CN209394289U - CNC tapping drilling and milling machine - Google Patents
CNC tapping drilling and milling machine Download PDFInfo
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- CN209394289U CN209394289U CN201821962722.5U CN201821962722U CN209394289U CN 209394289 U CN209394289 U CN 209394289U CN 201821962722 U CN201821962722 U CN 201821962722U CN 209394289 U CN209394289 U CN 209394289U
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- 210000000078 claw Anatomy 0.000 description 3
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- 238000004140 cleaning Methods 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及机械制造加工领域,尤其涉及一种数控攻牙钻铣一体机。The utility model relates to the field of mechanical manufacturing and processing, in particular to a numerical control tapping drilling and milling integrated machine.
背景技术Background technique
在机械零部件的生产制造过程中,经常需要攻牙钻铣等加工步骤,然而,现有的相关设备普遍工作效率不高,通常需要采用多台设备组合以分别配置不同的工序,可同时加工多个工件的设备也只是简单地叠加电机和刀具的数量,其复杂的结构导致加工精度无法保证,电机数量的增加也导致了设备成本及电费成本的提高。In the manufacturing process of mechanical parts, processing steps such as tapping, drilling and milling are often required. However, the existing related equipment is generally not efficient, and it is usually necessary to use a combination of multiple equipment to configure different processes separately, which can be processed at the same time. The equipment for multiple workpieces simply superimposes the number of motors and tools. Its complex structure leads to the inability to guarantee the machining accuracy, and the increase in the number of motors also leads to an increase in equipment costs and electricity costs.
实用新型内容Utility model content
本实用新型的目的旨在提供一种结构简单且加工效率高的数控攻牙钻铣一体机。The purpose of the utility model is to provide a CNC tapping drilling and milling integrated machine with simple structure and high processing efficiency.
为了实现上述目的,本实用新型提供以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种数控攻牙钻铣一体机,包括机架、均设于所述机架上的工作台装置、运输装置和加工装置;所述工作台装置用于定位待加工工件,其相对的两端分别与所述运输装置和加工装置连接;所述运输装置与所述工作台装置连接并用于向工作台装置输送工件或移走工作台装置上加工完成的工件;所述加工装置包括与所述机架连接的主轴电机、与所述主轴电机的输出轴连接并可由主轴电机驱动旋转的第一主轴、与所述第一主轴并排设置的第二主轴,以及两端分别与所述第一主轴和第二主轴连接的传动机构,所述第二主轴可通过所述传动机构与所述第一主轴同步转动,所述第一主轴和第二主轴的末端均设有夹头,所述夹头上装设有用于加工工作台装置上的工件的刀具。A CNC tapping, drilling and milling integrated machine, including a frame, a workbench device, a transportation device and a processing device all arranged on the frame; the workbench device is used to position the workpiece to be processed, and its opposite ends respectively connected with the transportation device and the processing device; the transportation device is connected with the workbench device and is used to transport workpieces to the workbench device or remove the workpieces processed on the workbench device; the processing device includes the The main shaft motor connected to the frame, the first main shaft connected with the output shaft of the main shaft motor and driven to rotate by the main shaft motor, the second main shaft arranged side by side with the first main shaft, and the two ends respectively connected to the first main shaft A transmission mechanism connected to the second main shaft, the second main shaft can rotate synchronously with the first main shaft through the transmission mechanism, the ends of the first main shaft and the second main shaft are provided with collets, and the collets A tool for machining workpieces on the table device is mounted on the upper body.
优选地,所述传动机构包括分别套设于所述第一、第二主轴上的第一传动轮和第二传动轮,以及分别与所述第一、第二传动轮连接的同步传动件。Preferably, the transmission mechanism includes a first transmission wheel and a second transmission wheel sheathed on the first and second main shafts respectively, and a synchronous transmission member connected with the first and second transmission wheels respectively.
优选地,所述同步传动件为绕设于所述第一、第二传动轮上的同步带,所述传动机构还包括用于调节所述同步带的松紧度的张紧组件。Preferably, the synchronous transmission member is a synchronous belt wound on the first and second transmission wheels, and the transmission mechanism further includes a tensioning assembly for adjusting the tightness of the synchronous belt.
优选地,所述加工装置还包括一端与所述主轴电机的输出轴连接的行星减速机,所述行星减速机的另一端与所述第一主轴连接。Preferably, the processing device further includes a planetary reducer with one end connected to the output shaft of the spindle motor, and the other end of the planetary reducer connected with the first spindle.
进一步地,所述工作台装置包括用于定位待加工工件的工作台及X轴运动机构,所述工作台设于所述X轴运动机构上并可在所述X轴运动机构的驱动下在所述运输装置和加工装置之间往返运动。Further, the workbench device includes a workbench for positioning the workpiece to be processed and an X-axis motion mechanism, the workbench is arranged on the X-axis motion mechanism and can be driven by the X-axis motion mechanism The transport device and the processing device move back and forth.
优选地,所述加工装置还包括Y轴运动机构和Z轴运动机构,所述Y轴运动机构垂直于所述X轴运动机构架设于所述X轴运动机构的上方,所述Z轴运动机构沿竖直方向设于所述Y轴运动机构上,所述主轴电机设于所述Z轴运动机构上。Preferably, the processing device further includes a Y-axis motion mechanism and a Z-axis motion mechanism, the Y-axis motion mechanism is erected above the X-axis motion mechanism perpendicular to the X-axis motion mechanism, and the Z-axis motion mechanism It is vertically arranged on the Y-axis motion mechanism, and the spindle motor is arranged on the Z-axis motion mechanism.
更优地,所述工作台装置还包括设于所述X轴运动机构两侧并用于压紧所述工作台上的工件的压紧机构。More preferably, the workbench device further includes a pressing mechanism arranged on both sides of the X-axis motion mechanism and used to press the workpiece on the workbench.
优选地,所述工作台包括支撑板和与所述支撑板具有间距地设于所述支撑板上方的固定板,所述固定板和支撑板之间设有排屑机构,所述固定板开设有连通所述排屑机构的排屑孔。Preferably, the workbench includes a support plate and a fixed plate arranged above the support plate at a distance from the support plate, a chip removal mechanism is provided between the fixed plate and the support plate, and the fixed plate is set There are chip removal holes communicating with the chip removal mechanism.
进一步地,所述排屑机构包括排屑驱动件和可通过所述排屑驱动件驱动做往返运动的V形排屑板。Further, the chip removal mechanism includes a chip removal driver and a V-shaped chip removal plate that can be driven to and fro by the chip removal driver.
进一步地,所述工作台还包括设于所述固定板上并用于定位工件的限位凸起,所述限位凸起的顶部设有导向斜面。Further, the workbench further includes a position-limiting protrusion arranged on the fixing plate and used for positioning the workpiece, and a guide slope is provided on the top of the position-limiting protrusion.
优选地,所述工作台还包括分设于所述固定板两端的至少两个夹紧气缸、与所述至少两个夹紧气缸连接并可在夹紧气缸的驱动下相向移动以夹紧工件的夹持件。Preferably, the workbench further includes at least two clamping cylinders respectively arranged at both ends of the fixed plate, connected to the at least two clamping cylinders and capable of moving towards each other under the drive of the clamping cylinders to clamp the workpiece. Holder.
更优地,所述工作台还包括固设于所述固定板上的夹紧导轨,可沿所述夹紧导轨滑动的夹紧滑块,所述夹持件与所述夹紧滑块连接。More preferably, the workbench further includes a clamping rail fixed on the fixing plate, a clamping slider that can slide along the clamping rail, and the clamping member is connected with the clamping slider .
优选地,所述运输装置包括架设于所述工作台装置上方的导向滑动机构、设于所述导向滑动机构上并可通过所述导向滑动机构驱动来回滑动的机械手,所述机械手用于向所述工作台装置上放置待加工工件或者从所述工作台装置上夹走已加工工件。Preferably, the transportation device includes a guide slide mechanism erected above the workbench device, a manipulator provided on the guide slide mechanism and driven to slide back and forth by the guide slide mechanism, and the manipulator is used to Place the workpiece to be processed on the workbench device or clamp the processed workpiece from the workbench device.
优选地,所述运输装置包括两个所述机械手,两个所述机械手间隔设于所述导向滑动机构上,其中一个机械手用于向所述工作台装置上放置待加工工件,另一个机械手用于从所述工作台装置上夹走已加工工件。Preferably, the transportation device includes two manipulators, and the two manipulators are arranged at intervals on the guide slide mechanism, one of which is used to place workpieces to be processed on the workbench device, and the other manipulator is used to The machined workpiece is clamped away from the workbench device.
优选地,所述机械手包括与所述导向滑动机构连接的第一气缸、与所述第一气缸连接的夹具,所述夹具用于夹放工件并可在所述第一气缸的驱动下进行上下运动。Preferably, the manipulator includes a first cylinder connected to the guide and slide mechanism, and a clamp connected to the first cylinder, the clamp is used to clamp and place workpieces and can be driven up and down by the first cylinder sports.
优选地,所述机械手还包括与所述夹具连接的顶板,所述顶板用于在所述第一气缸驱动所述夹具向下运动时将所述夹具上的工件顶紧于所述工作台装置上。Preferably, the manipulator further includes a top plate connected to the clamp, and the top plate is used to press the workpiece on the clamp against the worktable device when the first cylinder drives the clamp to move downward. superior.
优选地,所述运输装置还包括设于所述导向滑动机构上并用于限制所述第一气缸向下运动行程的限位件。Preferably, the transportation device further includes a limiting member arranged on the guiding and sliding mechanism and configured to limit the downward movement stroke of the first cylinder.
优选地,所述运输装置还包括设于所述导向滑动机构上并位于所述工作台装置正上方的支撑轴承,所述机械手在移动至所述工作台装置上方时抵接所述支撑轴承。Preferably, the transportation device further includes a support bearing provided on the guide slide mechanism and located directly above the worktable device, and the manipulator abuts against the support bearing when moving above the worktable device.
相比现有技术,本实用新型的方案具有以下优点:Compared with the prior art, the solution of the utility model has the following advantages:
1.本实用新型提供的数控攻牙钻铣一体机中,加工装置由一台电机可同时驱动两个主轴转动,从而可同时带动分别与两个主轴连接的两个刀具进行加工作业,进而可同时加工两个工位上的工件,提高了生产效率且减低生产成本。在需要时还可在主轴上安装不同的刀具,通过一台电机即可对工件进行攻牙钻铣等不同方式的加工。1. In the CNC tapping, drilling and milling integrated machine provided by the utility model, the processing device is driven by one motor to rotate two spindles at the same time, so that the two cutters connected to the two spindles can be simultaneously driven to perform processing operations, and then can The workpieces on the two stations are processed simultaneously, which improves the production efficiency and reduces the production cost. When needed, different tools can be installed on the main shaft, and the workpiece can be processed in different ways such as tapping, drilling and milling with one motor.
2.本实用新型提供的数控攻牙钻铣一体机中,主轴电机连接有行星减速机,可确保主轴电机在驱动两个刀具进行加工时依然有足够的扭矩,从而保证两个刀具可正常转动,不会轻易卡刀。2. In the CNC tapping, drilling and milling integrated machine provided by the utility model, the main shaft motor is connected with a planetary reducer, which can ensure that the main shaft motor still has sufficient torque when driving two tools for processing, so as to ensure that the two tools can rotate normally , will not easily jam the knife.
3.本实用新型提供的数控攻牙钻铣一体机中,主轴电机配合加工装置和工作台装置上的三轴联动机构,可进行多方位的数控加工,无需人工调整定位工件,加工效率更高,且三轴联动机构采用伺服电机控制,保证对工件有较高的定位精度。3. In the CNC tapping, drilling and milling integrated machine provided by the utility model, the spindle motor cooperates with the processing device and the three-axis linkage mechanism on the workbench device to perform multi-directional CNC processing without manual adjustment and positioning of the workpiece, and the processing efficiency is higher. , and the three-axis linkage mechanism is controlled by a servo motor to ensure a high positioning accuracy for the workpiece.
4.本实用新型提供的数控攻牙钻铣一体机中,工作台的中部夹层内设有排屑机构,排屑机构采用V形排屑板进行排屑,可快速将加工时产生的渣料清理推出,保证在连续加工多个工件时的正常运行,且由于排屑机构设于工作台的内部,可避免对正在加工的工件产生影响,保证加工精度。4. In the CNC tapping drilling and milling integrated machine provided by the utility model, a chip removal mechanism is provided in the middle interlayer of the workbench. The chip removal mechanism adopts a V-shaped chip removal plate for chip removal, which can quickly remove the slag generated during processing. Cleaning and ejection ensures normal operation when multiple workpieces are processed continuously, and because the chip removal mechanism is located inside the workbench, it can avoid affecting the workpiece being processed and ensure machining accuracy.
5.本实用新型提供的数控攻牙钻铣一体机中,工作台上设有用于定位工件的限位凸起,通过限位凸起可固定两个工件的位置和间距,确保两个并排设置的刀具可同时精准加工两件工件,且限位凸起的顶部设有导向斜面,便于工件卡入所述限位凸起内。5. In the CNC tapping, drilling and milling integrated machine provided by the utility model, the workbench is provided with a limit protrusion for positioning the workpiece, and the position and distance of the two workpieces can be fixed through the limit protrusion to ensure that the two workpieces are arranged side by side. The cutting tool can accurately process two workpieces at the same time, and the top of the limit protrusion is provided with a guide slope, which is convenient for the workpiece to snap into the limit protrusion.
6.本实用新型提供的数控攻牙钻铣一体机中,工作台的两端均设有夹紧气缸和与所述夹紧气缸连接的夹持件,可通过夹紧气缸同时驱动两端的夹持件相向夹紧待加工工件,实现工件的自动找正,将工件定位固定,进而确保加工精度。6. In the CNC tapping, drilling and milling integrated machine provided by the utility model, both ends of the workbench are equipped with clamping cylinders and clamping parts connected with the clamping cylinders, and the clamping cylinders at both ends can be driven simultaneously by the clamping cylinders. The holders clamp the workpiece to be processed in opposite directions, realize the automatic alignment of the workpiece, and fix the workpiece in position, thereby ensuring the machining accuracy.
7.本实用新型提供的数控攻牙钻铣一体机中,运输装置包括两个机械手,两个机械手可分别将上一工序的待加工工件夹取至所述工作台、将从所述工作台上的已加工工件夹取至下一工序,通过导向滑动机构间隔设置所述两个机械手,可同时驱动两个机械手做左右往返运动,便于机械手的定位且提高了运输效率。7. In the CNC tapping drilling and milling integrated machine provided by the utility model, the transportation device includes two manipulators, and the two manipulators can respectively clamp the workpiece to be processed in the previous process to the workbench, and transfer the workpiece from the workbench to the workbench. The processed workpiece on the machine is clamped to the next process, and the two manipulators are arranged at intervals through the guide sliding mechanism, which can drive the two manipulators to do left and right reciprocating movements at the same time, which facilitates the positioning of the manipulators and improves the transportation efficiency.
8.本实用新型提供的数控攻牙钻铣一体机中,导向滑动机构上设有限位件和支撑轴承,所述限位件和支撑轴承位于工作台的正上方,使机械手在工作台上夹放工件时,可通过限位件控制机械手的行程和通过支撑轴承支撑机械手,以提高机械手的稳定性。8. In the CNC tapping, drilling and milling integrated machine provided by the utility model, the guide sliding mechanism is provided with a limiter and a support bearing, and the limiter and the support bearing are located directly above the workbench, so that the manipulator clamps on the workbench. When the workpiece is placed, the travel of the manipulator can be controlled by the limit piece and the manipulator can be supported by the support bearing to improve the stability of the manipulator.
9.本实用新型提供的数控攻牙钻铣一体机中,机械手的底部上设有顶板,所述顶板用于在机械手向下运动时将所述机械手上的工件顶紧于工作台上,顶板的形状根据工件的形状设置,同时还可起到在夹放工件时定位工件的作用,进一步提高机械手的精度。9. In the CNC tapping, drilling and milling integrated machine provided by the utility model, a top plate is provided on the bottom of the manipulator, and the top plate is used to tighten the workpiece on the manipulator on the workbench when the manipulator moves downward. The shape of the workpiece is set according to the shape of the workpiece, and at the same time it can also play a role in positioning the workpiece when clamping and placing the workpiece, further improving the accuracy of the manipulator.
本实用新型附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and will become apparent from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本实用新型上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above-mentioned and/or additional aspects and advantages of the utility model will become apparent and easy to understand from the following description of the embodiments in conjunction with the accompanying drawings, wherein:
图1为本实用新型提供的数控攻牙钻铣一体机的立体图;Fig. 1 is the perspective view of the CNC tapping drilling and milling machine provided by the utility model;
图2为图1所示的数控攻牙钻铣一体机去除保护罩后的立体图;Fig. 2 is a perspective view of the CNC tapping drilling and milling machine shown in Fig. 1 after removing the protective cover;
图3为图2所示的工作台装置和加工装置的立体图;Fig. 3 is the perspective view of workbench device and processing device shown in Fig. 2;
图4为图3所示的加工装置的分解图;Fig. 4 is an exploded view of the processing device shown in Fig. 3;
图5为图4所示的主轴电机与主轴的连接结构的立体图;Fig. 5 is a perspective view of the connection structure between the spindle motor and the spindle shown in Fig. 4;
图6为图2所示的工作台装置的分解图;Fig. 6 is an exploded view of the workbench device shown in Fig. 2;
图7为图2所示的运输装置的立体图;Fig. 7 is a perspective view of the transportation device shown in Fig. 2;
图8为图7所示的机械手的立体图。FIG. 8 is a perspective view of the manipulator shown in FIG. 7 .
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are only used to explain the present invention, and cannot be construed as limiting the present invention.
本技术领域技术人员可以理解,除非特意声明,本实用新型的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、零/部件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、零/部件、组件和/或它们的组。应该理解,当我们称零/部件被“连接”到另一零/部件时,它可以直接连接到其他零/部件,或者也可以存在中间零/部件。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的全部或任一单元和全部组合。Those skilled in the art can understand that, unless otherwise stated, the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, zeros/components and/or components, but does not exclude the presence of Or add one or more other features, integers, steps, operations, parts/parts, components and/or groups thereof. It should be understood that when we refer to a part/component as being "connected" to another part/component, it may be directly connected to the other part/component, or intermediate parts/components may also be present. The expression "and/or" used herein includes all or any elements and all combinations of one or more associated listed items.
如图1所示,本实用新型提供一种数控攻牙钻铣一体机1000,可适用于智能锁具面板2000等工件的攻牙钻铣加工。所述数控攻牙钻铣一体机1000包括为柜体设计的机架1和设于所述机架1上的保护罩5,所述保护罩5上设有用于显示工作状况的指示灯51和用于调节参数与操控设备的控制面板52,由于其结构不属于本实用新型的改进所在,故不赘述。As shown in Figure 1, the utility model provides a CNC tapping, drilling and milling integrated machine 1000, which can be applied to the tapping, drilling and milling of intelligent lock panel 2000 and other workpieces. The CNC tapping, drilling and milling integrated machine 1000 includes a frame 1 designed for the cabinet and a protective cover 5 arranged on the frame 1, and the protective cover 5 is provided with an indicator light 51 for displaying working conditions and The control panel 52 for adjusting parameters and controlling equipment, because its structure does not belong to the improvement of the present utility model, so it will not be described in detail.
如图2所示,所述数控攻牙钻铣一体机1000还包括位于所述保护罩5内并均设于所述机架1上且依次连接的运输装置2、工作台装置3和加工装置4。As shown in Figure 2, the CNC tapping drilling and milling machine 1000 also includes a transportation device 2, a workbench device 3 and a processing device that are located in the protective cover 5 and are all arranged on the frame 1 and connected in sequence. 4.
具体地,所述运输装置2用于运输工件(例如智能锁具面板2000,下同),其架设于所述工作台装置3的上方且两端分别与上一工序和下一工序的设备连接,所述运输装置2可将上一工序后待加工的工件运输至所述工作台装置3上,并可将所述工作台装置3上加工完成的工件运输至下一工序,通过所述运输装置2使该数控攻牙钻铣一体机1000可于生产流水线中实现全自动化的加工与传输。相应地,所述保护罩5在对应所述运输装置2两端的位置开设有运输窗口53,所述运输装置2可通过所述运输窗口53穿出所述保护罩5与其他设备连接。Specifically, the transportation device 2 is used to transport workpieces (such as smart lock panels 2000, the same below), which are erected above the workbench device 3 and connected to the equipment of the previous process and the next process at both ends, The transportation device 2 can transport the workpieces to be processed after the previous process to the workbench device 3, and can transport the workpieces processed on the workbench device 3 to the next process, and pass through the transportation device 2 Make the CNC tapping drilling and milling integrated machine 1000 realize fully automatic processing and transmission in the production line. Correspondingly, the protective cover 5 is provided with transport windows 53 at positions corresponding to both ends of the transport device 2 , and the transport device 2 can pass through the transport window 53 through the protective cover 5 to connect with other equipment.
所述工作台装置3的两端分别与所述运输装置2和加工装置3连接,其可将工件定位固定且可在所述运输装置2和加工装置3之间往返移动所述工件,在实现工装的同时起到连接所述运输装置2和加工装置3的作用。具体地,如图3所示,所述工作台装置3包括X轴运动机构31及用于定位待加工工件的工作台32,所述工作台32设于所述X轴运动机构31上并可在所述X轴运动机构31的驱动下在所述运输装置2和加工装置3之间往返运动。The two ends of the workbench device 3 are respectively connected with the transportation device 2 and the processing device 3, which can fix the workpiece and move the workpiece back and forth between the transportation device 2 and the processing device 3. The tooling also plays the role of connecting the transportation device 2 and the processing device 3 . Specifically, as shown in FIG. 3 , the workbench device 3 includes an X-axis motion mechanism 31 and a workbench 32 for positioning workpieces to be processed. The workbench 32 is arranged on the X-axis movement mechanism 31 and can Driven by the X-axis motion mechanism 31 , it moves back and forth between the transportation device 2 and the processing device 3 .
如图4所示,所述加工装置4包括通过支撑座41架设于所述X轴运动机构31上方的Y轴运动机构42、设于所述Y轴运动机构42上的Z轴运动机构43,以及设于所述的Z轴运动机构43上的主轴电机44,所述X轴运动机构31、Y轴运动机构42及Z轴运动机构43相互垂直设置形成三轴联动机构,使与所述主轴电机44连接的刀具可进行多方位的数控加工,无需人工调整定位工件,加工效率更高。As shown in FIG. 4 , the processing device 4 includes a Y-axis motion mechanism 42 erected above the X-axis motion mechanism 31 through a support base 41, a Z-axis motion mechanism 43 arranged on the Y-axis motion mechanism 42, And the main shaft motor 44 that is located on the described Z-axis motion mechanism 43, the described X-axis motion mechanism 31, the Y-axis motion mechanism 42 and the Z-axis motion mechanism 43 are vertically arranged to form a three-axis linkage mechanism, so that the The tool connected with the motor 44 can perform multi-directional numerical control machining without manual adjustment and positioning of the workpiece, and the machining efficiency is higher.
如图5所示,所述加工装置4还包括与所述主轴电机44的输出轴连接并可由主轴电机44驱动旋转的第一主轴45、与所述第一主轴45并排设置的第二主轴46,以及两端分别与所述第一主轴45和第二主轴46连接的传动机构47,所述第二主轴46可通过所述传动机构47与所述第一主轴45同步转动,所述第一主轴45和第二主轴46的末端均设有用于连接刀具的夹头,所述加工装置4由一台主轴电机44可同时驱动两个主轴转动,从而可同时带动分别与两个主轴连接的两个刀具进行加工作业,进而可同时加工两个工位上的工件,提高了生产效率且减低生产成本。As shown in FIG. 5 , the processing device 4 also includes a first spindle 45 connected to the output shaft of the spindle motor 44 and driven to rotate by the spindle motor 44 , and a second spindle 46 arranged side by side with the first spindle 45 , and a transmission mechanism 47 connected to the first main shaft 45 and the second main shaft 46 at both ends, the second main shaft 46 can rotate synchronously with the first main shaft 45 through the transmission mechanism 47, and the first The ends of the main shaft 45 and the second main shaft 46 are all provided with collets for connecting tools. The processing device 4 can simultaneously drive the two main shafts to rotate by a main shaft motor 44, thereby simultaneously driving the two main shafts respectively connected to the two main shafts. One tool can be used for processing operations, and then the workpieces on two stations can be processed at the same time, which improves production efficiency and reduces production costs.
进一步地,所述夹头包括分别与所述第一主轴45和第二主轴46连接的第一夹头451和第二夹头461,所述第一夹头451和第二夹头461分别连接有第一刀具452和第二刀具462,在本实施例中所述第一刀具452和第二刀具462相同,从而可同步加工两个并排设置的工件。Further, the collet includes a first collet 451 and a second collet 461 respectively connected to the first main shaft 45 and the second main shaft 46, and the first collet 451 and the second collet 461 are respectively connected to There is a first tool 452 and a second tool 462, which in this embodiment are identical, so that two workpieces arranged side by side can be processed simultaneously.
在其他实施方式中,所述第一刀具452和第二刀具462还可为不同种类的刀具,所述加工装置4通过一台主轴电机44即可对工件进行攻牙、钻孔、铣削等不同方式的加工,在工件需要多种步骤加工时无需经过多台设备,提高了加工效率,并降低了生产成本。In other embodiments, the first tool 452 and the second tool 462 can also be different types of tools, and the processing device 4 can perform tapping, drilling, milling, etc. on the workpiece through a spindle motor 44. The method of processing does not need to pass through multiple devices when the workpiece needs to be processed in multiple steps, which improves the processing efficiency and reduces the production cost.
如图5所示,所述传动机构47包括分别套设于所述第一主轴45和第二主轴46上的第一传动轮471和第二传动轮471,以及分别与所述第一传动轮471和第二传动轮472连接的同步传动件473。As shown in FIG. 5 , the transmission mechanism 47 includes a first transmission wheel 471 and a second transmission wheel 471 respectively sleeved on the first main shaft 45 and the second main shaft 46 , and is connected with the first transmission wheel respectively. 471 and the synchronous transmission member 473 that the second transmission wheel 472 is connected.
具体地,所述同步传动件473包括绕设于所述第一传动轮471和第二传动轮472上的同步带4731、用于调节所述同步带4731的松紧度的张紧组件4732,通过所述张紧组件4732的调节确保所述同步带4731保持张紧状态,且无需在所述第一主轴45和第二主轴46的间距有调整时重新更换不同长度的同步带4731,另外通过同步带4731传动实现工作时传动平稳无噪声,减少设备的噪音,且同步带4731传动结构的成本低,可降低所述数控攻牙钻铣一体机1000的制造成本。Specifically, the synchronous transmission member 473 includes a synchronous belt 4731 wound on the first transmission wheel 471 and the second transmission wheel 472, and a tensioning assembly 4732 for adjusting the tightness of the synchronous belt 4731. The adjustment of the tensioning assembly 4732 ensures that the synchronous belt 4731 remains in tension, and there is no need to replace the synchronous belt 4731 of different lengths when the distance between the first main shaft 45 and the second main shaft 46 is adjusted. The transmission of the belt 4731 realizes stable and noiseless transmission during operation, reduces the noise of equipment, and the cost of the transmission structure of the synchronous belt 4731 is low, which can reduce the manufacturing cost of the CNC tapping drilling and milling machine 1000.
应当理解的是,在其他实施方式中,第一传动轮471和第二传动轮472可为齿轮、带轮或链轮,相应地所述同步传动件473可为齿轮、同步带或链条,本领域技术人员可根据实际情况具体设置。It should be understood that, in other embodiments, the first transmission wheel 471 and the second transmission wheel 472 can be gears, pulleys or sprockets, and correspondingly the synchronous transmission member 473 can be a gear, a synchronous belt or a chain. Those skilled in the art can make specific settings according to actual conditions.
优选地,所述加工装置47还包括一端与所述主轴电机44的输出轴连接的行星减速机48,所述行星减速机48的另一端与所述第一主轴45连接,设有所述行星减速机48可确保主轴电机44在驱动两个刀具进行加工时依然有足够的扭矩,从而保证两个刀具可正常转动,不会轻易卡刀。Preferably, the processing device 47 also includes a planetary reducer 48 with one end connected to the output shaft of the spindle motor 44, the other end of the planetary reducer 48 is connected with the first spindle 45, and the planetary reducer 48 is provided with The speed reducer 48 can ensure that the main shaft motor 44 still has sufficient torque when driving the two cutters for processing, thereby ensuring that the two cutters can rotate normally without jamming the cutters easily.
如图4所示,所述Z轴运动机构43包括Z轴电机431和与所述Z轴电机431的输出轴连接的Z轴丝杆螺母组件432,所述主轴电机44通过电机固定板441与所述Z轴丝杆螺母组件432连接,且所述主轴电机44可在所述Z轴电机431的驱动下通过所述Z轴丝杆螺母组件432带动上下移动。同理,所述Y轴运动机构42包括Y轴电机421和与所述Y轴电机421的输出轴连接的Y轴丝杆螺母组件422,所述Z轴运动机构43可在Y轴电机421的驱动下通过所述Y轴丝杆螺母组件422带动横向移动。As shown in FIG. 4 , the Z-axis motion mechanism 43 includes a Z-axis motor 431 and a Z-axis screw nut assembly 432 connected to the output shaft of the Z-axis motor 431 , and the main shaft motor 44 is connected with the motor fixing plate 441 The Z-axis screw nut assembly 432 is connected, and the spindle motor 44 can move up and down driven by the Z-axis screw nut assembly 432 under the drive of the Z-axis motor 431 . Similarly, the Y-axis motion mechanism 42 includes a Y-axis motor 421 and a Y-axis screw nut assembly 422 connected to the output shaft of the Y-axis motor 421 , and the Z-axis motion mechanism 43 can be mounted on the Y-axis motor 421 Driven by the Y-axis screw nut assembly 422 to move laterally.
进一步地,所述加工装置4还包括盖设于所述主轴电机44与第一、第二主轴外部的防护罩442,防止灰尘与加工时产生的渣料的进入,且使所述加工装置4整体上更为美观,并防止操作事故的发生。Further, the processing device 4 also includes a protective cover 442 covering the spindle motor 44 and the outside of the first and second spindles to prevent the entry of dust and slag generated during processing, and to make the processing device 4 Overall more beautiful, and prevent the occurrence of operational accidents.
如图6所示,所述工作台32包括支撑板321和设于所述支撑板321上方的固定板322,所述支撑板321和固定板322之间设有支撑柱323以使所述支撑板321和固定板322间隔设置,所述工作台32还包括设于所述支撑板321和固定板322之间的排屑机构324。As shown in Figure 6, the workbench 32 includes a support plate 321 and a fixed plate 322 arranged above the support plate 321, a support column 323 is provided between the support plate 321 and the fixed plate 322 to enable the support The plate 321 and the fixed plate 322 are arranged at intervals, and the workbench 32 further includes a chip removal mechanism 324 arranged between the support plate 321 and the fixed plate 322 .
具体地,所述固定板322开设有多个连通所述排屑机构324的排屑孔3221,即所述固定板322镂空设置,在所述固定板322上加工工件时产生的渣料可通过所述排屑孔3221掉落于所述支撑板321上。所述排屑机构324包括排屑驱动件3241和可通过所述排屑驱动件3241驱动做往返运动的V形排屑板3242,通过所述V形排屑板3242可快速将加工时产生的渣料清理推出,保证在连续加工多个工件时不会因渣料的拥堵影响设备的正常运行,且由于所述排屑机构324设于工作台32的内部,可避免对正在加工的工件产生影响,保证加工精度。Specifically, the fixed plate 322 is provided with a plurality of chip removal holes 3221 communicating with the chip removal mechanism 324, that is, the fixed plate 322 is hollowed out, and the slag generated when the workpiece is processed on the fixed plate 322 can pass through The chip removal hole 3221 falls on the support plate 321 . The chip removal mechanism 324 includes a chip removal driver 3241 and a V-shaped chip removal plate 3242 that can be driven to and fro by the chip removal driver 3241, through which the V-shaped chip removal plate 3242 can quickly remove the chips generated during processing The slag material is cleaned and released to ensure that the normal operation of the equipment will not be affected by the slag material congestion when continuously processing multiple workpieces, and because the chip removal mechanism 324 is located inside the workbench 32, it can avoid damage to the workpiece being processed. Influence, to ensure the processing accuracy.
进一步地,所述工作台32还包括分设于所述固定板322两端的两个夹紧气缸325、与所述至少两个夹紧气缸325连接并可在夹紧气缸325的驱动下相向移动以夹紧工件的夹持件326,通过所述夹持件326相向夹紧待加工工件,可实现工件的自动找正,将工件定位固定,从而确保加工精度。Further, the workbench 32 also includes two clamping cylinders 325 respectively arranged at both ends of the fixing plate 322, connected with the at least two clamping cylinders 325, and can move toward each other under the drive of the clamping cylinders 325 to The clamping part 326 for clamping the workpiece, through which the workpiece to be processed is clamped oppositely by the clamping part 326, can realize the automatic alignment of the workpiece, and fix the workpiece in position, thereby ensuring the machining accuracy.
所述工作台32还包括固设于所述固定板322上的夹紧导轨327、设于所述夹紧导轨327上并可通过所述夹紧导轨327进行导向滑动的夹紧滑块328,所述夹持件326与所述夹紧滑块328连接,所述夹持件326可通过所述夹紧滑块328和夹紧导轨327的配合导向夹紧工件,保证固定工件时不会因晃动导致工件发生错位。The workbench 32 also includes a clamping guide rail 327 fixed on the fixing plate 322, a clamping slider 328 provided on the clamping guide rail 327 and capable of guiding and sliding through the clamping guide rail 327, The clamping piece 326 is connected with the clamping slider 328, and the clamping piece 326 can clamp the workpiece through the cooperative guidance of the clamping slider 328 and the clamping guide rail 327, so as to ensure that the workpiece will not be fixed due to Vibration causes misalignment of workpieces.
优选地,所述工作台32还包括设于所述固定板322上并用于定位工件的限位凸起329,所述限位凸起329的位置根据工件的形状大小设置,通过限位凸起329可固定两个工件的位置和间距,确保两个并排设置的刀具可同时精准加工两件工件,且所述限位凸起329的顶部设有导向斜面,便于工件卡入所述限位凸起329内。Preferably, the workbench 32 also includes a stop protrusion 329 which is arranged on the fixed plate 322 and is used for positioning the workpiece. The position of the stop protrusion 329 is set according to the shape and size of the workpiece. 329 can fix the position and spacing of two workpieces, ensuring that two side-by-side cutters can accurately process two workpieces at the same time, and the top of the limit protrusion 329 is provided with a guide slope, which is convenient for the workpiece to snap into the limit protrusion from within 329.
进一步地,所述X轴运动机构31包括X轴电机311和与所述X轴电机311的输出轴连接的X轴丝杆螺母组件312,所述工作台32与所述X轴丝杆螺母组件312连接,且所述工作台32可在所述X轴电机311的驱动下通过所述X轴丝杆螺母组件312带动前后移动,所述X轴运动机构31还包括与其驱动运动方向对应设置的X轴导轨314和X轴滑块315,所述工作台32与X轴滑块315连接,所述X轴导轨314和X轴滑块315可对所述工作台32起导向作用,且增强机构强度。Further, the X-axis motion mechanism 31 includes an X-axis motor 311 and an X-axis screw nut assembly 312 connected to the output shaft of the X-axis motor 311, and the workbench 32 is connected to the X-axis screw nut assembly. 312 connection, and the table 32 can be driven by the X-axis screw nut assembly 312 to move forward and backward under the drive of the X-axis motor 311, and the X-axis motion mechanism 31 also includes The X-axis guide rail 314 and the X-axis slide block 315, the workbench 32 is connected with the X-axis slide block 315, the X-axis guide rail 314 and the X-axis slide block 315 can guide the workbench 32, and the strengthening mechanism strength.
同理,如图4所示,所述Y轴运动机构42和Z轴运动机构43均还包括对应各自驱动运动方向设置的滑轨滑块组件(未标号,下同)。Similarly, as shown in FIG. 4 , both the Y-axis motion mechanism 42 and the Z-axis motion mechanism 43 also include slide rail slider assemblies (not numbered, the same below) arranged corresponding to their respective driving motion directions.
如图3所示,所述X轴运动机构31、Y轴运动机构42和Z轴运动机构43均还包括对应设置的X轴防尘罩313、Y轴防尘罩423和Z轴防尘罩433。所述X轴防尘罩313为可折叠设计,其分为两部分分别设于所述工作台32的前后两侧,在所述工作台32前后移动时两侧的X轴防尘罩313可分别折叠与展开。同理,所述Y轴防尘罩423和Z轴防尘罩433均分为两部分对应设置,可避免灰尘与加工时产生的渣料的进入影响三轴联动机构的正常运行。As shown in Figure 3, the X-axis motion mechanism 31, the Y-axis motion mechanism 42 and the Z-axis motion mechanism 43 also include corresponding X-axis dust cover 313, Y-axis dust cover 423 and Z-axis dust cover 433. The X-axis dust cover 313 is a foldable design, and it is divided into two parts, which are respectively arranged on the front and rear sides of the workbench 32. When the workbench 32 moves back and forth, the X-axis dust cover 313 on both sides can be Fold and unfold respectively. Similarly, the Y-axis dust cover 423 and the Z-axis dust cover 433 are divided into two parts and arranged correspondingly, which can prevent dust and slag generated during processing from entering and affecting the normal operation of the three-axis linkage mechanism.
如图3所示,所述工作台装置3还包括设于所述X轴运动机构31两侧并用于压紧所述工作台32上的工件的压紧机构33,通过所述压紧机构33可加强工件的定位与固定,避免在加工时因震动而导致工件跑偏错位,进一步提升加工精度。As shown in Figure 3, the workbench device 3 also includes a pressing mechanism 33 which is arranged on both sides of the X-axis motion mechanism 31 and is used to press the workpiece on the workbench 32, through which the pressing mechanism 33 It can strengthen the positioning and fixing of the workpiece, avoid the deviation and misalignment of the workpiece due to vibration during processing, and further improve the processing accuracy.
如图7所示,所述运输装置2包括通过支撑座21架设于所述工作台装置3上方的导向滑动机构22,所述导向滑动机构22的两端均用于连接其他工序的设备,所述运输装置2还包括间隔设于所述导向滑动机构22上的两个机械手23,所述两个机械手23可在所述导向滑动机构22的驱动下做左右往返运动,从而可分别在上一工序的设备与下一工序的设备之间往返移动,进而可分别实现向所述工作台装置3上放置待加工工件和从所述工作台装置3上夹走已加工工件。As shown in Figure 7, the transport device 2 includes a guide slide mechanism 22 erected above the workbench device 3 through a support base 21, and both ends of the guide slide mechanism 22 are used to connect equipment in other processes, so Said transportation device 2 also includes two manipulators 23 that are arranged at intervals on said guide slide mechanism 22, and said two manipulators 23 can do left and right reciprocating motions under the drive of said guide slide mechanism 22, so that they can move respectively on the previous one. The equipment in the process moves back and forth between the equipment in the next process, so as to respectively place workpieces to be processed on the workbench device 3 and clamp away processed workpieces from the workbench device 3 .
具体地,所述导向滑动机构22包括与所述支撑座21固接的运输导轨221,与所述运输导轨221连接并可相对所述运输导轨221滑动的运输架222,所述机械手23设于所述运输架222上。Specifically, the guide and slide mechanism 22 includes a transportation guide rail 221 fixedly connected to the support base 21, a transportation frame 222 connected to the transportation guide rail 221 and capable of sliding relative to the transportation guide rail 221, and the manipulator 23 is arranged on on the transport rack 222 .
所述导向滑动机构22还包括设于所述支撑座21上的运输电机223、与所述运输电机223的输出轴连接的驱动轮224,以及绕设于所述驱动轮224上并与所述运输架222连接的传动带225,所述运输架222可通过所述驱动轮224和传动带225的配合在所述运输电机223的驱动下进行高精度的往返运动,以实现工件的精准运输。The guide slide mechanism 22 also includes a transport motor 223 arranged on the support base 21, a drive wheel 224 connected to the output shaft of the transport motor 223, and a drive wheel 224 wound around the drive wheel 224 and connected to the drive wheel 224. The transmission frame 222 is connected to the transmission belt 225, and the transmission frame 222 can carry out high-precision reciprocating motion under the drive of the transportation motor 223 through the cooperation of the driving wheel 224 and the transmission belt 225, so as to realize the precise transportation of the workpiece.
优选地,所述运输电机223与X轴电机311、Y轴电机421和Z轴电机431均为伺服电机,可提升各个机构的移动精度,精确控制工件或者刀具的位置,从而提高工件的加工精度。Preferably, the transport motor 223, the X-axis motor 311, the Y-axis motor 421, and the Z-axis motor 431 are all servo motors, which can improve the movement accuracy of each mechanism and precisely control the position of the workpiece or tool, thereby improving the machining accuracy of the workpiece .
如图8所示,所述机械手23包括与所述导向滑动机构22连接的第一气缸231和与所述第一气缸231连接的夹具232,所述夹具232用于夹放工件并可在所述第一气缸231的驱动下进行上下运动。As shown in Figure 8, the manipulator 23 includes a first cylinder 231 connected to the guide slide mechanism 22 and a gripper 232 connected to the first cylinder 231, the gripper 232 is used for clamping and placing workpieces and can Driven by the first cylinder 231, it moves up and down.
所述夹具232包括第二气缸2321和与所述第二气缸2321连接的卡爪2322,所述卡爪2322可在所述第二气缸2321的驱动下收缩或者展开,从而夹放工件,在实际使用中,本领域技术人员可根据工件的不同选择合适形状大小的卡爪2322。The clamp 232 includes a second cylinder 2321 and a claw 2322 connected to the second cylinder 2321. The claw 2322 can be contracted or expanded under the drive of the second cylinder 2321, so as to clamp and place the workpiece. During use, those skilled in the art can select the claw 2322 with a suitable shape and size according to different workpieces.
所述机械手23的具体工作方式为:机械手23在所述导向滑动机构22的驱动下左右移动至工件的上方,然后通过所述第一气缸231驱动所述夹具232向下移动靠近工件,再通过所述第二气缸2321驱动所述卡爪2322夹紧工件后,所述第一气缸231收缩带动所述夹具232与工件一起上升,再通过所述导向滑动机构22驱动所述机械手23左右移动至下一工序的位置,同理,最后可通过所述第一气缸231和第二气缸2321的配合将工件放置于该工序相应的装置上。The specific working method of the manipulator 23 is as follows: the manipulator 23 moves left and right to the top of the workpiece under the drive of the guide slide mechanism 22, and then drives the clamp 232 to move downwards to approach the workpiece through the first cylinder 231, and then passes After the second cylinder 2321 drives the jaws 2322 to clamp the workpiece, the first cylinder 231 shrinks and drives the clamp 232 to rise together with the workpiece, and then drives the manipulator 23 to move left and right through the guide sliding mechanism 22 to The position of the next process, similarly, finally, the workpiece can be placed on the corresponding device of this process through the cooperation of the first cylinder 231 and the second cylinder 2321 .
如图8所示,优选地,所述机械手23还包括与所述夹具232连接的顶板233,所述顶板233用于在所述第一气缸231驱动所述夹具232向下运动时将所述夹具231上的工件顶紧于所述工作台32或者其他设备上,所述顶板233的形状根据工件的结构设置,同时还可起到在夹放工件时定位工件的作用,进一步提高所述机械手23的精度。As shown in FIG. 8 , preferably, the manipulator 23 further includes a top plate 233 connected to the clamp 232 , and the top plate 233 is used to move the clamp 232 downward when the first cylinder 231 drives the clamp 232 to move downward. The workpiece on the fixture 231 is pressed tightly on the workbench 32 or other equipment, and the shape of the top plate 233 is set according to the structure of the workpiece, and can also play the role of positioning the workpiece when clamping the workpiece, further improving the mechanical strength of the manipulator. 23 precision.
进一步地,所述机械手23通过第一气缸231与气缸安装板234的相互配合与所述运输架222连接,且所述气缸安装板234上开设有导向孔,所述机械手23还包括与所述夹具232连接并穿设于所述导向孔内的导杆235,通过所述导杆235进行夹具232的运动导向保证夹具上下移动时具有较高的稳定性,不会因晃动导致工件的定位产生偏差。Further, the manipulator 23 is connected to the transport frame 222 through the mutual cooperation between the first cylinder 231 and the cylinder mounting plate 234, and a guide hole is opened on the cylinder mounting plate 234, and the manipulator 23 also includes a The fixture 232 is connected to and passed through the guide rod 235 in the guide hole, and the movement guide of the fixture 232 is carried out through the guide rod 235 to ensure that the fixture has high stability when moving up and down, and the positioning of the workpiece will not be caused by shaking. deviation.
优选地,所述导杆235的末端设有挡止件2351,所述运输装置3还包括设于所述导向滑动机构22上并用于限制所述第一气缸231向下运动行程的限位件24(在图7中示出),通过所述挡止件2351与限位件24的配合将所述第一气缸231的行程固定于预设位置,使所述夹具232可精确地在所述工作台32上夹取或者放置工件。Preferably, the end of the guide rod 235 is provided with a stopper 2351, and the transportation device 3 further includes a limiter arranged on the guide slide mechanism 22 and used to limit the downward movement stroke of the first cylinder 231 24 (shown in FIG. 7 ), through the cooperation of the stopper 2351 and the limiter 24, the stroke of the first cylinder 231 is fixed at a preset position, so that the clamp 232 can be precisely positioned on the The workpiece is clamped or placed on the workbench 32 .
如图7所示,所述运输装置2还包括设于所述导向滑动机构22上并位于所述工作台32正上方的支撑轴承25,所述机械手23在移动至所述工作台32上方时抵接所述支撑轴承25,减小所述夹具232在上下移动的晃动,进一步提升所述机械手23的稳定性。As shown in FIG. 7 , the transportation device 2 also includes a support bearing 25 arranged on the guide slide mechanism 22 and directly above the worktable 32 , and when the manipulator 23 moves to the top of the workbench 32 Abutting against the support bearing 25 reduces the shaking of the clamp 232 when moving up and down, and further improves the stability of the manipulator 23 .
进一步地,所述数控攻牙钻铣一体机1000还包括设于所述柜体(机架1)内的冷却装置(图未示,下同),所述冷却装置采用乳化切削液对加工工件和刀具进行冷却,对加工部位起润滑、冷却和清洗的作用。Further, the CNC tapping drilling and milling integrated machine 1000 also includes a cooling device (not shown in the figure, the same below) arranged in the cabinet (frame 1), and the cooling device uses emulsified cutting fluid to process workpieces. Cooling with the tool, lubricating, cooling and cleaning the processing parts.
以上所述仅是本实用新型的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The foregoing is only a partial implementation of the utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the utility model. Retouching should also be regarded as the scope of protection of the present utility model.
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