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CN203715615U - Modular alga photo-bioreactor - Google Patents

Modular alga photo-bioreactor Download PDF

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CN203715615U
CN203715615U CN201420017578.3U CN201420017578U CN203715615U CN 203715615 U CN203715615 U CN 203715615U CN 201420017578 U CN201420017578 U CN 201420017578U CN 203715615 U CN203715615 U CN 203715615U
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liquid
standard module
outlet
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ventilation
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王高鸿
胡智泉
李小燕
刘永定
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Institute of Hydrobiology of CAS
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Abstract

本实用新型公开了一种模块化藻类光生物反应器,藻类培养标准模块与光照标准模块通过螺栓连接,藻类培养标准模块的另一侧面通过螺栓与换气标准模块相连,藻类培养标准模块与培养液测控单元通过软管相连,藻类培养标准模块的第一进液口与培养液测控单元的第二出液口相连,藻类培养标准模块的出液口与培养液测控单元的第二进液口相连,换气标准模块与气体测控单元通过软管相连,换气标准模块的第一进气口与培养液测控单元的第二出气口相连,换气标准模块的第一出气口与培养液测控单元的第二出液口相连。结构简单,使用方便,提高了设备运行的稳定性,培养效率提高5-8倍,为进一步优化设计和扩充反应体积等方面提供了良好的标准化实验设备平台。

The utility model discloses a modular algae photobioreactor. The algae cultivation standard module is connected with the illumination standard module through bolts, the other side of the algae cultivation standard module is connected with the ventilation standard module through bolts, and the algae cultivation standard module is connected with the cultivation standard module. The liquid measurement and control unit is connected by a hose, the first liquid inlet of the algae cultivation standard module is connected with the second liquid outlet of the culture medium measurement and control unit, and the liquid outlet of the algae cultivation standard module is connected with the second liquid inlet of the culture medium measurement and control unit. The ventilation standard module is connected to the gas measurement and control unit through a hose, the first air inlet of the ventilation standard module is connected to the second gas outlet of the culture fluid measurement and control unit, and the first gas outlet of the ventilation standard module is connected to the culture fluid measurement and control unit. The second liquid outlet of the unit is connected. The structure is simple, the operation is convenient, the stability of the equipment operation is improved, and the cultivation efficiency is increased by 5-8 times, which provides a good standardized experimental equipment platform for further optimizing the design and expanding the reaction volume.

Description

一种模块化藻类光生物反应器A Modular Algae Photobioreactor

技术领域 technical field

本实用新型属于微藻生物技术领域,特别涉及一种高效模块化藻类光生物反应器,它利用藻类的高效光合作用适用于空间飞行和潜艇航行的生命保障系统中藻类生物量高效生产及CO2固定和O2再生。  The utility model belongs to the field of microalgae biotechnology, in particular to a high-efficiency modular algae photobioreactor, which utilizes the high-efficiency photosynthesis of algae and is suitable for high-efficiency production of algae biomass and CO 2 in life support systems for space flight and submarine navigation. Fixation and O regeneration .

背景技术 Background technique

自人类开始进行空间载人探索,受控生态生命支持系统就作为载人航天的基础而得到各方面的重视,其中涉及的CO2去除和O2再生是受控生态生命支持系统研究的一个关键技术。微藻生物由于适应性好,培养简单,运行稳定,可高效快速地生产航天乘员所需的食物及氧气等特点,成为受控生态生命支持系统研究的重要生物之一,而微藻的生长依赖于高效的光生物反应器,因此设计专用于空间封闭系统高效的微藻光生物反应器是进行相关研究的关键。  Since the beginning of human space manned exploration, the controlled ecological life support system has been paid attention to as the basis of manned spaceflight, and the CO2 removal and O2 regeneration involved in it is a key to the research of the controlled ecological life support system technology. Microalgae have become one of the important organisms in the study of controlled ecological life support systems due to their good adaptability, simple cultivation, stable operation, and efficient and rapid production of food and oxygen required by space crew. The growth of microalgae depends on Therefore, designing an efficient microalgae photobioreactor dedicated to a space-enclosed system is the key to conducting related research.

空间微藻光生物反应器的设计要满足:生物在反应器中生长迅速、光能利用率高,反应器维护和控制简单,在空间微重力环境下可有效分离液体中的气体。  The design of the space microalgae photobioreactor should meet the following requirements: rapid growth of organisms in the reactor, high utilization rate of light energy, simple maintenance and control of the reactor, and effective separation of gas in liquid in a space microgravity environment. the

空间藻类光生物反应器设计的关键之一是要提供藻类高生长速率的培养条件,需要在提高光能利用率和加强液体物质交换同时减少剪切力上等技术上进行改进。提高光能利用率可以通过提高光照表面积与体积之比的方式进行,而加强液体物质交换同时减少剪切力就需要选用稳定高效的循环系统,在培养液流动和装置方面进行优化,达到二者兼顾的目的。目前空间专用的光生物反应器主要采用气升式(MELISSA,ESA)和板式(BIOS-3,Russia),也有采用卧式反应釜式(郭双生等),但这些反应器的主要限制是光照面积与体积比值较小,因此光能转化效率不高,另外培养液的流动不稳定,会产生很强的剪切力,影响细胞的生长。  One of the key points in the design of space algae photobioreactor is to provide the culture conditions of high growth rate of algae, which needs to improve the technology of improving the utilization rate of light energy and strengthening the exchange of liquid substances while reducing the shear force. Improving light energy utilization can be achieved by increasing the ratio of illuminated surface area to volume, while enhancing liquid substance exchange while reducing shear force requires the selection of a stable and efficient circulation system, optimizing the flow of culture fluid and devices to achieve both. Balanced purpose. At present, photobioreactors dedicated to space mainly adopt airlift type (MELISSA, ESA) and plate type (BIOS-3, Russia), and also use horizontal reactor type (Guo Shuangsheng, etc.), but the main limitation of these reactors is the light The ratio of area to volume is small, so the light energy conversion efficiency is not high, and the flow of culture medium is unstable, which will generate strong shear force and affect the growth of cells. the

另外光源的选择也会影响反应器效率,目前广泛使用的光源,如太阳光、金属卤素灯、冷白炽灯等存在能耗大,发热强,容易损坏等缺点,因此近年来开发了许多以LED为光源的反应器,但需要在波长选择和配比进一步优化以适应藻类生长,此外,LED光源相应的配件标准化程度不高,现有的光强测控方面较复杂,均需要进一步改进。  In addition, the choice of light source will also affect the efficiency of the reactor. Currently widely used light sources, such as sunlight, metal halide lamps, and cold incandescent lamps, have the disadvantages of high energy consumption, strong heat generation, and easy damage. Therefore, many LED-based reactors have been developed in recent years. The reactor is a light source, but it needs to be further optimized in terms of wavelength selection and ratio to adapt to the growth of algae. In addition, the standardization of the corresponding accessories of the LED light source is not high, and the existing light intensity measurement and control is relatively complicated, which needs further improvement. the

空间微重力环境的重要现象是气体和液体不分离,因此如何实现微重力下的气液分离一直是藻类反应器的难点之一。目前大多数的研究多采用动态离心方式进行,也有采用中空纤维膜方式,但离心法会依赖离心机,不论在功耗还是体积重量上都对于空间飞行要求不利,中空纤维膜法存在效率低、容易堵塞等问题,因此急需开发出稳定高效的气液分离技术应用于空间藻类反应器。  An important phenomenon in the space microgravity environment is that gas and liquid are not separated, so how to realize the gas-liquid separation under microgravity has always been one of the difficulties in the algae reactor. At present, most of the research is carried out by dynamic centrifugation, and hollow fiber membrane is also used. However, centrifugation depends on the centrifuge, which is unfavorable for space flight requirements in terms of power consumption and volume weight. The hollow fiber membrane method has low efficiency, It is easy to block and other problems, so it is urgent to develop a stable and efficient gas-liquid separation technology for space algae reactors. the

传统设计的反应器整体集成了培养、搅拌、气体分离和测控等功能器件,设计复杂,各个部件不能单独运行或方便更换,大大降低了设备的稳定性,同时加大了操作的复杂程度。  Traditionally designed reactors integrate functional devices such as cultivation, stirring, gas separation, and measurement and control as a whole. The design is complex, and each component cannot be operated independently or easily replaced, which greatly reduces the stability of the equipment and increases the complexity of operation. the

发明内容 Contents of the invention

本实用新型的目的是在于提供了一种模块化藻类光生物反应器,结构简单,使用方便,本实用新型采用模块化、标准化的设计思路则可以在藻类培养、搅拌、气体分离和测控等功能上实现组合优化,各个单元部件既可以单独运行,也可以组合运行,还可以根据实际方便需要增加或删除,不但可以大大提高设备运行的稳定性,培养效率提高5-8倍,而且对于后期的维护和更换等工作提供了很大的便利,为进一步优化设计和扩充反应体积等方面提供了良好的标准化实验设备平台。  The purpose of this utility model is to provide a modular algae photobioreactor, which is simple in structure and easy to use. The utility model adopts a modular and standardized design idea, which can be used in algae cultivation, stirring, gas separation and measurement and control. Combination optimization can be achieved on the basis of each unit. Each unit can be operated independently or in combination, and can also be added or deleted according to actual convenience needs. Not only can the stability of equipment operation be greatly improved, and the cultivation efficiency can be increased by 5-8 times. It provides great convenience for maintenance and replacement, and provides a good standardized experimental equipment platform for further optimization of design and expansion of reaction volume. the

为了实现上述的目的,本实用新型采用以下技术措施:  In order to achieve the above-mentioned purpose, the utility model adopts the following technical measures:

一种模块化藻类光生物反应器,它包括空间藻类光生物反应器由藻类培养标准模块、光照标准模块、换气标准模块、培养液测控单元和气体测控单元,它由藻培养模块、光照模块、透气模块;LED光源、Biofoil膜、第一进气口、第二出气口、第一进液口、第一出液口、组合螺栓、第一蠕动泵、第二蠕动泵、LED光源、光敏电池、 pH探头、溶解氧温度探头、电导率探头、换液进口、第一换液出口、第二进液口、第二出液口、第二进气、第一气泵、氧气测定探头、二氧化碳测定探头、第一换气进气口、第二换气出气口、第二气泵、第二出气口组成。 A modular algae photobioreactor, which includes a space algae photobioreactor consisting of an algae cultivation standard module, a lighting standard module, a ventilation standard module, a culture fluid measurement and control unit, and a gas measurement and control unit. It consists of an algae cultivation module, a lighting module , Breathable module; LED light source, Biofoil membrane, first air inlet, second air outlet, first liquid inlet, first liquid outlet, combination bolt, first peristaltic pump, second peristaltic pump, LED light source, photosensitive Battery, pH probe, dissolved oxygen temperature probe, conductivity probe, liquid change inlet, first liquid change outlet, second liquid inlet, second liquid outlet, second air intake, first air pump, oxygen measuring probe, carbon dioxide It consists of a measuring probe, a first ventilation inlet, a second ventilation outlet, a second air pump, and a second gas outlet.

其连接关系如图1所示:本反应器的主体为藻类培养标准模块;藻类培养标准模块透明侧面与光照标准模块通过螺栓连接;而藻类培养标准模块的另一侧面也通过螺栓与换气标准模块相连;藻类培养标准模块与培养液测控单元通过软管相连,连接关系为藻类培养标准模块的第一进液口与培养液测控单元第二出液口相连,藻类培养标准模块的第一出液口与培养液测控单元的第二进液口相连;换气标准模块与气体测控单元通过软管相连,连接关系为换气标准模块的第一进气口与培养液测控单元出的第二气口相连,换气标准模块的第一出气口与培养液测控单元的第二出液口相连。  The connection relationship is shown in Figure 1: the main body of the reactor is the algae cultivation standard module; the transparent side of the algae cultivation standard module is connected with the lighting standard module by bolts; and the other side of the algae cultivation standard module is also connected with the ventilation standard module by bolts The modules are connected; the algae cultivation standard module is connected with the culture fluid measurement and control unit through a hose, the connection relationship is that the first liquid inlet of the algae cultivation standard module is connected with the second liquid outlet of the culture fluid measurement and control unit, and the first outlet of the algae cultivation standard module is The liquid port is connected to the second liquid inlet of the culture fluid measurement and control unit; the ventilation standard module is connected to the gas measurement and control unit through a hose, and the connection relationship is the first air inlet of the ventilation standard module and the second outlet of the culture fluid measurement and control unit. The gas ports are connected, and the first gas outlet of the ventilation standard module is connected with the second liquid outlet of the culture solution measurement and control unit. the

藻类培养模块1包括透明的有机材料一次成型的组合式标准反应器主体、第一进液口、第一出液口和两侧的固定螺栓。在其通光侧面与光照标准模块用固定螺栓相连,在其另一侧与换气标准模块通过固定螺栓相连,藻类培养标准模块内液体通过第一进液口、第一出液口与培养液测控单元的第二出液口、第二进液口通过软的橡胶管相连;4-8组模块化藻类光生物反应器可以根据需要利用螺栓10组合起来,利用多通道蠕动泵对培养液进行交换,实现高效大量培养。与其它的一体式反应器相比,本模块具有以下的优点,即实现了反应器的功能专一及装配维护简便,另外反应器可以根据培养需要进行藻类液体和固体培养,截面可以设计成长方形或椭圆形以保证培养时液体流动不留死角,同时也可以避免流体剪切力和培养容器共同作用引起对细胞的伤害。另外由于设计的照光面积很大,所以光照面积和培养体积比率也很大,明显提高了光能利用率,增加藻类细胞生长速率可达其它反应器的5-8倍。  The algae cultivation module 1 includes a combined standard reactor main body formed of transparent organic materials, a first liquid inlet, a first liquid outlet and fixing bolts on both sides. It is connected with the illumination standard module by fixing bolts on its light-transmitting side, and connected with the ventilation standard module by fixing bolts on the other side. The liquid in the algae cultivation standard module passes through the first liquid inlet, the first liquid outlet and the culture solution. The second liquid outlet and the second liquid inlet of the measurement and control unit are connected through soft rubber tubes; 4-8 groups of modular algae photobioreactors can be combined with bolts 10 according to needs, and the culture medium is processed by a multi-channel peristaltic pump. Exchange, to achieve high-efficiency mass culture. Compared with other integrated reactors, this module has the following advantages, that is, it realizes the function of the reactor and is easy to assemble and maintain. In addition, the reactor can be used for algae liquid and solid cultivation according to the cultivation needs, and the cross section can be designed as a rectangle. Or ellipse to ensure that the liquid flow does not leave a dead angle during culture, and it can also avoid the damage to the cells caused by the combined action of the fluid shear force and the culture container. In addition, because the designed lighting area is large, the ratio of the lighting area to the culture volume is also large, which significantly improves the utilization rate of light energy and increases the growth rate of algae cells to 5-8 times that of other reactors. the

标准光照模块包括有机材料构型的组合式光照系统标准配件、多波长LED光源和固定螺栓,标准光照模块与藻类培养标准模块通光面通过螺栓相连。本模块的设计优点是实现了功能专一及装配维护简便,同时光照系统在其它反应器单色LED设计的基础上,在其上增加红、兰、白三种规格的LED光源,可进行光色和光强的配比,以适应不同藻类材料培养的需要。  The standard lighting module includes the standard accessories of the combined lighting system in the form of organic materials, multi-wavelength LED light sources and fixing bolts. The standard lighting module is connected to the light-transmitting surface of the algae cultivation standard module through bolts. The design advantage of this module is that it achieves specific functions and easy assembly and maintenance. At the same time, the lighting system is based on the single-color LED design of other reactors, and red, blue, and white LED light sources are added to it, which can be used for lighting. The ratio of color and light intensity can meet the needs of cultivating different algae materials. the

标准换气模块包括有机材料构型的标准换气配件、Biofoil膜系统、第一进气口、第一出气口和固定螺栓。该模块与藻类培养标准模块侧面通过螺栓相连,其第一进气口、第一出气口通过橡胶管与气体测控部件的第二出气口、第二进气口相连。本模块的设计优点是实现了功能专一及装配维护简便,可装配至反应器主体侧边,用于在空间微重力环境下的气液分离,换气膜由专用的透气不透水的Biofoil膜组成。可以实现微重力下气液高效分离,同时可避免离心机设计的复杂性和很大的重量体积负担,另外也防止了中空纤维管效率低和易堵塞的缺点。  The standard ventilation module includes standard ventilation accessories in organic material configuration, Biofoil membrane system, first air inlet, first air outlet and fixing bolts. The module is connected to the side of the algae cultivation standard module through bolts, and its first air inlet and first air outlet are connected to the second air outlet and the second air inlet of the gas measurement and control component through rubber tubes. The design advantage of this module is that it realizes specific functions and easy assembly and maintenance. It can be assembled to the side of the reactor main body for gas-liquid separation in a space microgravity environment. The ventilation membrane is made of a special breathable and impermeable Biofoil membrane. composition. It can achieve high-efficiency separation of gas and liquid under microgravity, and at the same time avoid the complexity of centrifuge design and heavy weight and volume burden, and also avoid the disadvantages of low efficiency and easy blockage of hollow fiber tubes. the

培养液测控单元包括第一蠕动泵;第二蠕动泵; LED光源;光敏电池; pH探头(pHG-2026B,上海科蓝);电导率探头(DDG-2022B,上海科蓝);溶解氧温度探头(DOG-2028B,上海科蓝);第一换液进口;第二换液出;第二进液口;第二出液口。培养液测控单元通过软管与藻类培养模块连接,第二进液口、第二出液口分别与藻类培养模块的第一出液口、第二进液口相连;培养液在系统中流动时测定藻类浓度(光敏电池测定光密度)、pH、电导率和溶解氧分别与电脑采集卡相连,而测控数据可以直接由电脑记录;第一换液进口和第二换液出口与外界相连,进行培养液补充、更换及藻的收获;多通道蠕动泵可以通过调节流速方法对搅拌的程度进行控制。本部件的设计优点是实现了液体测控功能外置,保证了装配维护简便、蠕动泵实现了液体流动及培养液进出反应器控制。  The culture medium measurement and control unit includes the first peristaltic pump; the second peristaltic pump; LED light source; photosensitive cell; pH probe (pHG-2026B, Shanghai Kelan); conductivity probe (DDG-2022B, Shanghai Kelan); dissolved oxygen temperature probe (DOG-2028B, Shanghai Kelan); the first liquid change inlet; the second liquid change outlet; the second liquid inlet; the second liquid outlet. The culture solution measurement and control unit is connected to the algae cultivation module through a hose, and the second liquid inlet and the second liquid outlet are respectively connected to the first liquid outlet and the second liquid inlet of the algae cultivation module; when the culture solution flows in the system Determination of algae concentration (photosensitive cell to measure optical density), pH, conductivity and dissolved oxygen are respectively connected to the computer acquisition card, and the measurement and control data can be directly recorded by the computer; the first liquid change inlet and the second liquid change outlet are connected to the outside, Supplementation and replacement of culture medium and harvesting of algae; multi-channel peristaltic pump can control the degree of agitation by adjusting the flow rate. The design advantage of this component is that it realizes the external liquid measurement and control function, which ensures easy assembly and maintenance, and the peristaltic pump realizes the control of liquid flow and culture liquid entering and exiting the reactor. the

气体测控单元5包括第二进气口;第二出气口;第一气泵;第二气泵;氧气测定探头(MIC-500-O2M,深圳逸云天);二氧化碳测定探头(YTIAQ-CO2,深圳逸云天);第一换气进气口;第二换气出气口, 气体测控单元通过橡胶管与换气标准模块相连,连接关系为气体测控单元的第二出气口、第二进气口与换气标准模块的第一进气口、第二出气口。本部件的设计优点是实现了气体测控功能外置,保证了装配维护简便。  The gas measurement and control unit 5 includes the second air inlet; the second air outlet; the first air pump; the second air pump; the oxygen measuring probe (MIC-500-O2M, Shenzhen Yiyuntian); the carbon dioxide measuring probe (YTIAQ-CO2, Shenzhen Yiyuntian ); the first ventilation inlet; the second ventilation outlet, the gas measurement and control unit is connected to the ventilation standard module through a rubber tube, and the connection relationship is the second gas outlet, the second gas inlet and the ventilation The first air inlet and the second air outlet of the standard module. The design advantage of this part is that the gas measurement and control function is externally installed, which ensures easy assembly and maintenance. the

本实用新型与现有技术相比,具有以下优点和效果:  Compared with the prior art, the utility model has the following advantages and effects:

本实用新型采用标准模块化的创新设计思路,实现了在藻类培养、搅拌、气体分离和测控等功能上的模块化优化设计,各个单元部件既可以单独运行,也可以组合运行,还可以根据实际需要方便增删,不但可以大大提高设备运行的稳定性,培养效率提高5-8倍,而且对于后期的维护和更换等工作提供了很大的便利,为进一步优化设计和扩充反应体积等方面提供了良好的标准化实验设备平台。藻类反应器主体可以根据培养需要进行藻类液体和固体培养,截面可以设计成长方形或椭圆形以保证培养时液体流动不留死角,同时也可以避免流体剪切力和培养容器共同作用引起对细胞的伤害。另外由于设计的照光面积很大,所以光照面积和培养体积比率也很大,明显提高了光能利用率,增加藻类细胞生长速率可达其它反应器的5-8倍。标准光照模块在其它反应器单色LED设计的基础上,在其上增加红、兰、白三种规格的LED光源,可进行光色和光强的配比,以适应不同藻类材料培养的需要。标准换气模块换气膜由专用的透气不透水的Biofoil膜组成,可以实现微重力下气液高效分离,同时可避免离心机设计的复杂性和很大的重量体积负担,另外也防止了中空纤维管效率低和易堵塞的缺点。培养液搅拌及测控部件与气体浓度测控部件实现了液体、气体测控功能外置,保证了装配维护简便、气液流动及更换的高效控制。 The utility model adopts the innovative design idea of standard modularization, and realizes the modular optimization design in the functions of algae cultivation, stirring, gas separation and measurement and control. It needs to be convenient to add and delete, which can not only greatly improve the stability of equipment operation, and increase the cultivation efficiency by 5-8 times, but also provide great convenience for later maintenance and replacement, and provide great support for further optimization of design and expansion of reaction volume. Good standardized experimental equipment platform. The main body of the algae reactor can be used for algae liquid and solid cultivation according to the cultivation needs. The cross-section can be designed as a rectangle or an ellipse to ensure that the liquid flow does not leave a dead angle during cultivation, and it can also avoid the damage to the cells caused by the fluid shear force and the cultivation container. harm. In addition, because the designed lighting area is large, the ratio of the lighting area to the culture volume is also large, which significantly improves the utilization rate of light energy and increases the growth rate of algae cells to 5-8 times that of other reactors. On the basis of the single-color LED design of other reactors, the standard lighting module adds red, blue and white LED light sources to it, and the ratio of light color and light intensity can be adjusted to meet the needs of different algae material cultivation. . The ventilation membrane of the standard ventilation module is composed of a special breathable and impermeable Biofoil membrane, which can realize the efficient separation of gas and liquid under microgravity, and at the same time avoid the complexity of centrifuge design and the heavy weight and volume burden, and also prevent the hollow The fiber tube has the disadvantages of low efficiency and easy clogging. The culture solution stirring and measurement and control components and the gas concentration measurement and control components realize the external liquid and gas measurement and control functions, ensuring easy assembly and maintenance, and efficient control of gas-liquid flow and replacement.

    附图说明    Description of the drawings  

图1为一种模块化藻类光反应器连接示意图。 Figure 1 is a schematic diagram of the connection of a modular algae photoreactor.

图2为一种模块化光反应器单体侧面示意图。   Fig. 2 is a schematic side view of a modular photoreactor monomer. the

图3为一种模块化光反应器单体截面示意图。    Fig. 3 is a schematic cross-sectional view of a single modular photoreactor. the

 图4为一种培养液测控单元结构示意图。   Figure 4 is a schematic diagram of the structure of a culture medium measurement and control unit. the

图5为一种气体测控单元结构示意图。 Fig. 5 is a schematic structural diagram of a gas measurement and control unit.

图6 四组模块化藻类光反应器组合图  Figure 6 Combination diagram of four groups of modular algae photoreactors

其中:1. 藻培养模块; 2. 光照模块; 3. 透气模块;4.培养液测控单元; 5.气体测控单元;6. 第一进气口; 7. 第二出气口; 8. 第一进液口; 9. 第一出液口; 10. 组合螺栓;11. 第一LED光源; 12. Biofile膜(NC0535503 , Fisher公司生产); 13. 第一蠕动泵; 14. 第二蠕动泵; 15. 第二 LED光源;16. 光敏电池;17. pH探头(pHG-2026B,上海科蓝);18. 电导率探头(DDG-2022B,上海科蓝); 19.溶解氧温度探头(DOG-2028B,上海科蓝); 20. 第一换液进口;21. 第二换液出口;22. 第二进液口;23. 第二出液口; 24. 第二进气口;25. 第二出气口; 26. 第一气泵; 27. 第二气泵; 28. 氧气测定探头(MIC-500-O2M,深圳逸云天); 29. 二氧化碳测定探头(YTIAQ-CO2,深圳逸云天); 30. 第一换气进气口; 31. 第二换气出气口。 Among them: 1. Algae cultivation module; 2. Illumination module; 3. Ventilation module; 4. Culture fluid measurement and control unit; 5. Gas measurement and control unit; 6. The first air inlet; 7. The second air outlet; 8. The first 9. The first liquid outlet; 10. Combined bolt; 11. The first LED light source; 12. Biofile film (NC0535503, produced by Fisher); 13. The first peristaltic pump; 14. The second peristaltic pump; 15. Second LED light source; 16. Photosensitive cell; 17. pH probe (pHG-2026B, Shanghai Kelan); 18. Conductivity probe (DDG-2022B, Shanghai Kelan); 19. Dissolved oxygen temperature probe (DOG- 2028B, Shanghai Kelan); 20. The first liquid change inlet; 21. The second liquid change outlet; 22. The second liquid inlet; 23. The second liquid outlet; 24. The second air inlet; 25. The second Two air outlets; 26. The first air pump; 27. The second air pump; 28. Oxygen measuring probe (MIC-500-O2M, Shenzhen Yiyuntian); 29. Carbon dioxide measuring probe (YTIAQ-CO2, Shenzhen Yiyuntian); 30. The first ventilation inlet; 31. The second ventilation outlet.

具体实施方式 Detailed ways

实施例1:  Example 1:

根据图1、图2、图3、图4、图5所示,一种模块化藻类光生物反应器,它包括空间藻类光生物反应器由藻类培养标准模块1、光照标准模块2、换气标准模块3、培养液测控单元4和气体测控单元5。其连接关系如图1所示:本反应器的主体为藻类培养标准模块1;藻类培养标准模块1透明侧面与光照标准模块2通过螺栓10连接;而藻类培养标准模块1的另一侧面也通过螺栓10与换气标准模块3相连;藻类培养标准模块1与培养液测控单元4通过软管相连,连接关系为藻类培养标准模块1的第一进液口8与培养液测控单元4的第二出液口23相连,藻类培养标准模块1的第一出液口9与培养液测控单元第二进液口22相连;换气标准模块3与气体测控单元5通过软管相连,连接关系为换气标准模块3的第一进气口6与培养液测控单元第二出气口24相连,换气标准模块3的第一出气口7与培养液测控单元4的第二进气口23相连。 According to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, a kind of modular algae photobioreactor, it comprises space algae photobioreactor by algae cultivation standard module 1, illumination standard module 2, ventilation Standard module 3, culture medium measurement and control unit 4 and gas measurement and control unit 5. The connection relationship is shown in Figure 1: the main body of the reactor is the algae cultivation standard module 1; the transparent side of the algae cultivation standard module 1 is connected with the illumination standard module 2 through bolts 10; The bolt 10 is connected to the ventilation standard module 3; the algae cultivation standard module 1 is connected to the culture fluid measurement and control unit 4 through a hose, and the connection relationship is the first liquid inlet 8 of the algae cultivation standard module 1 and the second fluid inlet 8 of the culture fluid measurement and control unit 4. The liquid outlet 23 is connected, and the first liquid outlet 9 of the algae cultivation standard module 1 is connected with the second liquid inlet 22 of the culture solution measurement and control unit; the ventilation standard module 3 is connected with the gas measurement and control unit 5 through a hose, and the connection relationship is: The first gas inlet 6 of the gas standard module 3 is connected to the second gas outlet 24 of the culture fluid measurement and control unit, and the first gas outlet 7 of the ventilation standard module 3 is connected to the second gas inlet 23 of the culture fluid measurement and control unit 4 .

所述的藻类培养标准模块1(如图2和图3)包括透明的有机材料一次成型的组合式标准反应器主体、第一进液口8、第一出液口9和两侧的固定螺栓10。在其通光侧面与光照标准模块3用固定螺栓10相连,在光照标准模块3另一侧与换气标准模块4通过固定螺栓相连,藻类培养标准模块1内液体通过进液口8、出液口9与培养液测控单元4的第二出液口23、第二进液口22通过软的橡胶管相连; 4-8组模块化藻类光生物反应器可以根据需要利用螺栓10组合起来,利用多通道蠕动泵对培养液进行交换,实现大量高效培养。  The algae cultivation standard module 1 (as shown in Fig. 2 and Fig. 3) includes a combined standard reactor body formed by transparent organic materials, a first liquid inlet 8, a first liquid outlet 9 and fixing bolts on both sides 10. Its light-passing side is connected with the illumination standard module 3 by fixing bolts 10, and on the other side of the illumination standard module 3, it is connected with the ventilation standard module 4 by fixing bolts, and the liquid in the algae cultivation standard module 1 passes through the liquid inlet 8 and the liquid outlet. The port 9 is connected to the second liquid outlet 23 and the second liquid inlet 22 of the culture medium measurement and control unit 4 through soft rubber tubes; 4-8 groups of modular algae photobioreactors can be combined with bolts 10 as required, and the The multi-channel peristaltic pump exchanges the culture medium to achieve a large amount of high-efficiency culture. the

所述的标准光照模块2(如图2)包括有机材料构型的组合式光照系统标准配件(光照模块主体)、第一LED光源11(多波长)和固定螺栓10,标准光照模块2与藻类培养标准模块1通光面通过螺栓10相连。组合式光照系统标准配件与第一LED光源11通过螺栓10固定。  The standard lighting module 2 (as shown in Figure 2) includes a combined lighting system standard accessory (lighting module main body) in an organic material configuration, a first LED light source 11 (multi-wavelength) and fixing bolts 10, the standard lighting module 2 and algae The light-transmitting surfaces of the cultivation standard modules 1 are connected by bolts 10 . The standard accessories of the combined lighting system and the first LED light source 11 are fixed by bolts 10 . the

所述的标准换气模块3(如图2)包括有机材料构型的标准换气配件、Biofoil膜系统、第一进气口6、第一出气口7和固定螺栓10。该标准换气模块3与藻类培养标准模块1侧面通过螺栓10相连,其第一进气口6、第一出气口7通过橡胶管与气体测控单元5的第二出气口25、第二进气口24相连。标准换气配件与Biofoil膜系统通过螺栓10固定。  The standard ventilation module 3 (as shown in FIG. 2 ) includes a standard ventilation fitting in an organic material configuration, a Biofoil membrane system, a first air inlet 6 , a first air outlet 7 and fixing bolts 10 . The standard ventilation module 3 is connected to the side of the algae cultivation standard module 1 by bolts 10, and its first air inlet 6 and first air outlet 7 are connected to the second air outlet 25 and the second air inlet of the gas measurement and control unit 5 through rubber tubes. Port 24 is connected. The standard ventilation fittings and the Biofoil membrane system are fixed by bolts 10. the

所述的培养液测控单元4(如图4)包括第一蠕动泵13.;第二蠕动泵14.; 第二LED光源15.;光敏电池16.; pH探头(pHG-2026B,上海科蓝)17.;电导率探头(DDG-2022B,上海科蓝)18.;溶解氧温度探头(DOG-2028B,上海科蓝)19.;第一换液进口20.;第二换液出口21.;第二进液口22.;第二出液口23.。培养液测控单元通过软管与藻类培养标准模块1连接,第二进液口22、第二出液口23分别与藻类培养标准模块1的第一出液口9、第一进液口8相连,同时第二进液口22和第二出液口23分别与第一蠕动泵13和第二蠕动泵14相连,对培养液流量进行控制;培养液在系统中流动时测定光敏电池16电流(反映藻液浓度)、pH探头17、电导率探头18和溶解氧温度探头19分别与电脑采集卡相连,而测控数据(包括光敏电池16、pH探头17、电导率探头18和溶解氧温度探头19)可以直接由电脑记录,第二LED光源15通过外接220V电源变压器控制光照;第一换液进口20和第二换液出口21与外界通过阀门相连,可根据藻液浓度决定是否进行培养液补充、更换及藻的收获;多通道蠕动泵可以通过调节流速方法对搅拌的程度进行控制。  The culture solution measurement and control unit 4 (as shown in Figure 4) includes a first peristaltic pump 13.; a second peristaltic pump 14.; a second LED light source 15.; a photosensitive cell 16.; a pH probe (pHG-2026B, Shanghai Kelan ) 17.; conductivity probe (DDG-2022B, Shanghai Kelan) 18.; dissolved oxygen temperature probe (DOG-2028B, Shanghai Kelan) 19.; first liquid change inlet 20.; second liquid change outlet 21. ; The second liquid inlet 22.; The second liquid outlet 23.. The culture solution measurement and control unit is connected to the algae cultivation standard module 1 through a hose, and the second liquid inlet 22 and the second liquid outlet 23 are respectively connected to the first liquid outlet 9 and the first liquid inlet 8 of the algae cultivation standard module 1 , while the second liquid inlet 22 and the second liquid outlet 23 are respectively connected with the first peristaltic pump 13 and the second peristaltic pump 14 to control the flow of the culture solution; measure the current of the photosensitive cell 16 when the culture solution flows in the system ( reflect the concentration of algae liquid), pH probe 17, conductivity probe 18 and dissolved oxygen temperature probe 19 are respectively connected to the computer acquisition card, and the measurement and control data (including photosensitive cell 16, pH probe 17, conductivity probe 18 and dissolved oxygen temperature probe 19 ) can be directly recorded by the computer, and the second LED light source 15 controls the light through an external 220V power transformer; the first liquid change inlet 20 and the second liquid change outlet 21 are connected to the outside world through valves, and whether to supplement the culture liquid can be determined according to the concentration of the algae liquid , replacement and harvesting of algae; the multi-channel peristaltic pump can control the degree of stirring by adjusting the flow rate. the

所述的气体测控单元5(如图5)包括第二进气口24.;第二出气口25.;第一气泵一26.;第二气泵27.;氧气测定探头(MIC-500-O2M,深圳逸云天)28.;二氧化碳测定探头(YTIAQ-CO2,深圳逸云天)29.;第一换气进气口30.;第二换气出气口31. 气体测控单元5通过橡胶管与换气标准模块3相连,气体测控单元5分别与第二出气口25、第二进气口24相连,换气标准模块3与第一进气口6、出第一气口7相连,第二出气口25与第一进气口6相连,第二进气口二24与第一出气口7相连,同时第二进气口24和第二出气口25分别与第一气泵一26和第二气泵27相连,对气体流量进行控制;气体在系统中流动时氧气测定探头28、二氧化碳测定探头29分别与电脑采集卡相连,而测控数据可以直接由电脑记录;第一换气进气口30和第二换气出气口31与外界通过阀门相连,可根据系统内气体浓度测控数据选择是否与外界相连。  The gas measurement and control unit 5 (as shown in Figure 5) includes a second air inlet 24.; a second air outlet 25.; a first air pump 26.; a second air pump 27.; an oxygen measuring probe (MIC-500-O2M , Shenzhen Yiyuntian) 28.; carbon dioxide measurement probe (YTIAQ-CO2, Shenzhen Yiyuntian) 29.; the first ventilation inlet 30.; the second ventilation outlet 31. The gas measurement and control unit 5 passes through the rubber tube and the ventilation The gas standard module 3 is connected, the gas measurement and control unit 5 is connected with the second gas outlet 25 and the second gas inlet 24 respectively, the ventilation standard module 3 is connected with the first gas inlet 6 and the first gas outlet 7, and the second gas outlet 25 is connected with the first air inlet 6, and the second air inlet 24 is connected with the first air outlet 7, and the second air inlet 24 and the second air outlet 25 are connected with the first air pump one 26 and the second air pump 27 respectively simultaneously. Connected to control the gas flow; when the gas flows in the system, the oxygen measuring probe 28 and the carbon dioxide measuring probe 29 are respectively connected to the computer acquisition card, and the measurement and control data can be directly recorded by the computer; the first ventilation inlet 30 and the second The ventilation outlet 31 is connected to the outside through a valve, and whether to connect to the outside can be selected according to the gas concentration measurement and control data in the system. the

多组反应器的安装(如图6):4组(分别编号为A, B, C, D)模块化藻类光生物反应器可以根据需要利用螺栓10组合起来,利用多通道蠕动泵对培养液进行测控,实现高效大量培养,也可以根据需要增加多组反应器。  Installation of multiple groups of reactors (as shown in Figure 6): 4 groups (respectively numbered A, B, C, D) of modular algae photobioreactors can be combined with bolts 10 as required, and the culture medium can be pumped by a multi-channel peristaltic pump. Perform measurement and control to achieve high-efficiency mass cultivation, and multiple sets of reactors can also be added as needed. the

Claims (6)

1.一种模块化藻类光生物反应器,它包括藻类培养标准模块(1)、光照标准模块(2)、换气标准模块(3)、培养液测控单元(4)和气体测控单元(5),其特征在于:藻类培养标准模块(1)透明侧面与光照标准模块(2)通过螺栓(10)连接,藻类培养标准模块(1)的另一侧面通过螺栓(10)与换气标准模块(3)相连,藻类培养标准模块(1)与培养液测控单元(4)通过软管相连,藻类培养标准模块(1)的第一进液口(8)与培养液测控单元的第二出液口(23)相连,藻类培养标准模块(1)的第一出液口(9)与培养液测控单元(4)的第二进液口(22)相连,换气标准模块(3)与气体测控单元(5)通过软管相连,换气标准模块(3)的第一进气口(6)与培养液测控单元(4)的第二出气口(24)相连,换气标准模块(3)的第一出气口(7)与培养液测控单元(4)的第二出液口(23)相连。 1. A modular algae photobioreactor, which includes an algae cultivation standard module (1), an illumination standard module (2), a ventilation standard module (3), a culture fluid measurement and control unit (4) and a gas measurement and control unit (5 ), characterized in that: the transparent side of the algae cultivation standard module (1) is connected to the lighting standard module (2) through bolts (10), and the other side of the algae cultivation standard module (1) is connected to the ventilation standard module through bolts (10) (3) connected, the algae cultivation standard module (1) is connected with the culture fluid measurement and control unit (4) through a hose, the first liquid inlet (8) of the algae cultivation standard module (1) is connected with the second outlet of the culture fluid measurement and control unit The liquid port (23) is connected, the first liquid outlet (9) of the algae cultivation standard module (1) is connected with the second liquid inlet (22) of the culture solution measurement and control unit (4), and the ventilation standard module (3) is connected with the The gas measurement and control unit (5) is connected through a hose, the first air inlet (6) of the ventilation standard module (3) is connected with the second gas outlet (24) of the culture solution measurement and control unit (4), and the ventilation standard module ( 3) The first gas outlet (7) is connected to the second liquid outlet (23) of the culture medium measurement and control unit (4). 2.根据权利要求1所述的一种模块化藻类光生物反应器,其特征在于:所述的藻类培养标准模块(1)包括透明的有机材料一次成型的组合式标准反应器主体、第一进液口(8)、第一出液口(9)和两侧的固定螺栓(10),在通光侧面与光照标准模块(3)用固定螺栓(10)相连,在光照标准模块(3)另一侧与换气标准模块(4)通过固定螺栓相连,藻类培养标准模块(1)内液体通过第一进液口(8)、第一出液口(9)与培养液测控单元(4)的第二出液口(23)、第二进液口(22)通过软的橡胶管相连。 2. A modular algae photobioreactor according to claim 1, characterized in that: the algae cultivation standard module (1) includes a combined standard reactor body formed by transparent organic materials, a first The liquid inlet (8), the first liquid outlet (9) and the fixing bolts (10) on both sides are connected with the lighting standard module (3) with the fixing bolts (10) on the light side, and the lighting standard module (3) ) and the other side is connected with the ventilation standard module (4) through fixing bolts, and the liquid in the algae cultivation standard module (1) passes through the first liquid inlet (8), the first liquid outlet (9) and the culture solution measurement and control unit ( 4) The second liquid outlet (23) and the second liquid inlet (22) are connected through a soft rubber tube. 3.根据权利要求1所述的一种模块化藻类光生物反应器,其特征在于:所述的标准光照模块(2)包括有机材料构型的组合式光照系统标准配件、多波长LED光源(11)和固定螺栓(10),标准光照模块(2)与藻类培养标准模块(1)通光面通过螺栓(10)相连,组合式光照系统标准配件与第一LED光源(11)通过螺栓(10)固定。 3. A modular algae photobioreactor according to claim 1, characterized in that: said standard lighting module (2) includes standard accessories of combined lighting system in organic material configuration, multi-wavelength LED light source ( 11) and fixing bolts (10), the standard lighting module (2) is connected with the algae cultivation standard module (1) through the bolts (10), and the standard accessories of the combined lighting system are connected with the first LED light source (11) through the bolts ( 10) Fixed. 4.根据权利要求1所述的一种模块化藻类光生物反应器,其特征在于:所述的标准换气模块(3)包括有机材料构型的标准换气配件、Biofoil膜系统、第一进气口(6)、第一出气口(7)和固定螺栓(10),标准换气模块(3)与藻类培养标准模块(1)侧面通过螺栓相连,第一进气口(6)、第一出气口(7)通过橡胶管与气体测控单元(5)的第二出气口(25)、第二进气口(24)相连,标准换气配件与Biofoil膜系统通过螺栓(10)固定。 4. A modular algae photobioreactor according to claim 1, characterized in that: the standard ventilation module (3) includes standard ventilation accessories in organic material configuration, Biofoil membrane system, first The air inlet (6), the first air outlet (7) and the fixing bolt (10), the standard ventilation module (3) is connected to the side of the algae cultivation standard module (1) by bolts, the first air inlet (6), The first gas outlet (7) is connected to the second gas outlet (25) and the second gas inlet (24) of the gas measurement and control unit (5) through a rubber tube, and the standard ventilation accessories and the Biofoil membrane system are fixed by bolts (10) . 5.根据权利要求1所述的一种模块化藻类光生物反应器,其特征在于:所述的培养液测控单元(4)包括第一蠕动泵(13.)、第二蠕动泵(14.)、LED光源二(15)、光敏电池(16)、pH探头(17)、电导率探头(18)、溶解氧探头(19)、第一换液进口(20)、第二换液出口(21)、第二进液口(22)、第二出液口(23),培养液测控单元通过软管与藻类培养标准模块(1)连接,第二进液口(22)、第二出液口(23)分别与藻类培养标准模块(1)的第一出液口(9)、第一进液口(8)相连,第二进液口(22)和第二出液口(23)分别与第一蠕动泵(13)和第二蠕动泵(14)相连,光敏电池(16)、pH探头(17)、电导率探头(18)和溶解氧温度探头(19)分别与电脑采集卡相连,第一换液进口(20)和第二换液出口(21)与外界通过阀门相连。 5. A modular algae photobioreactor according to claim 1, characterized in that: the culture solution measurement and control unit (4) includes a first peristaltic pump (13.), a second peristaltic pump (14. ), LED light source two (15), photosensitive cell (16), pH probe (17), conductivity probe (18), dissolved oxygen probe (19), first liquid change inlet (20), second liquid change outlet ( 21), the second liquid inlet (22), the second liquid outlet (23), the culture fluid measurement and control unit is connected to the algae cultivation standard module (1) through a hose, the second liquid inlet (22), the second outlet The liquid port (23) is respectively connected with the first liquid outlet (9) and the first liquid inlet (8) of the algae cultivation standard module (1), and the second liquid inlet (22) and the second liquid outlet (23 ) are respectively connected with the first peristaltic pump (13) and the second peristaltic pump (14), and the photosensitive cell (16), pH probe (17), conductivity probe (18) and dissolved oxygen temperature probe (19) are respectively connected with the computer to collect The card is connected, and the first liquid changing inlet (20) and the second liquid changing outlet (21) are connected with the outside through a valve. 6.根据权利要求1所述的一种模块化藻类光生物反应器,其特征在于:所述的气体测控单元(5)包括第二进气口(24)、第二出气口(25)、第一气泵(26)、第二气泵(27)、氧气测定探头(28)、二氧化碳测定探头(29)、第一换气进气口(30)、第二换气出气口(31),气体测控单元(5)通过橡胶管与换气标准模块(3)相连,气体测控单元(5)分别与第二出气口(25)、第二进气口(24)相连,第二出气口(25)与第一进气口(6)相连,第二进气口(24)与第一出气口(7)相连,第二进气口(24)和第二出气口(25)分别与第一气泵(26)和第二气泵(27)相连,氧气测定探头(28)、二氧化碳测定探头(29)分别与电脑采集卡相连,第一换气进气口(30)和第二换气出气口(31)与外界通过阀门相连。 6. A modular algae photobioreactor according to claim 1, characterized in that: the gas measurement and control unit (5) includes a second air inlet (24), a second air outlet (25), The first air pump (26), the second air pump (27), the oxygen measuring probe (28), the carbon dioxide measuring probe (29), the first ventilation inlet (30), the second ventilation outlet (31), gas The measurement and control unit (5) is connected to the ventilation standard module (3) through a rubber tube, the gas measurement and control unit (5) is respectively connected to the second gas outlet (25) and the second gas inlet (24), and the second gas outlet (25 ) is connected with the first air inlet (6), the second air inlet (24) is connected with the first air outlet (7), the second air inlet (24) and the second air outlet (25) are respectively connected with the first The air pump (26) is connected to the second air pump (27), the oxygen measuring probe (28) and the carbon dioxide measuring probe (29) are respectively connected to the computer acquisition card, the first ventilation inlet (30) and the second ventilation outlet (31) It is connected with the outside world through a valve.
CN201420017578.3U 2014-01-13 2014-01-13 Modular alga photo-bioreactor Expired - Fee Related CN203715615U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103740581A (en) * 2014-01-13 2014-04-23 中国科学院水生生物研究所 Modular alga photobioreactor
CN107428579A (en) * 2014-11-07 2017-12-01 特里斯坦·维克托·威尔逊 Bioreactor using macroalgae

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103740581A (en) * 2014-01-13 2014-04-23 中国科学院水生生物研究所 Modular alga photobioreactor
CN107428579A (en) * 2014-11-07 2017-12-01 特里斯坦·维克托·威尔逊 Bioreactor using macroalgae

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