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CN209534736U - A kind of hydraulic system of orchard picking equipment - Google Patents

A kind of hydraulic system of orchard picking equipment Download PDF

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Publication number
CN209534736U
CN209534736U CN201821950483.1U CN201821950483U CN209534736U CN 209534736 U CN209534736 U CN 209534736U CN 201821950483 U CN201821950483 U CN 201821950483U CN 209534736 U CN209534736 U CN 209534736U
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conveyor belt
cylinder
motor
valve
oil
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于清峰
吴宏伟
徐晓龙
王昊
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Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Abstract

The utility model belongs to Machinery for orchard apparatus field, more particularly to a kind of hydraulic system of orchard picking equipment, power is provided for upper dress transportation system and chassis steering system simultaneously by constant displacement pump, the flow input for piling up conveyer belt motor and main conveyor belt motor is controlled by proportional multi-way valve, the control of hydraulic cylinder extension movement velocity is realized by speed governing valve, picking fruit is realized to convey automatically and the functions such as the automatic cartonning of fruit, it is big to solve the pure artificial picking amount of labour, picking efficiency is low, pick the problems such as at high cost, it is strong to meet fruit Seasonal Harvest, the short feature of collecting time.

Description

一种果园采摘设备的液压系统A hydraulic system for orchard picking equipment

技术领域technical field

本实用新型属于果园机械设备领域,特别是涉及一种果园采摘设备的液压系统。The utility model belongs to the field of orchard mechanical equipment, in particular to a hydraulic system for orchard picking equipment.

背景技术Background technique

我国是世界第一大水果生产国,同时也是世界第一大水果消费国。果园种植面积迅速增长催生了对果园机械设备的市场需求。果实采摘作业所用的劳动力占整个生产作业周期所用劳动力的33%~50%。目前国内的水果采摘绝大部分纯手工采摘,采摘作业效率低,劳动量大,采摘成本高。my country is the world's largest fruit producer and also the world's largest fruit consumer. The rapid growth of orchard planting area has given rise to the market demand for orchard machinery and equipment. The labor force used in fruit picking operations accounts for 33% to 50% of the labor force used in the entire production cycle. At present, most of the domestic fruit picking is purely manual picking, which has low efficiency, heavy labor and high picking cost.

为了解决水果纯手工采摘作业效率低,劳动量大、采摘成本高等问题,本实用新型的果园采摘设备具有以下性能:可容纳6~8人同时作业,平均每人的采摘效率可以达到传统纯手工采摘的6~8倍,每人每小时采摘苹果可达300公斤,还可以实现水果自动收集、输送和码放功能,采摘苹果损伤率低。因此,为了适应果园采摘作业设备,设计了一套与之配套的液压系统。In order to solve the problems of low efficiency, heavy labor, and high picking cost of purely manual fruit picking, the orchard picking equipment of the present utility model has the following performance: it can accommodate 6 to 8 people to work at the same time, and the average picking efficiency per person can reach that of traditional pure manual picking. Picking is 6 to 8 times faster, and each person can pick up to 300 kilograms of apples per hour. It can also realize the functions of automatic fruit collection, transportation and stacking, and the damage rate of apples is low. Therefore, in order to adapt to the orchard picking operation equipment, a set of matching hydraulic system was designed.

发明内容Contents of the invention

本实用新型为了克服上述技术问题的不足,提供了一种果园采摘设备的液压系统,可以完全解决上述技术问题。In order to overcome the disadvantages of the above-mentioned technical problems, the utility model provides a hydraulic system for orchard picking equipment, which can completely solve the above-mentioned technical problems.

解决上述技术问题的技术方案如下:The technical scheme that solves the above-mentioned technical problem is as follows:

一种果园采摘设备的液压系统,包括吸油管道、回油管道、变量泵、高压过滤器、比例流量阀、行走马达、定量泵和多路阀,所述的高压过滤器与变量泵的压力出口连接,所述的比例流量阀为两个,分别与行走马达的左右两侧连接,并且控制左右行走马达的供油量,所述的变量泵上安装有压力表,所述的定量泵为上装输送系统及底盘转向系统提供压力油;所述的回油管道上安装有冷却器;A hydraulic system for orchard picking equipment, including an oil suction pipeline, an oil return pipeline, a variable pump, a high-pressure filter, a proportional flow valve, a travel motor, a quantitative pump, and a multi-way valve, and the pressure outlet of the high-pressure filter and the variable pump There are two proportional flow valves, which are respectively connected to the left and right sides of the travel motor, and control the oil supply of the left and right travel motors. The variable pump is equipped with a pressure gauge, and the quantitative pump is a bodywork The delivery system and the chassis steering system provide pressure oil; the oil return pipeline is equipped with a cooler;

所述的多路阀为九联多路阀;多路阀分别一个控制码放输送带马达,一个主输送带马达,一个果箱旋转马达,一个码放输送带升降油缸,两个果箱升降油缸,一个右平台伸缩油缸,一个左平台伸缩油缸,一个后转向油缸,一个前转向油缸的运动方向;九联多路阀的第一联和第二联为比例多路阀,码放输送带马达和主输送带马达上分别装有速度传感器,根据传感器信号反馈实现比例多路阀的自动调节,控制码放输送带马达和主输送带马达输入流量一致。The multi-way valve is a nine-way multi-way valve; the multi-way valve controls a stacking conveyor belt motor, a main conveyor belt motor, a fruit box rotation motor, a stacking conveyor belt lifting cylinder, and two fruit box lifting cylinders. A right platform telescopic oil cylinder, a left platform telescopic oil cylinder, a rear steering oil cylinder, and a front steering oil cylinder; The conveyor belt motors are respectively equipped with speed sensors, and the automatic adjustment of the proportional multi-way valve is realized according to the sensor signal feedback, and the input flow of the stacking conveyor belt motor and the main conveyor belt motor is controlled to be consistent.

所述的码放输送带马达驱动码放输送带的旋转运动,实现水果的自动收集功能;The stacking conveyor belt motor drives the rotary motion of the stacking conveyor belt to realize the automatic collection function of fruits;

所述的主输送带马达驱动主输送带的旋转运动,实现水果的自动传输功能;The main conveyor belt motor drives the rotary motion of the main conveyor belt to realize the automatic fruit transmission function;

所述的果箱旋转马达驱动果箱的旋转运动,实现水果的自动码放功能;The fruit box rotation motor drives the rotation of the fruit box to realize the automatic stacking function of the fruit;

所述的左平台伸缩油缸和右平台伸缩油缸,驱动采摘设备左右作业平台的伸出和收回运动,所述的左平台伸缩油缸和右平台伸缩油缸上均设置有第一节流阀,所述的第一节流阀控制左平台伸缩油缸和右平台伸缩油缸的伸出和收回速度,保证作业平台安全平稳运行;The telescopic oil cylinder on the left platform and the telescopic oil cylinder on the right platform drive the stretching and retracting movement of the left and right working platforms of the picking equipment. The telescopic oil cylinder on the left platform and the telescopic oil cylinder on the right platform are both provided with a first throttle valve. The first throttle valve controls the extension and retraction speeds of the left platform telescopic oil cylinder and the right platform telescopic oil cylinder to ensure the safe and stable operation of the operation platform;

所述的后转向油缸和前转向油缸用于驱动果园采摘设备转向系统的左右转向动作,所述的后转向油缸和前转向油缸均设置有第二节流阀,所述的第二节流阀控制后转向油缸和前转向油缸的动作速度。The rear steering cylinder and the front steering cylinder are used to drive the left and right steering actions of the steering system of the orchard picking equipment. Both the rear steering cylinder and the front steering cylinder are provided with a second throttle valve, and the second throttle valve Control the action speed of the rear steering cylinder and the front steering cylinder.

进一步地说,所述的行走马达上装有转速传感器,根据转速传感器反馈信号自动调节比例流量阀,实现行走马达的左右两侧输入流量一致,防止出现车轮打滑并提供最佳的车辆牵引力。Furthermore, the traveling motor is equipped with a rotational speed sensor, and the proportional flow valve is automatically adjusted according to the feedback signal of the rotational speed sensor, so that the input flow on the left and right sides of the traveling motor is consistent, preventing wheel slippage and providing optimal vehicle traction.

进一步地说,所述的果箱旋转马达上设置有果箱旋转马达调速阀,所述的果箱旋转马达调速阀控制果箱旋转马达的旋转速度。Furthermore, the fruit box rotating motor is provided with a fruit box rotating motor speed regulating valve, and the fruit box rotating motor speed regulating valve controls the rotation speed of the fruit box rotating motor.

进一步地说,所述的码放输送带升降油缸上分别设置有码放提升油缸调速阀和液压锁,所述的码放输送带升降油缸驱动码放输送带升降运动,码放提升油缸调速阀控制码放输送带升降油缸的升降速度,液压锁将码放输送带锁紧在所需的位置。Further, the stacking conveyor belt lifting cylinder is respectively provided with a stacking lifting cylinder speed regulating valve and a hydraulic lock, the stacking conveyor belt lifting cylinder drives the stacking conveyor belt lifting movement, and the stacking lifting cylinder speed regulating valve controls the stacking and conveying With the lifting speed of the lifting cylinder, the hydraulic lock locks the stacking conveyor belt at the desired position.

进一步地说,所述的果箱升降油缸有两个,用于驱动果箱的提升和下放运动;果箱升降油缸上还设置单向节流阀和第二液压锁,所述的单向节流阀控制果箱提升和/或下放的速度,所述的第二液压锁将果箱锁紧在所需的位置。Further, there are two fruit box lifting cylinders, which are used to drive the lifting and lowering of the fruit box; a one-way throttle valve and a second hydraulic lock are also arranged on the fruit box lifting cylinder, and the one-way joint The flow valve controls the lifting and/or lowering speed of the fruit box, and the second hydraulic lock locks the fruit box at a desired position.

进一步地说,液压油箱上均安装有回油过滤器和吸油过滤器,所述的回油过滤器与回油管道连接,所述的吸油过滤器与吸油管道连接,所述的吸油管道上位于吸油过滤器的出口处安装有球阀。保证液压油的清洁度,实现液压系统的稳定运行。球阀是为了方便吸油过滤器的定期维护。Further, the oil return filter and the oil suction filter are installed on the hydraulic oil tank, the oil return filter is connected with the oil return pipeline, the oil suction filter is connected with the oil suction pipeline, and the oil suction pipeline is located on the A ball valve is installed at the outlet of the oil suction filter. Ensure the cleanliness of the hydraulic oil and realize the stable operation of the hydraulic system. The ball valve is to facilitate the regular maintenance of the oil suction filter.

进一步地说,所述的冷却器带有单向阀。当系统达到一定压力值后单向阀自动开启,避免冷却器超过设定压力而发生损坏,从而对冷却器起到保护作用。Furthermore, the cooler has a one-way valve. When the system reaches a certain pressure value, the one-way valve opens automatically to prevent the cooler from being damaged due to exceeding the set pressure, thereby protecting the cooler.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型提供了一种果园采摘设备的液压系统。本液压系统通过变量泵为底盘行走马达提供动力,提供了低速采摘模式和高速转速模式两种行走速度,满足了果园采摘设备实际作业需求,同时通过变量泵实现了节能控制,保证液压系统高效稳定运行。The utility model provides a hydraulic system of orchard picking equipment. The hydraulic system provides power for the chassis walking motor through a variable variable pump, and provides two walking speeds of low-speed picking mode and high-speed speed mode, which meet the actual operation needs of orchard picking equipment. run.

本液压系统底盘行走马达上装有速度传感器,通过传感器信号反馈控制比例流量阀动作,保证左右行走马达的输入流量均匀,防止出现车辆打滑并能提供最佳的车辆牵引力,控制系统简单稳定可靠。The chassis travel motor of this hydraulic system is equipped with a speed sensor, and the proportional flow valve is controlled by the sensor signal feedback to ensure that the input flow of the left and right travel motors is uniform, preventing vehicle skidding and providing the best vehicle traction. The control system is simple, stable and reliable.

本液压系统通过定量泵同时为上装输送系统和底盘转向系统提供动力,通过比例多路阀控制码放输送带马达和主输送带马达的流量输入,通过调速阀实现液压缸伸缩运动速度的控制,实现了果实采摘自动输送及果实自动入箱等功能,解决了纯人工采摘劳动量大,采摘效率低、采摘成本高等问题,满足了水果采收季节性强,采收时间短的特点。The hydraulic system provides power for the bodywork conveying system and the chassis steering system at the same time through the quantitative pump, controls the flow input of the stacking conveyor belt motor and the main conveyor belt motor through the proportional multi-way valve, and realizes the control of the telescopic movement speed of the hydraulic cylinder through the speed regulating valve. It realizes the functions of automatic fruit picking transportation and automatic fruit boxing, and solves the problems of large labor, low picking efficiency and high picking cost of pure manual picking, and meets the characteristics of strong seasonality and short picking time of fruit picking.

附图说明Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

图1为本实用新型的果园采摘设备的液压系统原理图;Fig. 1 is the schematic diagram of the hydraulic system of the orchard picking equipment of the present utility model;

图中:1为回油过滤器,2为吸油过滤器,3为球阀,4为变量泵,5为压力表,6为高压过滤器,7为比例流量阀,8为行走马达,9为定量泵,10为单向阀,11为冷却器,12为多路阀,13为码放输送带马达,14为主输送带马达,15为果箱旋转马达,16为果箱旋转马达调速阀,17为码放提升油缸调速阀,18为码放输送带升降油缸,19为第一液压锁,20为果箱升降油缸,21为第二液压锁,22为单向节流阀,23为第一节流阀,24为左平台升降油缸,25为右平台升降油缸,26为后转向油缸,27为第二节流阀,28为前转向油缸。In the figure: 1 is oil return filter, 2 is oil suction filter, 3 is ball valve, 4 is variable pump, 5 is pressure gauge, 6 is high pressure filter, 7 is proportional flow valve, 8 is travel motor, 9 is quantitative Pump, 10 is a one-way valve, 11 is a cooler, 12 is a multi-way valve, 13 is a stacking conveyor belt motor, 14 is a main conveyor belt motor, 15 is a fruit box rotation motor, 16 is a fruit box rotation motor speed control valve, 17 is the stacking lifting cylinder speed control valve, 18 is the stacking conveyor belt lifting cylinder, 19 is the first hydraulic lock, 20 is the fruit box lifting cylinder, 21 is the second hydraulic lock, 22 is a one-way throttle valve, 23 is the first Throttle valve, 24 is the left platform lifting oil cylinder, and 25 is the right platform lifting oil cylinder, and 26 is the rear steering oil cylinder, and 27 is the second throttle valve, and 28 is the front steering oil cylinder.

具体实施方式Detailed ways

实施例1:Example 1:

一种果园采摘设备的液压系统,包括吸油管道、回油管道、变量泵4、高压过滤器6、比例流量阀7、行走马达8、定量泵9和多路阀12,高压过滤器6与变量泵4的压力出口连接,比例流量阀7为两个,分别与行走马达8的左右两侧连接,并且控制左右行走马达8的供油量,变量泵4上安装有压力表5,定量泵9为上装输送系统及底盘转向系统提供压力油;回油管道上安装有冷却器11;A hydraulic system for orchard picking equipment, including oil suction pipeline, oil return pipeline, variable pump 4, high pressure filter 6, proportional flow valve 7, travel motor 8, quantitative pump 9 and multi-way valve 12, high pressure filter 6 and variable The pressure outlet of the pump 4 is connected, and there are two proportional flow valves 7, which are respectively connected to the left and right sides of the travel motor 8, and control the oil supply of the left and right travel motor 8. The variable pump 4 is equipped with a pressure gauge 5 and a quantitative pump 9. Provide pressure oil for the bodywork conveying system and chassis steering system; a cooler 11 is installed on the oil return pipeline;

多路阀12为九联多路阀;该九联多路阀接在定量泵9的出口,由定量泵9提供压力。多路阀12分别控制一个码放输送带马达13,一个主输送带马达14,一个果箱旋转马达15,一个码放输送带升降油缸18,两个果箱升降油缸20,一个右平台伸缩油缸24,一个左平台伸缩油缸25,一个后转向油缸26,一个前转向油缸28的运动方向;九联多路阀的第一联和第二联为比例多路阀,码放输送带马达13和主输送带马达14上分别装有速度传感器,根据传感器信号反馈实现比例多路阀的自动调节,控制码放输送带马达13和主输送带马达14输入流量一致。The multi-way valve 12 is a nine-way multi-way valve; the nine-way multi-way valve is connected to the outlet of the quantitative pump 9, and the pressure is provided by the quantitative pump 9. The multi-way valve 12 respectively controls a stacking conveyor belt motor 13, a main conveyor belt motor 14, a fruit box rotating motor 15, a stacking conveyor belt lifting cylinder 18, two fruit box lifting cylinders 20, a right platform telescopic cylinder 24, A left platform telescopic oil cylinder 25, a rear steering oil cylinder 26, and a front steering oil cylinder 28 move in the direction; the first joint and the second joint of the nine-way multi-way valve are proportional multi-way valves, and the stacking conveyor belt motor 13 and the main conveyor belt The motors 14 are respectively equipped with speed sensors, and the automatic adjustment of the proportional multi-way valve is realized according to the sensor signal feedback, and the input flows of the stacking conveyor belt motor 13 and the main conveyor belt motor 14 are controlled to be consistent.

码放输送带马达13驱动码放输送带的旋转运动,实现水果的自动收集功能;The stacking conveyor belt motor 13 drives the rotary motion of the stacking conveyor belt to realize the automatic collection function of fruits;

主输送带马达14驱动主输送带的旋转运动,实现水果的自动传输功能;The main conveyor belt motor 14 drives the rotary motion of the main conveyor belt to realize the automatic transmission function of the fruit;

所述的果箱旋转马达15驱动果箱的旋转运动,实现水果的自动码放功能;The fruit box rotary motor 15 drives the rotary motion of the fruit box to realize the automatic stacking function of fruits;

左平台伸缩油缸24和右平台伸缩油缸25,驱动采摘设备左右作业平台的伸出和收回运动,左平台伸缩油缸24和右平台伸缩油缸25上均设置有第一节流阀23,第一节流阀23控制左平台伸缩油缸24和右平台伸缩油缸25的伸出和收回速度;The left platform telescopic oil cylinder 24 and the right platform telescopic oil cylinder 25 drive the stretching and retracting motion of the left and right operating platforms of the picking equipment. The left platform telescopic oil cylinder 24 and the right platform telescopic oil cylinder 25 are all provided with a first throttle valve 23, the first section The flow valve 23 controls the stretching and retracting speeds of the left platform telescopic oil cylinder 24 and the right platform telescopic oil cylinder 25;

后转向油缸26和前转向油缸28用于驱动果园采摘设备转向系统的左右转向动作,后转向油缸26和前转向油缸28均设置有第二节流阀27,第二节流阀27控制后转向油缸26和前转向油缸28的动作速度。The rear steering oil cylinder 26 and the front steering oil cylinder 28 are used to drive the left and right steering actions of the steering system of the orchard picking equipment. The rear steering oil cylinder 26 and the front steering oil cylinder 28 are all provided with a second throttle valve 27, and the second throttle valve 27 controls the rear steering. The action speed of oil cylinder 26 and front steering oil cylinder 28.

行走马达8上装有转速传感器,根据转速传感器反馈信号自动调节比例流量阀7。A speed sensor is installed on the travel motor 8, and the proportional flow valve 7 is automatically adjusted according to the feedback signal of the speed sensor.

果箱旋转马达15上设置有果箱旋转马达调速阀16,所述的果箱旋转马达调速阀16控制果箱旋转马达15的旋转速度。The fruit box rotary motor 15 is provided with a fruit box rotary motor speed regulating valve 16, and the fruit box rotary motor speed regulating valve 16 controls the rotational speed of the fruit box rotary motor 15.

码放输送带升降油缸18上分别设置有码放提升油缸调速阀17和液压锁19,码放输送带升降油缸18驱动码放输送带升降运动,码放提升油缸调速阀17控制码放输送带升降油缸18的升降速度,液压锁19将码放输送带锁紧在所需的位置。The stacking conveyor belt lifting oil cylinder 18 is respectively provided with a stacking lifting cylinder speed regulating valve 17 and a hydraulic lock 19. The stacking conveyor belt lifting cylinder 18 drives the stacking conveyor belt lifting movement, and the stacking lifting cylinder speed regulating valve 17 controls the stacking of the conveyor belt lifting cylinder 18. Lifting speed, hydraulic lock 19 is locked in the required position with stacking conveyer belt.

果箱升降油缸20有两个,用于驱动果箱的提升和下放运动;果箱升降油缸20上还设置单向节流阀22和第二液压锁21,单向节流阀22控制果箱提升和/或下放的速度,第二液压锁21将果箱锁紧在所需的位置。There are two fruit box lifting cylinders 20, which are used to drive the lifting and lowering of the fruit box; the fruit box lifting cylinder 20 is also provided with a one-way throttle valve 22 and a second hydraulic lock 21, and the one-way throttle valve 22 controls the fruit box. Lifting and/or lowering speed, the second hydraulic lock 21 locks the fruit box at the required position.

液压油箱上均安装有回油过滤器1和吸油过滤器2,回油过滤器1与回油管道连接,吸油过滤器2与吸油管道连接,吸油管道上位于吸油过滤器2的出口处安装有球阀3。The oil return filter 1 and the oil suction filter 2 are installed on the hydraulic oil tank, the oil return filter 1 is connected with the oil return pipeline, the oil suction filter 2 is connected with the oil suction pipeline, and the oil suction pipeline is installed at the outlet of the oil suction filter 2 Ball valve 3.

冷却器11带有单向阀10。The cooler 11 has a one-way valve 10 .

变量泵4为果园采摘设备底盘行走马达8提供压力油,变量泵的主要特征是它配合一个补油泵实现变量泵的液压油补充、冷却和冲洗。变量泵的排量根据果园采摘设备的低速采摘模式和高速转场模式的行走速度来确定。The variable pump 4 provides pressure oil for the chassis travel motor 8 of the orchard picking equipment. The main feature of the variable pump is that it cooperates with a charge pump to realize the hydraulic oil replenishment, cooling and flushing of the variable pump. The displacement of the variable pump is determined according to the walking speed of the low-speed picking mode and the high-speed transition mode of the orchard picking equipment.

本实用新型提供了一种果园采摘设备的液压系统:变量泵4给底盘行走系统提供压力油,实现果园采摘设备低速采摘和高速转场行走模式下的自动流量调节,高效节能;两个行走马达8上装有速度传感器,通过传感器反馈信息比例流量阀7自动进行流量调节,确保两个马达在各种负载、压力、流量等工况下以相同的速度转动,防止车轮打滑并提供最佳的车辆牵引力;码放输送带马达13和主输送马达14上装有速度传感器,传感器信号反馈至九联多路阀的第一联和第二联,实现比例多路阀的自动流量调节,保证码放输送带马达13和主输送马达14的输入流量一致。九联多路阀的其余七联多路阀分别控制果箱旋转马达15,码放输送带升降油缸18,果箱升降油缸20,左平台升降油缸24、右平台升降油缸25,底盘转向油缸后转向油缸26和前转向油缸28。其中,马达15用于驱动果箱的旋转运动,码放输送带升降油缸18用于驱动码放输送带的升降,果箱升降油缸20用于驱动果箱的升降运动。The utility model provides a hydraulic system for orchard picking equipment: the variable pump 4 provides pressure oil to the chassis walking system, realizing the automatic flow adjustment of the orchard picking equipment in the low-speed picking and high-speed transition walking modes, with high efficiency and energy saving; two walking motors 8 is equipped with a speed sensor, and the proportional flow valve 7 automatically adjusts the flow rate through the sensor feedback information to ensure that the two motors rotate at the same speed under various loads, pressures, flow rates, etc., to prevent the wheels from slipping and provide the best vehicle performance. Traction: Speed sensors are installed on the stacking conveyor motor 13 and the main conveyor motor 14, and the sensor signals are fed back to the first and second joints of the nine-way multi-way valve to realize automatic flow adjustment of the proportional multi-way valve and ensure the stacking conveyor belt motor 13 is consistent with the input flow of the main conveying motor 14. The remaining seven-way multi-way valves of the nine-way multi-way valve respectively control the fruit box rotation motor 15, the stacking conveyor belt lift cylinder 18, the fruit box lift cylinder 20, the left platform lift cylinder 24, the right platform lift cylinder 25, and the chassis turns after the steering cylinder. Oil cylinder 26 and front steering oil cylinder 28. Wherein, the motor 15 is used to drive the rotary motion of the fruit box, the stacking conveyor belt lifting cylinder 18 is used to drive the lifting of the stacking conveyor belt, and the fruit box lifting cylinder 20 is used to drive the lifting motion of the fruit box.

实施例2:Example 2:

一种果园采摘设备的液压系统,包括吸油管道、回油管道、变量泵4、高压过滤器6、比例流量阀7、行走马达8、定量泵9和多路阀12,高压过滤器6与变量泵4的压力出口连接,比例流量阀7为两个,分别与行走马达8的左右两侧连接,并且控制左右行走马达8的供油量,变量泵4上安装有压力表5,定量泵9给果园采摘设备上装输送系统及底盘转向系统提供压力油;回油管道上安装有冷却器11;A hydraulic system for orchard picking equipment, including oil suction pipeline, oil return pipeline, variable pump 4, high pressure filter 6, proportional flow valve 7, travel motor 8, quantitative pump 9 and multi-way valve 12, high pressure filter 6 and variable The pressure outlet of the pump 4 is connected, and there are two proportional flow valves 7, which are respectively connected to the left and right sides of the travel motor 8, and control the oil supply of the left and right travel motor 8. The variable pump 4 is equipped with a pressure gauge 5 and a quantitative pump 9. Provide pressure oil for the upper loading conveying system and chassis steering system of the orchard picking equipment; a cooler 11 is installed on the oil return pipeline;

多路阀12为九联多路阀;该九联多路阀接在定量泵9的出口,由定量泵9提供压力。多路阀12分别控制一个码放输送带马达13,一个主输送带马达14,一个果箱旋转马达15,一个码放输送带升降油缸18,两个果箱升降油缸20,一个右平台伸缩油缸24,一个左平台伸缩油缸25,一个后转向油缸26,一个前转向油缸28的运动方向;九联多路阀的第一联和第二联为比例多路阀,码放输送带马达13和主输送带马达14上分别装有速度传感器,根据传感器信号反馈实现比例多路阀的自动调节,控制码放输送带马达13和主输送带马达14输入流量一致。The multi-way valve 12 is a nine-way multi-way valve; the nine-way multi-way valve is connected to the outlet of the quantitative pump 9, and the pressure is provided by the quantitative pump 9. The multi-way valve 12 respectively controls a stacking conveyor belt motor 13, a main conveyor belt motor 14, a fruit box rotating motor 15, a stacking conveyor belt lifting cylinder 18, two fruit box lifting cylinders 20, a right platform telescopic cylinder 24, A left platform telescopic oil cylinder 25, a rear steering oil cylinder 26, and a front steering oil cylinder 28 move in the direction; the first joint and the second joint of the nine-way multi-way valve are proportional multi-way valves, and the stacking conveyor belt motor 13 and the main conveyor belt The motors 14 are respectively equipped with speed sensors, and the automatic adjustment of the proportional multi-way valve is realized according to the sensor signal feedback, and the input flows of the stacking conveyor belt motor 13 and the main conveyor belt motor 14 are controlled to be consistent.

码放输送带马达13驱动码放输送带的旋转运动,实现水果的自动收集功能;The stacking conveyor belt motor 13 drives the rotary motion of the stacking conveyor belt to realize the automatic collection function of fruits;

主输送带马达14驱动主输送带的旋转运动,实现水果的自动传输功能;The main conveyor belt motor 14 drives the rotary motion of the main conveyor belt to realize the automatic transmission function of the fruit;

所述的果箱旋转马达15驱动果箱的旋转运动,实现水果的自动码放功能;The fruit box rotary motor 15 drives the rotary motion of the fruit box to realize the automatic stacking function of fruits;

左平台伸缩油缸24和右平台伸缩油缸25,驱动采摘设备左右作业平台的伸出和收回运动,左平台伸缩油缸24和右平台伸缩油缸25上均设置有第一节流阀23,第一节流阀23控制左平台伸缩油缸24和右平台伸缩油缸25的伸出和收回速度;The left platform telescopic oil cylinder 24 and the right platform telescopic oil cylinder 25 drive the stretching and retracting motion of the left and right operating platforms of the picking equipment. The left platform telescopic oil cylinder 24 and the right platform telescopic oil cylinder 25 are all provided with a first throttle valve 23. The flow valve 23 controls the stretching and retracting speeds of the left platform telescopic oil cylinder 24 and the right platform telescopic oil cylinder 25;

后转向油缸26和前转向油缸28用于驱动果园采摘设备转向系统的左右转向动作,后转向油缸26和前转向油缸28均设置有第二节流阀27,第二节流阀27控制后转向油缸26和前转向油缸28的动作速度。The rear steering oil cylinder 26 and the front steering oil cylinder 28 are used to drive the left and right steering actions of the steering system of the orchard picking equipment. The rear steering oil cylinder 26 and the front steering oil cylinder 28 are all provided with a second throttle valve 27, and the second throttle valve 27 controls the rear steering. The action speed of oil cylinder 26 and front steering oil cylinder 28.

行走马达8上装有转速传感器,根据转速传感器反馈信号自动调节比例流量阀7。通过转速传感器反馈实现比例流量阀7的自动调节,确保两个马达在各种负载、压力、流量等工况下以相同的速度转动,防止车轮打滑并提供最佳的车辆牵引力。A speed sensor is installed on the travel motor 8, and the proportional flow valve 7 is automatically adjusted according to the feedback signal of the speed sensor. The automatic adjustment of the proportional flow valve 7 is realized through the feedback of the speed sensor to ensure that the two motors rotate at the same speed under various loads, pressures, flows, etc., preventing wheel slipping and providing the best vehicle traction.

果箱旋转马达15上设置有果箱旋转马达调速阀16,所述的果箱旋转马达调速阀16控制果箱旋转马达15的旋转速度。The fruit box rotary motor 15 is provided with a fruit box rotary motor speed regulating valve 16, and the fruit box rotary motor speed regulating valve 16 controls the rotational speed of the fruit box rotary motor 15.

码放输送带升降油缸18上分别设置有码放提升油缸调速阀17和液压锁19,码放输送带升降油缸18驱动码放输送带升降运动,码放提升油缸调速阀17控制码放输送带升降油缸18的升降速度,液压锁19将码放输送带锁紧在所需的位置。The stacking conveyor belt lifting oil cylinder 18 is respectively provided with a stacking lifting cylinder speed regulating valve 17 and a hydraulic lock 19. The stacking conveyor belt lifting cylinder 18 drives the stacking conveyor belt lifting movement, and the stacking lifting cylinder speed regulating valve 17 controls the stacking of the conveyor belt lifting cylinder 18. Lifting speed, hydraulic lock 19 is locked in the required position with stacking conveyer belt.

果箱升降油缸20有两个,用于驱动果箱的提升和下放运动;果箱升降油缸20上还设置单向节流阀22和第二液压锁21,单向节流阀22控制果箱提升和/或下放的速度,第二液压锁21将果箱锁紧在所需的位置。There are two fruit box lifting cylinders 20, which are used to drive the lifting and lowering of the fruit box; the fruit box lifting cylinder 20 is also provided with a one-way throttle valve 22 and a second hydraulic lock 21, and the one-way throttle valve 22 controls the fruit box. Lifting and/or lowering speed, the second hydraulic lock 21 locks the fruit box at the required position.

变量泵4为果园采摘设备底盘行走马达8提供压力油,变量泵的主要特征是它配合一个补油泵实现变量泵的液压油补充、冷却和冲洗。变量泵的排量根据果园采摘设备的低速采摘模式和高速转场模式的行走速度来确定。The variable pump 4 provides pressure oil for the chassis travel motor 8 of the orchard picking equipment. The main feature of the variable pump is that it cooperates with a charge pump to realize the hydraulic oil replenishment, cooling and flushing of the variable pump. The displacement of the variable pump is determined according to the walking speed of the low-speed picking mode and the high-speed transition mode of the orchard picking equipment.

以上所述,仅是本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制,凡是依据本实用新型的技术实质上对以上实施例所作的任何简单修改、等同变化,均落入本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification or equivalent change made to the above embodiments in essence according to the technology of the utility model falls within the scope of the present invention. Into the scope of protection of the present utility model.

Claims (7)

1.一种果园采摘设备的液压系统,其特征在于,包括吸油管道、回油管道、变量泵、高压过滤器、比例流量阀、行走马达、定量泵和多路阀,所述的高压过滤器与变量泵的压力出口连接,所述的比例流量阀为两个,分别与行走马达的左右两侧连接,并且控制左右行走马达的供油量,所述的变量泵上安装有压力表,所述的定量泵为上装输送系统及底盘转向系统提供压力油;所述的回油管道上安装有冷却器;1. A hydraulic system for orchard picking equipment, characterized in that it comprises an oil suction pipeline, an oil return pipeline, a variable pump, a high pressure filter, a proportional flow valve, a travel motor, a quantitative pump and a multi-way valve, and the high pressure filter It is connected with the pressure outlet of the variable pump. There are two proportional flow valves, which are respectively connected to the left and right sides of the travel motor, and control the oil supply of the left and right travel motors. The variable pump is equipped with a pressure gauge. The quantitative pump described above provides pressure oil for the bodywork conveying system and the chassis steering system; a cooler is installed on the oil return pipeline described above; 所述的多路阀为九联多路阀;该九联多路阀接在定量泵的出口,由定量泵提供压力;多路阀分别控制码放输送带马达、主输送带马达、果箱旋转马达、码放输送带升降油缸、果箱升降油缸、右平台伸缩油缸、左平台伸缩油缸、后转向油缸、前转向油缸的运动方向;九联多路阀的第一联和第二联为比例多路阀,码放输送带马达和主输送带马达上分别装有速度传感器,根据传感器信号反馈实现比例多路阀的自动调节,控制码放输送带马达和马达主输送带输入流量一致;The multi-way valve is a nine-way multi-way valve; the nine-way multi-way valve is connected to the outlet of the quantitative pump, and the pressure is provided by the quantitative pump; the multi-way valve controls the stacking conveyor motor, the main conveyor belt motor, and the rotation of the fruit box respectively. The movement direction of the motor, stacking conveyor belt lifting cylinder, fruit box lifting cylinder, right platform telescopic cylinder, left platform telescopic cylinder, rear steering cylinder, and front steering cylinder; Speed sensors are installed on the road valve, the stacking conveyor motor and the main conveyor belt motor respectively, and the automatic adjustment of the proportional multi-way valve is realized according to the sensor signal feedback, and the input flow of the stacking conveyor belt motor and the main conveyor belt of the motor is controlled to be consistent; 所述的码放输送带马达驱动码放输送带的旋转运动,实现水果的自动收集功能;The stacking conveyor belt motor drives the rotary motion of the stacking conveyor belt to realize the automatic collection function of fruits; 所述的主输送带马达驱动主输送带的旋转运动,实现水果的自动传输功能;The main conveyor belt motor drives the rotary motion of the main conveyor belt to realize the automatic fruit transmission function; 所述的果箱旋转马达驱动果箱的旋转运动,实现水果的自动码放功能;The fruit box rotation motor drives the rotation of the fruit box to realize the automatic stacking function of the fruit; 所述的左平台伸缩油缸和右平台伸缩油缸,驱动采摘设备左右作业平台的伸出和收回运动,所述的左平台伸缩油缸和右平台伸缩油缸上均设置有第一节流阀,所述的第一节流阀控制左平台伸缩油缸和右平台伸缩油缸的伸出和收回速度;The telescopic oil cylinder on the left platform and the telescopic oil cylinder on the right platform drive the stretching and retracting movement of the left and right working platforms of the picking equipment. The telescopic oil cylinder on the left platform and the telescopic oil cylinder on the right platform are both provided with a first throttle valve. The first throttle valve controls the extension and retraction speeds of the left platform telescopic cylinder and the right platform telescopic cylinder; 所述的后转向油缸和前转向油缸用于驱动果园采摘设备转向系统的左右转向动作,所述的后转向油缸和前转向油缸均设置有第二节流阀,所述的第二节流阀控制后转向油缸和前转向油缸的动作速度。The rear steering cylinder and the front steering cylinder are used to drive the left and right steering actions of the steering system of the orchard picking equipment. Both the rear steering cylinder and the front steering cylinder are provided with a second throttle valve, and the second throttle valve Control the action speed of the rear steering cylinder and the front steering cylinder. 2.根据权利要求1所述的果园采摘设备的液压系统,其特征在于,所述的行走马达上装有转速传感器,根据转速传感器反馈信号自动调节比例流量阀。2. The hydraulic system of orchard picking equipment according to claim 1, characterized in that, the travel motor is equipped with a rotational speed sensor, and the proportional flow valve is automatically adjusted according to the feedback signal of the rotational speed sensor. 3.根据权利要求1所述的果园采摘设备的液压系统,其特征在于,所述的果箱旋转马达上设置有果箱旋转马达调速阀,所述的果箱旋转马达调速阀控制果箱旋转马达的旋转速度。3. The hydraulic system of orchard picking equipment according to claim 1, characterized in that, the fruit box rotating motor speed regulating valve is arranged on the fruit box rotating motor, and the fruit box rotating motor speed regulating valve controls the fruit box rotating motor. The rotation speed of the box rotation motor. 4.根据权利要求1所述的果园采摘设备的液压系统,其特征在于,所述的码放输送带升降油缸上分别设置有码放提升油缸调速阀和液压锁,所述的码放输送带升降油缸驱动码放输送带升降运动,码放提升油缸调速阀控制码放输送带升降油缸的升降速度,液压锁将码放输送带锁紧在所需的位置。4. The hydraulic system of orchard picking equipment according to claim 1, characterized in that, the stacking conveyor belt lifting cylinder is respectively provided with a stacking lifting cylinder speed control valve and a hydraulic lock, and the stacking conveyor belt lifting cylinder Drive the lifting movement of the stacking conveyor belt, the speed regulating valve of the stacking lifting cylinder controls the lifting speed of the stacking conveyor belt lifting cylinder, and the hydraulic lock locks the stacking conveyor belt at the required position. 5.根据权利要求1所述的果园采摘设备的液压系统,其特征在于,所述的果箱升降油缸有两个,用于驱动果箱的提升和下放运动;果箱升降油缸上还设置单向节流阀和第二液压锁,所述的单向节流阀控制果箱提升和/或下放的速度,所述的第二液压锁将果箱锁紧在所需的位置。5. The hydraulic system of orchard picking equipment according to claim 1, characterized in that, there are two lifting cylinders for driving the fruit box, which are used to drive the lifting and lowering of the fruit box; To the throttle valve and the second hydraulic lock, the one-way throttle valve controls the lifting and/or lowering speed of the fruit box, and the second hydraulic lock locks the fruit box at the required position. 6.根据权利要求1所述的果园采摘设备的液压系统,其特征在于,液压油箱上均安装有回油过滤器和吸油过滤器,所述的回油过滤器与回油管道连接,所述的吸油过滤器与吸油管道连接,所述的吸油管道上位于吸油过滤器的出口处安装有球阀。6. The hydraulic system of orchard picking equipment according to claim 1, wherein an oil return filter and an oil suction filter are installed on the hydraulic oil tank, and the described oil return filter is connected with the oil return pipeline, and the The oil suction filter is connected with the oil suction pipeline, and a ball valve is installed on the oil suction pipeline at the outlet of the oil suction filter. 7.根据权利要求1所述的果园采摘设备的液压系统,其特征在于,所述的冷却器带有单向阀。7. The hydraulic system of orchard picking equipment according to claim 1, characterized in that said cooler has a check valve.
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Granted publication date: 20191025