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CN201921616U - Cyclone dust removal device for high-temperature high-concentration gas - Google Patents

Cyclone dust removal device for high-temperature high-concentration gas Download PDF

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CN201921616U
CN201921616U CN2010206457535U CN201020645753U CN201921616U CN 201921616 U CN201921616 U CN 201921616U CN 2010206457535 U CN2010206457535 U CN 2010206457535U CN 201020645753 U CN201020645753 U CN 201020645753U CN 201921616 U CN201921616 U CN 201921616U
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gas
dust removal
temperature
housing
casing
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马洪玺
陈长祥
秦泽勇
代辉
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SHANGHAI LANKE PETROCHEMICAL ENGINEERING & TECHNOLOGY CO., LTD.
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SHANGHAI LANKE PETROCHEMICAL CO Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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Abstract

本实用新型公开了一种用于高温高浓度气体的旋风除尘装置,包括壳体,壳体中部设有物料进口,壳体上部设有清洁空气出口,壳体下部设有物料出口,壳体中设置有位于物料进口和清洁空气出口之间的过滤区,过滤区由至少两个金属微滤膜滤芯组成。本实用新型通过对传统气体旋风除尘装置进行改进,在旋风除尘装置内设置金属微滤膜滤芯,大大提高了气固分离的针对性和高效性,使洁净气体的含尘量降到50mg/nm3以下,并可用于超过300℃的高温系统;同时,该装置还能在气体过滤之前,通过离心分离,有效分离大部分粒度较大的固体颗粒,减小过滤负荷,使装置可以用于高浓度含尘气体净化,并维持长周期运行,取得了较好的技术效果。

The utility model discloses a cyclone dedusting device for high-temperature and high-concentration gas, which comprises a casing, a material inlet is arranged in the middle of the casing, a clean air outlet is arranged at the upper part of the casing, a material outlet is arranged at the lower part of the casing, and a material outlet is arranged at the bottom of the casing. A filter area is provided between the material inlet and the clean air outlet, and the filter area is composed of at least two metal microfiltration membrane filter elements. The utility model improves the traditional gas cyclone dust removal device, and sets a metal microfiltration membrane filter element in the cyclone dust removal device, which greatly improves the pertinence and high efficiency of gas-solid separation, and reduces the dust content of the clean gas to 50mg/nm 3 or less, and can be used in high temperature systems exceeding 300°C; at the same time, the device can also effectively separate most of the solid particles with larger particle sizes through centrifugation before the gas is filtered, reducing the filtration load, so that the device can be used in high temperature Concentrated dusty gas purification, and maintain long-term operation, and achieved good technical results.

Description

一种用于高温高浓度气体的旋风除尘装置A cyclone dust removal device for high temperature and high concentration gas

技术领域technical field

本实用新型涉及一种旋风除尘装置,尤其涉及一种用于高温高浓度气体的旋风除尘装置。The utility model relates to a cyclone dust removal device, in particular to a cyclone dust removal device for high-temperature and high-concentration gas.

背景技术Background technique

工业除尘通常采用离心分离的方法。离心分离装置的应用已有百年的历史,因其结构简单,造价低廉,可用多种材料制造,操作范围广,分离效率较高,至今仍在化工、采矿、冶金、机械、轻工等行业广泛采用。离心分离装置可分为固固分离、固气分离、液气分离等。其中,含尘气体旋风除尘装置属于固气离心分离,它是利用惯性离心力的作用从含尘气体中分离出尘粒。其主体的上部为圆筒形,下部为圆锥形。含尘气体由进气管切向进入,受器壁的约束在垂直方向作螺旋运动。在惯性离心力作用下,颗粒被抛向器壁,再沿壁面落至锥底的排灰口而与气流分离。一次分离后的气体围绕中心轴由下而上作螺旋运动作二次分离,分离后的气体最后由顶部排气管排出。通常,把下行的螺旋形气流称为外旋流,上行的螺旋形气流称为内旋流。内、外旋流气体的旋转方向相同。外旋流的上部是主要除尘区。离心分离装置一般用来除去气流中直径在5μm以上的颗粒。处理精度不高。Industrial dust removal usually adopts the method of centrifugal separation. The application of centrifugal separation device has a history of hundreds of years, because of its simple structure, low cost, can be made of a variety of materials, wide operating range, high separation efficiency, it is still widely used in chemical industry, mining, metallurgy, machinery, light industry and other industries. use. Centrifugal separation devices can be divided into solid-solid separation, solid-gas separation, liquid-gas separation, etc. Among them, the dust-containing gas cyclone dust removal device belongs to the solid-gas centrifugal separation, which uses the action of inertial centrifugal force to separate dust particles from the dust-containing gas. The upper part of its main body is cylindrical and the lower part is conical. The dust-laden gas enters tangentially through the intake pipe, and is restrained by the wall of the vessel for spiral motion in the vertical direction. Under the action of inertial centrifugal force, the particles are thrown to the wall of the container, and then fall along the wall to the ash discharge port at the bottom of the cone to be separated from the air flow. The gas after the primary separation is spirally moved from bottom to top around the central axis for secondary separation, and the separated gas is finally discharged from the top exhaust pipe. Usually, the downward spiral airflow is called outer swirl, and the upward spiral airflow is called inner swirl. The rotation directions of the inner and outer swirl gases are the same. The upper part of the external swirl is the main dust removal area. Centrifugal separation devices are generally used to remove particles with a diameter of 5 μm or more in the airflow. The processing accuracy is not high.

中国专利ZL99223796.3公开了一种湿法烟尘净化器,包括一个壳体,其上有进气口和出气口,在壳体内装有雨雾装置,并由一个电动机带动的转动轴,转动轴上装有若干个用水盘,在用水盘之间装有喷水管,用水盘将喷水管喷出的水抛出,在咽气流动的通道内形成净化区,对咽气进行净化处理。在如中国专利CN 201058307公开了一种离心分离器,包括带外保护层的壳体和中心管,壳体由圆筒和椎筒焊成,中心管则通过盖板与壳体焊在一起,壳体的上部还焊接有切向注入管,中心管下端带有锥筒,在中心管与壳体之间还套装旋流管,其顶端与盖板焊接。但是,上述旋风除尘装置若不采用湿法净化,不能保证气体净化程度,若采用湿法净化,则增大了排灰量,浪费水资源。Chinese patent ZL99223796.3 discloses a wet dust purifier, which includes a housing with an air inlet and an air outlet, a rain and fog device is installed in the housing, and a rotating shaft driven by an electric motor is installed on the rotating shaft. There are several water trays, and water spray pipes are arranged between the water trays, and the water trays throw the water sprayed from the water spray pipes to form a purification zone in the flow channel of the pharynx air, and purify the pharynx air. For example, Chinese patent CN 201058307 discloses a centrifugal separator, which includes a shell with an outer protective layer and a central tube. The shell is welded by a cylinder and a vertebral cylinder, and the central tube is welded together with the shell through a cover plate. The upper part of the casing is also welded with a tangential injection pipe, the lower end of the center pipe is provided with a cone, and a swirl pipe is installed between the center pipe and the casing, and its top end is welded with the cover plate. However, if the above-mentioned cyclone dedusting device does not adopt wet purification, the degree of gas purification cannot be guaranteed. If wet purification is adopted, the amount of ash discharged will be increased and water resources will be wasted.

发明内容Contents of the invention

本实用新型的目的是针对现有技术存在的缺陷,提供一种用于高温高浓度气体的旋风除尘装置,通过设置离心分离区和金属微滤膜滤芯,有效分离大部分粒度较大的固体颗粒,减小过滤负担,提高气固分离的针对性和有效性,使装置可用于高温高浓度气体,并具有更强的除尘效果。The purpose of this utility model is to provide a cyclone dedusting device for high-temperature and high-concentration gas in view of the defects of the existing technology. By setting a centrifugal separation area and a metal microfiltration membrane filter element, most solid particles with large particle sizes can be effectively separated. , reduce the filtration burden, improve the pertinence and effectiveness of gas-solid separation, so that the device can be used for high-temperature and high-concentration gases, and has a stronger dust removal effect.

为了达到上述目的,本实用新型提出了一种用于高温高浓度气体的旋风除尘装置,包括壳体,所述壳体中部设有物料进口,所述壳体上部设有清洁空气出口,所述壳体下部设有物料出口,所述壳体中设置有位于所述物料进口和所述清洁空气出口之间的过滤区,所述过滤区由至少两个金属微滤膜滤芯组成。In order to achieve the above purpose, the utility model proposes a cyclone dust removal device for high-temperature and high-concentration gas, which includes a housing, a material inlet is provided in the middle of the housing, and a clean air outlet is provided in the upper part of the housing. The lower part of the casing is provided with a material outlet, and the casing is provided with a filter area between the material inlet and the clean air outlet, and the filter area is composed of at least two metal microfiltration membrane filter elements.

上述的用于高温高浓度气体的旋风除尘装置,优选的,所述壳体的所述物料进口和所述清洁空气出口之间为圆柱形,所述壳体的所述物料进口和所述物料出口之间为倒圆锥体。In the above-mentioned cyclone dust removal device for high-temperature and high-concentration gas, preferably, the space between the material inlet and the clean air outlet of the housing is cylindrical, and the material inlet and the material inlet of the housing are cylindrical. The outlets are inverted cones.

上述的用于高温高浓度气体的旋风除尘装置,优选的,所述壳体上安装有用于清洗金属微滤膜滤芯污堵的反吹再生装置。For the above-mentioned cyclone dust removal device for high-temperature and high-concentration gas, preferably, a back-blowing regeneration device for cleaning fouling of the metal microfiltration membrane filter element is installed on the housing.

上述的用于高温高浓度气体的旋风除尘装置,优选的,所述反吹再生装置包括一气体稳压罐,所述气体稳压罐连接有至少两个伸向所述过滤区并与所述金属微滤膜滤芯相对的导管。In the above-mentioned cyclone dust removal device for high-temperature and high-concentration gas, preferably, the back-blowing regeneration device includes a gas surge tank, and the gas surge tank is connected with at least two The metal microfiltration membrane filter element is opposite to the conduit.

上述的用于高温高浓度气体的旋风除尘装置,优选的,所述导管上设置有脉冲电磁阀。In the above-mentioned cyclone dust removal device for high-temperature and high-concentration gas, preferably, a pulse electromagnetic valve is arranged on the conduit.

上述的用于高温高浓度气体的旋风除尘装置,优选的,该装置还包括与所述脉冲电磁阀通过控制线缆连接的差压变送器。In the above-mentioned cyclone dust removal device for high-temperature and high-concentration gas, preferably, the device further includes a differential pressure transmitter connected to the pulse solenoid valve through a control cable.

本实用新型通过对传统气体旋风除尘装置进行改进,在旋风除尘装置内设置金属微滤膜滤芯,大大提高了气固分离的针对性和高效性,使洁净气体的含尘量降到50mg/nm3以下,并可用于超过300°C的高温系统;同时,该装置还有效分离大部分粒度较大的固体颗粒,减小过滤负荷,使装置可以用于高浓度含尘气体,维持长周期运行,取得了较好的技术效果。The utility model improves the traditional gas cyclone dust removal device, and sets a metal microfiltration membrane filter element in the cyclone dust removal device, which greatly improves the pertinence and high efficiency of gas-solid separation, and reduces the dust content of the clean gas to 50mg/nm 3 or less, and can be used in high-temperature systems exceeding 300°C; at the same time, the device can also effectively separate most solid particles with large particle sizes, reduce the filtration load, make the device suitable for high-concentration dust-containing gases, and maintain long-term operation , and achieved better technical results.

附图说明Description of drawings

通过下面结合附图对其示例性实施例进行的描述,本实用新型上述特征和优点将会变得更加清楚和容易理解。The above-mentioned features and advantages of the present utility model will become clearer and easier to understand through the following description of exemplary embodiments thereof in conjunction with the accompanying drawings.

图1为本实用新型用于高温高浓度气体的旋风除尘装置结构示意图;Fig. 1 is the structure diagram of the cyclone dedusting device used for high-temperature and high-concentration gas of the utility model;

附图标号说明:Explanation of reference numbers:

1-物料进口, 2-导管, 3-物料出口, 4-离心分离区, 6-过滤区, 7-清洁空气出口, 8-脉冲电磁阀, 9-气体稳压罐, 10-金属微滤膜滤芯, 11-差压变送器, 12-壳体。1-Material inlet, 2-Conduit, 3-Material outlet, 4-Centrifugal separation area, 6-Filtration area, 7-Clean air outlet, 8-Pulse solenoid valve, 9-Gas regulator tank, 10-Metal microfiltration membrane Filter element, 11-differential pressure transmitter, 12-housing.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

如图1所示,本实用新型用于高温高浓度气体的旋风除尘装置,包括壳体12,壳体12中部设有物料进口1,壳体12上部设有清洁空气出口7,壳体12下部设有物料出口3,壳体12中设置有位于物料进口1和清洁空气出口7之间的过滤区6,过滤区6由至少两个金属微滤膜滤芯10组成。壳体12的物料进口1和清洁空气出口7之间为圆柱形,壳体12的物料进口1和物料出口3之间为倒圆锥体,即离心分离区4。壳体12上安装有用于清洗金属微滤膜滤芯10污堵的反吹再生装置。该反吹再生装置包括一气体稳压罐9,气体稳压罐9连接有至少两个伸向过滤区6并与金属微滤膜滤芯10相对的导管2。导管2上设置有脉冲电磁阀8。该装置还包括与脉冲电磁阀8通过控制线缆连接的差压变送器11。As shown in Figure 1, the utility model is used for the cyclone dedusting device of high-temperature and high-concentration gas. A material outlet 3 is provided, and a filter area 6 located between the material inlet 1 and the clean air outlet 7 is arranged in the housing 12 , and the filter area 6 is composed of at least two metal microfiltration membrane filter elements 10 . The space between the material inlet 1 and the clean air outlet 7 of the housing 12 is cylindrical, and the space between the material inlet 1 and the material outlet 3 of the housing 12 is an inverted cone, that is, the centrifugal separation zone 4 . The casing 12 is equipped with a back-blowing regeneration device for cleaning the fouling of the metal microfiltration membrane filter element 10 . The back-blowing regeneration device includes a gas surge tank 9 connected with at least two conduits 2 extending toward the filter area 6 and opposite to the metal microfiltration membrane filter element 10 . A pulse solenoid valve 8 is arranged on the conduit 2 . The device also includes a differential pressure transmitter 11 connected to the pulse solenoid valve 8 through a control cable.

高温高浓度的含尘气体从物料进口1沿切向进入旋风除尘装置,沿切向作螺旋运动,大粒度粉尘颗粒在离心力和重力的作用下,被甩向外壁,并沿着外壁滑向底部,当底部积累了一定数量的大粒度粉尘颗粒时,打开底部阀门,粉尘颗粒从物料出口3排出;部分粒度较细的催化剂颗粒被壳体12中轴附近的气体夹带向上,进入过滤区6。在过滤区6内,由于金属微滤膜滤芯10的过滤作用,随气流夹带而上的催化剂被截留于金属微滤膜滤芯10的表面,而气体经过金属微滤膜滤芯10过滤,洁净气体由清洁空气出口7排出。The high-temperature and high-concentration dust-containing gas enters the cyclone dust collector along the tangential direction from the material inlet 1, and makes a spiral movement along the tangential direction. The large-sized dust particles are thrown to the outer wall under the action of centrifugal force and gravity, and slide along the outer wall to the bottom. When a certain amount of large-size dust particles accumulate at the bottom, the bottom valve is opened, and the dust particles are discharged from the material outlet 3; some finer catalyst particles are entrained by the gas near the central axis of the housing 12 and enter the filter zone 6. In the filter area 6, due to the filtering effect of the metal microfiltration membrane filter element 10, the catalyst entrained with the airflow is trapped on the surface of the metal microfiltration membrane filter element 10, and the gas is filtered through the metal microfiltration membrane filter element 10, and the clean gas is filtered by the metal microfiltration membrane filter element 10. Clean air exits 7.

离心分离区4可以有效分离大部分粒度较大的固体颗粒,减小过滤负荷,使装置可以用于高浓度含尘气体,并维持长周期运行。金属微滤膜滤芯10的应用提高了气固分离的针对性和高效性,使洁净气体的含尘量可以降到50mg/nm3以下,并可以用于超过300°C的高温系统。金属微滤膜滤芯10分组通过脉冲电磁阀8自控压缩气体周期性反吹再生,确保装置连续运行。Centrifugal separation zone 4 can effectively separate most solid particles with large particle size, reduce the filter load, make the device suitable for high-concentration dust-containing gas, and maintain long-term operation. The application of the metal microfiltration membrane filter element 10 improves the pertinence and high efficiency of gas-solid separation, so that the dust content of the clean gas can be reduced to below 50mg/nm 3 , and can be used in high-temperature systems exceeding 300°C. The metal microfiltration membrane filter element 10 is grouped and regenerated through the pulse solenoid valve 8 to automatically control the compressed gas to periodically blow back to ensure the continuous operation of the device.

需要注意的是,以上内容是结合具体的实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施方式仅限于此,在本实用新型的上述指导下,本领域技术人员可以在上述实施例的基础上进行各种改进和变形,而这些改进或者变形落在本实用新型的保护范围内。It should be noted that the above content is a further detailed description of the utility model in conjunction with specific embodiments, and it cannot be determined that the specific embodiments of the utility model are limited thereto. Under the above-mentioned guidance of the utility model, those skilled in the art can Various improvements and modifications are made on the basis of the above-mentioned embodiments, and these improvements or modifications fall within the protection scope of the present utility model.

Claims (6)

1.一种用于高温高浓度气体的旋风除尘装置,包括壳体,其特征在于,所述壳体中部设有物料进口,所述壳体上部设有清洁空气出口,所述壳体下部设有物料出口,所述壳体中设置有位于所述物料进口和所述清洁空气出口之间的过滤区,所述过滤区由至少两个金属微滤膜滤芯组成。1. A cyclone dedusting device for high-temperature and high-concentration gas, comprising a housing, characterized in that, the middle part of the housing is provided with a material inlet, the upper part of the housing is provided with a clean air outlet, and the lower part of the housing is provided with There is a material outlet, and the housing is provided with a filter area between the material inlet and the clean air outlet, and the filter area is composed of at least two metal microfiltration membrane filter elements. 2.根据权利要求1所述的用于高温高浓度气体的旋风除尘装置,其特征在于,所述壳体的所述物料进口和所述清洁空气出口之间为圆柱形,所述壳体的所述物料进口和所述物料出口之间为倒圆锥体。2. The cyclone dust removal device for high-temperature and high-concentration gas according to claim 1, wherein the space between the material inlet and the clean air outlet of the housing is cylindrical, and the An inverted cone is formed between the material inlet and the material outlet. 3.根据权利要求1所述的用于高温高浓度气体的旋风除尘装置,其特征在于,所述壳体上安装有用于清洗金属微滤膜滤芯污堵的反吹再生装置。3. The cyclone dedusting device for high-temperature and high-concentration gas according to claim 1, wherein a back-blowing regeneration device for cleaning metal microfiltration membrane filter element fouling is installed on the housing. 4.根据权利要求3所述的用于高温高浓度气体的旋风除尘装置,其特征在于,所述反吹再生装置包括一气体稳压罐,所述气体稳压罐连接有至少两个伸向所述过滤区并与所述金属微滤膜滤芯相对的导管。4. The cyclone dedusting device for high-temperature and high-concentration gas according to claim 3, wherein the back blowing regeneration device comprises a gas surge tank, and the gas surge tank is connected with at least two The filter area is a conduit opposite to the metal microfiltration membrane filter element. 5.根据权利要求4所述的用于高温高浓度气体的旋风除尘装置,其特征在于,所述导管上设置有脉冲电磁阀。5. The cyclone dust removal device for high-temperature and high-concentration gas according to claim 4, characterized in that a pulse solenoid valve is arranged on the conduit. 6.根据权利要求4所述的用于高温高浓度气体的旋风除尘装置,其特征在于,该装置还包括与所述脉冲电磁阀通过控制线缆连接的差压变送器。6. The cyclone dust removal device for high-temperature and high-concentration gas according to claim 4, characterized in that the device further comprises a differential pressure transmitter connected to the pulse solenoid valve through a control cable.
CN2010206457535U 2010-12-07 2010-12-07 Cyclone dust removal device for high-temperature high-concentration gas Expired - Lifetime CN201921616U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014214A (en) * 2014-05-27 2014-09-03 中国重型机械研究院股份公司 Two-stage integrated high temperature gas purifier system
CN105214859A (en) * 2015-10-31 2016-01-06 张继金 High temperature dust tail gas cyclone dust collector
CN105944469A (en) * 2016-06-27 2016-09-21 德州奥深节能环保技术有限公司 Dust removing and filtering device based on honeycomb ceramic filter elements
CN106215593A (en) * 2016-08-30 2016-12-14 河南龙成煤高效技术应用有限公司 A kind of combined type filter plant
CN107537260A (en) * 2017-09-04 2018-01-05 宁夏神耀科技有限责任公司 A kind of wear-resistant cyclonic filter dust arrester of novel long-period
CN108905474A (en) * 2018-08-07 2018-11-30 东北大学 A kind of particle separating and filtering device for dangerous goods in solid form leakage rescue
CN109289421A (en) * 2018-11-08 2019-02-01 上海电气集团股份有限公司 A kind of biomass gasified gas high-temperature dust removing device
CN110167656A (en) * 2016-11-16 2019-08-23 格洛克保健科学研究有限责任公司 Product gas filter including filter candle and zeolite supply
CN110237930A (en) * 2019-06-26 2019-09-17 李惠刚 A kind of mechanical filter plant

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014214A (en) * 2014-05-27 2014-09-03 中国重型机械研究院股份公司 Two-stage integrated high temperature gas purifier system
CN105214859A (en) * 2015-10-31 2016-01-06 张继金 High temperature dust tail gas cyclone dust collector
CN105214859B (en) * 2015-10-31 2017-07-21 新沂众客食品有限公司 High temperature dust tail gas cyclone dust collector
CN105944469A (en) * 2016-06-27 2016-09-21 德州奥深节能环保技术有限公司 Dust removing and filtering device based on honeycomb ceramic filter elements
CN106215593A (en) * 2016-08-30 2016-12-14 河南龙成煤高效技术应用有限公司 A kind of combined type filter plant
CN110167656A (en) * 2016-11-16 2019-08-23 格洛克保健科学研究有限责任公司 Product gas filter including filter candle and zeolite supply
CN107537260A (en) * 2017-09-04 2018-01-05 宁夏神耀科技有限责任公司 A kind of wear-resistant cyclonic filter dust arrester of novel long-period
CN108905474A (en) * 2018-08-07 2018-11-30 东北大学 A kind of particle separating and filtering device for dangerous goods in solid form leakage rescue
CN109289421A (en) * 2018-11-08 2019-02-01 上海电气集团股份有限公司 A kind of biomass gasified gas high-temperature dust removing device
CN110237930A (en) * 2019-06-26 2019-09-17 李惠刚 A kind of mechanical filter plant

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