CN203078815U - Cigarette box detection device matched with box packing and sealing machine - Google Patents
Cigarette box detection device matched with box packing and sealing machine Download PDFInfo
- Publication number
- CN203078815U CN203078815U CN 201220699524 CN201220699524U CN203078815U CN 203078815 U CN203078815 U CN 203078815U CN 201220699524 CN201220699524 CN 201220699524 CN 201220699524 U CN201220699524 U CN 201220699524U CN 203078815 U CN203078815 U CN 203078815U
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- Prior art keywords
- camera
- case packer
- computer
- smoke box
- box
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 235000019504 cigarettes Nutrition 0.000 title abstract description 44
- 238000012856 packing Methods 0.000 title abstract description 9
- 238000001514 detection method Methods 0.000 title abstract description 8
- 238000007789 sealing Methods 0.000 title abstract 7
- 239000000779 smoke Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 32
- 238000007493 shaping process Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 241000208125 Nicotiana Species 0.000 abstract description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 4
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 230000000007 visual effect Effects 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 9
- 238000012360 testing method Methods 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 3
- 101000724270 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L15-A Proteins 0.000 description 2
- 101000724281 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L15-B Proteins 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The utility model discloses a cigarette box detection device matched with a box packing and sealing machine. A front camera is installed in a cigarette carton pushing rod of the box packing and sealing machine, a camera lens faces toward the pushing direction of the cigarette carton pushing rod, a rear camera is arranged on the side face of a paper box forming area of the box packing and sealing machine, a camera lens faces toward the paper box forming area, two infrared light sources are arranged on the two sides of the paper box forming area respectively, a linear laser is fixed on the back face of a cigarette carton pushing plate of the box packing and sealing machine, a control input end of a lower computer is connected with a processing computer, a control output end of the lower computer is respectively connected with the controlled end of the front camera, the controlled ends of the two infrared light sources and controlled end of the linear laser, and a signal input end of the processing computer is connected with the output end of the front camera and the output end of the rear camera. The cigarette box detection device matched with the box packing and sealing machine adopts visual principles, carries out real-time image monitoring on the box packing and sealing machine in a production process, detects the shape of a paper box and carton lacking conditions of cigarette cartons, stores and manages detected images and thus meets packing inspection requirements of tobacco production.
Description
Technical field
The utility model relates to a kind of case packer, is specifically related to a kind of and the supporting smoke box detecting device of case packer.
Background technology
The YP18 type case packer that Etsong(Qingdao)Tobacco Machinery Co., Ltd. produces is to absorb the brand new case packer of other case packer technological merit exploitation both at home and abroad, carry out transfer design by the German FOCKE 465/329B of company case packer transferring technology, can full-automatic procedure operation, control detection point is complete and have fault to show, and is easy and simple to handle; Adopt Siemens's programmable controller and cam mechanism assembly that complete machine is controlled in real time, the reliability height, can finish the modulus of conversion blocking structure of 50/case and 25/case packing specification easily, the easy-maintaining maintenance is a kind of process units of cigarette pack in a carton that will set the bar number.
YP18 type case packer production process generally comprises following steps:
1, smoke box is in place: the mechanical device of case packer struts carton automatically, and pushes down carton case tongue with pressing plate, is convenient to the plume inlet;
2, plume piling: being driven by belt, plume is delivered to the piling district of case packer, is 5 * 5 cigarette buttress with the plume sign indicating number by mechanical device;
3, push away cigarette paper feed case: use push rod, the cigarette buttress with 5 * 5 advances smoke box, pushes away twice smoke box filled;
4, smoke box seals: behind the two buttress cigarette buttress inlets, the pressing plate of pushing down the case tongue draws in automatically, and mechanical device is sealed mouth automatically with on the carton case tongue lid with adhesive tape simultaneously.
In the production process, the phenomenon that multiple reason can cause not filling 50 cigarettes produces, common have lack 1,5 (lacking one decks), 25 (sky pushes away once) or even empty van, the not enough detection means of monitoring vanning at present is to use the mode of electro-optical tubes or range estimation to check whether 5 * 5 cigarette buttress lacks bar when the plume piling.The open defect that existing detection mode exists is: detect and all carry out before the plume inlet, rather than behind the plume inlet, so testing result does not all reflect the truth behind the plume inlet; For example, in case the situation that plume drops when push rod taking place pushing will cause omission.
The utility model content
The utility model purpose: the purpose of this utility model is at the former case packer problem do not filled of cigarette bar box-missing in process of production, and a kind of and the supporting smoke box detecting device of case packer are provided.
Technical scheme: a kind of and supporting smoke box detecting device of case packer described in the utility model, comprise anterior camera, the rear portion camera, two infrared light supplies, laser line generator, lower computer and process computer, described anterior camera is installed in the plume push rod of described case packer, camera lens is towards the propelling movement direction of described plume push rod, described rear portion camera is arranged on the side of the carton shaping area of described case packer, camera lens is towards the carton shaping area, described two infrared light supplies are placed in the both sides of carton shaping area respectively, described laser line generator is fixed on the back side of the plume push pedal of described case packer, the control input end of described lower computer connects described process computer, the control output end connects described anterior camera respectively, the controlled end of two infrared light supplies and laser line generator, the signal input part of described process computer links to each other with the mouth of described anterior camera and rear portion camera.
Further, described anterior camera and rear portion camera are the CCD camera, and anterior camera is taken the image of cigarette buttress, and the rear portion camera is taken the image of moulding carton and a follow-up set up box thereof (at a carton of the carton dish forefront of case packer).
Further, described two infrared light supplies are closely arranged by one group of infrared LED respectively and are formed, can be at the driving glitter down of lower computer, and anterior camera takes the infrared image of cigarette buttress simultaneously, and the IR wavelength of infrared LED emission is 800 ~ 900nm preferably; Described laser line generator can all be stamped a laser rays on each layer of 5 * 5 cigarettes buttress under the driving of lower computer, anterior camera can photograph the laser image of five laser rays formation, if find that laser rays has interrupted situation, illustrates that there is scarce bar phenomenon in the cigarette buttress.
Preferably, described process computer links to each other with the rear portion camera with anterior camera by the gigabit Ethernet line, so that process computer intercepts the image of shooting accurately and rapidly as detected image.
Preferably, described process computer carries out communication by the PLC and the described lower computer of RS232 interface and case packer, PLC sends signal and gives lower computer, lower computer sends signal by the RS232 interface and gives process computer, in addition, process computer also can feed back signal to lower computer by the RS232 interface; The shared industrial computer of described process computer and described case packer, described lower computer is placed in the electrical control cubicles of described case packer.
Further, according to the smoke box testing result, continue normal operation in order to guarantee case packer, lower computer can also further connect device for eliminating, the control device for eliminating will exist the cigarette buttress of cigarette bar box-missing problem to reject, and described device for eliminating is arranged in the carton shaping area of case packer.
Further, also comprise bar-code reader, the control output end of described lower computer connects the controlled end of bar-code reader, and upper computer drives bar-code reader and reads the coding of smoke box, and reports process computer.
During the utility model work, the rear portion camera is taken continuously, form the video of moulding carton and a follow-up set up box thereof, when folding carton is drawn from the carton dish, and in moulding, PLC sends the signalisation lower computer, lower computer sends signal by the RS232 interface and gives process computer, whether process computer intercepting one frame from the continuous videos of rear portion camera stream puts back with its follow-up set up box in order to whether the shape of judging the moulding carton is qualified as detected image.
After case packer is got well 5 * 5 cigarette buttress sign indicating number, push rod advances smoke box with the cigarette buttress, when the push rod rollback, PLC sends signal and gives lower computer, lower computer at first triggers two infrared light supply flashes of light and anterior camera is taken, take the infrared image of cigarette buttress, trigger laser line generator again and send laser and the shooting of anterior camera, take the laser image of cigarette buttress, anterior camera is transferred to process computer with the image of twice shooting, process computer judges whether to exist scarce bar to infrared image earlier, and in order to strengthen lacking the accuracy that bar is judged, process computer is further judged according to laser image.
And then, the process of handling the second buttress cigarette buttress image is consistent with first buttress, and after two buttress advanced smoke box, case packer was sealed the case mouth with adhesive tape, sent into the code printer inlet and began to beat sign indicating number.
Further, the control output end of lower computer connects the controlled end of bar-code reader, after smoke box is beaten sign indicating number, lower computer drives the bar code that bar-code reader reads smoke box, and bar code reported process computer, process computer is associated with the images of two buttress cigarettes buttress on the bar code, convenient after inquiry review.
Beneficial effect: 1, the utility model adopts visual theory, production process to case packer carries out the realtime graphic monitoring, the profile of smoke box and the scarce bar situation of smoke box are detected, and detected image is carried out store management, thereby satisfy the package test needs that tobacco produces; 2, the infrared light supply of Cai Yonging is harmless, and the laser auxiliary detection is adopted in safe and effective detection, can more effectively avoid detecting erroneous judgement, thereby guarantee the package test quality that tobacco produces.
Description of drawings
Fig. 1 is a utility model single-piece structural representation.
The specific embodiment
Below technical solutions of the utility model are elaborated, but protection domain of the present utility model is not limited to described embodiment.
Embodiment:The utility model comprises anterior camera 1, rear portion camera 2, two infrared light supplies 3; 4, laser line generator 5, lower computer 6, process computer 7 and bar-code reader 8, described anterior camera 1 is installed in the plume push rod 9 of described case packer, camera lens is towards the propelling movement direction of described plume push rod 9, described rear portion camera 2 is arranged on the side of the carton shaping area 10 of described case packer, camera lens is towards carton shaping area 10, described two infrared light supplies 3,4 are placed in the both sides of carton shaping area 10 respectively, described laser line generator 5 is fixed on the back side of the plume push pedal 11 of described case packer, the control input end of described lower computer 6 connects described process computer 7, the control output end connects described anterior camera 1 respectively, two infrared light supplies 3,4, the controlled end of laser line generator 5 and bar-code reader 8, the signal input part of described process computer 7 links to each other with the mouth of described anterior camera 1 and rear portion camera 2.
In the present embodiment, process computer 7 and the shared industrial computer of case packer, industrial computer provides man machine operation interface on the one hand, receives the graphicinformation of anterior camera 1 and rear portion camera 2 on the other hand, and image is judged, analyzed and stores; Described lower computer 6 is specially the I/O control desk, the PLC12 of industrial computer by RS232 interface and case packer is connected with described I/O control desk and carries out communication, PLC12 sends signal and gives the I/O control desk, the I/O control desk sends signal by the RS232 interface and gives industrial computer, in addition, industrial computer also can feed back signal to the I/O control desk by the RS232 interface; The I/O control desk is installed in the electrical control cubicles of case packer.
Described anterior camera 1 and rear portion camera 2 are the CCD camera, anterior camera 1 is when 3,4 flashes of light of two infrared light supplies, can take the infrared image of cigarette buttress, and send image to industrial computer analysis, it is 640 * 480 infrared image that per second can be gathered 120 frame resolution; Rear portion camera 2 is taken the image of moulding cartons and a follow-up set up box (at a carton of carton dish 13 forefronts) thereof, per second can be gathered the high-quality colour image of 30 frames 1296 * 966, profile and printing details thereof in order to the identification carton, industrial computer links to each other with rear portion camera 2 with anterior camera 1 by the gigabit Ethernet line, so that industrial computer intercepts the image of shooting accurately and rapidly as detected image.
Described two infrared light supplies 3,4 are closely arranged by one group of infrared LED respectively and are formed, and can from the both sides polishing of smoke box, help anterior camera 1 to take the infrared image of cigarette buttress at the driving glitter down of I/O control desk; Two infrared light supplies 3,4 are in the stroboscopic operation pattern, and about 50ms only just glistens when push rod 9 advances smoke box with the cigarette buttress.
Described laser line generator 5 has five, be arranged on the back side of push pedal 11, along with push pedal 11 is moved together, and under driving, the I/O control desk on each layer of 5 * 5 cigarettes buttress, all stamps a laser rays, anterior camera 1 can photograph the image that five laser rays form, if find that laser rays has interrupted situation, illustrate that there is scarce bar phenomenon in the cigarette buttress.
During present embodiment work, at first carrying out the carton profile detects, rear portion camera 2 is operated in continuous shooting state always, form the video of moulding carton and a follow-up set up box thereof, when folding carton is drawn from carton dish 13, and in moulding, PLC12 is by signal wire (SW) notice I/O control desk, the I/O control desk sends signal by the RS232 interface and gives industrial computer, whether industrial computer intercepting one frame from the continuous videos of rear portion camera 2 stream puts back with its follow-up set up box in order to whether the shape of judging the moulding carton is qualified as detected image.
Carrying out first cigarette buttress then detects, after the smoke box moulding, after case packer is got well 5 * 5 cigarette buttress sign indicating number, push rod 9 advances smoke box with the cigarette buttress, when push rod 9 return back to a phase bit, the PLC12 of dress envelope cabinet sends signal and gives the I/O control desk, the I/O control desk triggers two infrared light supplies 3 for the first time, 4 and anterior camera 1, take the infrared image of cigarette buttress, trigger for the second time laser line generator 5 and anterior camera 1, take the laser image of cigarette buttress, anterior camera 1 is transferred to industrial computer with the image of twice shooting, and industrial computer judges whether to exist scarce bar to infrared image earlier, further judge according to laser image then, so that strengthen to lack the accuracy that bar is judged, last industrial computer is preserved this cigarette buttress image, and to utilize shooting time be this width of cloth image name.
And then carry out second cigarette buttress and detect, case packer with second cigarette buttress sign indicating number good after, begin to start push rod 9 the cigarette buttress advanced smoke box, the process of handling the second buttress cigarette buttress image is consistent with first cigarette buttress, after two buttress advanced smoke box, case packer was sealed the case mouth with adhesive tape, sent into the code printer inlet and began to beat sign indicating number.
Carry out the bar code association at last, the control output end of I/O control desk connects the controlled end of bar-code reader 8, after smoke box is beaten sign indicating number, the I/O control desk drives the bar code that bar-code reader 8 reads smoke box, and bar code reported industrial computer, industrial computer is associated with the image of two buttress cigarette buttress on the bar code, and convenient inquiry is later on reviewed.
As mentioned above, although represented and explained the utility model that with reference to specific preferred embodiment it shall not be construed as the restriction to the utility model self.Under the spirit and scope prerequisite of the present utility model that does not break away from the claims definition, can make various variations in the form and details to it.
Claims (9)
- One kind with the supporting smoke box detecting device of case packer, comprise anterior camera (1), rear portion camera (2), two infrared light supplies (3; 4), laser line generator (5), lower computer (6) and process computer (7), it is characterized in that: described anterior camera (1) is installed in the plume push rod (9) of described case packer, camera lens is towards the propelling movement direction of described plume push rod (9), described rear portion camera (2) is arranged on the side of the carton shaping area (10) of described case packer, camera lens is towards carton shaping area (10), described two infrared light supplies (3; 4) be placed in the both sides of carton shaping area (10) respectively, described laser line generator (5) is fixed on the back side of the plume push pedal (11) of described case packer, the control input end of described lower computer (6) connects described process computer (7), and the control output end connects described anterior camera (1), two infrared light supplies (3 respectively; 4) and the controlled end of laser line generator (5), the signal input part of described process computer (7) links to each other with the mouth of described anterior camera (1) with rear portion camera (2).
- 2. according to claim 1 and the supporting smoke box detecting device of case packer, it is characterized in that: described anterior camera (1) and rear portion camera (2) are the CCD camera.
- 3. according to claim 1 and the supporting smoke box detecting device of case packer is characterized in that: described two infrared light supplies (3; 4) form by tight arrangement of one group of infrared LED respectively.
- 4. according to claim 1 and the supporting smoke box detecting device of case packer is characterized in that: described process computer (7) links to each other with rear portion camera (2) with anterior camera (1) by the gigabit Ethernet line.
- 5. according to claim 1 and the supporting smoke box detecting device of case packer, it is characterized in that: described process computer (7) is by the PLC(12 of RS232 interface and case packer) row communication of going forward side by side links to each other with described lower computer (6).
- 6. according to claim 1 and the supporting smoke box detecting device of case packer is characterized in that: also comprise device for eliminating, described lower computer (6) connects device for eliminating, and described device for eliminating is arranged in the carton shaping area (10) of case packer.
- 7. according to claim 1 and the supporting smoke box detecting device of case packer is characterized in that: also comprise bar-code reader (8), the control output end of described lower computer (6) connects the controlled end of bar-code reader (8).
- 8. according to claim 1 and the supporting smoke box detecting device of case packer is characterized in that: described process computer (7) and the shared industrial computer of described case packer.
- 9. according to claim 1 and the supporting smoke box detecting device of case packer, it is characterized in that: described lower computer (6) is placed in the electrical control cubicles of described case packer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220699524 CN203078815U (en) | 2012-12-18 | 2012-12-18 | Cigarette box detection device matched with box packing and sealing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220699524 CN203078815U (en) | 2012-12-18 | 2012-12-18 | Cigarette box detection device matched with box packing and sealing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203078815U true CN203078815U (en) | 2013-07-24 |
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ID=48824675
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220699524 Expired - Lifetime CN203078815U (en) | 2012-12-18 | 2012-12-18 | Cigarette box detection device matched with box packing and sealing machine |
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| Country | Link |
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| CN (1) | CN203078815U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103496468A (en) * | 2013-10-18 | 2014-01-08 | 江苏新宁现代物流股份有限公司 | Two-in-one automatic packaging production line |
| CN106995076A (en) * | 2016-01-25 | 2017-08-01 | 株式会社人辈头 | Use the Package Management system of conveying device |
| CN108872247A (en) * | 2018-06-15 | 2018-11-23 | 南京吉目希自动化科技有限公司 | A kind of product automatic checkout system and detection method based on machine vision and RFID |
| CN109409453A (en) * | 2018-09-21 | 2019-03-01 | 浙江中烟工业有限责任公司 | A kind of cartoning sealing machine lacks a traceability system and its means of proof |
| EP3122638B1 (en) * | 2014-03-24 | 2019-10-09 | Focke & Co. (GmbH & Co.) | Apparatus for producing and/or packaging products of the tobacco industry |
| CN110589124A (en) * | 2019-09-18 | 2019-12-20 | 宁波财经学院 | Intelligent visual packaging system |
| CN113830377A (en) * | 2021-09-01 | 2021-12-24 | 南京大树智能科技股份有限公司 | A detection device and detection method for cigarette short defects and missing branches |
-
2012
- 2012-12-18 CN CN 201220699524 patent/CN203078815U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103496468A (en) * | 2013-10-18 | 2014-01-08 | 江苏新宁现代物流股份有限公司 | Two-in-one automatic packaging production line |
| CN103496468B (en) * | 2013-10-18 | 2016-04-06 | 江苏新宁现代物流股份有限公司 | Two-in-one packaging automatic production lines |
| EP3122638B1 (en) * | 2014-03-24 | 2019-10-09 | Focke & Co. (GmbH & Co.) | Apparatus for producing and/or packaging products of the tobacco industry |
| CN106995076A (en) * | 2016-01-25 | 2017-08-01 | 株式会社人辈头 | Use the Package Management system of conveying device |
| CN106995076B (en) * | 2016-01-25 | 2020-03-06 | 株式会社人辈头 | Packaging management system using conveyor |
| CN108872247A (en) * | 2018-06-15 | 2018-11-23 | 南京吉目希自动化科技有限公司 | A kind of product automatic checkout system and detection method based on machine vision and RFID |
| CN109409453A (en) * | 2018-09-21 | 2019-03-01 | 浙江中烟工业有限责任公司 | A kind of cartoning sealing machine lacks a traceability system and its means of proof |
| CN109409453B (en) * | 2018-09-21 | 2022-01-07 | 浙江中烟工业有限责任公司 | Carton missing tracing system of carton sealing machine and proof-proving method thereof |
| CN110589124A (en) * | 2019-09-18 | 2019-12-20 | 宁波财经学院 | Intelligent visual packaging system |
| CN110589124B (en) * | 2019-09-18 | 2021-04-23 | 宁波财经学院 | Intelligent visual packaging system |
| CN113830377A (en) * | 2021-09-01 | 2021-12-24 | 南京大树智能科技股份有限公司 | A detection device and detection method for cigarette short defects and missing branches |
| CN113830377B (en) * | 2021-09-01 | 2023-09-05 | 南京大树智能科技股份有限公司 | Device and method for detecting empty cigarette head defect and empty cigarette |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130724 |
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| CX01 | Expiry of patent term |