The content of the invention
In order to overcome the shortcomings of it is existing be included in instrument presence and can not realize real in-situ test, the utility model provides one
It kind in situ can be included in higher a kind of of test, measuring accuracy and portable be included in test system.
The utility model solves the technical scheme that its technical problem used:
One kind is portable to be included in test system, including is included in test device and computer, and the test device that is included in includes
Base and workbench adjusting module on base, it is included in test module, in-situ observation module, signal control module
And power module;The workbench adjusting module, be included in test module, in-situ observation module, signal control module respectively with
The power module connection;
It is provided with the opening for being used for testing tested structural member in the middle part of the base, the left and right sides of the opening respectively symmetrically cloth
Column is equipped with, crossbeam, which can slide up and down, to be sleeved on the column;The test module, in-situ observation module of being included in is respectively positioned on
The top of the opening;
The workbench adjusting module includes vertical adjustment component, horizontal adjustment component and workbench, described vertical
Adjusting component includes vertical adjustment motor and vertical leading screw, and the lower end of the vertical leading screw is fixed on the base, described perpendicular
The upper end of raw silk rings thick stick is fixedly connected with column, and the vertical feed screw nut that can be moved up and down is set with the vertical leading screw, described
Vertical adjustment motor is arranged on the bottom of crossbeam and its clutch end is connected with vertical feed screw nut, the crossbeam and meanwhile can on
The top for being set on the vertical leading screw and being located at the vertical feed screw nut of lower slider;The vertical adjustment component is set
There are two, the respectively first vertical adjustment component and second adjust component, the vertical thread of the described first vertical adjustment component vertically
Thick stick is located at the left side of column on the left of opening, and the left end of the crossbeam is located at the vertical feed screw nut of the described first vertical adjustment component
Top, the vertical adjustment motor of the described first vertical adjustment component is arranged on the bottom of the left end of the crossbeam, described second
The vertical leading screw of vertical adjustment component is located at the right side of opening right side uprights, and the right-hand member of the crossbeam is located at described second and adjusted vertically
The top of the vertical feed screw nut of whole group part, the vertical adjustment motor of the described second vertical adjustment component is arranged on the crossbeam
The bottom of right-hand member;
The horizontal adjustment component includes horizontal adjustment motor, horizontal screw lead and guide rail, and the horizontal screw lead is located at described
The top of opening and installed in the crossbeam middle part lower section, the horizontal adjustment motor be arranged on crossbeam on and its power is defeated
Go out end to be connected with horizontal screw lead, the top of the guide rail is fixedly mounted on the lower section at the middle part of the crossbeam, the horizontal screw lead
On horizontal screw lead nut be arranged on the bottom of the guide rail and horizontally slipped pair with guide rail formation;
The test module that is included in includes the piezoelectric ceramic actuator for horizontal drive, the electromagnetism drive for driving vertically
Dynamic device and pressure head, the horizontal screw lead nut is connected by piezoelectric ceramic actuator with the top of the workbench, described
The upper end of electromagnetic actuator device is fixedly connected with the bottom of the workbench, and the lower end of the electromagnetic actuator device passes through pressure head
Connector is connected with the pressure head;
The in-situ observation module is arranged side by side with electromagnetic actuator device, the in-situ observation module include micro- part and
Nosepiece, the micro- part is arranged on the bottom of the workbench by Nosepiece;
The vertical adjustment motor, horizontal adjustment motor, piezoelectric ceramic actuator, electromagnetic actuator device, micro- part point
It is not connected by the signal control module with the computer.
Further, the electromagnetic actuator device include shell and be arranged in shell two magnetic cylinders, loading coil and
Drive shaft, the loading coil is located between two magnetic cylinders, the upper end of the drive shaft and the lower end of the loading coil
It is fixedly connected, the lower end of the drive shaft is connected through shell by pressure head connector with the pressure head, the drive shaft
Middle part be connected by flexible support spring with the outer casing inner wall;
It is vertical for the high accuracy for being included in load that measures vertical direction to be sequentially provided with from top to bottom in the drive shaft
Load transducer, stroke for measuring the flat capacitance sensor for being included in depth on vertical direction, for measuring horizontal direction
Enter the high level of accuracy load transducer of load, current vortex is additionally provided between the right side of the drive shaft and the outer casing inner wall
Displacement transducer, the Target Board of the eddy current displacement sensor is located at described respectively with the high level of accuracy load transducer
The right side and left side of drive shaft, the probe of the eddy current displacement sensor are arranged on the outer casing inner wall and and current vortex
Target Board of displacement transducer or so is just to arrangement.
Further, the upper end of the vertical leading screw is provided with upper limit ring, and the lower end of the vertical leading screw is provided with lower limit
Ring.
Further, the bottom corner of the base is respectively equipped between four Magnetic gauge stands, two neighboring Magnetic gauge stand
Form V-type neck.
Further, described be included in outside test device is additionally provided with protective cover.
The beneficial effects of the utility model are:Effectively realize that original position is included in test and in-situ observation, realizes follow-on test, carries
High testing efficiency and measuring accuracy.
Embodiment
Further illustrate the utility model below in conjunction with the accompanying drawings and by embodiment.
1~Fig. 7 of reference picture, one kind is portable to be included in test system, including is included in test device and computer, described to be included in
Test device include base and workbench adjusting module on base, be included in test module, in-situ observation module,
Signal control module 10 and power module 20;The workbench adjusting module, be included in test module, in-situ observation module, letter
Number control module is connected with the power module respectively;
It is provided with the opening for being used for testing tested structural member in the middle part of the base, the left and right sides of the opening respectively symmetrically cloth
Column 1 is equipped with, crossbeam 4, which can slide up and down, to be sleeved on the column 1;It is described that to be included in test module, in-situ observation module equal
Positioned at the top of the opening;
The workbench adjusting module includes vertical adjustment component, horizontal adjustment component and workbench 15, described perpendicular
Straight adjustment component includes vertical adjustment motor 6 and vertical leading screw 3, and the lower end of the vertical leading screw 3 is fixed on the base, institute
The upper end for stating vertical leading screw 3 is fixedly connected with column 1, and the vertical leading screw spiral shell that can be moved up and down is set with the vertical leading screw 3
Mother, the vertical adjustment motor 6 is arranged on the bottom of crossbeam 4 and its clutch end is connected with vertical feed screw nut, the horizontal stroke
Beam 4 can slide up and down simultaneously to be set on the vertical leading screw 3 and positioned at the top of the vertical feed screw nut;It is described vertical
Adjustment component is provided with two, and the respectively first vertical adjustment component and second adjust component, the described first vertical adjustment vertically
The vertical leading screw of component is located at the left side of column on the left of opening, and the left end of the crossbeam is located at the described first vertical adjustment component
The top of vertical feed screw nut, the vertical adjustment motor of the described first vertical adjustment component is arranged on the bottom of the left end of the crossbeam
Portion, the vertical leading screw of the described second vertical adjustment component is located at the right side of opening right side uprights, and the right-hand member of the crossbeam is located at institute
The top of the vertical feed screw nut of the second vertical adjustment component is stated, the vertical adjustment motor of the described second vertical adjustment component is installed
In the bottom of the right-hand member of the crossbeam;
The horizontal adjustment component includes horizontal adjustment motor 19, horizontal screw lead 18 and guide rail 17, the horizontal screw lead 18
Positioned at the top of the opening and installed in the lower section at the middle part of the crossbeam 4, the horizontal adjustment motor 19 is arranged on crossbeam 4
Upper and its clutch end is connected with horizontal screw lead 18, and the top of the guide rail 17 is fixedly mounted on the middle part of the crossbeam 4
Horizontal screw lead nut on lower section, the horizontal screw lead 18 is arranged on the bottom of the guide rail 17 and sliding with the formation of guide rail 17 left and right
Dynamic pair;
The test module that is included in includes piezoelectric ceramic actuator 16, the electromagnetism for driving vertically for horizontal drive
Drive device 7 and pressure head 11, the top that the horizontal screw lead nut passes through piezoelectric ceramic actuator 16 and the workbench 15
Connection, the upper end of the electromagnetic actuator device 7 is fixedly connected with the bottom of the workbench 15, the electromagnetic actuator device 7
Lower end be connected by pressure head connector 8 with the pressure head 11;
The in-situ observation module is arranged side by side with electromagnetic actuator device 7, and the in-situ observation module includes micro- part
13 and Nosepiece 14, the micro- part is arranged on the bottom of the workbench 15 by Nosepiece;
It is the vertical adjustment motor 6, horizontal adjustment motor 19, piezoelectric ceramic actuator 16, electromagnetic actuator device 7, micro-
Part 13 is connected by the signal control module 10 with the computer respectively.
Further, the electromagnetic actuator device 7 includes shell 21 and two magnetic cylinders 22 being arranged in shell 21, loading
Coil 23 and drive shaft 24, the loading coil 23 are located between two magnetic cylinders, the upper end of the drive shaft 24 with it is described
The lower end of loading coil 23 is fixedly connected, and the lower end of the drive shaft 24 passes through pressure head connector 8 and the pressure through shell
First 11 connection, the middle part of the drive shaft 24 is connected by flexible support spring 26 with the outer casing inner wall;
The high accuracy for being included in load for measuring vertical direction is sequentially provided with the drive shaft 24 from top to bottom to erect
Straight load transducer 25, for measuring the flat capacitance sensor 27 for being included in depth on vertical direction, for measuring level side
To the high level of accuracy load transducer 28 for being included in load, between the right side of the drive shaft 24 and the outer casing inner wall also
Provided with eddy current displacement sensor, the Target Board 29 of the eddy current displacement sensor and the high level of accuracy load transducer
28 are located at the right side and left side of the drive shaft 24 respectively, and the probe 30 of the eddy current displacement sensor is arranged on described outer
Just to arrangement on shell inwall and with the Target Board 29 or so of eddy current displacement sensor.Eddy current displacement sensor measurement driving master
Offset of the axle 24 relative to vertical direction.
Further, the upper end of the vertical leading screw 3 is provided with upper limit ring 2, and the lower end of the vertical leading screw 3 is provided with lower limit
Position ring 9.
Further, the bottom corner of the base is respectively equipped with four Magnetic gauge stands 12, two neighboring Magnetic gauge stand it
Between formed V-type neck.
Further, described be included in outside test device is additionally provided with protective cover.
In the present embodiment, frame is made up of base, column 1 and crossbeam 4;The load that is included in of vertical direction is vertical load
Lotus, horizontal direction is included in load as horizontal load;The vertical load transducer 25 of high accuracy is that high-precision contact is vertical
Load transducer;Horizontal screw lead nut is the sliding block 32 for being threaded hole 33.
As shown in figure 5, adjustment motor 6 can be screw-threaded shaft elevator vertically, vertical leading screw is ball-screw, vertical adjustment be by
The vertical feed screw nut of vertical adjustment motor 6 and vertical leading screw 3 coordinates, and because vertical leading screw 3 is fixed, crossbeam 4 is to be located at
The top of vertical feed screw nut, due to the up and down motion of vertical feed screw nut, so as to promote crossbeam 4 thereon along double columns 1
In the vertical direction is adjusted, and realizes the adjustment that the workbench 15 being connected on crossbeam 4 is lifted in vertical direction, first step
The object lens of seamless first 11 and micro- part 13 are to the distance of tested structural member surface, and double columns 1 ensure that the linear of vertical direction
Degree, lock valve 5 is locked to crossbeam 4, it is ensured that the stability and precision of vertical direction in the course of work, while the upper limit
Position ring 2 and lower limit ring 9 ensure the extreme position occurred during vertical adjustment, to prevent machine from situation occur or artificial
Do not occur accident when operated, so as to prevent from damaging machine or the person.Horizontal adjustment is driven by horizontal adjustment motor 19
The dynamic workbench 15 coordinated with horizontal screw lead 18 is adjusted in the horizontal direction along guide rail 17, and guide rail 17 ensure that horizontal adjustment
Precision, due to can continuous horizontal adjustment pressure head 11 position, it is possible to realize continuous test.
It is described to be included in the two ends that test module and in-situ observation module are arranged on workbench 15, be included in test process be by
The piezoelectric ceramic actuator 16 of horizontal drive is provided and the mutual cooperation of electromagnetic actuator device 7 driven vertically is provided and is completed, electromagnetism
The in the vertical direction of drive device 7 carries out the application of two grades of load using loading coil 22, and drive connection is on pressure head connector 8
The in the vertical direction of pressure head 11 be pressed into, while by the piezoelectric ceramic actuator between workbench 15 and guide rail 17
16 provide the secondary drive in horizontal direction, and drive ram 11 is produced with sample in the horizontal direction while vertical direction is pressed into
Raw relative motion, both are included in test at the completion that cooperates.The test module that is included in is to provide press-in by electromagnetic actuator device
Power, coil is made using the relatively low material of resistivity, in magnetic cylinder, have electric current by when produce driving force, using the teaching of the invention it is possible to provide
High-precision linear load.The test module that is included in is passed using high-precision non-contact displacement transducer and contact load
Sensor, accurately can delicately measure displacement and load;The pressure head connector for being included in test module there is provided standard interface,
It is easily installed and replaceable pressure head.
In-situ observation module is by the horizontal adjustment component control in workbench adjusting module, after the completion of test is included in
By the position of horizontal adjustment workbench, the micro- part 13 on workbench 15 is moved to and is included in test zone
Carry out observation in situ.Microscopic observation part 13 is connected on workbench 15 by Nosepiece 14, can be with automatic identification
With seizure scored area, the observation and analysis to cut is realized.Micro- part 13 is standard interface, can be according to different operating mode need
Ask, easily install and change different amplification (10 ×, 20 ×, 40 ×) object lens;Micro- part 13 possesses auto-focusing
And image identification function, automatic identification seizure scored area, improve testing efficiency and precision.
The bottom of base is made up of four Magnetic gauge stands 12, because Magnetic gauge stand is mutually V-type two-by-two, can be stably in quilt
The surface of geodesic structure part is installed and fixed, so as to provide support to be included in test.
Signal control module 10 is used to be converted to the digital command signal received from computer after drive voltage signal
It is sent to and is included in test module, and will turns from the vertical load, horizontal load, shift simulation signal that are included in test module reception
It is changed to data-signal and is sent to computer.
The computer, for sending and receiving instruction, while analyzing test data, the tested structure of calculating or material
Mechanical property parameters.
As shown in fig. 6, wherein, 24 be drive shaft, it is movable part, it is necessary to which strict limitation is moved along one-dimensional square;25
For the vertical load transducer of high accuracy, using the teaching of the invention it is possible to provide accurately sensitively record vertical direction is included in load;26 be two layers up and down
Flexible support spring, movable part and ensure that it is moved along one-dimensional square for suspending;27 be flat capacitance sensor, is used for
Depth is included on measurement vertical direction;28 be high level of accuracy load transducer, and accurate recording is included in test in the horizontal direction
Be included in load;29 and 30 be respectively the Target Board and probe of eddy current displacement sensor, and current vortex sensor, which is used to measure, presses
Head during being included in relative to home position level skew;When loading coil 23 is powered, loading coil 23 can be by
Electromagnetic force driving is moved downward, so as to provide the power for being included in test in vertical direction.
As shown in 7 figures, guide rail 17, which is fixed on by four screwed holes 31 in the lower section of crossbeam 4, sliding block 32, left and right insertion
Screwed hole 33 coordinate with horizontal screw lead 18, horizontal screw lead 18 is driven by horizontal adjustment motor 19, makes sliding block 32 along guide rail 17
Level is slided, and the lower section of sliding block 32 has piezoelectric ceramic actuator 16 to connect workbench 15.
Workflow of the present utility model is:
(1) start, testing instruments state.Energized equipment can generate heat when working, and cause temperature fluctuation, should shift to an earlier date half an hour
Start preheating above.Treat instrument stabilizer, using standard reference sample, examine indirectly this be included in test system whether normal work.
If normal, official testing is carried out.
(2) roughing test zone.By the surface of the tested structural member of observation, test zone is tentatively selected.
(3) test zone is determined.Tester is arranged on tested structural member, it is desirable to which pressure head 11 hangs down with surface to be measured
Directly, it is pressed into ensure that pressure head 11 is vertical.The distance between workbench 15 and pipeline are adjusted, passes through horizontal adjustment switch between components
To observation mode, whether the test zone for observing roughing using micro- part 13 meets test request.Enter if meeting and requiring
Row next step, region to be measured is chosen in the position of horizontal adjustment pressure head 11 again if being unsatisfactory for, and next pacing is carried out if meeting
Parameter setting is tried, if being repeatedly still unsatisfactory for after horizontal adjustment, the operation of previous step roughing test zone is repeated.
(4) test parameter is set.After selected good suitable test zone, by the suitable test parameter of computer installation,
Such as load mode, depth is included in, length is included in, is included in speed and vertical load.
(5) test is completed.According to test parameter is set, start test, wait completion to be tested.
(6) observe, measure cut.Be included in after the completion of test, switch to observation mode, observed using micro- part 13 and
Automatic identification catches scored area, and the morphological feature of cut is fed back into computer.
(7) test data, generation test result report are handled.Computer can combine vertical load, horizontal load and be included in
The cut result that depth curve and micro- part 13 are recognized is handled, and the analysis method that can be selected according to user, from
Dynamic analyzing and processing test data, calculates related mechanics parameter, such as film substrate bond strength, coefficient of friction and material surface roughness
Deng, and generate test result report.
The utility model uses unitary design, and rack construction is stable, and deformation is missed caused by stand stretch during being included in
Difference is small, and measurement is accurate;Meanwhile, horizontal adjustment motor 19 can be adjusted freely in the horizontal direction, therefore can continuously select to survey
Region is tried, once mounting, multiple follow-on test is realized.