CN209294436U - A Simple Manual Gate Valve - Google Patents
A Simple Manual Gate Valve Download PDFInfo
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- CN209294436U CN209294436U CN201821966305.8U CN201821966305U CN209294436U CN 209294436 U CN209294436 U CN 209294436U CN 201821966305 U CN201821966305 U CN 201821966305U CN 209294436 U CN209294436 U CN 209294436U
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Abstract
本实用新型提供一种简易的手动闸阀,用于导通和截断管道中的流体,包含:阀体,内部穿设有一条管道;阀芯,包含阀杆和轴承,阀杆为圆柱形台阶结构且垂直穿设阀体内的管道,轴承设置在阀芯和阀体之间,降低阀芯旋转的摩擦力,阀杆上还设有用于导通和截断管道中流体的通径孔;手轮,与阀杆固定连接,通过转动手轮,使阀杆与手轮同步旋转;阀杆套,设置在手轮和阀杆之间,并与手轮和阀杆固定连接,将外力的扭矩从手轮传导给阀杆;阀盖,穿设阀杆且抵住阀杆的台阶端面,并通过螺栓与阀体固定连接,通过阀盖与阀杆和阀体的连接,使得阀杆可以绕自身中心轴转动,但不能与发生相对阀体的轴向运动。将手轮旋转90度,可截断或导通管道内流体。
The utility model provides a simple manual gate valve, which is used to conduct and cut off the fluid in the pipeline, comprising: a valve body with a pipeline pierced inside; a valve core including a valve stem and a bearing, and the valve stem has a cylindrical stepped structure And the pipeline in the valve body is vertically passed through, and the bearing is arranged between the valve core and the valve body to reduce the friction force of the valve core rotation. The valve stem is also equipped with a diameter hole for conducting and cutting off the fluid in the pipeline; It is fixedly connected with the valve stem. By turning the handwheel, the valve stem and the handwheel rotate synchronously; The valve cover is passed through the valve stem and resists the stepped end face of the valve stem, and is fixedly connected with the valve body through bolts. The shaft rotates, but cannot move axially relative to the valve body. Turn the hand wheel 90 degrees to cut off or pass the fluid in the pipeline.
Description
技术领域technical field
本实用新型涉及石油开采设备领域,具体涉及一种应用于低压油气井测试和生产的手动闸阀。The utility model relates to the field of oil exploitation equipment, in particular to a manual gate valve used in the testing and production of low-pressure oil and gas wells.
背景技术Background technique
在石油开采设备中,闸阀是采油树和节流压井管道的重要组成部分,主要起截断流体的作用。常规闸阀是手动或液压驱动模式,常规闸阀靠转动阀杆来驱动阀板开关阀门,由于阀杆与阀板之间为螺纹连接,无论开阀还是关阀,现场操作人员都要转动手轮许多圈才能达到目的。在现场操作中,要耗费额外的操作时间,特别是在需要紧急关闸或开闸的情况下,现场作业时间越长,带来的安全风险越大。基于这种情况,研发设计减少开关阀时间的手动闸阀非常必要。In oil extraction equipment, the gate valve is an important part of the Christmas tree and the choke and kill pipeline, which mainly plays the role of cutting off the fluid. Conventional gate valves are driven manually or hydraulically. Conventional gate valves drive the valve plate to switch valves by turning the valve stem. Since the valve stem and the valve plate are threaded, no matter whether the valve is opened or closed, the on-site operator has to turn the handwheel a lot. circle to achieve the goal. In on-site operation, it takes extra operating time, especially in the case of emergency closing or opening of the gate, the longer the on-site operation time, the greater the safety risk. Based on this situation, it is very necessary to develop and design a manual gate valve that reduces the switching time of the valve.
实用新型内容Utility model content
本实用新型提供了一种简易的手动闸阀,通过在闸阀的阀杆上设置一个通径孔,仅需将手轮旋转90度,即可快速实现截断或导通闸阀管道内的流体。The utility model provides a simple manual gate valve. By setting a diameter hole on the valve stem of the gate valve, the fluid in the pipeline of the gate valve can be quickly cut off or conducted only by rotating the hand wheel by 90 degrees.
为了达到上述目的,本实用新型提供了一种简易的手动闸阀,用于导通和截断流体,包含:In order to achieve the above purpose, the utility model provides a simple manual gate valve for conducting and cutting off fluid, including:
阀体,内部穿设有圆柱形管道,管道内有流体;所述阀体内部还设有一个圆柱形的阀体腔;所述阀体腔垂直穿设所述管道;The valve body is pierced with a cylindrical pipe, and there is fluid in the pipe; the valve body is also provided with a cylindrical valve body cavity; the valve body cavity is vertically pierced with the pipe;
阀芯,包含阀杆,所述阀杆为圆柱体结构且设有两个台阶;阀杆第一端位于阀体外部;阀杆第二端设置在阀体腔内,且匹配所述阀体腔;阀杆第二端还设有一个用于导通和截断管道内的流体的通径孔;The valve core includes a valve stem, the valve stem has a cylindrical structure and is provided with two steps; the first end of the valve stem is located outside the valve body; the second end of the valve stem is arranged in the valve body cavity and matches the valve body cavity; The second end of the valve stem is also provided with a diameter hole for conducting and cutting off the fluid in the pipeline;
手轮,与所述阀杆第一端固定连接,通过转动手轮,将外力的扭矩传导给阀杆,使阀杆与手轮同步旋转;The handwheel is fixedly connected to the first end of the valve stem, and by turning the handwheel, the torque of the external force is transmitted to the valve stem, so that the valve stem and the handwheel rotate synchronously;
阀杆套,设置在所述手轮和所述阀杆第一端之间,并与手轮和阀杆第一端固定连接,将外力的扭矩从手轮传导给阀杆;The valve stem sleeve is arranged between the handwheel and the first end of the valve stem, and is fixedly connected with the handwheel and the first end of the valve stem, and transmits the torque of the external force from the handwheel to the valve stem;
阀盖,穿设所述阀杆的第一端同时抵住阀杆的第一台阶端面和第二台阶端面,并通过螺栓与阀体固定连接,通过阀盖与阀杆和阀体的连接,使得阀杆可以绕自身中心轴转动,但不能与发生相对阀体的轴向运动。The bonnet, through which the first end of the valve stem bears against the first stepped end surface and the second stepped end surface of the valve stem at the same time, is fixedly connected to the valve body through bolts, and through the connection of the bonnet to the valve stem and the valve body, The valve stem can rotate around its own central axis, but cannot move axially relative to the valve body.
所述通径孔的孔径匹配管道的孔径,通径孔中心轴与所述管道中心轴位于同一水平面。The diameter of the through hole matches the diameter of the pipeline, and the central axis of the through hole and the central axis of the pipeline are located on the same horizontal plane.
所述通径孔中心轴与阀杆中心轴相交。The central axis of the bore hole intersects with the central axis of the valve stem.
所述通径孔在阀杆横截面的外壁上形成两个90度圆弧。The through hole forms two 90-degree arcs on the outer wall of the cross-section of the valve stem.
当管道完全导通时,通过手轮带动阀杆旋转90度,实现完全截断管道内的流体;当管道完全关闭时,通过手轮带动阀杆旋转90度,实现完全导通管道内的流体。When the pipeline is fully connected, the handwheel drives the valve stem to rotate 90 degrees to completely cut off the fluid in the pipeline; when the pipeline is completely closed, the handwheel drives the valve stem to rotate 90 degrees to completely conduct the fluid in the pipeline.
管道直径为阀杆第二端截面半径的倍。The diameter of the pipe is the section radius of the second end of the valve stem times.
所述阀芯还包含一个轴承,所述轴承设置在所述阀杆第二端与阀体之间,并与阀杆和阀体连接,通过所述轴承,减轻阀杆转动时与阀体之间的摩擦力。The valve core also includes a bearing. The bearing is arranged between the second end of the valve stem and the valve body, and is connected with the valve stem and the valve body. Through the bearing, the distance between the valve stem and the valve body is reduced when the valve stem rotates. friction between them.
所述阀芯还包含多个密封圈,所述多个密封圈设置在阀杆和阀体之间,且间隔开的套设在所述阀杆上,通过所述多个密封圈防止阀体中的流体泄露。The valve core also includes a plurality of sealing rings, the plurality of sealing rings are arranged between the valve stem and the valve body, and are sleeved on the valve stem at intervals, and the plurality of sealing rings prevent the valve body from Fluid leaks in.
所述多个密封圈,分为两组,以所述通径孔为间隔,第一组密封圈设在所述通径孔的上方、第二组密封圈设在所述通径孔的下方。The plurality of sealing rings are divided into two groups, with the passage holes as intervals, the first group of sealing rings are arranged above the passage holes, and the second group of sealing rings are arranged below the passage holes .
所述手动闸阀,还包含阀盖垫环,所述阀盖垫设置在阀盖与阀体之间,通过阀盖垫环实现阀盖对阀杆的二次密封。The manual gate valve also includes a bonnet gasket, the bonnet gasket is arranged between the bonnet and the valve body, and the secondary sealing of the bonnet to the valve stem is realized through the bonnet gasket.
与现有技术相比,本实用新型的闸阀具有以下优点:结构紧凑,形式可靠,安装拆卸快捷方便,并且能易于操作,运行高效,从而保障了油田的正常生产。Compared with the prior art, the gate valve of the utility model has the following advantages: compact structure, reliable form, fast and convenient installation and disassembly, easy operation and high efficiency, thereby ensuring the normal production of the oil field.
附图说明Description of drawings
为了更清楚地说明本实用新型技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一个实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图:In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are an embodiment of the utility model. In terms of personnel, on the premise of not paying creative work, other drawings can also be obtained according to these drawings:
图1是本实用新型的手动闸阀结构示意图。Fig. 1 is a schematic diagram of the structure of the manual gate valve of the present invention.
图2为本实用新型的手动闸阀内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the manual gate valve of the present invention.
图3为本实用新型阀芯结构示意图。Fig. 3 is a structural schematic diagram of the valve core of the present invention.
图4为本实用新型的闸阀完全打开时的管道、阀杆第二端、阀体腔的俯视图。Fig. 4 is a top view of the pipeline, the second end of the valve stem and the valve body cavity when the gate valve of the present invention is fully opened.
图5为本实用新型的闸阀部分打开时的管道、阀杆第二端、阀体腔的俯视图。Fig. 5 is a top view of the pipeline, the second end of the valve stem, and the valve body cavity when the gate valve of the present invention is partially opened.
图6为本实用新型的闸阀完全关闭时的管道、阀杆第二端、阀体腔的俯视图。Fig. 6 is a top view of the pipeline, the second end of the valve stem and the valve body cavity when the gate valve of the present invention is fully closed.
图中:1、阀体;2、轴承;3、阀芯;4、密封圈;5、阀盖垫环;6、阀盖;7、阀杆;8、阀杆套;9、手轮;10、管道;11、第一台阶;12、第二台阶;13、定位销;14、通径孔中心轴;15、阀杆中心轴;16、通径孔。In the figure: 1. Valve body; 2. Bearing; 3. Valve core; 4. Seal ring; 5. Valve cover gasket; 6. Valve cover; 7. Valve stem; 8. Valve stem cover; 9. Hand wheel; 10. Pipeline; 11. The first step; 12. The second step; 13. Locating pin; 14. The central axis of the bore; 15. The central axis of the valve stem; 16. The bore.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1和图2所示,本实用新型提供了一种简易的手动闸阀,用于导通和截断流体,包含:As shown in Figure 1 and Figure 2, the utility model provides a simple manual gate valve for conducting and cutting off fluid, including:
阀体1,内部穿设有圆柱形管道10,管道10内有流体;所述阀体1内部还设有一个圆柱形的阀体腔;所述阀体腔垂直穿设所述管道10;The valve body 1 is provided with a cylindrical pipeline 10 inside, and there is fluid in the pipeline 10; a cylindrical valve body cavity is also provided inside the valve body 1; the valve body cavity is vertically penetrated with the pipeline 10;
阀芯3,如图3所示,包含阀杆7,轴承2和若干个密封圈4。所述阀杆7为圆柱体结构且设有两个台阶;阀杆7第一端位于阀体1外部;阀杆7第二端设置在阀体腔内,且匹配所述阀体腔;阀杆7第二端还设有一个用于导通和截断管道10内流体的通径孔16,如图1所示,通径孔16为PQMN表示的范围。所述通径孔16的孔径匹配管道10的孔径,通径孔中心轴14与所述管道中心轴位于同一水平。如图2所示,所述通径孔中心轴14与阀杆中心轴15相交。如图4、图5、图6所示,通径孔16在阀杆7横截面的外壁上形成两个90度圆弧,弧AD和弧BC,∠AOD=90°。如图1所示,所述轴承2设置在所述阀杆7第二端与阀体1之间,并与阀杆7和阀体1连接,通过轴承2减轻阀杆7转动时与阀体1之间的摩擦力。如图1所示,所述多个密封圈4设置在阀杆7和阀体1之间,且间隔开的套设在所述阀杆7上,通过所述多个密封圈4防止阀体1中的流体泄露。在本实用新型的应用实施例中有四个密封圈4,分为两组,上下两组各两个密封圈4,以通径孔16为间隔,第一组密封圈4设在通径孔16的上方、第二组密封圈4设在通径孔16的下方。The valve core 3 , as shown in FIG. 3 , includes a valve stem 7 , bearings 2 and several sealing rings 4 . The valve stem 7 is a cylindrical structure and is provided with two steps; the first end of the valve stem 7 is located outside the valve body 1; the second end of the valve stem 7 is arranged in the valve body cavity and matches the valve body cavity; the valve stem 7 The second end is also provided with a through hole 16 for conducting and shutting off the fluid in the pipeline 10 , as shown in FIG. 1 , the through hole 16 is within the range indicated by PQMN. The diameter of the through hole 16 matches the diameter of the pipe 10 , and the central axis 14 of the through hole is at the same level as the central axis of the pipe. As shown in FIG. 2 , the central axis 14 of the bore hole intersects with the central axis 15 of the valve stem. As shown in Fig. 4, Fig. 5 and Fig. 6, the through hole 16 forms two 90-degree arcs on the outer wall of the cross-section of the valve stem 7, arc AD and arc BC, ∠AOD=90°. As shown in Figure 1, the bearing 2 is arranged between the second end of the valve stem 7 and the valve body 1, and is connected with the valve stem 7 and the valve body 1, and the contact with the valve body when the valve stem 7 rotates is reduced by the bearing 2. 1 between friction. As shown in Figure 1, the plurality of sealing rings 4 are arranged between the valve stem 7 and the valve body 1, and are sleeved on the valve stem 7 at intervals, and the plurality of sealing rings 4 prevent the valve body from 1 Fluid leaks. In the application embodiment of the present utility model, there are four sealing rings 4, which are divided into two groups, two sealing rings 4 in the upper and lower groups, with the diameter hole 16 as the interval, and the first group of sealing rings 4 are located in the diameter hole. 16 , the second set of sealing rings 4 is located below the through hole 16 .
手轮9,如图1、图2所示,与所述阀杆7第一端固定连接,通过转动手轮9,将外力的扭矩传导给阀杆7,使阀杆7与手轮9同步旋转;当管道10完全导通时,通过手轮9带动阀杆7旋转90度,实现完全截断管道10内的流体;当管道10完全关闭时,通过手轮9带动阀杆7旋转90度,实现完全导通管道10内的流体。The handwheel 9, as shown in Figures 1 and 2, is fixedly connected to the first end of the valve stem 7, and by turning the handwheel 9, the torque of the external force is transmitted to the valve stem 7, so that the valve stem 7 is synchronized with the handwheel 9 Rotation; when the pipeline 10 is fully connected, the valve stem 7 is driven to rotate 90 degrees by the handwheel 9 to completely cut off the fluid in the pipeline 10; when the pipeline 10 is completely closed, the valve stem 7 is driven to rotate 90 degrees by the handwheel 9, The fluid in the pipeline 10 is fully communicated.
阀杆套8,如图1、图2所示,设置在所述手轮9和所述阀杆7第一端之间,并通过定位销13与手轮9和阀杆7第一端固定连接,将外力的扭矩从手轮9传导给阀杆7;The stem sleeve 8, as shown in Figure 1 and Figure 2, is arranged between the handwheel 9 and the first end of the valve stem 7, and is fixed with the handwheel 9 and the first end of the valve stem 7 by a positioning pin 13 Connected to transmit the torque of the external force from the handwheel 9 to the valve stem 7;
阀盖6,如图1、图2所示,穿设所述阀杆7的第一端同时抵住阀杆7的第一台阶11端面和第二台阶12端面,并通过螺栓与阀体1固定连接,通过阀盖6与阀杆7和阀体1的连接,使得阀杆7可以绕自身中心轴转动,但不能与发生相对阀体1的轴向运动。The valve cover 6, as shown in Fig. 1 and Fig. 2, passes through the first end of the valve stem 7 while resisting the end face of the first step 11 and the end face of the second step 12 of the valve stem 7, and is connected with the valve body 1 by bolts. Fixed connection, through the connection of the valve cover 6 with the valve stem 7 and the valve body 1, the valve stem 7 can rotate around its own central axis, but cannot move axially relative to the valve body 1.
所述手动闸阀,如图1所示,还包含阀盖垫环5,所述阀盖垫环设置在阀盖6与阀体1之间,通过阀盖垫环5实现阀盖6对阀杆7的二次密封。The manual gate valve, as shown in Figure 1, also includes a bonnet backing ring 5, the bonnet backing ring is arranged between the bonnet 6 and the valve body 1, through the bonnet backing ring 5 to realize the alignment of the bonnet 6 to the valve stem. 7 secondary sealing.
图4、图5、图6分别为本实用新型的闸阀完全打开、部分打开和完全关闭时的管道10、阀杆7第二端、阀体腔的俯视图。如图6所示,DC为管道的直径,OC为阀杆第二端半径,由于∠COD=90°,因此管道10直径为阀杆7第二端截面半径的倍。Fig. 4, Fig. 5 and Fig. 6 are top views of the pipeline 10, the second end of the valve stem 7, and the valve body cavity when the gate valve of the present invention is fully opened, partially opened and fully closed, respectively. As shown in Figure 6, DC is the diameter of the pipe, OC is the radius of the second end of the valve stem, since ∠COD=90°, so The diameter of the pipeline 10 is the second end section radius of the valve stem 7 times.
如图4、图5、图6所示,本实用新型的工作原理如下:As shown in Figure 4, Figure 5 and Figure 6, the working principle of the present utility model is as follows:
S1、如图4所示,当本实用新型的闸阀完全打开时,流体从通径孔16的弧AD端流入,从弧BC端流出,弧AB与弧CD在阀杆上且与阀体腔内壁接触,线段AB、CD表示通径孔的内壁;S1. As shown in Figure 4, when the gate valve of the present invention is fully opened, the fluid flows in from the arc AD end of the bore 16 and flows out from the arc BC end, and the arc AB and arc CD are on the valve stem and in contact with the inner wall of the valve body cavity Contact, the line segments AB, CD represent the inner wall of the through hole;
S2、如图5所示,当本实用新型的闸阀部分打开时,通径孔16的弧AA1和弧CC1段分别被阀体腔内壁挡住,流体不能从弧AA1和弧CC1端通过,流体只能从弧A1D端流入,从弧BC1端流出。S2. As shown in Figure 5, when the gate valve of the present invention is partially opened, the arc AA 1 and arc CC 1 sections of the bore 16 are respectively blocked by the inner wall of the valve body cavity, and the fluid cannot pass through the ends of the arc AA 1 and arc CC 1 , the fluid can only flow in from the arc A 1 D end, and flow out from the arc BC 1 end.
S3、如图6所示,只需通过手轮将阀杆7旋转90度,不论顺时针转还是逆时针转,即可实现本实用新型的闸阀从完全打开变为完全关闭,此时,通径孔16的弧AD、弧BC端被阀体腔挡住,流体不能通过,阀杆上的弧AB和弧DC端将管道10堵死,管道10内的流体不能导通。S3, as shown in Figure 6, only need to rotate the valve stem 7 by 90 degrees through the handwheel, no matter clockwise or counterclockwise, the gate valve of the present utility model can be changed from fully open to fully closed. The arc AD and arc BC ends of the diameter hole 16 are blocked by the valve body cavity, and fluid cannot pass through. The arc AB and arc DC ends on the valve stem block the pipeline 10, and the fluid in the pipeline 10 cannot be conducted.
与现有技术相比,本实用新型设计的闸阀,结构紧凑,形式可靠,安装拆卸快捷方便,并且能易于操作,运行高效,从而保障了油田的正常生产。Compared with the prior art, the gate valve designed by the utility model has compact structure, reliable form, fast and convenient installation and disassembly, and is easy to operate and efficient in operation, thereby ensuring the normal production of the oil field.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of various Equivalent modifications or replacements shall all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821966305.8U CN209294436U (en) | 2018-11-27 | 2018-11-27 | A Simple Manual Gate Valve |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821966305.8U CN209294436U (en) | 2018-11-27 | 2018-11-27 | A Simple Manual Gate Valve |
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| CN209294436U true CN209294436U (en) | 2019-08-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109282049A (en) * | 2018-11-27 | 2019-01-29 | 美钻深海能源科技研发(上海)有限公司 | A simple manual gate valve |
| CN111578026A (en) * | 2020-04-09 | 2020-08-25 | 中铁十二局集团第二工程有限公司 | Under-pressure cutting construction method for water supply pipelines made of different materials |
-
2018
- 2018-11-27 CN CN201821966305.8U patent/CN209294436U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109282049A (en) * | 2018-11-27 | 2019-01-29 | 美钻深海能源科技研发(上海)有限公司 | A simple manual gate valve |
| CN111578026A (en) * | 2020-04-09 | 2020-08-25 | 中铁十二局集团第二工程有限公司 | Under-pressure cutting construction method for water supply pipelines made of different materials |
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