CN202439968U - Product packaging module - Google Patents
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- CN202439968U CN202439968U CN 201220060147 CN201220060147U CN202439968U CN 202439968 U CN202439968 U CN 202439968U CN 201220060147 CN201220060147 CN 201220060147 CN 201220060147 U CN201220060147 U CN 201220060147U CN 202439968 U CN202439968 U CN 202439968U
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Abstract
Description
技术领域 technical field
本实用新型涉及运输包装技术领域,特别涉及产品封装模组。The utility model relates to the technical field of transportation packaging, in particular to a product packaging module.
背景技术 Background technique
在TFT-LCD模块工艺中,包装工位需使用封装泡沫对液晶模块(Liquid Crystal Module,LCM)产品进行包装。封装泡沫作用是对产品进行保护,它通过材质的硬度和弹性来抵抗外部碰撞或挤压。In the TFT-LCD module process, the packaging station needs to use packaging foam to package Liquid Crystal Module (LCM) products. The function of encapsulating foam is to protect the product. It resists external impact or extrusion through the hardness and elasticity of the material.
目前TFT-LCD模块生产线上使用的包装方式如图1a-1d所示,首先,依照图1a,将下部泡沫2放入封装纸箱1中;然后,依照图1b,将被封装产品3放入封装纸箱1中的下部泡沫2上;接下来,依照图1c,在封装纸箱1中的被封装产品3上放置上部泡沫4;最后,对封装纸箱1进行封箱,完成产品模块的包装,如图1d所示。The packaging methods currently used in the TFT-LCD module production line are shown in Figures 1a-1d. First, according to Figure 1a, put the
上述模块包装方式中,下部泡沫2上具有凹槽,该凹槽与被封装产品3底部的凸起相对应,能够对被封装产品3进行深层的保护,防止对产品的划伤。In the above-mentioned module packaging method, the
使用此种包装方式时,严重限制产品包装数量,而且产品短边插入,作业员操作困难,很容易对产品造成损伤。另外,不能避免泡沫的碰撞抖动,仔细将产品放入封装纸箱,需时2s以上。所以,现有的包装方式使用不便,抵抗外部物理撞击能力差,对产品包装的数量以及对材料的节省均受到限制。When this kind of packaging method is used, the quantity of product packaging is severely limited, and the short side of the product is inserted, which makes it difficult for the operator to operate, and it is easy to cause damage to the product. In addition, the collision and vibration of the foam cannot be avoided. It takes more than 2 seconds to carefully put the product into the packaging carton. Therefore, the existing packaging methods are inconvenient to use, have poor ability to resist external physical impact, and are limited in the quantity of product packaging and the saving of materials.
实用新型内容 Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
本实用新型要解决的技术问题是提高产品封装模组抵抗外部物理撞击的能力、封装便利性和所封装产品的数量。The technical problem to be solved by the utility model is to improve the ability of the product packaging module to resist external physical impact, the convenience of packaging and the quantity of packaged products.
(二)技术方案(2) Technical solution
为了解决上述技术问题,本实用新型提供一种产品封装模组,其包括底座和上盖,所述底座和上盖上分别开设有若干个位置相对应的通孔,每组位置相对应的通孔内安装有固定柱。In order to solve the above-mentioned technical problems, the utility model provides a product packaging module, which includes a base and an upper cover. The base and the upper cover are respectively provided with several through holes corresponding to the positions, and each set of corresponding through holes A fixed column is installed in the hole.
其中,还包括设置在所述底座和上盖之间的至少一个过渡支承座,所述过渡支承座位于相邻的被封装产品之间,所述过渡支承座上开设有通孔,所述固定柱穿过该通孔。Among them, it also includes at least one transitional support seat arranged between the base and the upper cover, the transitional support seat is located between adjacent packaged products, and a through hole is opened on the transitional support seat, and the fixed The post passes through the through hole.
其中,所述过渡支撑座的上、下表面分别设置有凹槽,所述凹槽的形状和大小分别与和其相接触的被封装产品的端面形状和大小相匹配。Wherein, the upper and lower surfaces of the transition support base are respectively provided with grooves, and the shape and size of the grooves are respectively matched with the shape and size of the end surface of the packaged product in contact with it.
其中,所述底座上表面设置有凹槽,所述凹槽的形状和大小分别与和其相接触的被封装产品的端面形状和大小相一致。Wherein, a groove is provided on the upper surface of the base, and the shape and size of the groove are respectively consistent with the shape and size of the end surface of the packaged product in contact with it.
其中,所述上盖下表面设置有凹槽,所述凹槽的形状和大小分别与和其相接触的被封装产品的端面形状和大小相一致。Wherein, a groove is provided on the lower surface of the upper cover, and the shape and size of the groove are respectively consistent with the shape and size of the end surface of the packaged product in contact with it.
其中,所述底座下表面上、所述过渡支撑座的四周侧壁上和所述上盖的上表面上,其中至少一处设置有加强筋。Wherein, at least one of the lower surface of the base, the surrounding side walls of the transition support seat and the upper surface of the upper cover is provided with reinforcing ribs.
其中,所述底座上表面为多边形,在所述多边形的至少两条边上设置所述通孔。Wherein, the upper surface of the base is polygonal, and the through holes are provided on at least two sides of the polygon.
其中,所述多边形每条边上设置通孔的数量与该边长度成正比,长度较长的边上设置的通孔的数量较多。Wherein, the number of through holes provided on each side of the polygon is proportional to the length of the side, and the number of through holes provided on the longer side is larger.
其中,所述多边形每条边的两端设置有通孔,在该两端之间还设置有若干个通孔。Wherein, through holes are arranged at both ends of each side of the polygon, and several through holes are arranged between the two ends.
其中,所述底座、上盖和过渡支撑座均由聚苯乙烯泡沫塑料制成;所述固定柱由木质材料制成。Wherein, the base, the upper cover and the transition support seat are all made of polystyrene foam; the fixing column is made of wood material.
(三)有益效果(3) Beneficial effects
上述技术方案所提供的产品封装模组,在将产品封装的同时,使用固定柱进一步加强封装的牢固性,避免被封装产品的碰撞抖动,提高模组抵抗外部物理撞击的能力;并且在整个模组外部设置了加强筋,增强模组对外部撞击的缓冲能力;通过增加底座和上盖之间的过渡支撑座的数目,可以增加被封装产品的数量,使产品的封装工艺更简化,节省空间和降低成本。The product packaging module provided by the above technical solution uses fixing columns to further strengthen the firmness of the package while packaging the product, avoiding the collision and vibration of the packaged product, and improving the ability of the module to resist external physical impact; Reinforcing ribs are set outside the group to enhance the buffering ability of the module against external impact; by increasing the number of transition support seats between the base and the upper cover, the number of packaged products can be increased, the packaging process of the product is simplified, and space is saved and reduce costs.
附图说明 Description of drawings
图1a是现有技术中将封装泡沫的下部泡沫放入封装纸箱的示意图;Figure 1a is a schematic diagram of putting the lower foam of the packaging foam into the packaging carton in the prior art;
图1b是基于图1a所示过程之后将被封装产品放在下部泡沫上的示意图;Figure 1b is a schematic diagram of placing the packaged product on the lower foam after the process shown in Figure 1a;
图1c是基于图1b所示过程之后在被封装产品上放置上部泡沫的示意图;Figure 1c is a schematic diagram of placing an upper foam on the packaged product after the process shown in Figure 1b;
图1d是基于图1c所示过程之后将封装纸箱封箱后的示意图;Fig. 1d is a schematic diagram after sealing the packaging carton based on the process shown in Fig. 1c;
图2是本实用新型实施例1中产品封装模组封装产品的结构示意图。Fig. 2 is a schematic structural view of a product packaged by a product package module in
其中,1:封装纸箱;2:下部泡沫;3:被封装产品;4:上部泡沫;31:第一被封装产品;32:第二被封装产品;100:底座;101:加强筋;200:过渡支撑座;300:上盖;301:通孔;400:固定柱。Among them, 1: packaging carton; 2: lower foam; 3: packaged product; 4: upper foam; 31: first packaged product; 32: second packaged product; 100: base; 101: reinforcing rib; 200: Transition support seat; 300: upper cover; 301: through hole; 400: fixing column.
具体实施方式 Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
实施例1Example 1
图2示出了利用本实施例的产品封装模组封装产品的结构示意图。如图所示,该产品封装模组包括底座100、上盖300和设置在两者之间的至少一个过渡支撑座200。本实施例以一个支撑座200为例进行产品封装模组的结构和功能的描述。FIG. 2 shows a schematic structural diagram of packaging a product with the product packaging module of this embodiment. As shown in the figure, the product packaging module includes a
具体地,底座100位于最下方,用于放置最下层的第一被封装产品31,过渡支撑座200设置在第一被封装产品31上方,过渡支撑座200的下表面与第一被封装产品31的上表面相接触。进一步,在过渡支撑座200上方放置第二被封装产品32,过渡支撑座200的上表面与第二被封装产品32的下表面相接触。接下来,在第二被封装产品32上方放置上盖300,完成两个被封装产品的初步封装。Specifically, the
本实施例中,底座100、过渡支撑座200和上盖300上分别开设了若干个位置相对应的通孔301,如图2中所示的上盖300上的通孔301,每组位置相对应的通孔301内安装有一根固定柱400,由固定柱400增强被封装产品封装的牢固性,避免被封装产品在水平方向上抖动和受碰撞。其中,底座100的上表面可设置为多边形,在其至少两条边上设置通孔301,每条边上设置通,301的个数根据底座100尺寸的大小来定,即多边形每条边上设置通孔301的数量与该边长度成正比,长度较长的边上设置的通孔301的数量较多,优选的可在每条边的两端设置通孔301,两端中间可加设1-5个或者更多个通孔。In this embodiment, the
另外,本实施例在底座100的上表面、过渡支撑座200的上、下表面以及上盖300的下表面分别开设了凹槽,凹槽的形状和大小分别与和其相接触的被封装产品的端面形状和大小相一致,使得被封装产品的上、下端部均能卡固在相应的凹槽中,不仅能够保护被封装产品的上、下端部,还能提高模组抵抗外部物理撞击的能力。In addition, in this embodiment, grooves are respectively provided on the upper surface of the
为了进一步提高模组抵抗外部物理撞击的能力,本实施例在底座100的下表面、过渡支撑座200的四周侧壁上以及上盖300的上表面分别设置了加强筋,如图2中所示的底座100上的加强筋101。加强筋的设置,能够增强整个产品封装模组在上下前后左右各面抵抗外部撞击的能力。In order to further improve the ability of the module to resist external physical impacts, in this embodiment, reinforcing ribs are respectively provided on the lower surface of the
根据常规的长方体形的封装纸箱的形状,本实施例的产品封装模组的形状也设置为长方体形。相应的,底座100、过渡支撑座200和上盖300的表面形状均为长方形,固定柱400应当设置在各部件长方形表面的四个直角处或四条边上。产品封装模组上至少开设四组通孔,安装四根固定柱,在保证结构最简化、最节省材料的前提下,实现被封装产品的牢固固定。According to the shape of a conventional cuboid packaging carton, the shape of the product packaging module in this embodiment is also set to a cuboid shape. Correspondingly, the surface shapes of the
本实施例中,底座100、过渡支撑座200和上盖300选用聚苯乙烯泡沫塑料(Expanded Polystyrene,简称EPS)制作,重量轻,且自身具有一定缓冲能力,能够很好的保护被封装产品。固定柱400采用木质材料制作,保证其具有适当的硬度,使其在数次安装和拆卸后不易损坏。In this embodiment, the
实施例2Example 2
本实施例的产品封装模组与实施例1中的产品封装模组的结构相类似,其区别之处在于,本实施例的产品封装模组适用于一个被封装产品的封装,该封装模组仅包括底座100和上盖300,底座100和上盖300上分别开设有若干个位置相对应的通孔301,每组位置相对应的通孔301内安装固定柱400,以将被封装产品固定封装在模组内。本实施例中底座100和上盖300的结构、材料,以及通孔301的设置均与实施例1相类似,在此不赘述。The product packaging module of this embodiment is similar in structure to the product packaging module in
由以上实施例可以看出,本实用新型在将产品封装的同时,使用固定柱进一步加强封装的牢固性,避免被封装产品的碰撞抖动,提高模组抵抗外部物理撞击的能力;并且在整个模组外部设置了加强筋,增强模组对外部撞击的缓冲能力;通过增加底座和上盖之间的过渡支撑座的数目,可以增加被封装产品的数量,使产品的封装工艺更简化,节省空间和降低成本。It can be seen from the above embodiments that while the product is packaged, the utility model uses fixing columns to further strengthen the firmness of the package, avoid the collision and vibration of the packaged product, and improve the ability of the module to resist external physical impact; Reinforcing ribs are set outside the group to enhance the buffering ability of the module against external impact; by increasing the number of transition support seats between the base and the upper cover, the number of packaged products can be increased, the packaging process of the product is simplified, and space is saved and reduce costs.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and replacements can also be made. And replacement should also be regarded as the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220060147 CN202439968U (en) | 2012-02-22 | 2012-02-22 | Product packaging module |
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| CN 201220060147 CN202439968U (en) | 2012-02-22 | 2012-02-22 | Product packaging module |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103224099A (en) * | 2013-05-13 | 2013-07-31 | 深圳市华星光电技术有限公司 | Liquid crystal glass packaging device |
| CN103224098A (en) * | 2013-05-06 | 2013-07-31 | 深圳市华星光电技术有限公司 | Packaging device |
-
2012
- 2012-02-22 CN CN 201220060147 patent/CN202439968U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103224098A (en) * | 2013-05-06 | 2013-07-31 | 深圳市华星光电技术有限公司 | Packaging device |
| CN103224098B (en) * | 2013-05-06 | 2015-06-17 | 深圳市华星光电技术有限公司 | Packaging device |
| CN103224099A (en) * | 2013-05-13 | 2013-07-31 | 深圳市华星光电技术有限公司 | Liquid crystal glass packaging device |
| CN103224099B (en) * | 2013-05-13 | 2015-09-02 | 深圳市华星光电技术有限公司 | The packing device of liquid-crystalline glasses |
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Granted publication date: 20120919 Termination date: 20210222 |