CN205632426U - Automatic car washer - Google Patents
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- CN205632426U CN205632426U CN201620436162.4U CN201620436162U CN205632426U CN 205632426 U CN205632426 U CN 205632426U CN 201620436162 U CN201620436162 U CN 201620436162U CN 205632426 U CN205632426 U CN 205632426U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 121
- 239000007921 spray Substances 0.000 claims abstract description 103
- 239000012459 cleaning agent Substances 0.000 claims abstract description 89
- 238000005406 washing Methods 0.000 claims abstract description 42
- 238000005507 spraying Methods 0.000 claims description 28
- 230000001154 acute effect Effects 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000013101 initial test Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
本实用新型属于一种洗车装置,具体的说是一种自动洗车机。该洗车机包括成对的支架部分、成对的喷水部分、成对的清洗剂喷洒部分和成对的运动控制部分;其中所述的喷水部分和清洗剂喷洒部分平行布置,并且上端均与支架部分的上端固定,下端均与支架部分的下端固定;所述的运动控制部分中的伸缩杆与支架部分上的圆柱凸块进行转动连接,运动控制部分中的电机座与支架部分的下端固定连接。本实用新型是一种结构简单、零部件数量较少、制造简单、拆装方便,并具有占地面积小、工作效率高、节能节水等优点的自动洗车机。
The utility model belongs to a car washing device, in particular to an automatic car washing machine. The car washing machine includes paired support parts, paired water spray parts, paired cleaning agent spray parts and paired motion control parts; wherein the water spray parts and the cleaning agent spray parts are arranged in parallel, and the upper ends are It is fixed with the upper end of the bracket part, and the lower end is fixed with the lower end of the bracket part; the telescopic rod in the motion control part is rotatably connected with the cylindrical bump on the bracket part, and the motor seat in the motion control part is connected with the lower end of the bracket part Fixed connection. The utility model is an automatic car washing machine with simple structure, few parts, simple manufacture, convenient assembly and disassembly, small footprint, high work efficiency, energy saving and water saving, and the like.
Description
技术领域 technical field
本实用新型属于一种洗车装置,具体的说是一种简易节水型自动洗车机。 The utility model belongs to a car washing device, in particular to a simple water-saving automatic car washing machine.
背景技术 Background technique
近年来,为节省水资源,提高洗车效率,汽车服务行业出现了自动洗车机,现有的自动洗车机大致分为两类:无接触式自动洗车机和毛刷式自动洗车机。虽然两种洗车机相比人工洗车都具有节水、节能、用时短、效率高等优点,但目前市面上在用的洗车机数量相对较少,主要是在一些4S店、大型汽车美容店等地方安装有自动洗车机,其主要原因是:一、国内洗车机技术还不够成熟,质量好的洗车机价格都比较贵,而且维修费用高;二、占地面积比较大,设备的安装对场地有一定的空间要求。在一、二线城市,用地紧张,地面价格很贵,生活成本高,因此对于一些个体经营的洗车店来讲,要安装一台自动洗车机就必须考虑价钱、设备占地面积、水电使用成本等方面的问题,现有的自动洗车机还不能满足个体经营户的要求,如此便不能得到更加广泛的应用。 In recent years, in order to save water resources and improve the efficiency of car washing, automatic car washing machines have appeared in the auto service industry. The existing automatic car washing machines are roughly divided into two categories: non-contact automatic car washing machines and brush-type automatic car washing machines. Although both car washing machines have the advantages of water saving, energy saving, short time consumption and high efficiency compared with manual car washing, the number of car washing machines currently in use on the market is relatively small, mainly in some 4S shops, large car beauty shops and other places. The main reasons for installing an automatic car washing machine are: 1. The technology of domestic car washing machines is not mature enough, and the price of good quality car washing machines is relatively expensive, and the maintenance cost is high; Certain space requirements. In the first- and second-tier cities, the land is scarce, the ground price is very expensive, and the cost of living is high. Therefore, for some self-employed car wash shops, to install an automatic car wash machine, you must consider the price, equipment footprint, water and electricity usage costs, etc. In terms of problems, the existing automatic car washing machine can not meet the requirements of self-employed households, so it can not be more widely used.
在专利号为CN105253114A《一种节水型自动洗车系统》中,所述的节水型自动洗车系统,其行走导轨必须依据汽车的车长来设计,而现有汽车车长一般在5米左右,可想而知此发明中的行走导轨长度也应在5m左右且要比汽车车长要长,因此占地面积较大。 In the patent No. CN105253114A "A Water-saving Automatic Car Washing System", the water-saving automatic car washing system must be designed according to the length of the car, and the length of the existing car is generally about 5 meters. , it is conceivable that the length of the walking guide rail in this invention should also be about 5m and longer than the length of the car, so the floor space is larger.
在专利号为CN105212515A《全自动洗车设备》中,所述的全自动洗车设备中的“T”型导轨长度同样较长,占用空间大;该专利所述的全自动洗车设备通过采用多种传感器不断地采集信号,传输给控制系统从而计算汽车的位置、尺寸等数据,然后命令圆形刷盘对车体进行清洗,其弊端是:一、需要安装多个传感器,对控制系统的数据处理能力要求较高;二、刷盘面积太小,对于整车的清洗效率较低,且其控制臂的运动太复杂,一旦控制系统出现差错,刷盘极有可能会损坏车身;三、设备所需的零部件较多,且对制造加工精度要求较高,使得拆装、维修变得复杂,因此该专利所述的全自动洗车设备相对来说制造成本会高一些。 In the patent No. CN105212515A "Full-automatic car washing equipment", the length of the "T"-shaped guide rail in the automatic car washing equipment is also long and takes up a lot of space; the automatic car washing equipment described in this patent adopts various sensors Continuously collect signals, transmit them to the control system to calculate the position, size and other data of the car, and then order the circular brush plate to clean the car body. The requirements are high; 2. The area of the brush plate is too small, and the cleaning efficiency for the whole vehicle is low, and the movement of the control arm is too complicated. Once the control system makes an error, the brush plate is likely to damage the body; 3. Equipment requirements There are many parts and components, and the requirements for manufacturing and processing precision are high, which makes disassembly and maintenance complicated. Therefore, the fully automatic car washing equipment described in this patent will be relatively expensive to manufacture.
发明内容 Contents of the invention
本实用新型提供了一种结构简单、零部件数量较少、制造简单、拆装方便,并具有占地面积小、工作效率高、节能节水等优点的自动洗车机,解决了现有自动洗车机的上述不足。 The utility model provides an automatic car washing machine with simple structure, less parts, simple manufacture, convenient disassembly and assembly, and has the advantages of small footprint, high work efficiency, energy saving and water saving, etc., which solves the problem of existing automatic car washing machines. The above-mentioned deficiencies of the machine.
本实用新型技术方案结合附图说明如下: The utility model technical scheme is described as follows in conjunction with accompanying drawing:
一种自动洗车机,该洗车机包括成对的支架部分、成对的喷水部分、成对的清洗剂喷洒部分和成对的运动控制部分;其中所述的喷水部分和清洗剂喷洒部分平行布置,并且上端均与支架部分的上端固定,下端均与支架部分的下端固定;所述的运动控制部分中的伸缩杆4与支架部分上的圆柱凸块进行转动连接,运动控制部分中的电机座14与支架部分的 下端固定连接。 An automatic car washing machine, the car washing machine includes a pair of support parts, a pair of water spraying parts, a pair of cleaning agent spraying part and a pair of motion control parts; wherein said water spraying part and cleaning agent spraying part Arranged in parallel, and the upper ends are all fixed with the upper end of the support part, and the lower ends are all fixed with the lower end of the support part; the telescopic rod 4 in the motion control part is rotationally connected with the cylindrical protrusion on the support part, and the The motor base 14 is fixedly connected with the lower end of the bracket part.
所述的支架部分包括短支架1、连接件8和长支架13;所述的短支架1分为左、右两段,其中右段端头开有通孔,左段的横截面呈“E”型,“E”型横截面开口端为两个直径相等的开口圆;所述的短支架1的左段与右段相交处的两侧表面上设置有圆柱凸块;所述的长支架13分为上、下两段,其中上段横截面为矩形,开有通孔,其通孔直径与短支架1右段的通孔直径大小相等,下段横截面呈“E”型,“E”型横截面开口端为两个直径相等的开口圆;所述的长支架13的下段的下端背侧面设置有一短转轴,下段的上端两侧表面设置有矩形凸块,矩形凸块上有上、下两个通孔;所述的长支架13的上段的两侧表面有圆柱凸块,圆柱凸块的横截面直径比伸缩杆4两端的通孔直径小;所述的连接件8为配合使用的螺栓与螺母;其中的螺母的螺纹直径大小与短支架1右段端头的通孔和长支架13上段端头的通孔直径大小相等;所述的短支架1通过连接件8与长支架13相连。 The bracket part includes a short bracket 1, a connector 8 and a long bracket 13; the short bracket 1 is divided into two sections, left and right, wherein the end of the right section has a through hole, and the cross section of the left section is "E". " type, "E" type cross-section open end is two open circles with equal diameters; the two side surfaces of the intersection of the left section and the right section of the short bracket 1 are provided with cylindrical bumps; the long bracket 13 is divided into two sections, the upper section and the lower section, wherein the upper section has a rectangular cross-section and has a through hole whose diameter is equal to that of the right section of the short bracket 1, and the lower section has an "E"-shaped cross-section, "E" The open ends of the type cross-section are two open circles with equal diameters; the lower end back side of the lower section of the long support 13 is provided with a short shaft, and the upper end of the lower section is provided with rectangular bumps on both sides of the surface, and the rectangular bumps have upper, lower, and lower shafts. The lower two through holes; the two side surfaces of the upper section of the long bracket 13 have cylindrical protrusions, and the cross-sectional diameter of the cylindrical protrusions is smaller than the diameter of the through holes at the two ends of the telescopic rod 4; the connecting piece 8 is used in conjunction with bolts and nuts; the thread diameter of the nut is equal to the diameter of the through hole at the end of the right section of the short bracket 1 and the diameter of the through hole at the end of the upper section of the long bracket 13; the short bracket 1 is connected to the long bracket through the connector 8 13 connected.
所述的喷水部分包括喷水短管3、第一喷头7-1、喷水软管9、单向液压阀10和喷水长管11;所述的喷水短管3一端封闭,一端开口,开口的一端加工有内螺纹;所述的第一喷头7-1为不锈钢开式扇形喷头;所述的喷水软管9的两端有液压管接头,接头上有外螺纹,一端的外螺纹直径与喷水短管3开口端内螺纹直径相等;所述的喷水长管11的两端有开口,上端端口有内螺纹;所述的单向液压阀10的液流流进端的端头有外螺纹,外螺纹直径与喷水长管11上端的内螺纹直径相等;所述的单向液压阀10的流出端的端头有内螺纹,内螺纹直径与喷水软管9液压管接头外螺纹直径相等;所述的喷水短管3的开口端通过螺纹与喷水软管9一端的液压管接头相连;所述的第一喷头7-1有多个,分别安装在喷水短管3和喷水长管11外侧表面,并按纵向方向安装成一排,每个第一喷头7-1之间间隔距离相等;所述的喷水软管9另一端的液压管接头与单向液压阀10的一端通过螺纹相连;所述的喷水长管11上端口与单向液压阀10的另一端通过螺纹相连;所述的喷水长管11的下端口为水流输入端口。 The water spray part includes a short water spray pipe 3, a first nozzle 7-1, a water spray hose 9, a one-way hydraulic valve 10 and a long water spray pipe 11; one end of the short water spray pipe 3 is closed, and one end Opening, one end of the opening is processed with internal threads; the first nozzle 7-1 is a stainless steel open fan-shaped nozzle; the two ends of the water spray hose 9 have hydraulic pipe joints, and there are external threads on the joints. The diameter of the external thread is equal to the diameter of the internal thread at the opening end of the short water spray pipe 3; the two ends of the long water spray pipe 11 have openings, and the upper port has internal threads; The end has an external thread, and the diameter of the external thread is equal to the diameter of the internal thread at the upper end of the water spray long pipe 11; The external thread diameters of the joints are equal; the open end of the short water spray pipe 3 is connected to the hydraulic pipe joint at one end of the water spray hose 9 through threads; The short pipe 3 and the water spray long pipe 11 outer surfaces are installed in a row in the longitudinal direction, and the distance between each first spray nozzle 7-1 is equal; the hydraulic pipe joint at the other end of the water spray hose 9 is connected to the single One end of the hydraulic valve 10 is threaded; the upper port of the long water spray pipe 11 is threaded with the other end of the one-way hydraulic valve 10; the lower port of the long water spray pipe 11 is a water flow input port.
所述的清洗剂喷洒部分包括清洗剂短管2、清洗剂软管5、清洗剂长管6和第二喷头7-2;所述的清洗剂短管2一端封闭,一端开口,开口一端有内螺纹;所述的清洗剂软管5两端有液压管接头,接头上有外螺纹,一端的外螺纹直径与清洗剂短管2开口端内螺纹直径相等;所述的清洗剂长管6的两端有开口,上端端口处有内螺纹,内螺纹直径与清洗剂软管5的接头外螺纹直径相等;所述的第二喷头7-2为不锈钢开式扇形喷头;所述的清洗剂短管2开口端通过螺纹与清洗剂软管5一端的液压管接头相连;所述的清洗剂软管5另一端的液压管接头与清洗剂长管6上端端头通过螺纹连接;所述的清洗剂长管6下端口为清洗剂输入端口;所述的第二喷头7-2有多个,分别安装在清洗剂短管2和清洗剂长管6外侧表面,并按纵向方向安装成一排,每个第二喷头7-2之间间隔距离相等。 The cleaning agent spraying part comprises a cleaning agent short pipe 2, a cleaning agent hose 5, a cleaning agent long pipe 6 and a second nozzle 7-2; one end of the cleaning agent short pipe 2 is closed, one end is open, and one end of the opening has a internal thread; the two ends of the cleaning agent hose 5 have hydraulic pipe joints, and there are external threads on the joint, and the diameter of the external thread at one end is equal to the diameter of the internal thread at the opening end of the cleaning agent short pipe 2; There are openings at both ends, and there is an internal thread at the upper end port, and the diameter of the internal thread is equal to the diameter of the external thread of the joint of the cleaning agent hose 5; the second spray head 7-2 is a stainless steel open fan-shaped spray head; the cleaning agent The open end of the short pipe 2 is connected with the hydraulic pipe joint at one end of the cleaning agent hose 5 through threads; the hydraulic pipe joint at the other end of the cleaning agent hose 5 is connected with the upper end of the cleaning agent long pipe 6 through threads; The lower port of the cleaning agent long pipe 6 is the cleaning agent input port; there are multiple second nozzles 7-2, which are respectively installed on the outer surface of the cleaning agent short pipe 2 and the cleaning agent long pipe 6, and are installed in a row in the longitudinal direction , the intervals between each of the second nozzles 7-2 are equal.
所述的运动控制部分还包括红外测距传感器12;所述的伸缩杆4为一级套筒型活塞杆的液压缸,两端有直径相同的通孔,一端与短支架1上的圆柱凸块相配合,另一端与长支架13的圆柱凸块相配合;所述的红外测距传感器12设置在长支架13的矩形凸块上,上、下有通孔,通孔直径与长支架13的矩形凸块的上、下通孔直径相等,且两者通孔之间的圆心距相等;所述的电机座14的下端为一矩形底板,矩形底板上开有10个通孔,所述的电机座14的上端与长支架13的短转轴相连接。 The motion control part also includes an infrared distance measuring sensor 12; the telescopic rod 4 is a hydraulic cylinder of a first-stage sleeve-type piston rod, and both ends have through holes with the same diameter, and one end is connected to the cylindrical protrusion on the short support 1. block, and the other end is matched with the cylindrical bump of the long bracket 13; the infrared distance measuring sensor 12 is arranged on the rectangular bump of the long bracket 13, and there are through holes up and down, and the diameter of the through hole is the same as that of the long bracket 13. The diameters of the upper and lower through holes of the rectangular projection are equal, and the distance between the centers of the two through holes is equal; the lower end of the motor seat 14 is a rectangular bottom plate, and there are 10 through holes on the rectangular bottom plate. The upper end of motor base 14 is connected with the short rotating shaft of long support 13.
所述的红外测距传感器12的有效探测距离最少为500mm。 The effective detection distance of the infrared ranging sensor 12 is at least 500mm.
所述的伸缩杆4伸长至最短时,其轴线与垂直线之间存在一锐角夹角,该夹角角度为30°;所述的伸缩杆4伸长至最长时,其轴线与垂直线之间存在一锐角夹角,该夹角角度为15°。 When the telescopic rod 4 is stretched to the shortest, there is an acute angle between its axis and the vertical line, and the angle is 30°; when the telescopic rod 4 is stretched to the longest, its axis and the vertical There is an acute included angle between the lines, and the included angle is 15°.
本实用新型的有益效果为: The beneficial effects of the utility model are:
1、本专利的左右两个清洗装置相对错开一定的距离,通过电机带动清洗支架进行180°~200°的往复旋转。电机位置距离车头较近的清洗支架可以完全清洗到车头部分,电机位置距离车尾较近的则可以完全清洗到车尾部分,从而实现了对整车的清洗。 1. The left and right cleaning devices of this patent are relatively staggered by a certain distance, and the cleaning bracket is driven by a motor to perform a reciprocating rotation of 180°-200°. The cleaning bracket whose motor position is closer to the front of the car can completely clean the front part of the car, and the motor whose position is closer to the rear of the car can completely clean the rear part of the car, thus realizing the cleaning of the whole car.
2、当被洗车辆高度较低时,伸缩杆保持原有状态不运动,且只有长水管上的喷头进行喷水,从而在一定程度上节省了用水量。当被洗车辆高度较高时,伸缩杆迅速运动,将短支架顶起到最高位置处,之后所有喷头进行喷水。此设计可以根据汽车的高度选择喷水模式,从而减少了用水量,而且也可以防止短支架在转动过程中撞到车身。 2. When the height of the vehicle to be washed is low, the telescopic rod remains in its original state and does not move, and only the nozzle on the long water pipe sprays water, thus saving water consumption to a certain extent. When the height of the vehicle to be washed is high, the telescopic rod moves quickly to lift the short bracket to the highest position, and then all the nozzles spray water. This design can select the water spray mode according to the height of the car, thereby reducing the water consumption, and it can also prevent the short bracket from hitting the car body during the turning process.
3、在清洗的过程中,左右两个清洗装置的转动方向应该同时按顺时针或逆时针进行转动,这样做的好处是防止左右清洗装置喷出的水流进行对冲,同时也可以改善清洗效果。 3. During the cleaning process, the rotation direction of the left and right cleaning devices should be rotated clockwise or counterclockwise at the same time. The advantage of this is to prevent the water sprayed from the left and right cleaning devices from being hedged, and it can also improve the cleaning effect.
4、本专利所述的简易节水型自动洗车机采用电机旋转带动清洗装置进行喷水,在使用较少零部件数量的同时,也保证清洗面积足够大,因此具有占地面积小、结构简单、清洗效率高和制造成本低等优点。 4. The simple water-saving automatic car washing machine described in this patent uses the motor to rotate to drive the cleaning device to spray water. While using a small number of parts, it also ensures that the cleaning area is large enough, so it has a small footprint and a simple structure. , high cleaning efficiency and low manufacturing cost.
5、本专利所述的简易节水型自动洗车机设计有喷水装置和清洗剂喷洒装置,可以实现喷水和喷洒清洗剂双重功能;两套装置结构相似、相对独立,而且设计简洁合理、拆装更换方便。 5. The simple water-saving automatic car washing machine described in this patent is designed with a water spray device and a cleaning agent spraying device, which can realize the dual functions of spraying water and cleaning agent; the two sets of devices are similar in structure and relatively independent, and the design is simple and reasonable, Easy to disassemble and replace.
附图说明 Description of drawings
图1为本实用新型的单个清洗装置的结构示意图; Fig. 1 is the structural representation of single cleaning device of the present utility model;
图2为本实用新型的主视示意图; Fig. 2 is the front schematic diagram of the utility model;
图3为本实用新型的左视示意图; Fig. 3 is the left view schematic diagram of the utility model;
图4为本实用新型在某一工作状态的俯视示意图。 Fig. 4 is a schematic top view of the utility model in a certain working state.
图中:1、短支架;2、清洗剂短管;3、喷水短管;4、伸缩杆;5、清洗剂软管;6、 清洗剂长管;7-1、第一喷头;7-2、第二喷头;8、连接件;9、喷水软管;10、单向液压阀;11、喷水长管;12、红外测距传感器;13、长支架;14、电机座。 In the figure: 1. Short bracket; 2. Short cleaning agent tube; 3. Short water spraying tube; 4. Telescopic rod; 5. Cleaning agent hose; 6. Long cleaning agent tube; 7-1. The first nozzle; -2. Second sprinkler head; 8. Connector; 9. Water spray hose; 10. One-way hydraulic valve; 11. Long water spray pipe; 12. Infrared distance measuring sensor; 13. Long bracket; 14. Motor seat.
具体实施方式 detailed description
参阅图1、图2,一种自动洗车机,该洗车机包括成对设置的支架部分、成对的喷水部分、成对的清洗剂喷洒部分和成对的运动控制部分;其中所述的喷水部分和清洗剂喷洒部分平行布置,并且上端均与支架部分的上端固定,下端均与支架部分的下端固定;所述的运动控制部分中的伸缩杆4与支架部分上的圆柱凸块进行转动连接,运动控制部分中的电机座14与支架部分的下端固定连接。 Referring to Fig. 1 and Fig. 2, an automatic car washing machine, the car washing machine includes a pair of support parts, a pair of water spray parts, a pair of cleaning agent spray parts and a pair of motion control parts; The water spraying part and the cleaning agent spraying part are arranged in parallel, and the upper ends are all fixed to the upper end of the bracket part, and the lower ends are fixed to the lower end of the bracket part; Rotationally connected, the motor base 14 in the motion control part is fixedly connected with the lower end of the bracket part.
参阅图1,所述的支架部分包括短支架1、连接件8和长支架13;所述的短支架1分为左、右两段,其中右段端头开有通孔,左段的横截面呈“E”型,“E”型横截面开口端为两个直径相等的开口圆;所述的短支架1的左段与右段相交处的两侧表面上设置有圆柱凸块,圆直径比伸缩杆4两头的通孔直径小2mm。所述的长支架13分为上、下两段,其中上段横截面为矩形,开有通孔,其通孔直径与短支架1右段的通孔直径大小相等,下段横截面呈“E”型,“E”型横截面开口端为两个直径相等的开口圆,开口圆的直径分别与清洗剂短管2和喷水短管3外直径相同;短支架1左段长度比喷水短管3短5cm;短支架1总长为0.8~1m;所述的长支架13的下段的下端设置有一短转轴,下段的上端设置有矩形凸块,矩形凸块上有上、下两个通孔;所述的长支架13的上段的两侧表面有圆柱凸块,圆柱凸块的横截面直径比伸缩杆4两段的通孔直径小1mm;所述的长支架13的下段长度比喷水长管11短5cm;长支架13总长为2.3~2.5m;所述的连接件8为配合使用的螺栓与螺母;其中的螺母的螺纹直径大小与短支架1右段的通孔和长支架13上段的通孔直径大小相等;所述的短支架1通过连接件8与长支架13相连,并且调整螺栓松紧度使其不影响短支架1和长支架13之间的旋转。 Referring to Fig. 1, the bracket part includes a short bracket 1, a connector 8 and a long bracket 13; the short bracket 1 is divided into two sections, left and right, wherein the right section end has a through hole, and the left section has a transverse The cross-section is "E", and the open end of the "E" cross-section is two open circles with equal diameters; the two side surfaces of the intersection of the left section and the right section of the short bracket 1 are provided with cylindrical bumps. The diameter is 2mm smaller than the through hole diameter at the two ends of the telescopic rod 4. The long bracket 13 is divided into upper and lower sections, wherein the upper section has a rectangular cross section with a through hole whose diameter is equal to that of the right section of the short bracket 1, and the lower section has an "E" cross section. Type, the open end of the "E" type cross-section is two opening circles with equal diameters, and the diameters of the opening circles are the same as the outer diameters of the cleaning agent short pipe 2 and the water spray short pipe 3 respectively; the length of the left section of the short bracket 1 is shorter than the water spray The tube 3 is 5cm shorter; the total length of the short bracket 1 is 0.8-1m; the lower end of the lower section of the long bracket 13 is provided with a short rotating shaft, and the upper end of the lower section is provided with a rectangular bump, and there are two through holes on the rectangular bump. There are cylindrical projections on both sides of the upper section of the long support 13, and the cross-sectional diameter of the cylindrical projections is 1mm smaller than the through hole diameters of the two sections of the telescopic rod 4; The long tube 11 is 5cm short; the total length of the long bracket 13 is 2.3 to 2.5m; the connecting piece 8 is a bolt and a nut used in conjunction; The diameters of the through holes in the upper section are equal in size; the short bracket 1 is connected to the long bracket 13 through the connector 8, and the tightness of the bolts is adjusted so that the rotation between the short bracket 1 and the long bracket 13 is not affected.
参阅图1、图2,所述的喷水部分包括喷水短管3、第一喷头7-1、喷水软管9、单向液压阀10和喷水长管11;所述的喷水短管3一端封闭,一端开口,开口的一端加工有内螺纹;喷水短管3长度为半米。所述的第一喷头7-1为不锈钢开式扇形喷头,喷出来的水呈扇状;所述的喷水软管9采用高压橡胶管,具有弹性,可以承受一定的拉力;所述的喷水软管9的两端有液压管接头,接头上有外螺纹,一端的外螺纹直径与喷水短管3开口端内螺纹直径相等;所述的喷水长管11的两端有开口,上端端口有内螺纹;所述的单向液压阀10选用液控单向阀,单向液压阀10的液流流进端的端头有外螺纹,外螺纹直径与喷水长管11上端的内螺纹直径相等;单向液压阀10的液流流出端的端头有内螺纹,内螺纹直径与喷水软管9液压管接头外螺纹直径相等;所述的喷水短管3的开口端通过螺纹与喷水软管9一端的液压管接头相连;所述的第一喷头7-1有多个,分别安装在喷水短管3和喷水长管11 外侧表面,并按纵向方向安装成一排,每个第一喷头7-1之间间隔距离相等;位于喷水短管3右端3到4个喷头安装时的喷射方向应向右端偏转一定的角度,为15°;位于喷水长管11上端3到4个喷头安装时的喷射方向应向上端偏转一定的角度,为15°;其余喷头喷射方向与所在喷水管的轴线垂直。所述的喷水软管9另一端的液压管接头与单向液压阀10的一端通过螺纹相连;所述的喷水长管11上端口与单向液压阀10的另一端通过螺纹相连;所述的喷水长管11的下端口为水流输入端口。喷水长管11长度为1.8~2m。 Referring to Fig. 1 and Fig. 2, the described water spray part includes the short water spray pipe 3, the first spray nozzle 7-1, the water spray hose 9, the one-way hydraulic valve 10 and the long water spray pipe 11; One end of the short pipe 3 is closed, and one end is open, and the open end is processed with an internal thread; the length of the short pipe 3 for spraying water is half a meter. The first nozzle 7-1 is a stainless steel open fan-shaped nozzle, and the sprayed water is fan-shaped; the water spray hose 9 is a high-pressure rubber tube, which is elastic and can withstand a certain pulling force; There are hydraulic pipe joints at both ends of the hose 9, and there are external threads on the joints. The diameter of the external threads at one end is equal to the internal thread diameter at the open end of the short water spray pipe 3; the two ends of the long water spray pipe 11 have openings, and the upper end The port has an internal thread; the one-way hydraulic valve 10 is selected as a hydraulic control one-way valve, and the end of the liquid flow inlet end of the one-way hydraulic valve 10 has an external thread, and the diameter of the external thread is the same as that of the internal thread on the upper end of the long water spray pipe 11. The diameters are equal; the end of the liquid flow outflow end of the one-way hydraulic valve 10 has an internal thread, and the diameter of the internal thread is equal to the external thread diameter of the water spray hose 9 hydraulic pipe joints; the open end of the short water spray pipe 3 passes through the thread and The hydraulic pipe joint at one end of the water spray hose 9 is connected; there are multiple first nozzles 7-1, which are respectively installed on the outer surface of the short water spray pipe 3 and the long water spray pipe 11, and are installed in a row in the longitudinal direction. The spacing distance between each first nozzle 7-1 is equal; the spray direction when the 3 to 4 nozzles are installed at the right end of the short spray pipe 3 should deflect a certain angle to the right end, which is 15°; When 3 to 4 nozzles are installed, the spray direction should be deflected by a certain angle to the upper end, which is 15°; the spray direction of the other nozzles is perpendicular to the axis of the spray pipe where it is located. The hydraulic pipe joint at the other end of the water spray hose 9 is connected to one end of the one-way hydraulic valve 10 by threads; the upper port of the long water spray pipe 11 is connected to the other end of the one-way hydraulic valve 10 by threads; The lower port of the long water spray pipe 11 is a water flow input port. The length of the water spray long pipe 11 is 1.8~2m.
参阅图1、图2,所述的清洗剂喷洒部分包括清洗剂短管2、清洗剂软管5、清洗剂长管6和第二喷头7-2;所述的清洗剂短管2一端封闭,一端开口,开口一端有内螺纹;清洗剂短管2长度为半米,清洗剂短管2和喷水短管3使用相同的加工工艺。所述的清洗剂软管5采用高压橡胶管,具有弹性,可以承受一定的拉力,且具有抗腐蚀能力;所述的清洗剂软管5两端有液压管接头,接头上有外螺纹,一端的外螺纹直径与清洗剂短管2开口端内螺纹直径相等;清洗剂软管5和喷水软管9采用相同的加工工艺。所述的清洗剂长管6的两端有开口,上端端口处有内螺纹,内螺纹直径与清洗剂软管5的接头外螺纹直径相等;所述的清洗剂短管2开口端通过螺纹与清洗剂软管5一端的液压管接头相连;所述的清洗剂软管5另一端的液压管接头与清洗剂长管6上端端头通过螺纹连接;所述的清洗剂长管6下端口为清洗剂输入端口;清洗剂长管6长度为1.8~2m;清洗剂长管6和喷水长管11采用相同的加工工艺。所述的第二喷头7-2为不锈钢开式扇形喷头,喷出来的水呈扇状;所述的第二喷头7-2有多个,分别安装在清洗剂短管2和清洗剂长管6外侧表面,并按纵向方向安装成一排,每个第二喷头7-2之间间隔距离相等。位于清洗剂短管2右端3到4个喷头安装时的喷射方向应向右端偏转一定的角度,为15°;位于清洗剂长管6上端3到4个喷头安装时的喷射方向应向上端偏转一定的角度,为15°;其余喷头喷射方向与所在清洗剂管的轴线垂直。 Referring to Fig. 1 and Fig. 2, the cleaning agent spraying part includes a cleaning agent short pipe 2, a cleaning agent hose 5, a cleaning agent long pipe 6 and a second nozzle 7-2; the cleaning agent short pipe 2 is closed at one end , one end is open, and one end of the opening has an internal thread; the cleaning agent short pipe 2 has a length of half a meter, and the cleaning agent short pipe 2 and the water spray short pipe 3 use the same processing technology. The cleaning agent hose 5 adopts a high-pressure rubber tube, which is flexible, can withstand a certain pulling force, and has corrosion resistance; the cleaning agent hose 5 has hydraulic pipe joints at both ends, and there are external threads on the joints. The diameter of the external thread is equal to the diameter of the internal thread at the open end of the cleaning agent short pipe 2; the cleaning agent hose 5 and the water spray hose 9 adopt the same processing technology. The two ends of the cleaning agent long pipe 6 have openings, and the upper port has an internal thread, and the diameter of the internal thread is equal to the diameter of the external thread of the joint of the cleaning agent hose 5; the open end of the cleaning agent short pipe 2 is threaded and The hydraulic pipe joint at one end of the cleaning agent hose 5 is connected; the hydraulic pipe joint at the other end of the cleaning agent hose 5 is threaded with the upper end of the cleaning agent long pipe 6; the lower port of the cleaning agent long pipe 6 is The cleaning agent input port; the cleaning agent long pipe 6 is 1.8-2m in length; the cleaning agent long pipe 6 and the water spraying long pipe 11 adopt the same processing technology. The second nozzle 7-2 is a stainless steel open fan-shaped nozzle, and the sprayed water is fan-shaped; there are multiple second nozzles 7-2, which are installed in the short cleaning agent pipe 2 and the long cleaning agent pipe 6 respectively. The outer surface is installed in a row in the longitudinal direction, and the distance between each second spray nozzle 7-2 is equal. The injection direction of the 3 to 4 nozzles located at the right end of the cleaning agent short pipe 2 should be deflected to the right end by a certain angle, which is 15°; the injection direction of the 3 to 4 nozzles located at the upper end of the cleaning agent long pipe 6 should be deflected to the upper end when installed A certain angle is 15°; the spraying direction of the other nozzles is perpendicular to the axis of the cleaning agent pipe.
参阅图1、图2、图3,所述的运动控制部分包括伸缩杆4、红外测距传感器12、电机座14。所述的伸缩杆4为一级套筒型活塞杆的液压缸,两端有直径相同的通孔,一端与短支架1上的圆柱凸块相配合,另一端与长支架13的圆柱凸块相配合;伸缩杆4伸长至最短时,其轴线与垂直线之间存在一锐角夹角,角度为30°;伸缩杆4伸长至最长时,其轴线与垂直线之间存在一锐角夹角,角度为15°。所述的红外测距传感器12设置在长支架13的矩形凸块上,上、下有通孔,通孔直径与长支架13的矩形凸块的上、下通孔直径相等,且两者通孔之间的圆心距相等,所选用的红外测距传感器12有效探测距离最少为500mm。所述的电机座14的下端为一矩形底板,矩形底板上开有10个通孔,所述的电机座14的上端与长支架13的短转轴相连接。 Referring to FIG. 1 , FIG. 2 , and FIG. 3 , the motion control part includes a telescopic rod 4 , an infrared distance measuring sensor 12 , and a motor base 14 . The telescopic rod 4 is a hydraulic cylinder of a first-stage sleeve-type piston rod, with through holes of the same diameter at both ends, one end matches the cylindrical bump on the short bracket 1, and the other end matches the cylindrical bump of the long bracket 13. Cooperate; when the telescopic rod 4 is stretched to the shortest, there is an acute angle between its axis and the vertical line, and the angle is 30°; when the telescopic rod 4 is stretched to the longest, there is an acute angle between its axis and the vertical line Angle, the angle is 15°. Described infrared ranging sensor 12 is arranged on the rectangular protrusion of long support 13, and there are through holes up and down, and the diameter of the through hole is equal to the diameter of the upper and lower through holes of the rectangular protrusion of long support 13, and both pass through. The center-to-center distances between the holes are equal, and the effective detection distance of the selected infrared distance measuring sensor 12 is at least 500mm. The lower end of the motor base 14 is a rectangular bottom plate with 10 through holes, and the upper end of the motor base 14 is connected with the short rotating shaft of the long bracket 13 .
参阅图1-图4,所述的喷水短管3直接套进短支架1里面,短水管封闭端与短支架1 最左端面齐平,喷水短管3安装有第一喷头7-1的一侧应露出在外面。所述的喷水长管11直接套进长支架13里面,长水管最下端与长支架13最下端底面齐平,喷水长管11安装有第一喷头7-1的一侧应露出在外面。由此喷水部分与支架部分连在一起。 Referring to Figures 1-4, the short water spray pipe 3 is directly inserted into the short bracket 1, the closed end of the short water pipe is flush with the leftmost end surface of the short bracket 1, and the short water spray pipe 3 is equipped with a first nozzle 7-1 One side of the should be exposed. The long water spray pipe 11 is directly inserted into the inside of the long bracket 13, the bottom of the long water pipe is flush with the bottom surface of the bottom of the long support 13, and the side of the long water spray pipe 11 where the first nozzle 7-1 is installed should be exposed outside . Thus, the spraying part is connected with the support part.
同理,所述的清洗剂短管2直接套进短支架1里面,清洗剂短管2封闭端与短支架1最左端面齐平,清洗剂短管2安装有第二喷头7-2的一侧应露出在外面。所述的清洗剂长管6直接套进长支架13里面,清洗剂长管6最下端与长支架13最下端底面齐平,清洗剂长管6安装有第二喷头7-2的一侧应露出在外面。由此清洗剂喷洒部分与支架部分连在一起。 Similarly, the short cleaning agent tube 2 is directly inserted into the short bracket 1, the closed end of the short cleaning agent tube 2 is flush with the leftmost end surface of the short bracket 1, and the short cleaning agent tube 2 is equipped with the second nozzle 7-2. One side should be exposed. The cleaning agent long tube 6 is directly inserted into the inside of the long bracket 13, the bottom of the cleaning agent long tube 6 is flush with the bottom surface of the bottom of the long bracket 13, and the side of the cleaning agent long tube 6 where the second nozzle 7-2 is installed should be exposed. Thus, the cleaning agent spraying part is connected with the support part.
所述的伸缩杆4两端通孔分别套进短支架1和长支架13两侧的圆柱形凸块,并通过螺母进行固联,同时调节螺母松紧度使不影响伸缩杆绕凸块的转动。所述的红外测距传感器12安装在长支架13侧面的矩形凸块上,通过一副螺栓螺母进行固定。所述的电机座14连接着长支架13下端处的转轴,电机的转动可以带动转轴使清洗装置进行转动,电机座14底板上的通孔通过螺栓固定在地面上。由此运动控制部分与支架部分连在一起。 The through holes at both ends of the telescopic rod 4 are inserted into the cylindrical bumps on both sides of the short bracket 1 and the long bracket 13 respectively, and are fixedly connected by nuts, and at the same time, the tightness of the nuts is adjusted so that the rotation of the telescopic rod around the bumps is not affected. . The infrared ranging sensor 12 is installed on the rectangular bump on the side of the long bracket 13, and fixed by a pair of bolts and nuts. Described motor base 14 is connected with the rotating shaft at long support 13 lower ends, and the rotation of motor can drive rotating shaft to make cleaning device rotate, and the through hole on the base plate of motor base 14 is fixed on the ground by bolt. Thus the motion control part is connected with the support part.
参阅图2,本专利左右装置使用的零部件相同,两装置之间的水平距离应比现有汽车(主要是轿车类)的总宽还要宽90~100cm。 Referring to Fig. 2, the parts used in the left and right devices of this patent are identical, and the horizontal distance between the two devices should be wider than the overall width of existing automobiles (mainly sedans) by 90-100cm.
参阅图3,本专利左右装置在安装时应在竖直方向上错开一定的距离,对该距离的设定要求如下:在喷水部分对汽车车头或车尾进行清洗时,伸缩杆4伸长至最长,且长支架13转动角度至最大,即长支架13和短支架1的总长在水平面内达到所允许的最长长度;电机座14距离车头最近的一侧的喷水部分,在清洗车头时应比车头位置还要长10~20cm,在清洗车尾时应比车尾位置短10~20cm;同理,电机座14距离车尾最近的一侧的喷水装置,在清洗车尾时应比车尾位置还要长10~20cm,在清洗车头时应比车头位置短10~20cm。同理,清洗剂部分与喷水部分设定相同。 Referring to Fig. 3, the left and right devices of this patent should stagger a certain distance in the vertical direction during installation. To the longest, and the long support 13 rotation angle to the maximum, that is, the total length of the long support 13 and the short support 1 reaches the maximum length allowed in the horizontal plane; Should also be longer 10~20cm than the position of the front of the car during the front of the car, and should be shorter than the position of the rear of the car by 10~20cm when cleaning the rear of the car; When cleaning the car, it should be 10-20cm longer than the rear of the car, and it should be 10-20cm shorter than the front of the car when cleaning the front. In the same way, the setting of the cleaning agent part is the same as that of the water spray part.
当本专利所述的简易节水型自动洗车机开始工作时,其初始位置参阅图2: When the simple and easy water-saving automatic car washing machine described in this patent starts working, its initial position is referring to Fig. 2:
(1)如果被洗车辆总高度较低,红外测距传感器12感应不到车体,控制系统控制水泵以一定的水压输送至喷水长管11,此时水压值比单向液压阀10的限定值要小,所以只有喷水长管11里有水,而喷水短管3里没有水,喷水长管11上的喷头足够可以将水喷到被洗车辆的顶部位置。控制系统控制电机进行转动,清洗支架随之转动,左右两清洗支架按同一方向(顺时针或逆时针)进行转动,以减少水流对冲;当转动到一定角度时,红外测距传感器12感应到车体,此时控制系统采集到信号并发出指令,控制伸缩杆4进行迅速伸长,使短支架1被顶到最高位置处,由此避免短支架1随着电机的转动而撞到车体,同时水泵增大水压,单向液压阀10被打开,喷水短管3上的喷头开始喷水。长支架13继续转动,转至角度最大,即短支架1距离地面最近时,应保证喷水短管3上的喷头正好可以喷得到车底位置,然后长支架13开始向反方向转动,如此反复转动对汽车进行喷洗,可根据 需要进行1至3遍的喷洗(参阅图4)。喷洗完毕后,控制系统控制水泵停止供水,同时控制清洗剂泵开始工作,向清洗剂长管6输送清洗剂液体;之后按照喷水部分的工作模式对汽车进行喷洒清洗剂,可根据需要进行1至3遍的喷洒。喷洒完毕后,喷水装置再进行一次喷洗,直至汽车车身表面的泡沫被冲洗干净为止。整个过程结束后,长支架13恢复到初试位置,随后伸缩杆4恢复到初始位置,短支架1随之恢复到初始位置,洗车完成。 (1) If the total height of the vehicle to be washed is low, the infrared ranging sensor 12 cannot detect the vehicle body, and the control system controls the water pump to deliver water to the long water spray pipe 11 with a certain water pressure. The limiting value of 10 will be little, so only have water spray long pipe 11 li, and there is no water in water spray short pipe 3 li, the shower head on the water spray long pipe 11 is enough to spray water to the top position of washed vehicle. The control system controls the motor to rotate, and the cleaning bracket rotates thereupon, and the left and right cleaning brackets rotate in the same direction (clockwise or counterclockwise) to reduce water flow hedging; At this time, the control system collects the signal and sends out an instruction to control the telescopic rod 4 to extend rapidly, so that the short bracket 1 is pushed to the highest position, thereby preventing the short bracket 1 from hitting the car body with the rotation of the motor. Water pump increases water pressure simultaneously, and one-way hydraulic valve 10 is opened, and the shower nozzle on the water spray short pipe 3 begins to spray water. The long bracket 13 continues to rotate until the angle is the largest, that is, when the short bracket 1 is closest to the ground, it should be ensured that the nozzle on the short sprinkler pipe 3 can just spray the bottom of the vehicle, and then the long bracket 13 starts to rotate in the opposite direction, and so on. Rotate to spray the car, and can perform 1 to 3 times of spraying as required (see Figure 4). After the spraying is completed, the control system controls the water pump to stop the water supply, and at the same time controls the cleaning agent pump to start working to deliver the cleaning agent liquid to the cleaning agent long pipe 6; after that, the car is sprayed with cleaning agent according to the working mode of the water spraying part, which can be carried out according to the needs. 1 to 3 sprays. After the spraying is finished, the water spraying device is sprayed again until the foam on the surface of the car body is washed away. After the whole process finished, the long support 13 returned to the initial test position, and then the telescopic rod 4 returned to the initial position, and the short support 1 returned to the initial position thereupon, and the car washing was completed.
(2)如果被洗车辆总高度较高(比如说suv轿车),红外测距传感器12感应得到车体,控制系统控制伸缩杆4迅速伸长,使短支架1被顶到最高位置处,由此避免短支架1随着电机的转动而撞到车体,同时控制系统控制水泵以一定的水压输送至喷水长管11,使水压值大于单向液压阀10的限定值,从而使单向液压阀10被打开,喷水短管3上的喷头开始喷水。控制系统控制电机进行转动,长支架13随之转动,左右两支架按同一方向(顺时针或逆时针)进行转动,转至角度最大,即短支架1距离地面最近时,应保证喷水短管3上的喷头正好可以喷得到车底位置,然后长支架13开始向反方向转动,如此反复转动对汽车进行喷洗,可根据需要进行1至3遍的喷洗(参阅图4)。喷洗完毕后,控制系统控制水泵停止供水,同时控制清洗剂泵开始工作,向清洗剂长管6输送清洗剂液体;之后按照喷水部分的工作模式对汽车进行喷洒清洗剂,可根据需要进行1至3遍的喷洒。喷洒完毕后,喷水装置再进行一次喷洗,直至汽车车身表面的泡沫被冲洗干净为止。整个过程结束后,长支架13恢复到初试位置,随后伸缩杆4恢复到初始位置,短支架1随之恢复到初始位置,洗车完成。 (2) If the total height of the vehicle to be washed is relatively high (such as an SUV car), the infrared ranging sensor 12 senses the vehicle body, and the control system controls the telescopic rod 4 to extend rapidly, so that the short support 1 is pushed to the highest position, and the This prevents the short bracket 1 from bumping into the car body with the rotation of the motor, and the control system controls the water pump to deliver water to the long water spray pipe 11 with a certain water pressure, so that the water pressure value is greater than the limit value of the one-way hydraulic valve 10, so that The one-way hydraulic valve 10 is opened, and the shower nozzle on the short spray pipe 3 starts to spray water. The control system controls the motor to rotate, and the long bracket 13 rotates accordingly, and the left and right brackets rotate in the same direction (clockwise or counterclockwise) until the angle is the largest, that is, when the short bracket 1 is closest to the ground, the short water spray pipe should be guaranteed The spray nozzle on 3 just can spray and get the position at the bottom of the car, and then long support 13 starts to rotate in the opposite direction, so repeatedly rotates and sprays the car, and can carry out 1 to 3 times of spraying (referring to Fig. 4) as required. After the spraying is completed, the control system controls the water pump to stop the water supply, and at the same time controls the cleaning agent pump to start working to deliver the cleaning agent liquid to the cleaning agent long pipe 6; after that, the car is sprayed with cleaning agent according to the working mode of the water spraying part, which can be carried out according to the needs. 1 to 3 sprays. After the spraying is finished, the water spraying device is sprayed again until the foam on the surface of the car body is washed away. After the whole process finished, the long support 13 returned to the initial test position, and then the telescopic rod 4 returned to the initial position, and the short support 1 returned to the initial position thereupon, and the car washing was completed.
以上实施方式仅用于说明本专利,有关技术领域的技术人员,可以在不脱离本专利的精神范围前提下进行各种变型,所等同的技术方案也属于本专利的范畴,本专利的专利保护范围应由权利要求限定。 The above embodiments are only used to illustrate this patent. Those skilled in the relevant technical fields can make various modifications without departing from the spirit of this patent. The equivalent technical solutions also belong to the scope of this patent. The patent protection of this patent The scope should be defined by the claims.
Claims (7)
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|---|---|---|---|
| CN201620436162.4U CN205632426U (en) | 2016-05-13 | 2016-05-13 | Automatic car washer |
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| CN201620436162.4U CN205632426U (en) | 2016-05-13 | 2016-05-13 | Automatic car washer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105882614A (en) * | 2016-05-13 | 2016-08-24 | 吉林大学 | Automatic car washing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105882614A (en) * | 2016-05-13 | 2016-08-24 | 吉林大学 | Automatic car washing machine |
| CN105882614B (en) * | 2016-05-13 | 2018-01-16 | 吉林大学 | A kind of automatic car washing machine |
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