CN217313679U - High-efficient pay-off spiller device of milling machine - Google Patents
High-efficient pay-off spiller device of milling machine Download PDFInfo
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- CN217313679U CN217313679U CN202220814800.7U CN202220814800U CN217313679U CN 217313679 U CN217313679 U CN 217313679U CN 202220814800 U CN202220814800 U CN 202220814800U CN 217313679 U CN217313679 U CN 217313679U
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Abstract
本实用新型公开了一种磨粉机高效送料铲刀装置,包括将物料向磨辊和磨环之间形成的碾磨区抛送的铲料机构,铲料机构包括安装于铲刀座上的铲料板,铲刀座通过螺栓连接的板件结构安装于与磨辊同步转动的铲刀架上,铲料板的前端低而后端高,铲料板处于碾磨区的上部板体向后下方弯折一个角度而使得上部板体的倾斜角度小于铲料板处于碾磨区外的中下部板体的倾斜角度;螺栓连接的板件结构包括径向且竖直设置的安装板Ⅰ和安装板Ⅱ,安装板Ⅰ安装铲刀架上,安装板Ⅱ安装于铲刀座上且设于安装板Ⅰ的前侧或后侧,安装板Ⅰ与安装板Ⅱ之间通过均布的螺栓组件连接。本实用新型铲刀机构的抗冲击能力强、送料均衡面积大,提高了磨粉机的工作稳定性和生产效率。
The utility model discloses a high-efficiency feeding shovel blade device for a pulverizer, which comprises a shovelling mechanism for throwing materials to a grinding area formed between a grinding roller and a grinding ring. The shovel plate, the shovel seat is installed on the shovel frame that rotates synchronously with the grinding roller through the plate structure connected by bolts, the front end of the shovel plate is low and the rear end is high, the upper plate body of the shovel plate in the grinding area is backward The bottom is bent at an angle so that the inclination angle of the upper plate body is smaller than the inclination angle of the middle and lower plate bodies where the scraper plate is outside the grinding area; the bolted plate structure includes a radially and vertically arranged installation plate I and a Plate II, Mounting Plate I is installed on the blade holder, Mounting Plate II is installed on the blade holder and is located on the front or rear side of Mounting Plate I, and the Mounting Plate I and Mounting Plate II are connected by evenly distributed bolt assemblies . The blade mechanism of the utility model has the advantages of strong impact resistance and large area for balanced feeding, which improves the working stability and production efficiency of the pulverizer.
Description
技术领域technical field
本实用新型涉及磨粉机内部结构,具体为一种磨粉机高效送料铲刀装置。The utility model relates to the internal structure of a pulverizer, in particular to a high-efficiency feeding blade device for a pulverizer.
背景技术Background technique
磨粉机广泛运用于矿山、化工、建筑、冶金等行业和各种干粉类物料的粉碎。Pulverizers are widely used in mining, chemical, construction, metallurgy and other industries and the grinding of various dry powder materials.
磨粉机的工作原理为:物料均匀连续地被送入磨粉主机的磨室内,铲刀反复铲起物料并将其添加到磨辊与磨环之间形成的碾磨区进行研磨,由此可见,铲刀对于磨料过程有着极为重要的作用。The working principle of the pulverizer is as follows: the material is uniformly and continuously fed into the grinding chamber of the main machine, and the shovel repeatedly scoops up the material and adds it to the grinding area formed between the grinding roller and the grinding ring for grinding. It can be seen that the blade plays an extremely important role in the abrasive process.
现有技术的铲刀倾斜安装,各磨辊对应设有一把铲刀,用于将物料铲起并抛送而形成一股物料流于碾磨区,然而存在的问题为物料流抛送于碾磨区过于集中且不均衡,影响了磨辊的碾磨效率,造成生产效率低;而且铲刀是通过铲刀座安装铲刀架上,安装采用一组螺栓组件紧固铲刀座与铲刀架,铲刀工作时如遇障碍物而发生撞击,螺栓组件受剪切力容易断裂,造成铲刀损害需停机检修,极大的影响了磨粉主机的正常工作,耽误作业进程。The prior art shovels are installed obliquely, and each grinding roller is provided with a corresponding shovel, which is used to shovel and throw the material to form a material flow in the grinding area. However, the existing problem is that the material flow is thrown into the grinding area. The grinding area is too concentrated and unbalanced, which affects the grinding efficiency of the grinding rollers, resulting in low production efficiency; and the blade is installed on the blade holder through the blade holder, and a set of bolt assemblies are used to fasten the blade holder and the blade. If the shovel and blade are hit by obstacles during operation, the bolt assembly is easily broken by shearing force, causing damage to the blade and requiring shutdown for maintenance, which greatly affects the normal operation of the grinding machine and delays the operation process.
为解决现有技术铲刀生产效率低的问题,授权公告号为CN205731446U的实用新型专利公开了一种《用于雷蒙磨粉机的多层铲刀》,其技术方案是将铲刀结构设置为至少两层铲板,该铲刀通过两层以上的铲板将物料铲起抛送至碾磨区,由于抛送分布更加均匀,因而能较大程度地提高磨辊、磨环的工作效率。In order to solve the problem of low production efficiency of the blade in the prior art, the utility model patent with the authorization announcement number CN205731446U discloses a "multilayer blade for Raymond mill", the technical solution is to set the blade structure There are at least two shovel plates. The shovel blade lifts and throws the material to the grinding area through two or more shovel plates. Because the throwing distribution is more uniform, the working efficiency of the grinding roller and the grinding ring can be greatly improved. .
但《用于雷蒙磨粉机的多层铲刀》的铲刀结构由于增加了层数,因而造成了结构复杂和体态增大,不仅提高了制作成本,还挤占了磨室空间。However, due to the increased number of layers in the blade structure of "Multilayer Blade for Raymond Mill", the structure is complicated and the body is enlarged, which not only increases the production cost, but also occupies the space of the grinding chamber.
实用新型内容Utility model content
针对现有技术的不足,本实用新型所要解决的技术问题是提出了一种可稳定运行且工作效率高的磨粉机高效送料铲刀装置。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to propose a high-efficiency feeding blade device for a pulverizer that can run stably and has high working efficiency.
能够解决上述技术问题的磨粉机高效送料铲刀装置,其技术方案包括将物料向磨辊和磨环之间形成的碾磨区抛送的铲料机构,所述铲料机构包括安装于铲刀座上的铲料板,所述铲刀座通过螺栓连接的板件结构安装于与磨辊同步转动的铲刀架上,所述铲料板的前端低而后端高,所不同的是:A high-efficiency feeding blade device for a pulverizer capable of solving the above-mentioned technical problems, its technical solution includes a shovel mechanism for throwing materials to a grinding area formed between a grinding roller and a grinding ring, and the shovel mechanism includes a shovel mounted on the shovel. The shovel plate on the blade holder, the blade holder is installed on the shovel blade frame that rotates synchronously with the grinding roller through the plate structure connected by bolts, the front end of the shovel plate is low and the rear end is high, the differences are:
1、所述铲料板处于碾磨区的上部板体向后下方弯折一个角度而使得上部板体的倾斜角度小于铲料板处于碾磨区外的中下部板体的倾斜角度。1. The upper plate body of the scraper plate in the grinding zone is bent backward and downward at an angle so that the inclination angle of the upper plate body is smaller than the inclination angle of the middle and lower plate body of the scraper plate outside the grinding zone.
2、所述螺栓连接的板件结构包括径向且竖直设置的安装板Ⅰ和安装板Ⅱ,所述安装板Ⅰ安装铲刀架上,所述安装板Ⅱ安装于铲刀座上且设于安装板Ⅰ的前侧或后侧,安装板Ⅰ与安装板Ⅱ之间通过均布的螺栓组件连接。2. The bolted plate structure includes a radially and vertically arranged mounting plate I and a mounting plate II, the mounting plate I is mounted on the blade holder, and the mounting plate II is mounted on the blade holder and provided On the front or rear side of the mounting plate I, the mounting plate I and the mounting plate II are connected by evenly distributed bolt assemblies.
进一步,所述上部板体处于碾磨区的下部。Further, the upper plate body is located in the lower part of the grinding zone.
常规的,所述中下部板体的内、外侧部上分别设有内护料条板和外护料条板。Conventionally, inner and outer protection strips are respectively provided on the inner and outer parts of the middle and lower plate bodies.
本实用新型的有益效果:The beneficial effects of the present utility model:
1、本实用新型磨粉机高效送料铲刀装置的结构中,由于铲料板的上部板体的倾斜角度小于中下部板体的倾斜角度,使得铲料板不仅具有抛料功能,更具有接料后再抛料的功能,因而物料可以于碾磨区的上、下部位抛送(均衡送料),提高了磨辊碾磨物料的面积,进一步提升了工作效率。1. In the structure of the high-efficiency feeding blade device of the pulverizer of the present invention, since the inclination angle of the upper plate body of the shovel plate is smaller than the inclination angle of the middle and lower plate bodies, the shovel plate not only has the function of throwing materials, but also has the function of connecting. The material can be thrown at the upper and lower parts of the grinding area (balanced feeding), which increases the area of the grinding roller to grind the material and further improves the work efficiency.
2、本实用新型铲刀机构的结构特别简单,可以在现有技术的铲料板上进行改造,成本低廉且效果显著。2. The structure of the shovel mechanism of the utility model is particularly simple, which can be modified on the shovel plate of the prior art, and the cost is low and the effect is remarkable.
3、本实用新型结构中,通过螺栓连接的板件结构安装铲刀机构于铲刀架上,改善了铲刀机构的力学性能,将固定铲刀机构的螺栓组件的受力由剪切改为拉伸力,大大提高了螺栓组件的承受能力即铲刀机构的抗冲击能力。3. In the structure of the utility model, the blade mechanism is installed on the blade frame through the plate structure connected by bolts, which improves the mechanical performance of the blade mechanism, and changes the force of the bolt assembly fixing the blade mechanism from shearing to The tensile force greatly improves the bearing capacity of the bolt assembly, that is, the impact resistance of the blade mechanism.
附图说明Description of drawings
图1为本实用新型一种实施方式的轴测图。FIG. 1 is an axonometric view of an embodiment of the present invention.
图2为图1实施方式的主视图。FIG. 2 is a front view of the embodiment of FIG. 1 .
图3为图2的俯视图(去掉磨辊装置)。Fig. 3 is a top view of Fig. 2 (with the grinding roller device removed).
图4为图1实施方式中铲刀架的轴测图。FIG. 4 is an isometric view of the blade holder in the embodiment of FIG. 1 .
图5为图1实施方式中铲刀机构的主视图。FIG. 5 is a front view of the blade mechanism in the embodiment of FIG. 1 .
图6为图5的俯视图。FIG. 6 is a top view of FIG. 5 .
图7为图5的侧视图。FIG. 7 is a side view of FIG. 5 .
图号标识:1、磨辊;2、磨环;3、铲料板;3-1、上部板体;3-2、中下部板体;4、内护料条板;5、外护料条板;6、铲刀座;7、螺栓连接的板件结构;8、铲刀架;9、安装板Ⅰ;10、安装板Ⅱ;11、梅花架;12、主机主轴;13、磨辊总成。Drawing number identification: 1, grinding roller; 2, grinding ring; 3, scraper plate; 3-1, upper plate body; 3-2, middle and lower plate body; 4, inner guard strip; 5, outer guard Strip; 6. Blade seat; 7. Bolted plate structure; 8. Blade holder; 9. Mounting plate I; 10. Mounting plate II; 11. Plum blossom frame; 12. Main engine spindle; 13. Grinding roller assembly.
具体实施方式Detailed ways
下面结合附图所示实施方式对本实用新型的技术方案作进一步说明。The technical solutions of the present utility model will be further described below with reference to the embodiments shown in the accompanying drawings.
本实用新型磨粉机高效送料铲刀装置,包括设于前、后磨辊1之间的铲料板3,于磨辊总成13上公转的各磨辊1以自转的方式滚压在磨环2上,各磨辊1与磨环2之间形成为碾磨区,所述磨辊总成13通过梅花架11安装于主机主轴12上,所述梅花架11与套装于主机主轴上的铲刀架8连接,所述铲刀架8的下部处于碾磨区下方的磨室内,所述铲料板3倾斜设置于铲刀座6上,其前端低而后端高,所述铲刀座6通过螺栓连接的板件结构7安装于铲刀架8的底部,运行中的各铲料板3将磨室内的物料铲起抛送至碾磨区进行破碎,如图1、图2、图3、图4所示,图3中箭头所示为铲料板3向碾磨区抛送物料的方向。The high-efficiency feeding shovel blade device of the pulverizer of the utility model comprises a
所述铲料板3包括处于碾磨区的上部板体3-1和处于碾磨区外的中下部板体3-2,所述上部板体3-1为契合在对应磨辊1与磨环2之间的楔部(后端小而前端大),所述中下部板体3-2的后端连接上部板体3-1的前端,中下部板体3-2的前端(处于磨室内)宽度大于其后端宽度,中下部板体3-2的外侧边缘上设有外护料条板5,中下部板体3-2的内侧边缘上设有内护料条板4,如图5、图6、图7所示。The
所述上部板体3-1向后下方弯折一个角度后,上部板体3-1的倾斜角度(与水平面的夹角A)小于中下部板体3-2的倾斜角度(与水平面的夹角B),倾斜角度变小后的上部板体3-1的后端对位在磨辊1的下部位置上,如图5、图7所示。After the upper plate body 3-1 is bent backward and downward at an angle, the inclination angle of the upper plate body 3-1 (the angle A with the horizontal plane) is smaller than the inclination angle of the middle and lower plate Angle B), the rear end of the upper plate body 3-1 after the inclination angle is reduced is aligned at the lower position of the
而在现有技术中,所述铲料板3的上部板体3-1和中下部板体3-2为同一倾斜角度,即上部板体3-1的倾斜角度等于中下部板体3-2的倾斜角度。However, in the prior art, the upper plate body 3-1 and the middle and lower plate body 3-2 of the
所述螺栓连接的板件结构7包括径向且竖直设置的安装板Ⅰ9和安装板Ⅱ10,所述安装板Ⅰ9焊接在铲刀架8的底部,所述安装板Ⅱ10焊接在铲刀座6的内侧部并处于安装板Ⅰ9的后侧,安装板Ⅰ9和安装板Ⅱ10之间通过均布的螺栓组件连接;所述铲料板3在铲刀架8(与磨辊总成13同步旋转)的带动下向前铲料而向后送料于碾磨区,各螺栓组件中的螺栓承受的是处于圆周切向的拉伸力,如图1、图2、图3所示。The bolted
而在现有技术中,螺栓连接的板件结构7垂直于径向设置,各螺栓组件中的螺栓承受的是处于圆周切向的剪切力,由结构力学原理可知,螺栓的拉伸力远远大于其剪切力,因而本实用新型中螺栓板件组的抗冲击强度远远大于现有技术中传统的螺栓板件组的抗冲击强度。In the prior art, the bolted
本实用新型通过改变现有技术中铲料板3的上部板体3-1的倾斜角度,使得抛送到磨辊1与磨环2之间上部的未被碾磨的物料下落时被上部板体3-1承接并二次抛送至磨辊1与磨环2之间的下部再碾磨,通过增大碾磨区的物料面积而达到提高工作效率的目的;通过改变现有技术中螺栓板件组结构,大大提高了铲料机构的抗冲击能力,以至于铲料机构遇障碍物时不容易损坏,有效提高了铲料机构工作的稳定性,减少了维修时间,提高了磨粉机的工作效率。The utility model changes the inclination angle of the upper plate body 3-1 of the
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220814800.7U CN217313679U (en) | 2022-04-08 | 2022-04-08 | High-efficient pay-off spiller device of milling machine |
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| CN202220814800.7U CN217313679U (en) | 2022-04-08 | 2022-04-08 | High-efficient pay-off spiller device of milling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114918007A (en) * | 2022-04-08 | 2022-08-19 | 桂林恒达矿山机械有限公司 | High-efficiency feeding blade device of mill |
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- 2022-04-08 CN CN202220814800.7U patent/CN217313679U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114918007A (en) * | 2022-04-08 | 2022-08-19 | 桂林恒达矿山机械有限公司 | High-efficiency feeding blade device of mill |
| CN114918007B (en) * | 2022-04-08 | 2025-05-16 | 桂林恒达矿山机械有限公司 | High-efficiency feeding scraper device for grinding mill |
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