CN203277744U - Structurally Improved Electrical Connector - Google Patents
Structurally Improved Electrical Connector Download PDFInfo
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- CN203277744U CN203277744U CN 201320247763 CN201320247763U CN203277744U CN 203277744 U CN203277744 U CN 203277744U CN 201320247763 CN201320247763 CN 201320247763 CN 201320247763 U CN201320247763 U CN 201320247763U CN 203277744 U CN203277744 U CN 203277744U
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- 239000012212 insulator Substances 0.000 claims abstract description 45
- 238000000465 moulding Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 9
- 238000011161 development Methods 0.000 abstract description 5
- 230000001737 promoting effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 7
- 239000011265 semifinished product Substances 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及电连接器领域技术,尤其是指一种多排插拔端子且焊脚为SMT脚的结构改良的电连接器。 The utility model relates to the technology in the field of electrical connectors, in particular to an electrical connector with improved structure in which multiple rows of plug-in terminals and soldering legs are SMT legs.
背景技术 Background technique
在生产技术日益更新的今天,自动化组装生产已经成为制造行业发展的必然方向,通过它可以减少人力成本,降低生产不良,从而提升效益,而了解习知的现有卡缘连接器,如SAS,一般是通过插PIN方式组装,其组装结构如下: Today, as production technology is being updated, automated assembly production has become an inevitable direction for the development of the manufacturing industry. Through it, labor costs can be reduced, production defects can be reduced, and benefits can be improved. Knowing the existing card edge connectors, such as SAS, Generally, it is assembled by inserting PIN, and its assembly structure is as follows:
如图1所示,它包括一绝缘本体10′、两个独立的焊脚20′,数排端子30′,该绝缘本体10′前端为公母对插端,后端为数排端子30′组入的方向,在生产时先将数排端子30′依次插入绝缘本体10′后端,当端子30′与绝缘本体10′组装成半成品后,将两独立的焊脚20′置于绝缘本体10′两端,从而形成一完整的连接器。
As shown in Figure 1, it includes an insulating body 10', two
如上连接器存在结构复杂,在插端子时,需要进行2-4道的操作步骤,因此会耗用较多的工时,插入步骤越多,产生不良的机率随之增加,产品制程也会因此而不稳定,而且多个零件需要开发多套模具,从而提高开发成本。 The structure of the above connector is complicated. When inserting the terminal, it needs to carry out 2-4 operation steps, so it will consume more man-hours. The more insertion steps, the higher the probability of failure, and the product process will also be affected accordingly. Unstable, and multiple parts need to develop multiple sets of molds, thereby increasing development costs.
如上所述习知结构不利于自动化生产,不利于提高生产效益,因此有必要提供一种低成本,能够实现自动化组装、制程稳定的产品结构,来提升效益以及提高产品的竞争力。 As mentioned above, the conventional structure is not conducive to automatic production, and is not conducive to improving production efficiency. Therefore, it is necessary to provide a low-cost product structure that can realize automatic assembly and stable manufacturing process to improve efficiency and improve product competitiveness.
实用新型内容 Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种结构改良的电连接器,其能有效解决现有的电连接器结构不利于自动化生产和提高生产效益的问题。 In view of this, the utility model aims at the deficiencies in the prior art, and its main purpose is to provide an electrical connector with improved structure, which can effectively solve the problems that the existing electrical connector structure is not conducive to automatic production and improve production efficiency .
为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种结构改良的电连接器,包括有第一绝缘体、第二绝缘体、长排端子、短排端子以及两焊脚;该长排端子和短排端子均与第二绝缘体镶嵌成型,该第一绝缘体上设置有容置槽,该第二绝缘体的前端插装在该容置槽中,该两焊脚分别固设于第二绝缘体的两侧;该长排端子包括有第一料带部以及并排间隔设置并与第一料带部一体连接的多个第一端子,该每一第一端子均包括有依次连接的第一接触部、第一固持部和第一焊接部,该第一焊接部与第一料带部连接;该短排端子包括有第二料带部以及并排间隔设置并与第二料带部一体连接的多个第二端子,该每一第二端子均包括有依次连接的第二接触部、第二固持部和第二焊接部,该第二焊接部与第二料带部连接;该第二接触部和第一接触部均位于前述容置槽内,该第二固持部和第一固持部埋于第二绝缘体内,该第二焊接部和第一焊接部伸出第二绝缘体外。 An electrical connector with an improved structure, including a first insulator, a second insulator, a long row of terminals, a short row of terminals and two welding legs; the long row of terminals and the short row of terminals are embedded with the second insulator, the first An accommodating groove is provided on the insulator, the front end of the second insulator is inserted into the accommodating groove, and the two welding feet are respectively fixed on both sides of the second insulator; the long row of terminals includes a first strip portion and A plurality of first terminals arranged side by side at intervals and integrally connected with the first strip part, each first terminal includes a first contact part, a first holding part and a first welding part connected in sequence, and the first welding part part is connected with the first strip part; the short row of terminals includes a second strip part and a plurality of second terminals arranged side by side at intervals and integrally connected with the second strip part, and each second terminal includes sequentially The second contact part, the second holding part and the second welding part are connected, and the second welding part is connected with the second tape part; the second contact part and the first contact part are both located in the aforesaid accommodating groove, the first The two holding parts and the first holding part are embedded in the second insulator, and the second welding part and the first welding part extend out of the second insulator.
作为一种优选方案,所述多个第一端子分为第一组第一端子和第二组第一端子,该第一组第一端子和第二组第一端子之间形成有间距,该多个第二端子位于间距中。 As a preferred solution, the plurality of first terminals are divided into a first group of first terminals and a second group of first terminals, a distance is formed between the first group of first terminals and the second group of first terminals, the A plurality of second terminals are located in the space.
作为一种优选方案,所述第一组第一端子的个数多于第二组第一端子的个数。 As a preferred solution, the number of first terminals in the first group is greater than the number of first terminals in the second group.
作为一种优选方案,所述第一组第一端子的个数为奇数个,且该第一组第一端子有若干个第一端子的第一接触部高于其他第一组第一端子的第一接触部。 As a preferred solution, the number of first terminals in the first group is an odd number, and the first contact portions of several first terminals in the first group of first terminals are higher than those of other first terminals in the first group. first contact.
作为一种优选方案,所述多个第二端子的个数为奇数个,该每一第二端子的第二接触部均与第一组第一端子较低的第一接触部平齐。 As a preferred solution, the number of the plurality of second terminals is an odd number, and the second contact portion of each second terminal is flush with the lower first contact portion of the first group of first terminals.
作为一种优选方案,所述第一料带部与第二料带部叠合。 As a preferred solution, the first tape portion is superimposed on the second tape portion.
作为一种优选方案,所述第一料带部上设置有多个第一料带孔,该第二料带部上设置有多个第二料带孔,该多个第二料带孔与对应的第一料带孔重列。 As a preferred solution, the first strip part is provided with a plurality of first strip holes, and the second strip part is provided with a plurality of second strip holes, and the plurality of second strip holes and The corresponding holes of the first tape are rearranged.
作为一种优选方案,所述第二绝缘体的两侧均设置有定位导向柱,该定位导向柱插入该容置槽中定位。 As a preferred solution, both sides of the second insulator are provided with positioning guide posts, and the positioning guide posts are inserted into the accommodating groove for positioning.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知: Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
通过利用长排端子和短排端子均与第二绝缘体镶嵌成型,再配合第二绝缘体的前端插装在第一绝缘体的容置槽中固定,如此取代了传统之插PIN组装的方式,本实用新型可使产品实现自动化组装生产,简化了组装制程,提升了生产效率,且制程稳定,能够获得高品质的SMT焊脚平面度,从而提升了效益以及提高产品的竞争力;同时,也减少了组成零部件,降低了开发成本。 Both the long row of terminals and the short row of terminals are inlaid with the second insulator, and then the front end of the second insulator is inserted and fixed in the accommodating groove of the first insulator, which replaces the traditional way of inserting PIN assembly. The new type can realize automatic assembly and production of products, simplify the assembly process, improve production efficiency, and the process is stable, and can obtain high-quality SMT solder leg flatness, thereby improving efficiency and improving product competitiveness; at the same time, it also reduces Composition of components reduces development costs.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1是传统电连接器的分解图; Figure 1 is an exploded view of a conventional electrical connector;
图2是本实用新型之较佳实施例的分解图; Fig. 2 is the exploded view of the preferred embodiment of the utility model;
图3是本实用新型之较佳实施例另一角度的分解图; Fig. 3 is an exploded view of another angle of a preferred embodiment of the present utility model;
图4是本实用新型之较佳实施例的第一局部组装图; Fig. 4 is the first partial assembly drawing of the preferred embodiment of the present utility model;
图5是本实用新型之较佳实施例另一角度的第一局部组装图; Fig. 5 is the first partial assembly drawing of another angle of the preferred embodiment of the present utility model;
图6是本实用新型之较佳实施例的第二局部组装图; Fig. 6 is the second partial assembly drawing of the preferred embodiment of the present utility model;
图7是本实用新型之较佳实施例另一角度的第二局部组装图; Fig. 7 is the second partial assembly drawing of another angle of the preferred embodiment of the present invention;
图8是本实用新型之较佳实施例的第三局部组装图; Fig. 8 is the third partial assembly drawing of the preferred embodiment of the present invention;
图9是本实用新型之较佳实施例组装立体示意图。 Fig. 9 is a schematic perspective view of assembly of a preferred embodiment of the present invention.
附图标识说明: Explanation of the accompanying drawings:
10′、绝缘本体 20′、焊脚
10',
30′、端子 30', terminal
10、第一绝缘体 11、容置槽
10.
20、第二绝缘体 21、定位导向柱
20.
30、长排端子 31、第一料带部
30.
311、第一料带孔 32、第一端子
311. The
321、第一接触部 322、第一固持部
321. The
323、第一焊接部 33、间距
323. The
40、短排端子 41、第二料带部
40.
411、第二料带孔 42、第二端子
411. The
421、第二接触部 422、第二固持部
421. The
423、第二焊接部 50、焊脚
423.
A、第一组第一端子 B、第二组第一端子。 A. The first group of first terminals B. The second group of first terminals.
具体实施方式 Detailed ways
请参照图2至图9所示,其显示出了本实用新型之较佳实施例的具体结构,包括有第一绝缘体10、第二绝缘体20、长排端子30、短排端子40以及两焊脚50。
Please refer to shown in Fig. 2 to Fig. 9, it has shown the specific structure of the preferred embodiment of the present utility model, comprises the
该长排端子30和短排端子40均与第二绝缘体20镶嵌成型,该第一绝缘体10上设置有容置槽11,该第二绝缘体20的前端插装在该容置槽11中,该两焊脚50分别固设于第二绝缘体20的两侧;以及,该第二绝缘体20的两侧均设置有定位导向柱21,该定位导向柱21插入该容置槽11中定位。
Both the long row of
具体而说,在本实施例中,该长排端子30包括有第一料带部31以及与该第一料带部31一体连接的多个第一端子32,该多个第一端子32并排间隔设置,该每一第一端子32均包括有依次连接的第一接触部321、第一固持部322和第一焊接部323,该第一焊接部323与第一料带部31连接。
Specifically, in this embodiment, the long row of
该短排端子40包括有第二料带部41以及与该第二料带部41一体连接的多个第二端子42,该多个第二端子42并排间隔设置,该每一第二端子42均包括有依次连接的第二接触部421、第二固持部422和第二焊接部423,该第二焊接部423与第二料带部41连接;该第二接触部421和第一接触部321均位于前述容置槽11内,该第二固持部422和第一固持部322埋于第二绝缘体20内,该第二焊接部423和第一焊接部323伸出第二绝缘体20外。
The short row of
并且,该多个第一端子32分为第一组第一端子A和第二组第一端子B,该第一组第一端子A和第二组第一端子B之间形成有间距33,该多个第二端子42位于间距33中;该第一组第一端子A的个数多于第二组第一端子B的个数,且,第一组第一端子A的个数为奇数个,该第一组第一端子A有若干个第一端子32的第一接触部321高于其他第一组第一端子A的第一接触部321;以及,该多个第二端子42的个数为奇数个,该每一第二端子42的第二接触部422均与第一组第一端子A较低的第一接触部321平齐。
Moreover, the plurality of
此外,该第一料带部31与第二料带部41叠合,并且,该第一料带部31上设置有多个第一料带孔311,该第二料带部41上设置有多个第二料带孔411,该多个第二料带孔411与对应的第一料带孔311重列。
In addition, the
详述本实施例的组装过程如下: The assembly process of this embodiment is described in detail as follows:
组装时,首先,如图2至图5所示,将长排端子30和短排端子40相叠一起,具体而说,该第二料带部41与第一料带部31叠合,该多个第二端子42位于间距33中,并且该多个第二料带孔411与对应的第一料带孔311重列;接着,如图6和图7所示,将长排端子30和短排端子40放入模具中与第二绝缘体20一起镶嵌成型,形成了半成品;然后,如图8所示,将半成品的前端插入第一绝缘体10的容置槽11内固定,各第一接触部321和各第二接触部421均伸入容置槽11内;最后,如图8所示,将该两焊脚50分别安装于第二绝缘体20的两侧即可。
When assembling, firstly, as shown in Fig. 2 to Fig. 5, the long row of
本实用新型的设计重点在于: The design focus of the present utility model is:
通过利用长排端子和短排端子均与第二绝缘体镶嵌成型,再配合第二绝缘体的前端插装在第一绝缘体的容置槽中固定,如此取代了传统之插PIN组装的方式,本实用新型可使产品实现自动化组装生产,简化了组装制程,提升了生产效率,且制程稳定,能够获得高品质的SMT焊脚平面度,从而提升了效益以及提高产品的竞争力;同时,也减少了组成零部件,降低了开发成本。 Both the long row of terminals and the short row of terminals are inlaid with the second insulator, and then the front end of the second insulator is inserted and fixed in the accommodating groove of the first insulator, which replaces the traditional way of inserting PIN assembly. The new type can realize automatic assembly and production of products, simplify the assembly process, improve production efficiency, and the process is stable, and can obtain high-quality SMT solder leg flatness, thereby improving efficiency and improving product competitiveness; at the same time, it also reduces Composition of components reduces development costs.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
Claims (8)
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| CN 201320247763 CN203277744U (en) | 2013-05-09 | 2013-05-09 | Structurally Improved Electrical Connector |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106611907A (en) * | 2015-10-27 | 2017-05-03 | 凡甲电子(苏州)有限公司 | Electrical connector and manufacturing method thereof |
| CN110492281A (en) * | 2017-09-20 | 2019-11-22 | 华为技术有限公司 | The production method of electric connector, mobile terminal and electric connector |
| TWI866013B (en) * | 2023-01-04 | 2024-12-11 | 凡甲科技股份有限公司 | Electrical connector and manufacturing method thereof |
-
2013
- 2013-05-09 CN CN 201320247763 patent/CN203277744U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106611907A (en) * | 2015-10-27 | 2017-05-03 | 凡甲电子(苏州)有限公司 | Electrical connector and manufacturing method thereof |
| CN110492281A (en) * | 2017-09-20 | 2019-11-22 | 华为技术有限公司 | The production method of electric connector, mobile terminal and electric connector |
| US11128074B2 (en) | 2017-09-20 | 2021-09-21 | Huawei Technologies Co., Ltd. | Electrical connector, mobile terminal, and electrical connector manufacturing method |
| TWI866013B (en) * | 2023-01-04 | 2024-12-11 | 凡甲科技股份有限公司 | Electrical connector and manufacturing method thereof |
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