CN216244079U - A kind of car laser headlight bulb with compact structure and good heat dissipation - Google Patents
A kind of car laser headlight bulb with compact structure and good heat dissipation Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及汽车激光大灯灯泡的光路设计领域,尤其涉及一种结构紧凑散热好的汽车激光大灯灯泡。The utility model relates to the field of optical path design of an automobile laser headlight bulb, in particular to an automobile laser headlight bulb with a compact structure and good heat dissipation.
背景技术Background technique
LED激光大灯在车灯领域的应用广泛,LED激光大灯能同时兼顾LED的基础照明还能具备激光的高射程,能为驾驶员提供更清晰的路面和增加反应时间。现有的LED激光大灯的激光模组与LED光源模组一同设置在灯头,两个光源模组一同工作产生的热量很难传递到底部的散热器,因此,除了需要紫铜导热管去输送热量,还需使用高转速风扇去冷却,并且现有的LED激光大灯的激光驱动体积较大无法容置于灯体内,不易于携带。LED laser headlights are widely used in the field of car lights. LED laser headlights can take into account the basic lighting of LEDs and also have a high range of lasers, which can provide drivers with a clearer road surface and increase reaction time. In the existing LED laser headlight, the laser module and the LED light source module are set together on the lamp head, and the heat generated by the two light source modules working together is difficult to transfer to the radiator at the bottom. , it is necessary to use a high-speed fan for cooling, and the laser drive volume of the existing LED laser headlight is too large to be accommodated in the lamp body, and it is not easy to carry.
因此,如何实现优化激光大灯灯泡的散热性能以及缩小产品设计的体积是业内丞待解决的技术问题。Therefore, how to optimize the heat dissipation performance of the laser headlight bulb and reduce the size of the product design is a technical problem to be solved in the industry.
发明内容SUMMARY OF THE INVENTION
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种结构紧凑散热好的汽车激光大灯灯泡,包括灯帽、卡盘、本体上盖、LED芯片、LED线路板、反光镜片、防水圈、蓝色激光模组、电源线、后盖、风扇、本体下盖、螺丝和接电座,其特征在于,所述蓝色激光模组由激光上帽、凸透镜、PU管、激光玻纤板和激光底座组成,其中所述激光玻纤板焊接有电源线,电源线经激光底座底部的出线孔引出后与接电座相接驳;与所述接电座通过电源线相接驳的还有LED线路板及风扇;所述LED线路板上的正反两面均焊接了覆盖有荧光膜的有LED芯片;所述本体上盖及本体下盖可选择开设孔位来镶嵌、固定反光镜片,又或直接将反光镜片固装在本体上盖或本体下盖的底部内腔中;所述蓝色激光模组、风扇及带有所述LED芯片的LED线路板,均固装在本体上盖与本体下盖所组成的内腔中,具体是本体上盖与本体下盖的顶端使用螺丝相连接固定后加以卡盘套设稳固,而末端则通过配套的后盖进行封装加固,其中所述卡盘配套有防水圈辅助安装;所述灯帽设置在相配装后的本体上盖与本体下盖的顶端;;其中所述本体上盖与本体下盖上均对应LED芯片的位置开设有出光孔和折射孔;安装在本体上盖与本体下盖内腔中的蓝色激光模组,可以选择斜置、横置或竖置于风扇上方进行安装固定。An automotive laser headlight bulb with compact structure and good heat dissipation, comprising a lamp cap, a chuck, a body upper cover, an LED chip, an LED circuit board, a reflective lens, a waterproof ring, a blue laser module, a power cord, a back cover, and a fan , the lower cover of the body, the screws and the power socket, characterized in that the blue laser module is composed of a laser upper cap, a convex lens, a PU tube, a laser glass fiber board and a laser base, wherein the laser glass fiber board is welded with Power cord, the power cord is drawn out through the outlet hole at the bottom of the laser base and then connected to the electrical socket; connected to the electrical socket through the power cord are LED circuit boards and fans; The front and back sides are welded with LED chips covered with fluorescent film; the upper cover and lower cover of the main body can choose to open holes to inlay and fix the reflective lens, or directly fix the reflective lens on the upper cover or the main body In the bottom cavity of the lower cover; the blue laser module, the fan and the LED circuit board with the LED chip are all fixedly installed in the cavity formed by the upper cover and the lower cover of the main body, specifically the main body The top of the upper cover and the lower cover of the main body are connected and fixed with screws, and then the chuck is set firmly, and the end is encapsulated and reinforced by the matching back cover, wherein the chuck is equipped with a waterproof ring to assist the installation; the lamp cap is set On the tops of the assembled body upper cover and the body lower cover; wherein the upper body cover and the lower body cover are provided with light exit holes and refraction holes at positions corresponding to the LED chips; installed on the body upper cover and the body lower cover The blue laser module in the inner cavity can be installed obliquely, horizontally or vertically above the fan for installation and fixation.
优选的,所述本体上盖与本体下盖的末端均一体成型出散热用鳍片。Preferably, the ends of the upper body cover and the lower body cover are integrally formed with fins for heat dissipation.
优选的,所述后盖采用铜制作而成。Preferably, the back cover is made of copper.
优选的,当所述本体上盖或本体下盖上开设有孔位来安装反光镜片时,蓝色激光模组可以选择斜置固定以在角度上于反光镜片相配合。Preferably, when the upper cover of the main body or the lower cover of the main body is provided with holes for installing the reflective lens, the blue laser module can be selected to be fixed obliquely to match the reflective lens in an angle.
优选的,其特征在于,所述蓝色激光模组的光路能因斜置、横置或竖置而产生三种光路。Preferably, it is characterized in that the optical path of the blue laser module can generate three optical paths due to oblique placement, horizontal placement or vertical placement.
优选的,当所述蓝色激光模组为斜置时,本体上盖开设有孔位来装配反光镜片,蓝色激光模组所射出的蓝色光束会倾斜地照射到本体上盖的反光镜片上,继而再由反光镜片将蓝色光束折射至折射孔处,从而让蓝色的光束到达覆盖有荧光膜的LED芯片上,实现出光颜色的转变。Preferably, when the blue laser module is inclined, the upper cover of the body is provided with a hole for assembling the reflective lens, and the blue light beam emitted by the blue laser module will obliquely irradiate the reflective lens of the upper cover of the body Then, the blue light beam is refracted to the refraction hole by the reflective lens, so that the blue light beam reaches the LED chip covered with the fluorescent film, and the color of the light is changed.
优选的,当所述蓝色激光模组为横置时,本体上盖和本体下盖的底部内腔中均设置有反光镜片,横置的蓝色激光模组在射出蓝色光束后会水平入射至其前方的第一块反光镜片上,继而再垂直折射至第二块反光镜片上,最后由第二块反光镜片将蓝色光束经折射孔折射至LED芯片上,让覆盖有荧光膜的LED芯片实现出光颜色的转变。Preferably, when the blue laser module is placed horizontally, reflective lenses are provided in the bottom cavities of the upper body cover and the lower body cover, and the horizontally placed blue laser module will be horizontal after emitting the blue beam It is incident on the first reflective sheet in front of it, and then refracted vertically to the second reflective sheet. Finally, the second reflective sheet refracts the blue light beam to the LED chip through the refraction hole, so that the fluorescent film covered The LED chip realizes the change of light color.
优选的,当所述蓝色激光模组为竖置时,本体上盖的底部内腔中会设有一块反光镜片,竖置的蓝色激光模组在射出蓝色光束后会垂直入射置其上方的反光镜片,然后再由反光镜片将蓝色光束经折射孔折射至LED芯片上,让覆盖有荧光膜的LED芯片实现出光颜色的转变。Preferably, when the blue laser module is placed vertically, a reflective lens will be arranged in the bottom cavity of the upper cover of the body, and the vertically placed blue laser module will be vertically incident on the blue laser module after emitting the blue beam. The reflective lens above, and then the reflective lens refracts the blue light beam to the LED chip through the refraction hole, so that the LED chip covered with the fluorescent film realizes the color change of the light.
优选的,其特征在于,所述反光镜片能安装在本体上盖或本体下盖的内腔或外壁面。Preferably, it is characterized in that the reflective lens can be installed on the inner cavity or the outer wall of the upper cover of the main body or the lower cover of the main body.
本实用新型的有益效果为:本实用新型为汽车车灯的激光模组提供了新的光路结构设计,旨在实现将激光模组内置于灯体内来减少灯头在工作中所产生的热量,且还能优化散热性能;另外,由反光镜片折射出光束,可基于光束的颜色在配合荧光膜的颜色来转换为其他颜色的光,如蓝色光束配合黄色荧光膜,便可转变为白光,从而满足正常的驾驶需求,且具备激光光效与LED芯片光效双倍加持,效果更为优秀和显著;本实用新型不仅让散热性能得到优化,还显著缩小了产品的整体体积。The beneficial effects of the utility model are as follows: the utility model provides a new optical path structure design for the laser module of the automobile lamp, aiming at realizing that the laser module is built into the lamp body to reduce the heat generated by the lamp cap during operation, and It can also optimize the heat dissipation performance; in addition, the light beam refracted by the reflective lens can be converted into other colors of light based on the color of the light beam in combination with the color of the fluorescent film. For example, the blue light beam can be converted into white light when combined with the yellow fluorescent film. It meets the normal driving needs, and has the double blessing of the laser light effect and the LED chip light effect, and the effect is more excellent and significant; the utility model not only optimizes the heat dissipation performance, but also significantly reduces the overall volume of the product.
附图说明Description of drawings
图1为本实用新型的爆炸图;1 is an exploded view of the utility model;
图2为本实用新型蓝色激光模组横置安装时的剖面结构示意图及光路图;2 is a schematic cross-sectional structure diagram and an optical path diagram of the blue laser module of the present invention when it is installed horizontally;
图3为本实用新型蓝色激光模组竖置安装时的剖面结构示意图及光路图;3 is a schematic cross-sectional structure diagram and an optical path diagram of the blue laser module of the present invention when it is installed vertically;
图4为本实用新型蓝色激光模组斜置安装时的剖面结构示意图及光路图。4 is a schematic cross-sectional structure diagram and an optical path diagram of the blue laser module of the present invention when it is installed obliquely.
具体实施方式Detailed ways
为了使本实用新型的技术手段、创作特征、达成目的与功效易于明白了解,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。In order to make the technical means, creative features, goals and effects of the present utility model easy to understand, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. , the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
参照图1至图4,本具体实施方式采用以下技术方案一种结构紧凑散热好的汽车激光大灯灯泡,包括灯帽、卡盘、本体上盖、LED芯片、LED线路板、反光镜片、防水圈、蓝色激光模组、电源线、后盖、风扇、本体下盖、螺丝和接电座,其特征在于,所述蓝色激光模组由激光上帽、凸透镜、PU管、激光玻纤板和激光底座组成,其中所述激光玻纤板焊接有电源线,电源线经激光底座底部的出线孔引出后与接电座相接驳;与所述接电座通过电源线相接驳的还有LED线路板及风扇;所述LED线路板上的正反两面均焊接了覆盖有荧光膜的有LED芯片;所述本体上盖及本体下盖可选择开设孔位来镶嵌、固定反光镜片,又或直接将反光镜片固装在本体上盖或本体下盖的底部内腔中;所述蓝色激光模组、风扇及带有所述LED芯片的LED线路板,均固装在本体上盖与本体下盖所组成的内腔中,具体是本体上盖与本体下盖的顶端使用螺丝相连接固定后加以卡盘套设稳固,而末端则通过配套的后盖进行封装加固,其中所述卡盘配套有防水圈辅助安装;所述灯帽设置在相配装后的本体上盖与本体下盖的顶端;其中所述本体上盖与本体下盖上均对应LED芯片的位置开设有出光孔和折射孔;安装在本体上盖与本体下盖内腔中的蓝色激光模组,可以选择斜置、横置或竖置于风扇上方进行安装固定。Referring to FIGS. 1 to 4 , the present embodiment adopts the following technical solutions: an automotive laser headlight bulb with a compact structure and good heat dissipation, including a lamp cap, a chuck, a body cover, an LED chip, an LED circuit board, a reflective lens, a waterproof ring, blue laser module, power cord, back cover, fan, lower body cover, screws and sockets, characterized in that the blue laser module consists of a laser upper cap, a convex lens, a PU tube, a laser glass fiber It is composed of a laser base plate and a laser base, wherein the laser glass fiber board is welded with a power cord, and the power cord is drawn out through the outlet hole at the bottom of the laser base and then connected to the power socket; the power cord is connected to the power socket through the power cord There are also LED circuit boards and fans; the front and back sides of the LED circuit boards are welded with LED chips covered with fluorescent films; the upper cover and the lower cover of the body can choose to open holes to inlay and fix the reflective lenses , or directly fix the reflective lens in the bottom cavity of the upper cover of the body or the lower cover of the body; the blue laser module, the fan and the LED circuit board with the LED chip are all fixed on the body In the inner cavity formed by the cover and the lower cover of the main body, the top of the upper cover of the main body and the lower cover of the main body are connected and fixed with screws, and then the chuck is set firmly, and the end is packaged and reinforced by the matching back cover, in which all the The chuck is equipped with a waterproof ring for auxiliary installation; the lamp cap is arranged on the top of the assembled upper body cover and the lower body cover; wherein the upper body cover and the lower body cover are provided with light emitting at the positions corresponding to the LED chips Holes and refraction holes; the blue laser modules installed in the inner cavity of the upper cover and lower cover of the main body can be installed and fixed above the fan at an oblique, horizontal or vertical position.
其中,所述本体上盖与本体下盖的末端均一体成型出散热用鳍片。Wherein, the ends of the upper body cover and the lower body cover are integrally formed with fins for heat dissipation.
其中,所述后盖采用铜制作而成。Wherein, the back cover is made of copper.
其中,当所述本体上盖或本体下盖上开设有孔位来安装反光镜片时,蓝色激光模组可以选择斜置固定以在角度上于反光镜片相配合。Wherein, when the upper cover of the main body or the lower cover of the main body is provided with a hole for installing the reflective lens, the blue laser module can be selected to be fixed obliquely to match the reflective lens in an angle.
其中,其特征在于,所述蓝色激光模组的光路能因斜置、横置或竖置而产生三种光路。Wherein, it is characterized in that, the optical path of the blue laser module can be inclined, horizontal or vertical to generate three optical paths.
其中,当所述蓝色激光模组为斜置时,本体上盖开设有孔位来装配反光镜片,蓝色激光模组所射出的蓝色光束会倾斜地照射到本体上盖的反光镜片上,继而再由反光镜片将蓝色光束折射至折射孔处,从而让蓝色的光束到达覆盖有荧光膜的LED芯片上,实现出光颜色的转变。Wherein, when the blue laser module is inclined, the upper cover of the main body is provided with a hole for assembling the reflective lens, and the blue light beam emitted by the blue laser module will obliquely irradiate on the reflective lens of the upper cover of the main body , and then the blue light beam is refracted to the refraction hole by the reflective lens, so that the blue light beam reaches the LED chip covered with the fluorescent film to realize the change of the light color.
其中,当所述蓝色激光模组为横置时,本体上盖和本体下盖的底部内腔中均设置有反光镜片,横置的蓝色激光模组在射出蓝色光束后会水平入射至其前方的第一块反光镜片上,继而再垂直折射至第二块反光镜片上,最后由第二块反光镜片将蓝色光束经折射孔折射至LED芯片上,让覆盖有荧光膜的LED芯片实现出光颜色的转变。Wherein, when the blue laser module is placed horizontally, the bottom inner cavity of the upper body cover and the lower body cover are provided with reflective lenses, and the horizontally placed blue laser module will be incident horizontally after emitting blue light beams to the first reflective sheet in front of it, and then vertically refracted to the second reflective sheet, and finally the second reflective sheet refracts the blue light beam to the LED chip through the refraction hole, so that the LED covered with the fluorescent film is refracted. The chip realizes the change of the light color.
其中,当所述蓝色激光模组为竖置时,本体上盖的底部内腔中会设有一块反光镜片,竖置的蓝色激光模组在射出蓝色光束后会垂直入射置其上方的反光镜片,然后再由反光镜片将蓝色光束经折射孔折射至LED芯片上,让覆盖有荧光膜的LED芯片实现出光颜色的转变。Wherein, when the blue laser module is upright, a reflective lens will be arranged in the bottom cavity of the upper cover of the main body, and the upright blue laser module will be vertically incident on it after emitting the blue beam. Then, the blue light beam is refracted to the LED chip through the refraction hole by the reflective lens, so that the LED chip covered with the fluorescent film can realize the change of the light color.
其中,其特征在于,所述反光镜片能安装在本体上盖或本体下盖的内腔或外壁面。Wherein, it is characterized in that the reflective lens can be installed on the inner cavity or the outer wall surface of the upper cover or the lower cover of the main body.
本具体实施例以上述方案为例。This specific embodiment takes the above solution as an example.
需要说明的是,本实用新型中的蓝色激光模组的光路能因斜置、横置或竖置而产生三种光路,详情可看图2至图4,其具体是:It should be noted that the optical path of the blue laser module in the present invention can generate three optical paths due to oblique, horizontal or vertical placement. Details can be seen in Figures 2 to 4, which are:
当所述蓝色激光模组为斜置时,本体上盖开设有孔位来装配反光镜片,蓝色激光模组所射出的蓝色光束会倾斜地照射到本体上盖的反光镜片上,继而再由反光镜片将蓝色光束折射至折射孔处,从而让蓝色的光束到达覆盖有荧光膜的LED芯片上,实现出光颜色的转变;When the blue laser module is placed obliquely, the upper cover of the body is provided with holes for assembling the reflective lens, and the blue light beam emitted by the blue laser module will obliquely irradiate the reflective lens on the upper cover of the body, and then The blue light beam is refracted to the refraction hole by the reflective lens, so that the blue light beam reaches the LED chip covered with the fluorescent film to realize the change of the light color;
当所述蓝色激光模组为横置时,本体上盖和本体下盖的底部内腔中均设置有反光镜片,横置的蓝色激光模组在射出蓝色光束后会水平入射至其前方的第一块反光镜片上,继而再垂直折射至第二块反光镜片上,最后由第二块反光镜片将蓝色光束经折射孔折射至LED芯片上,让覆盖有荧光膜的LED芯片实现出光颜色的转变;When the blue laser module is placed horizontally, reflective lenses are arranged in the bottom cavity of the upper body cover and the lower body cover, and the horizontally placed blue laser module will horizontally incident on the blue laser module after emitting a blue beam. On the first reflective sheet in front, it is then refracted vertically to the second reflective sheet, and finally the second reflective sheet refracts the blue light beam to the LED chip through the refraction hole, so that the LED chip covered with the fluorescent film can realize the The change of light color;
当所述蓝色激光模组为竖置时,本体上盖的底部内腔中会设有一块反光镜片,竖置的蓝色激光模组在射出蓝色光束后会垂直入射置其上方的反光镜片,然后再由反光镜片将蓝色光束经折射孔折射至LED芯片上,让覆盖有荧光膜的LED芯片实现出光颜色的转变。When the blue laser module is placed vertically, a reflective lens is provided in the bottom cavity of the upper cover of the body, and the vertically placed blue laser module emits blue light beams and vertically incidents the reflective lens above it. Then, the blue light beam is refracted to the LED chip through the refraction hole by the reflective lens, so that the LED chip covered with the fluorescent film realizes the color change of the light.
本实用新型为汽车车灯的激光模组提供了新的光路结构设计,旨在实现将激光模组内置于灯体内来减少灯头在工作中所产生的热量,且还能优化散热性能;另外,由反光镜片折射出光束,可基于光束的颜色在配合荧光膜的颜色来转换为其他颜色的光,如蓝色光束配合黄色荧光膜,便可转变为白光,从而满足正常的驾驶需求,且具备激光光效与LED芯片光效双倍加持,效果更为优秀和显著;本实用新型不仅让散热性能得到优化,还显著缩小了产品的整体体积。The utility model provides a new optical path structure design for the laser module of the automobile lamp, and aims to realize that the laser module is built into the lamp body to reduce the heat generated by the lamp head during operation, and can also optimize the heat dissipation performance; in addition, The light beam is refracted by the reflective lens, and it can be converted into other colors of light based on the color of the light beam in combination with the color of the fluorescent film. The laser light effect and the LED chip light effect are doubled, and the effect is more excellent and significant; the utility model not only optimizes the heat dissipation performance, but also significantly reduces the overall volume of the product.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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