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CN205777149U - A kind of integrated construction roof structure - Google Patents

A kind of integrated construction roof structure Download PDF

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Publication number
CN205777149U
CN205777149U CN201620698084.5U CN201620698084U CN205777149U CN 205777149 U CN205777149 U CN 205777149U CN 201620698084 U CN201620698084 U CN 201620698084U CN 205777149 U CN205777149 U CN 205777149U
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layer
self
adhesive
waterproof
membrane
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彭坤峰
肖丰
董向军
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Henan Jianzhong United Waterproof And Anticorrosive Material Co ltd
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Beijing Jianzhong Joint Construction And Installation Engineering Co Ltd
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Abstract

一种一体化施工屋面结构,该结构包括底部结构层、直接铺粘在底部结构层上侧的自粘防水卷材层、自粘防水卷材层上侧复合的硬泡聚氨酯喷涂层、硬泡聚氨酯喷涂层上侧复合的泡沫混凝土现浇层和泡沫混凝土现浇层上侧复合的聚合物水泥砂浆喷涂层。本实用新型采用在结构顶板上直接铺粘自粘防水卷材层的结构,更好的与结构层结合,提高屋面防水保温效果;无接缝无渗漏,施工速度快,屋面整体造价低;结构表层的渗漏点即防水层真实渗漏点可以直接精确定位,无需对结构层进行大幅度的修补,施工简单,工作量小。

An integrated construction roof structure, which comprises a bottom structure layer, a self-adhesive waterproof membrane layer directly laid on the upper side of the bottom structure layer, a hard foam polyurethane spray layer compounded on the upper side of the self-adhesive waterproof membrane layer, and a hard foam The foamed concrete cast-in-place layer compounded on the upper side of the polyurethane sprayed layer and the polymer cement mortar sprayed layer compounded on the upper side of the foamed concrete cast-in-place layer. The utility model adopts the structure of directly laying a self-adhesive waterproof coiled material layer on the structural roof, which is better combined with the structural layer, and improves the waterproof and heat preservation effect of the roof; there is no seam and no leakage, the construction speed is fast, and the overall cost of the roof is low; The leakage point on the surface of the structure, that is, the real leakage point of the waterproof layer, can be directly and accurately located without extensive repairs to the structure layer, and the construction is simple and the workload is small.

Description

一种一体化施工屋面结构An integrated construction roof structure

技术领域technical field

本实用新型涉及一种建筑屋面,特别是一种一体化施工的屋面结构。The utility model relates to a building roof, in particular to an integrated construction roof structure.

背景技术Background technique

传统屋面结构一般是在屋顶混凝土上依次设置找坡层、隔气层、保温层、防水层、防水保护层和面层等。由于材料的本身和施工方式的限制,现有的屋面结构通常存在以下缺点:The traditional roof structure is generally to set up a slope layer, an air barrier layer, an insulation layer, a waterproof layer, a waterproof protective layer, and a surface layer on the roof concrete in sequence. Due to the limitations of the material itself and the construction method, the existing roof structure usually has the following disadvantages:

一、屋面保温一般采用保温板或颗粒状保温材料,保温板或保温颗粒材料做保温层时无法形成一个完整的保温面,并且达不到预期的保温效果,对保护层或找平、找坡层都会造成不同程度的影响。1. Insulation boards or granular insulation materials are generally used for roof insulation. When insulation boards or insulation granular materials are used as insulation layers, a complete insulation surface cannot be formed, and the expected insulation effect cannot be achieved. will have varying degrees of impact.

二、喷涂防水层对基底的干燥性要求很高,需要设备进入施工现场,并且成本昂贵。2. Spraying the waterproof layer has high requirements on the dryness of the substrate, which requires equipment to enter the construction site, and the cost is expensive.

三、喷涂防水层表面需另设置一道保证屋面喷涂防水层与保温层之间预留膨胀缝隙的塑料隔离膜,多道施工较繁琐。3. The surface of the sprayed waterproof layer needs to be provided with another plastic isolation film to ensure that the expansion gap is reserved between the roof sprayed waterproof layer and the insulation layer, and the multi-channel construction is more cumbersome.

四、由于施工工艺繁杂,屋面防水保温要求的工期长、造价高,特别是直接与结构层复合的找坡层需要等待终凝才可进行下一步施工,耗费时间较长,同时找坡层上部施工多层复合结构,层载荷较重易开裂。4. Due to the complicated construction process, the waterproof and thermal insulation requirements of the roof require a long construction period and high cost, especially the slope-finding layer that is directly compounded with the structural layer needs to wait for the final setting before proceeding to the next step of construction, which takes a long time. At the same time, the upper part of the slope-finding layer The multi-layer composite structure is constructed, and the layer load is heavy and easy to crack.

五、防水层设置于屋面结构层的中部位置,结构表层的渗漏点往往并不是真实的渗漏点,无法进行精确定位,需要对结构层进行大幅度的修补,施工繁琐,工作量大。5. The waterproof layer is set in the middle of the roof structure layer. The leakage points on the surface of the structure are often not real leakage points, and cannot be accurately located. The structure layer needs to be substantially repaired. The construction is cumbersome and the workload is heavy.

六、屋面结构构造层次复杂,工人施工水平良莠不齐,施工工艺繁杂,找坡层、防水层、保温层、保护层都是各自分开施工,不同工序之间的交叉作业容易互相影响、破坏,不同材料之间可能存在的不相容的情况,很难保证施工质量和可靠性,导致建筑物经常出现质量问题或质量隐患。6. The structure of the roof structure is complex, the construction level of the workers is uneven, and the construction technology is complicated. The slope layer, waterproof layer, insulation layer, and protective layer are all constructed separately. The cross-operation between different processes is easy to affect and damage each other. Different materials Due to the possible incompatibility between them, it is difficult to guarantee the construction quality and reliability, resulting in frequent quality problems or hidden dangers in buildings.

实用新型内容Utility model content

本实用新型的目的是提供一种一体化施工屋面结构,要解决现有的屋面结构和施工方法存在的防水层喷涂对干燥性要求较高、施工繁琐、保温效果不佳达不到环保节能要求以及无法进行点对点修补的技术问题。The purpose of this utility model is to provide an integrated construction roof structure, to solve the existing roof structure and construction method existing waterproof layer spraying has high requirements on dryness, cumbersome construction, poor heat preservation effect can not meet the requirements of environmental protection and energy saving And technical issues that prevent peer-to-peer patching.

为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种一体化施工屋面结构,包括底部结构层、直接铺粘在底部结构层上侧的自粘防水卷材层、自粘防水卷材层上侧复合的硬泡聚氨酯喷涂层、硬泡聚氨酯喷涂层上侧复合的泡沫混凝土现浇层和泡沫混凝土现浇层上侧复合的聚合物水泥砂浆喷涂层。An integrated construction roof structure, including a bottom structure layer, a self-adhesive waterproof membrane layer directly laid on the upper side of the bottom structure layer, a rigid foam polyurethane spray layer compounded on the upper side of the self-adhesive waterproof membrane layer, and a rigid polyurethane spray coating A foamed concrete cast-in-place layer compounded on the upper side of the layer and a polymer cement mortar sprayed layer compounded on the upper side of the foamed concrete cast-in-place layer.

所述自粘防水卷材层采用无胎自粘防水卷材、交叉膜自粘防水卷材、高分子自粘防水卷材、铝膜自粘防水卷材或聚合物聚酯胎自粘防水卷材。The self-adhesive waterproof membrane layer adopts tireless self-adhesive waterproof membrane, cross-membrane self-adhesive waterproof membrane, polymer self-adhesive waterproof membrane, aluminum film self-adhesive waterproof membrane or polymer polyester tire self-adhesive waterproof membrane material.

所述底部结构层上、自粘防水卷材层之间的搭接处另涂有加强粘接层,该加强粘接层为建筑胶黏剂和水泥砂浆的混合物。On the bottom structure layer, the overlap between the self-adhesive waterproof membrane layers is additionally coated with a reinforced adhesive layer, which is a mixture of construction adhesive and cement mortar.

所述底部结构层的上侧、自粘卷材防水层的下侧另铺设有附加防水层。An additional waterproof layer is laid on the upper side of the bottom structural layer and the lower side of the self-adhesive membrane waterproof layer.

所述附加防水层也采用自粘防水卷材,附加防水层与自粘卷材防水层采用的自粘防水卷材相同或不同。The additional waterproof layer also adopts self-adhesive waterproof roll material, and the additional waterproof layer is the same as or different from the self-adhesive waterproof roll material used in the self-adhesive roll material waterproof layer.

与现有技术相比本实用新型具有以下特点和有益效果:Compared with the prior art, the utility model has the following characteristics and beneficial effects:

本实用新型的一体化施工屋面结构可以达到国家要求的节能、环保效果,采用在结构顶板上直接粘结自粘防水卷材层为防水层和底部结构层直接结合,硬泡聚氨酯喷涂层为防水保温层,找坡保温层为泡沫混凝土现浇层;保护层为聚合物水泥砂浆喷涂层。The integrated construction roof structure of the utility model can achieve the energy-saving and environmental protection effects required by the country. The self-adhesive waterproof coiled material layer directly bonded on the top plate of the structure is used as the waterproof layer and the bottom structural layer is directly combined, and the hard foam polyurethane spray layer is waterproof. Insulation layer, slope finding The insulation layer is a cast-in-place foam concrete layer; the protection layer is a polymer cement mortar sprayed layer.

本实用新型的自粘防水卷材层对基底的干燥性要求较低,只需保证无积水即可,不需要引进喷涂设备入场,施工成本较低,降低屋面的造价。同时自粘防水卷材层的上表面都复合了一层塑料层,可以直接作为隔离层,无需另设隔离膜,施工简便易行。The self-adhesive waterproof coiled material layer of the utility model has lower requirements on the dryness of the base, and only needs to ensure that there is no accumulated water, and does not need to introduce spraying equipment into the site, and the construction cost is relatively low, which reduces the cost of the roof. At the same time, the upper surface of the self-adhesive waterproof membrane layer is compounded with a layer of plastic layer, which can be directly used as an isolation layer without additional isolation film, and the construction is simple and easy.

本实用新型的自粘防水卷材层的接缝处另涂有加强粘接层,保证防水性能。The seams of the self-adhesive waterproof coiled material layer of the utility model are additionally coated with a strengthening adhesive layer to ensure waterproof performance.

本实用新型的硬泡聚氨酯喷涂层、泡沫混凝土现浇层、聚合物水泥砂浆喷涂层均可作为保温层,某一层的失效不影响其它保温层的作用,整体性好省去板材切割和安装的步骤;同时所有层均可作为防水层,材料之间的相容互补性更能确保防水层、保温层的完整,减少外界自然因素变化对防水层、保温层的破坏。The rigid foam polyurethane spray coating, the foam concrete cast-in-place coating, and the polymer cement mortar spray coating of the utility model can all be used as insulation layers. The failure of a certain layer does not affect the function of other insulation layers, and the integrity is good, eliminating the need for plate cutting and installation. At the same time, all layers can be used as a waterproof layer, and the compatibility and complementarity between materials can ensure the integrity of the waterproof layer and thermal insulation layer, and reduce the damage of external natural factors to the waterproof layer and thermal insulation layer.

本实用新型最后施工找坡层与面层,省去了等待找坡层终凝的时间,缩短工期。The utility model finally constructs the slope-finding layer and the surface layer, which saves the time of waiting for the final setting of the slope-finding layer and shortens the construction period.

本实用新型的自粘防水卷材层和结构层直接结合,结构层的渗漏点即防水层的真实渗漏点可以直接精确定位,无需对结构层进行大幅度的修补,施工简单,工作量小。The self-adhesive waterproof coiled material layer of the utility model is directly combined with the structural layer, and the leakage point of the structural layer, that is, the real leakage point of the waterproof layer, can be directly and accurately positioned without extensive repairs to the structural layer, and the construction is simple and the workload is low. Small.

附图说明Description of drawings

下面结合附图对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

图1是本实用新型屋面结构的结构示意图。Fig. 1 is the structural representation of the utility model roof structure.

图2是自粘防水卷材层的横向搭接边处加强粘接层的结构示意图。Fig. 2 is a structural schematic diagram of a reinforced adhesive layer at the transverse overlapping edge of the self-adhesive waterproof membrane layer.

图3是自粘防水卷材层的横向搭接边处使用双面自粘胶带的结构示意图。Fig. 3 is a structural schematic diagram of using a double-sided self-adhesive tape at the lateral lap of the self-adhesive waterproof membrane layer.

附图标记:1-底部结构层、2-自粘防水卷材层、3-硬泡聚氨酯喷涂层、4-泡沫混凝土现浇层、5-聚合物水泥砂浆喷涂层、6-防水附加层、7-加强粘接层、8-双面自粘胶带。Reference signs: 1-bottom structure layer, 2-self-adhesive waterproof membrane layer, 3-rigid foam polyurethane spray layer, 4-cast-in-place foam concrete layer, 5-polymer cement mortar spray layer, 6-waterproof additional layer, 7 - Reinforced adhesive layer, 8 - Double-sided self-adhesive tape.

具体实施方式detailed description

实施例一参见图1-3所示,一种屋面工程系统结构,位于屋面女儿墙的位置,包括底部结构层1,还包括由下至上依次复合的防水附加层6、自粘防水卷材层2、做为保温防水层的硬泡聚氨酯喷涂层3、做为保温找坡层3的泡沫混凝土现浇层4和做为防水保护的聚合物水泥砂浆喷涂层5,其中防水附加层6、自粘防水卷材层2、硬泡聚氨酯喷涂层3和聚合物水泥砂浆喷涂层5自底部结构层1上表面延伸至女儿墙墙面上。Embodiment 1 Referring to Figures 1-3, a roof engineering system structure is located at the position of the roof parapet, including a bottom structural layer 1, and also includes a waterproof additional layer 6 and a self-adhesive waterproof membrane layer that are sequentially compounded from bottom to top. 2. Rigid foam polyurethane spraying layer as thermal insulation and waterproof layer 3. Foamed concrete cast-in-place layer 4 as thermal insulation slope layer 3 and polymer cement mortar spraying layer 5 as waterproof protection, wherein waterproof additional layer 6, self-contained The adhesive waterproof coiled material layer 2, the hard foam polyurethane sprayed layer 3 and the polymer cement mortar sprayed layer 5 extend from the upper surface of the bottom structure layer 1 to the parapet wall.

硬泡聚氨酯喷涂层保护防水层避免受到破坏的同时减缓防水层因外界气候变化而造成的老化,达到一级防水标准。The hard foam polyurethane spray coating protects the waterproof layer from being damaged and at the same time slows down the aging of the waterproof layer due to external climate changes, reaching the first-class waterproof standard.

所述自粘防水卷材层2采用无胎自粘防水卷材、交叉膜自粘防水卷材、高分子自粘防水卷材、铝膜自粘防水卷材或聚合物聚酯胎自粘防水卷材。防水附加层6与自粘防水卷材层2相同也采用自粘防水卷材,硬泡聚氨酯喷涂层2的容重为45kg/m³以上。The self-adhesive waterproof membrane layer 2 adopts tireless self-adhesive waterproof membrane, cross-membrane self-adhesive waterproof membrane, polymer self-adhesive waterproof membrane, aluminum film self-adhesive waterproof membrane or polymer polyester tire self-adhesive waterproof membrane. Coil. The waterproof additional layer 6 is the same as the self-adhesive waterproof coiled material layer 2 and also adopts the self-adhesive waterproof coiled material, and the bulk density of the rigid foam polyurethane sprayed layer 2 is more than 45kg/m³.

为了保证防渗防漏功能,在所述底部结构层1上、自粘防水卷材层2之间的横向搭接处另涂有加强粘接层7,该加强粘接层为建筑胶黏剂和水泥砂浆的混合物。或者,横向搭接边的下侧表面粘结宽双面自粘胶带8,横向搭接边的上侧表面粘结密封一道双面自粘胶带8。In order to ensure the anti-seepage and anti-leakage function, a reinforced adhesive layer 7 is additionally coated on the horizontal lap between the self-adhesive waterproof membrane layer 2 on the bottom structural layer 1, and the reinforced adhesive layer is a construction adhesive mixture with cement mortar. Alternatively, a wide double-sided self-adhesive tape 8 is bonded to the lower surface of the horizontal lap, and a double-sided self-adhesive tape 8 is bonded and sealed to the upper surface of the transverse lap.

这种一体化施工屋面结构的施工方法,施工步骤如下:The construction method of this integrated construction roof structure, the construction steps are as follows:

步骤一,首先施工底部结构层,清除底部结构层表面的灰尘和杂物,有明水处应先排除明水;Step 1: First construct the bottom structure layer, remove the dust and sundries on the surface of the bottom structure layer, and remove the open water first where there is open water;

步骤二,在底部结构层上涂刷基层处理剂,该基层处理剂保证底部结构层表面的可施工状态;Step 2, brushing the base treatment agent on the bottom structure layer, the base treatment agent ensures the constructable state of the bottom structure layer surface;

步骤三,展开自粘防水卷材,将自粘防水卷材隔离膜的一侧朝向底部结构层进行预铺,然后用红线盒弹出一条基准线,确定自粘防水卷材的铺设位置;Step 3: Unfold the self-adhesive waterproof membrane, pre-lay the side of the self-adhesive waterproof membrane isolation film towards the bottom structure layer, and then use the red line box to pop up a reference line to determine the laying position of the self-adhesive waterproof membrane;

步骤四,对自粘防水卷材采用底部抽卷隔离膜的方法,从单片自粘防水卷材的一边开始进行抽卷,边抽卷边用刮板沿卷材的纵向边缘方向进行整片卷材的推赶,至全部排除空气,压紧压实为止,不准露刮;Step 4: Use the method of rolling the isolation film at the bottom of the self-adhesive waterproof membrane, starting from one side of the single-piece self-adhesive waterproof membrane, and use a scraper to complete the whole piece along the longitudinal edge of the membrane while rolling. Push the coiled material until all the air is removed and compacted, and no scraping is allowed;

步骤五,沿纵向边缘继续铺设下一片自粘防水卷材,其中纵向搭接边处在两片卷材叠合铺粘后,再使用刮板刮压一遍,并用橡胶锤锤击密实;横向搭接边采用对接法,在两片卷材拼接处的上下两侧进行粘结,直至铺设完成自粘防水卷材层;Step 5, continue to lay the next piece of self-adhesive waterproof membrane along the longitudinal edge, where the longitudinal overlapping edge is after the two pieces of membrane are laminated and glued together, then use a scraper to scrape and press it again, and hammer it tightly with a rubber hammer; The edge joint adopts the butt joint method, and the upper and lower sides of the joint of the two membranes are bonded until the self-adhesive waterproof membrane layer is laid;

步骤六,直接对自粘防水卷材层的上表面泵送泡沫混凝土,控制泡沫混凝土输入到作业面上的泡沫质量和厚度,形成泡沫混凝土现浇层并养护至终凝;Step 6, directly pumping foam concrete to the upper surface of the self-adhesive waterproof membrane layer, controlling the foam quality and thickness of the foam concrete input to the working surface, forming a foam concrete cast-in-place layer and curing until final setting;

步骤七,对聚合物水泥抗裂防水砂浆进行配料,然后对泡沫混凝土现浇层进行混凝土的验收;Step 7, batching the polymer cement anti-cracking waterproof mortar, and then performing concrete acceptance on the foamed concrete cast-in-place layer;

步骤八,确认聚合物水泥砂浆喷涂层的标高,直接在泡沫混凝土现浇层的表面喷涂形成聚合物水泥砂浆喷涂层,喷涂时应设置分割缝。Step 8: Confirm the elevation of the polymer cement mortar spraying layer, and directly spray the polymer cement mortar spraying layer on the surface of the foam concrete cast-in-place layer, and set the dividing joint when spraying.

所述步骤五中,自粘防水卷材的横向搭接边的下侧、底部结构层的上侧涂抹加强粘接层用于粘结横向搭接边,或者横向搭接边的下侧表面粘结宽双面自粘胶带8,横向搭接边的上侧表面粘结密封一道双面自粘胶带8。In the fifth step, the lower side of the lateral lap of the self-adhesive waterproof membrane and the upper side of the bottom structural layer are coated with a reinforced adhesive layer for bonding the lateral lap, or the lower surface of the lateral lap is glued. Knot wide double-sided self-adhesive tape 8, the upper side surface of the horizontal lap edge is bonded and sealed with a double-sided self-adhesive tape 8.

所述步骤三之前,细部构造应按设计要求进行附加防水层的施工,附加防水层的施工方法与自粘防水卷材层步骤三-步骤五的铺设方法一致。Before the step three, the detailed structure should be constructed with an additional waterproof layer according to the design requirements, and the construction method of the additional waterproof layer is consistent with the laying method of the self-adhesive waterproof membrane layer from step three to step five.

Claims (5)

1.一种一体化施工屋面结构,其特征在于:包括底部结构层(1)、直接铺粘在底部结构层(1)上侧的自粘防水卷材层(2)、自粘防水卷材层(2)上侧复合的硬泡聚氨酯喷涂层(3)、硬泡聚氨酯喷涂层(3)上侧复合的泡沫混凝土现浇层(4)和泡沫混凝土现浇层(4)上侧复合的聚合物水泥砂浆喷涂层(5)。1. An integrated construction roof structure, characterized in that it includes a bottom structure layer (1), a self-adhesive waterproof membrane layer (2) directly laid on the upper side of the bottom structure layer (1), a self-adhesive waterproof membrane layer The upper side of layer (2) is composed of hard foam polyurethane spraying layer (3), the upper side of rigid foam polyurethane spraying layer (3) is compounded with foam concrete cast-in-place layer (4) and the upper side of foam concrete cast-in-place layer (4) is compounded Polymer cement mortar spray coating (5). 2.根据权利要求1所述的一体化施工屋面结构,其特征在于:所述自粘防水卷材层(2)采用无胎自粘防水卷材、交叉膜自粘防水卷材、高分子自粘防水卷材、铝膜自粘防水卷材或聚合物聚酯胎自粘防水卷材。2. The integrated construction roof structure according to claim 1, characterized in that: the self-adhesive waterproof membrane layer (2) adopts tireless self-adhesive waterproof membrane, cross-membrane self-adhesive waterproof membrane, polymer self-adhesive Adhesive waterproof membrane, aluminum film self-adhesive waterproof membrane or polymer polyester tire self-adhesive waterproof membrane. 3.根据权利要求1或2所述的一体化施工屋面结构,其特征在于:所述底部结构层(1)上、自粘防水卷材层(2)之间的搭接处另涂有加强粘接层(7),该加强粘接层为建筑胶黏剂和水泥砂浆的混合物。3. The roof structure with integrated construction according to claim 1 or 2, characterized in that: the overlap between the bottom structure layer (1) and the self-adhesive waterproof membrane layer (2) is additionally coated with reinforcement An adhesive layer (7), the reinforced adhesive layer is a mixture of construction adhesive and cement mortar. 4.根据权利要求1或2所述的一体化施工屋面结构,其特征在于:所述底部结构层(1)的上侧、自粘卷材防水层(2)的下侧另铺设有附加防水层(6)。4. The roof structure with integrated construction according to claim 1 or 2, characterized in that: the upper side of the bottom structure layer (1) and the lower side of the self-adhesive membrane waterproof layer (2) are additionally laid with additional waterproof layer (6). 5.根据权利要求4所述的一体化施工屋面结构,其特征在于:所述附加防水层(6)也采用自粘防水卷材,附加防水层(6)与自粘卷材防水层(2)采用的自粘防水卷材相同或不同。5. The integrated construction roof structure according to claim 4, characterized in that: the additional waterproof layer (6) is also made of self-adhesive waterproof membrane, and the additional waterproof layer (6) and the self-adhesive membrane waterproof layer (2 ) using the same or different self-adhesive waterproof membranes.
CN201620698084.5U 2016-07-05 2016-07-05 A kind of integrated construction roof structure Expired - Fee Related CN205777149U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106121139A (en) * 2016-07-05 2016-11-16 北京建中联合建筑安装工程有限公司 A kind of integrated construction roof structure and construction method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106121139A (en) * 2016-07-05 2016-11-16 北京建中联合建筑安装工程有限公司 A kind of integrated construction roof structure and construction method thereof

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