direct heating source and carbon source for carbon black gasification. The equipment has high thermal efficiency, compact process technology, and low equipment investment costs.
为实现上述实用新型目的,本实用新型采用下述技术方案予以实现: In order to realize above-mentioned utility model purpose, the utility model adopts following technical scheme to realize:
本实用新型的一种轮胎热解碳黑生产可燃气的装置,包括位于上部的气化室和位于下部的燃烧室,所述燃烧室和气化室中间设有水蒸气二次加热装置;所述碳黑燃烧室的底部设有灰分出口,中部设有碳黑与助燃空气进口,上部设有高温烟气出口;所述碳黑气化室的顶部设有燃气出口,下部设有烟气进口及气化介质进口;所述高温烟气出口与气固分离及二氧化碳吸收装置的进口连接,所述气固分离及二氧化碳吸附装置的出口通过烟气管道与烟气进口连接;所述燃气出口通过燃气管道与余热锅炉连接,所述余热锅炉通过水蒸气管道与水蒸气二次加热装置的进口端连接,所述水蒸气二次加热装置的出口端与气化介质进口连接。 A device for producing combustible gas by tire pyrolysis carbon black of the present invention comprises a gasification chamber located at the upper part and a combustion chamber located at the lower part, and a water vapor secondary heating device is arranged between the combustion chamber and the gasification chamber; The bottom of the carbon black combustion chamber is provided with an ash outlet, the middle part is provided with carbon black and combustion-supporting air inlet, and the upper part is provided with a high-temperature flue gas outlet; the top of the carbon black gasification chamber is provided with a gas outlet, and the lower part is provided with a flue gas inlet and Gasification medium inlet; the high-temperature flue gas outlet is connected to the inlet of the gas-solid separation and carbon dioxide absorption device, and the outlet of the gas-solid separation and carbon dioxide absorption device is connected to the flue gas inlet through a flue gas pipeline; the gas outlet is connected to the gas The pipeline is connected to the waste heat boiler, and the waste heat boiler is connected to the inlet end of the steam secondary heating device through the steam pipeline, and the outlet end of the steam secondary heating device is connected to the gasification medium inlet.
进一步的,所述水蒸气二次加热装置外部设置隔热材料。 Further, a thermal insulation material is provided outside the steam secondary heating device.
进一步的,所述气固分离及二氧化碳吸收装置设置在同一反应器内,反应器上部为旋风除尘区域,下部为二氧化碳吸收区域。 Further, the gas-solid separation and carbon dioxide absorption device are arranged in the same reactor, the upper part of the reactor is a cyclone dust removal area, and the lower part is a carbon dioxide absorption area.
与现有技术相比,本实用新型的优点和积极效果是:(1)本实用新型利用废旧轮胎热解碳黑作为可燃气的制备原料,可以提高废旧轮胎热解碳黑的使用价值;(2)以碳黑燃烧生成的高温二氧化碳烟气作为碳黑气化的直接加热源和碳源,整个流程工艺紧凑,设备投资费用低;(3)高温烟气的气固分离和二氧化碳的部分吸附脱除在同一装置内进行,设备结构紧凑;(4)碳黑燃烧室与气化室设置在同一个反应装置内,既相互联系,又各自独立,便于实现各反应条件的精确控制,可生产热值在12-15MJ的富氢可燃气。(5)采用制备的高温可燃气和碳黑燃烧分别对水蒸气和过热蒸汽进行加热,系统热效率更高。 Compared with the prior art, the advantages and positive effects of the utility model are: (1) the utility model utilizes waste tire pyrolysis carbon black as a raw material for the preparation of combustible gas, which can improve the use value of waste tire pyrolysis carbon black; ( 2) The high-temperature carbon dioxide flue gas generated by carbon black combustion is used as the direct heating source and carbon source for carbon black gasification. The whole process is compact and the equipment investment cost is low; (3) Gas-solid separation of high-temperature flue gas and partial adsorption of carbon dioxide The removal is carried out in the same device, and the equipment structure is compact; (4) The carbon black combustion chamber and the gasification chamber are set in the same reaction device, which are not only interconnected but also independent, which facilitates the precise control of various reaction conditions and can produce Hydrogen-rich combustible gas with a calorific value of 12-15MJ. (5) The prepared high-temperature combustible gas and carbon black are used to burn water vapor and superheated steam respectively, and the thermal efficiency of the system is higher.
附图说明 Description of drawings
图1.本实用新型的轮胎热解碳黑生产可燃气的装置结构示意图。 Fig. 1. The schematic diagram of the device structure of tire pyrolysis carbon black production combustible gas of the utility model.
具体实施方式 detailed description
下面结合具体实施方式对本实用新型的技术方案作进一步详细的说明。 The technical solutions of the present utility model will be described in further detail below in conjunction with specific embodiments.
如图1所示,本实用新型的一种轮胎热解碳黑生产可燃气的装置,包括位于上部的气化室1和位于下部的燃烧室2,所述燃烧室和气化室中间设有水蒸气二次加热装置3,装置3下方为碳黑燃烧区,上方为碳黑气化区。所述碳黑燃烧室2的底部设有灰分出口5,中部设有碳黑与助燃空气进口4,上部设有高温烟气出口6。所述碳黑气化室1的顶部设有燃气出口9,下部设有烟气进口8及气化介质进口12。为了保证燃烧室和气化室的温度不同,所述水蒸气二次加热装置外部设置隔热材料。 As shown in Figure 1, a kind of tire pyrolysis carbon black of the present utility model produces combustible gas device, comprises the gasification chamber 1 that is positioned at the upper part and the combustion chamber 2 that is positioned at the lower part, is provided with water in the middle of described combustion chamber and gasification chamber A steam secondary heating device 3, the bottom of the device 3 is a carbon black combustion zone, and the top is a carbon black gasification zone. The bottom of the carbon black combustion chamber 2 is provided with an ash outlet 5 , the middle part is provided with an inlet 4 for carbon black and combustion-supporting air, and the upper part is provided with a high-temperature flue gas outlet 6 . The top of the carbon black gasification chamber 1 is provided with a gas outlet 9 , and the lower part is provided with a flue gas inlet 8 and a gasification medium inlet 12 . In order to ensure that the temperatures of the combustion chamber and the gasification chamber are different, heat insulating materials are arranged outside the steam secondary heating device.
所述高温烟气出口6与气固分离及二氧化碳吸收装置7的进口连接,所述气固分离及二氧化碳吸附装置7的出口通过烟气管道13与烟气进口8连接。所述燃气出口9通过燃气管道15与余热锅炉10连接,所述余热锅炉10通过水蒸气管道14与水蒸气二次加热装置3的进口端11连接,所述水蒸气二次加热装置3的出口端与气化介质进口12连接。 The high-temperature flue gas outlet 6 is connected to the inlet of the gas-solid separation and carbon dioxide absorption device 7 , and the outlet of the gas-solid separation and carbon dioxide absorption device 7 is connected to the flue gas inlet 8 through the flue gas pipe 13 . The gas outlet 9 is connected to the waste heat boiler 10 through a gas pipeline 15, the waste heat boiler 10 is connected to the inlet end 11 of the steam secondary heating device 3 through a steam pipeline 14, and the outlet of the steam secondary heating device 3 The end is connected with the gasification medium inlet 12.
所述气固分离及二氧化碳吸收装置设置在同一反应器内,反应器上部为旋风除尘装置,下部为二氧化碳吸收装置。所述二氧化碳吸收装置中采用浓度为30%的碱液作为二氧化碳吸附剂,二氧化碳经吸附脱除后,在高温烟气中的体积浓度为30-40%。 The gas-solid separation and carbon dioxide absorption devices are arranged in the same reactor, the upper part of the reactor is a cyclone dust removal device, and the lower part is a carbon dioxide absorption device. The carbon dioxide absorbing device adopts 30% lye as the carbon dioxide adsorbent, and after the carbon dioxide is removed by adsorption, the volume concentration in the high-temperature flue gas is 30-40%.
所述气化室燃气出口9与余热锅炉10相连,余热锅炉10制备的水蒸气通过水蒸气进口11进入二次加热装置3,生成的过热蒸汽通过气化介质进口12进入气化室1。 The gas outlet 9 of the gasification chamber is connected to the waste heat boiler 10 , the steam produced by the waste heat boiler 10 enters the secondary heating device 3 through the water vapor inlet 11 , and the superheated steam generated enters the gasification chamber 1 through the gasification medium inlet 12 .
本实用新型利用上述装置进行轮胎热解碳黑制取可燃气的操作方法为: The utility model utilizes the above-mentioned device to carry out the operation method of producing combustible gas by tire pyrolysis carbon black as follows:
(1)在燃烧室2内,碳黑与过量空气进行不完全燃烧反应,碳黑燃烧温度为800-1100℃,生成含有二氧化碳的高温烟气; (1) In the combustion chamber 2, carbon black and excessive air carry out incomplete combustion reaction, and the carbon black combustion temperature is 800-1100 ℃, generates high-temperature flue gas containing carbon dioxide;
(2)所述高温烟气经旋风除尘装置实现气固分离,经二氧化碳吸附装置脱除部分二氧化碳,然后通过烟气管道13进入气化室1,气化室内温度为700-900℃,气化室中的碳黑与高温烟气中的二氧化碳和水蒸气发生气化反应,生成含有氢气和一氧化碳的高温可燃气; (2) The high-temperature flue gas is separated from the gas and solid through the cyclone dedusting device, part of the carbon dioxide is removed through the carbon dioxide adsorption device, and then enters the gasification chamber 1 through the flue gas pipeline 13, and the temperature in the gasification chamber is 700-900° C. The carbon black in the chamber reacts with carbon dioxide and water vapor in the high-temperature flue gas to generate high-temperature combustible gas containing hydrogen and carbon monoxide;
(3)将上述反应生成的高温可燃气经燃气出口9送入余热锅炉10,作为制备水蒸气的热源,余热锅炉中生产的常温常压水蒸气经水蒸汽管道14送入水蒸气二次加热装置3进行二次加热转化为过热蒸汽,然后送入气化室中参与反应。 (3) Send the high-temperature combustible gas generated by the above reaction into the waste heat boiler 10 through the gas outlet 9, as a heat source for preparing steam, and the normal temperature and pressure steam produced in the waste heat boiler is sent into the steam for secondary heating through the steam pipeline 14 The device 3 conducts secondary heating and converts it into superheated steam, and then sends it into the gasification chamber to participate in the reaction.
以上实施例仅是本实用新型若干种优选实施方式中的一种,应当指出,本实用新型不限于上述实施例;对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本实用新型所要求保护的技术方案的精神和范围。 The above embodiment is only one of several preferred implementation modes of the present utility model. It should be pointed out that the present utility model is not limited to the above-mentioned embodiment; Modification of the scheme, or equivalent replacement of some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution claimed by the utility model.
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| CN201520621376.4U CN205046065U (en) | 2015-08-18 | 2015-08-18 | Device for producing combustible gas by pyrolyzing carbon black in tire |
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| CN201520621376.4U CN205046065U (en) | 2015-08-18 | 2015-08-18 | Device for producing combustible gas by pyrolyzing carbon black in tire |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105001913A (en) * | 2015-08-18 | 2015-10-28 | 青岛理工大学 | Device for producing combustible gas by pyrolyzing carbon black in tire and preparation method |
| CN105779017A (en) * | 2016-05-05 | 2016-07-20 | 青岛理工大学 | Waste tire fluidized gasification device and method based on blast furnace slag waste heat utilization |
-
2015
- 2015-08-18 CN CN201520621376.4U patent/CN205046065U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105001913A (en) * | 2015-08-18 | 2015-10-28 | 青岛理工大学 | Device for producing combustible gas by pyrolyzing carbon black in tire and preparation method |
| CN105779017A (en) * | 2016-05-05 | 2016-07-20 | 青岛理工大学 | Waste tire fluidized gasification device and method based on blast furnace slag waste heat utilization |
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