CN207266989U - A cutting and punching machine for IC card production that is easy to demould - Google Patents
A cutting and punching machine for IC card production that is easy to demould Download PDFInfo
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- CN207266989U CN207266989U CN201721111334.1U CN201721111334U CN207266989U CN 207266989 U CN207266989 U CN 207266989U CN 201721111334 U CN201721111334 U CN 201721111334U CN 207266989 U CN207266989 U CN 207266989U
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Abstract
Description
技术领域technical field
本实用新型涉及冲床领域,具体为一种便于脱模的IC卡生产用切割冲床。The utility model relates to the field of punching machines, in particular to a cutting punching machine for IC card production which is convenient for demoulding.
背景技术Background technique
冲压生产主要是针对板材的。通过模具,能做出落料,冲孔,成型,拉深,修整,精冲,整形,铆接及挤压件等等,广泛应用于各个领域。如我们用的开关插座,杯子,碗柜,碟子,电脑机箱,甚至导弹飞机有非常多的配件都可以用冲床通过模具生产出来。Stamping production is mainly for plates. Through the mold, blanking, punching, forming, deep drawing, trimming, fine blanking, shaping, riveting and extrusion parts can be made, which are widely used in various fields. For example, we use switch sockets, cups, cupboards, dishes, computer cases, and even missile aircrafts. There are many accessories that can be produced by punching through molds.
现有的切割冲床在切割过程中,被切割掉的材料在磨具的作用力下会脱离原料板,不利于收集,且被切割掉的材料容易移动到原料板没有被切割的位置,影响后续切割,且原料板底部的垫板只有局部被切割,垫板表面受损程度不同,垫板易鼓起,垫板的使用寿命低。During the cutting process of the existing cutting punching machine, the cut material will be separated from the raw material plate under the force of the abrasive tool, which is not conducive to collection, and the cut material is easy to move to the position where the raw material plate has not been cut, affecting the subsequent Cutting, and the backing plate at the bottom of the raw material board is only partially cut, the surface of the backing plate is damaged in different degrees, the backing plate is easy to bulge, and the service life of the backing plate is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种便于脱模的IC卡生产用切割冲床,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a kind of IC card production cutting punch that is easy to demould, to solve the problem that raises in the above-mentioned background technology.
为了解决上述技术问题,本实用新型提供如下技术方案:一种便于脱模的IC卡生产用切割冲床,包括冲压平台、支撑柱、步进电动机、伺服电机、转盘、限位杆、垫板、原料板、夹板、紧固螺钉、安装槽、丝杆、滑块、U形架、液压缸、模具板、模具、内橡胶垫、外橡胶垫和控制板,所述冲压平台的底部四角均固定有支撑柱,所述冲压平台的底部中心固定有步进电动机,所述冲压平台的顶部中心嵌入安装有转盘,且转盘通过轴承与冲压平台转动连接,所述步进电动机的输出轴端部穿过冲压平台与转盘的转动中心固定连接,且步进电动机的输出轴与冲压平台的连接处通过轴承转动连接,所述限位杆的一端通过轴承嵌入安装在转盘的内部,且限位杆偏离转盘的转动中心,所述冲压平台远离支撑柱的一侧设有垫板,所述限位杆的另一端固定安装在垫板内,所述垫板远离冲压平台的顶部放置有原料板,所述冲压平台的顶部一端固定有夹板,所述原料板的一端嵌入设置在夹板内,所述紧固螺钉的一端穿过夹板顶部与原料板的顶部接触,且紧固螺钉与夹板的连接处通过螺纹啮合连接,所述冲压平台的一侧两端均固定有伺服电机,所述冲压平台的对应两侧均开设有安装槽,所述安装槽内均设有丝杆,所述丝杆的一端通过轴承与冲压平台转动连接,所述丝杆的另一端穿过冲压平台通过联轴器与伺服电机的输出轴固定连接,所述丝杆的外侧套接有滑块,且滑块与丝杆通过螺纹啮合连接,所述滑块之间通过U形架固定在一起,所述U形架背对冲压平台的一侧对称安装有液压缸,所述U形架的正下方设有模具板,所述液压缸的一端穿过U形架与模具板顶部固定连接,所述模具板靠近冲压平台的一侧均匀固定有七个模具,所述模具的内部均嵌入安装有内橡胶垫,所述模具外侧设有外橡胶垫,所述冲压平台远离伺服电机的一侧嵌入安装有控制板,所述控制板电性连接步进电动机、伺服电机和液压缸。In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: a kind of IC card production cutting punch that is convenient for demoulding, including stamping platform, support column, stepper motor, servo motor, turntable, limit rod, backing plate, Raw material plate, splint, fastening screw, installation groove, screw rod, slider, U-shaped frame, hydraulic cylinder, mold plate, mold, inner rubber pad, outer rubber pad and control board, and the four corners of the bottom of the stamping platform are all fixed There is a support column, a stepping motor is fixed at the center of the bottom of the stamping platform, a turntable is embedded in the center of the top of the stamping platform, and the turntable is connected to the stamping platform through a bearing in rotation, and the end of the output shaft of the stepping motor passes through The punching platform is fixedly connected to the center of rotation of the turntable, and the connection between the output shaft of the stepping motor and the punching platform is rotatably connected through a bearing. At the center of rotation of the turntable, a backing plate is provided on the side of the stamping platform far away from the support column, and the other end of the limit rod is fixedly installed in the backing plate, and a raw material plate is placed on the top of the backing plate away from the stamping platform, so One end of the top of the stamping platform is fixed with a splint, one end of the raw material plate is embedded in the splint, one end of the fastening screw passes through the top of the splint and contacts the top of the raw material plate, and the connection between the fastening screw and the splint passes through Thread meshing connection, servo motors are fixed at both ends of one side of the stamping platform, installation grooves are opened on the corresponding two sides of the stamping platform, screw rods are provided in the installation grooves, and one end of the screw rod The other end of the screw rod passes through the punching platform and is fixedly connected with the output shaft of the servo motor through a coupling. The outer side of the screw rod is sleeved with a slider, and the slider and the screw rod Connected through threaded engagement, the sliders are fixed together by a U-shaped frame, and a hydraulic cylinder is symmetrically installed on the side of the U-shaped frame facing away from the stamping platform, and a mold plate is provided directly below the U-shaped frame. One end of the hydraulic cylinder passes through the U-shaped frame and is fixedly connected to the top of the mold plate. Seven molds are evenly fixed on the side of the mold plate close to the stamping platform, and inner rubber pads are embedded and installed inside the molds. An outer rubber pad is provided on the outside of the mold, and a control board is embedded on the side of the stamping platform away from the servo motor, and the control board is electrically connected to the stepping motor, the servo motor and the hydraulic cylinder.
进一步的,所述紧固螺钉设置有两个。Further, there are two fastening screws.
进一步的,所述垫板为一种塑胶材料构件。Further, the backing plate is a plastic material component.
进一步的,所述内橡胶垫和外橡胶垫的厚度均大于模具的厚度。Further, the thicknesses of the inner rubber pad and the outer rubber pad are both greater than the thickness of the mould.
与现有技术相比,本实用新型所达到的有益效果是:该切割冲床,首先将待冲压的原料板放置在垫板上,用六角扳手旋拧紧固螺钉,使原料板与冲压平台保持相对静止,通过操作控制板,启动伺服电机,伺服电机带动丝杆转动,进而带动滑块和U形架沿着安装槽滑动,移动到合适位置后关闭伺服电机,操作控制板启动液压缸,模具向冲压平台移动,模具切割原料板,最后模具作用于垫板,完成切割,控制液压缸向上移动,此时、内橡胶垫和外橡胶垫处于压缩状态,内橡胶垫和外橡胶垫的作用能够使冲压过后的材料仍然处于原料板内,不仅方便后期的收集,还能防止下次冲压时模具切割到已切割的IC卡,为了防止模具一直作用于垫板的同一个位置,延长垫板的使用寿命,可以通过控制控制板,控制步进电动机转动,步进电动机带动转盘转动,限位杆的作用使垫板在冲压平台移动,使垫板表面的受损程度保持一定。Compared with the prior art, the beneficial effect achieved by the utility model is: the cutting punch first places the raw material plate to be punched on the backing plate, and tightens the fastening screw with a hexagonal wrench to keep the raw material plate and the punching platform relatively Stationary, start the servo motor by operating the control board, the servo motor drives the screw to rotate, and then drives the slider and the U-shaped frame to slide along the installation groove, after moving to a suitable position, turn off the servo motor, operate the control board to start the hydraulic cylinder, and the mold moves to The stamping platform moves, the mold cuts the raw material plate, and finally the mold acts on the backing plate to complete the cutting and control the hydraulic cylinder to move upward. At this time, the inner rubber pad and the outer rubber pad are in a compressed state, and the function of the inner rubber pad and the outer rubber pad can make The material after stamping is still in the raw material plate, which is not only convenient for later collection, but also prevents the die from cutting the cut IC card during the next stamping. In order to prevent the mold from always acting on the same position of the backing plate, the use of the backing plate is extended Life can be controlled by controlling the control board to control the rotation of the stepping motor, the stepping motor drives the turntable to rotate, and the function of the limit rod makes the backing plate move on the stamping platform, so that the damage degree of the backing plate surface can be maintained at a certain level.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的冲压平台顶部结构示意图;Fig. 2 is a schematic diagram of the top structure of the stamping platform of the present invention;
图3是本实用新型的U形架底部结构示意图;Fig. 3 is a schematic diagram of the bottom structure of the U-shaped frame of the present invention;
图中:1、冲压平台;2、支撑柱;3、步进电动机;4、伺服电机;5、转盘;6、限位杆;7、垫板;8、原料板;9夹板;10、紧固螺钉;11、安装槽;12、丝杆;13、滑块;14、U形架;15、液压缸;16、模具板;17、模具;18、内橡胶垫;19、外橡胶垫;20、控制板。In the figure: 1. Stamping platform; 2. Support column; 3. Stepping motor; 4. Servo motor; 5. Turntable; 6. Limit rod; 7. Backing plate; Fixed screw; 11, installation groove; 12, screw rod; 13, slider; 14, U-shaped frame; 15, hydraulic cylinder; 16, mold plate; 17, mold; 18, inner rubber pad; 19, outer rubber pad; 20. Control panel.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种便于脱模的IC卡生产用切割冲床,包括冲压平台1、支撑柱2、步进电动机3、伺服电机4、转盘5、限位杆6、垫板7、原料板8、夹板9、紧固螺钉10、安装槽11、丝杆12、滑块13、U形架14、液压缸15、模具板16、模具17、内橡胶垫18、外橡胶垫19和控制板20,冲压平台1的底部四角均固定有支撑柱2,冲压平台1的底部中心固定有步进电动机3,冲压平台1的顶部中心嵌入安装有转盘5,且转盘5通过轴承与冲压平台1转动连接,步进电动机3的输出轴端部穿过冲压平台1与转盘5的转动中心固定连接,且步进电动机3的输出轴与冲压平台1的连接处通过轴承转动连接,限位杆6的一端通过轴承嵌入安装在转盘5的内部,且限位杆6偏离转盘5的转动中心,冲压平台1远离支撑柱2的一侧设有垫板7,限位杆6的另一端固定安装在垫板7内,垫板7远离冲压平台1的顶部放置有原料板8,冲压平台1的顶部一端固定有夹板9,原料板8的一端嵌入设置在夹板9内,紧固螺钉10的一端穿过夹板9顶部与原料板8的顶部接触,且紧固螺钉10与夹板9的连接处通过螺纹啮合连接,冲压平台1的一侧两端均固定有伺服电机4,冲压平台1的对应两侧均开设有安装槽11,安装槽11内均设有丝杆12,丝杆12的一端通过轴承与冲压平台1转动连接,丝杆12的另一端穿过冲压平台1通过联轴器与伺服电机4的输出轴固定连接,丝杆12的外侧套接有滑块13,且滑块13与丝杆12通过螺纹啮合连接,滑块13之间通过U形架14固定在一起,U形架14背对冲压平台1的一侧对称安装有液压缸15,U形架14的正下方设有模具板16,液压缸15的一端穿过U形架14与模具板16顶部固定连接,模具板16靠近冲压平台1的一侧均匀固定有七个模具17,模具17的内部均嵌入安装有内橡胶垫18,模具17外侧设有外橡胶垫19,冲压平台1远离伺服电机4的一侧嵌入安装有控制板20,控制板20电性连接步进电动机3、伺服电机4和液压缸15。Please refer to Fig. 1-3, the utility model provides a kind of technical scheme: a kind of IC card production cutting punching machine that is convenient for demoulding, comprises stamping platform 1, support column 2, stepping motor 3, servo motor 4, turntable 5, Limit rod 6, backing plate 7, raw material plate 8, splint 9, fastening screw 10, installation groove 11, screw mandrel 12, slider 13, U-shaped frame 14, hydraulic cylinder 15, mold plate 16, mold 17, inner Rubber pad 18, outer rubber pad 19 and control board 20, four corners of the bottom of the stamping platform 1 are fixed with support columns 2, the center of the bottom of the stamping platform 1 is fixed with a stepping motor 3, and the center of the top of the stamping platform 1 is embedded with a turntable 5 , and the turntable 5 is rotatably connected to the stamping platform 1 through bearings, the end of the output shaft of the stepping motor 3 passes through the stamping platform 1 and is fixedly connected to the rotation center of the turntable 5, and the output shaft of the stepping motor 3 is connected to the stamping platform 1 One end of the limit rod 6 is embedded and installed inside the turntable 5 through the bearing, and the limit rod 6 deviates from the rotation center of the turntable 5, and the side of the stamping platform 1 away from the support column 2 is provided with a backing plate 7, The other end of the limit rod 6 is fixedly installed in the backing plate 7, and the backing plate 7 is far away from the top of the stamping platform 1. A raw material plate 8 is placed on the top end of the stamping platform 1. A splint 9 is fixed, and one end of the raw material plate 8 is embedded in the splint. 9, one end of the fastening screw 10 passes through the top of the splint 9 and contacts the top of the raw material plate 8, and the connection between the fastening screw 10 and the splint 9 is connected by thread engagement, and both ends of one side of the stamping platform 1 are fixed with servo The motor 4 and the corresponding two sides of the stamping platform 1 are provided with installation grooves 11, and the installation grooves 11 are provided with screw rods 12, one end of the screw rod 12 is rotationally connected with the stamping platform 1 through a bearing, and the other end of the screw rod 12 passes through the The stamping platform 1 is fixedly connected with the output shaft of the servo motor 4 through a coupling, and the outer side of the screw rod 12 is sleeved with a slider 13, and the slider 13 and the screw rod 12 are connected by thread engagement, and the sliders 13 are connected by a U-shaped The frame 14 is fixed together, and the side of the U-shaped frame 14 facing away from the stamping platform 1 is symmetrically equipped with a hydraulic cylinder 15, and a mold plate 16 is arranged directly below the U-shaped frame 14, and one end of the hydraulic cylinder 15 passes through the U-shaped frame 14 and the The top of the mold plate 16 is fixedly connected, and the side of the mold plate 16 close to the stamping platform 1 is evenly fixed with seven molds 17. The inside of the mold 17 is embedded with an inner rubber pad 18, and an outer rubber pad 19 is provided on the outside of the mold 17. The stamping platform 1 A control board 20 is embedded on the side away from the servo motor 4, and the control board 20 is electrically connected to the stepping motor 3, the servo motor 4 and the hydraulic cylinder 15.
进一步的,紧固螺钉10设置有两个,固定更平稳,防止原料板8发生晃动,影响冲压精度。Further, there are two fastening screws 10, which can be fixed more stably and prevent the raw material plate 8 from shaking, which affects the stamping accuracy.
进一步的,垫板7为一种塑胶材料构件,较小对模具17的损伤,延长模具17的使用寿命。Further, the backing plate 7 is a plastic material component, which reduces damage to the mold 17 and prolongs the service life of the mold 17 .
进一步的,内橡胶垫18和外橡胶垫19的厚度均大于模具17的厚度,便于脱模。Further, the thicknesses of the inner rubber pad 18 and the outer rubber pad 19 are both greater than the thickness of the mold 17, which is convenient for demoulding.
工作原理:该切割冲床,首先将待冲压的原料板8放置在垫板7上,用六角扳手旋拧紧固螺钉10,使原料板8与冲压平台1保持相对静止,通过操作控制板20,启动伺服电机4,伺服电机4带动丝杆12转动,进而带动滑块13和U形架14沿着安装槽11滑动,移动到合适位置后关闭伺服电机4,操作控制板20启动液压缸15,模具17向冲压平台1移动,模具17切割原料板8,最后模具17作用于垫板7,完成切割,控制液压缸15向上移动,此时、内橡胶垫18和外橡胶垫19处于压缩状态,内橡胶垫18和外橡胶垫19的作用能够使冲压过后的材料仍然处于原料板8内,不仅方便后期的收集,还能防止下次冲压时模具17切割到已切割的IC卡,为了防止模具17一直作用于垫板7的同一个位置,延长垫板7的使用寿命,可以通过控制控制板20,控制步进电动机3转动,步进电动机3带动转盘5转动,限位杆6的作用使垫板7在冲压平台1移动,使垫板7表面的受损程度保持一定。Working principle: For this cutting punch, first place the raw material plate 8 to be punched on the backing plate 7, and use a hexagonal wrench to screw the fastening screw 10, so that the raw material plate 8 and the punching platform 1 remain relatively still, and start by operating the control panel 20. The servo motor 4, the servo motor 4 drives the screw rod 12 to rotate, and then drives the slider 13 and the U-shaped frame 14 to slide along the installation groove 11, and after moving to a suitable position, the servo motor 4 is turned off, and the operation control panel 20 starts the hydraulic cylinder 15, and the mold 17 moves to the stamping platform 1, the mold 17 cuts the raw material plate 8, and finally the mold 17 acts on the backing plate 7 to complete the cutting, and controls the hydraulic cylinder 15 to move upward. At this time, the inner rubber pad 18 and the outer rubber pad 19 are in a compressed state, and the inner The effect of rubber pad 18 and outer rubber pad 19 can make the material after stamping still be in the raw material plate 8, not only facilitates the collection of later stage, also can prevent that mold 17 cuts to the IC card that has been cut when stamping next time, in order to prevent mold 17 It acts on the same position of backing plate 7 all the time, prolongs the service life of backing plate 7, can control stepper motor 3 to rotate by controlling control panel 20, and stepping motor 3 drives turntable 5 to rotate, and the effect of limit bar 6 makes the backing plate The plate 7 moves on the stamping platform 1, so that the damage degree of the surface of the backing plate 7 is kept constant.
最后应说明的是:以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721111334.1U CN207266989U (en) | 2017-09-01 | 2017-09-01 | A cutting and punching machine for IC card production that is easy to demould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721111334.1U CN207266989U (en) | 2017-09-01 | 2017-09-01 | A cutting and punching machine for IC card production that is easy to demould |
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| Publication Number | Publication Date |
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| CN207266989U true CN207266989U (en) | 2018-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721111334.1U Expired - Fee Related CN207266989U (en) | 2017-09-01 | 2017-09-01 | A cutting and punching machine for IC card production that is easy to demould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207266989U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760003A (en) * | 2019-02-20 | 2019-05-17 | 滁州市永达机械科技有限公司 | A kind of rapid shaping sheet metal mould for the processing of refrigerator stop part blanking |
| CN117021228A (en) * | 2023-08-22 | 2023-11-10 | 深圳市可比自动化设备有限公司 | Servo stamping mechanism for sheet stamping machine |
-
2017
- 2017-09-01 CN CN201721111334.1U patent/CN207266989U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760003A (en) * | 2019-02-20 | 2019-05-17 | 滁州市永达机械科技有限公司 | A kind of rapid shaping sheet metal mould for the processing of refrigerator stop part blanking |
| CN117021228A (en) * | 2023-08-22 | 2023-11-10 | 深圳市可比自动化设备有限公司 | Servo stamping mechanism for sheet stamping machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180424 |