CN217514135U

CN217514135U - Ceramic tile glazing system

Info

Publication number: CN217514135U
Application number: CN202220970214.1U
Authority: CN
Inventors: 廖全伟; 刘志兵; 周生荣
Original assignee: Meishan Kaifeng Ceramics Co ltd
Current assignee: Meishan Kaifeng Ceramics Co ltd
Priority date: 2022-04-25
Filing date: 2022-04-25
Publication date: 2022-09-30
Anticipated expiration: 2032-04-25

Abstract

The utility model relates to a pottery brick processing technology field, concretely relates to pottery brick glazing system sprays mechanism and dry mechanism through setting up on the second conveyer belt for accomplish once firing the back, can cool down to the pottery brick on the second conveyer belt based on spraying the mechanism, the rethread dry mechanism makes the remaining moisture in pottery brick surface dry after accomplishing the cooling, the follow-up glazing of being convenient for. Through the plate body that sets up round platform structure to set up adjustable baffle on the plate body, thereby can be according to the concrete size of pottery brick, the adjustment unloading district area, make the glaze can be comparatively even lay on ceramic brick surface.

Description

Ceramic tile glazing system

Technical Field

The utility model relates to a pottery brick processing technology field, concretely relates to pottery brick glazing system.

Background

The ceramic product forms a blank after being fired, the surface is very rough and needs glazing treatment, and a layer of glaze is laid on the surface of the blank, so that the surface is smoother and smoother.

The glaze device that has now is mostly directly flatly spread the frit on ceramic brick, then carries out the secondary and fires, because the technology before glazing once fires for ceramic brick, its surface temperature is higher after accomplishing to fire, directly carries out the glazing phenomenon that the tympanic bulla can appear, leads to the glazing inhomogeneous, simultaneously when tiling because the unloading department easily appears the raw materials and piles up, need collocation scraper means to level and smooth for whole glazing device structure is very complicated.

SUMMERY OF THE UTILITY MODEL

The utility model provides a pottery brick glazing system to above problem.

The technical scheme includes that the ceramic tile glazing system comprises a ceramic tile glazing plate, a ceramic tile pre-glazing cooling device and a glaze blanking machine, the ceramic tile glazing plate is located below the glaze blanking machine, the ceramic tile pre-glazing cooling device conveys the ceramic tile to the position below the ceramic tile glazing plate, the ceramic tile glazing plate comprises a plate body, the plate body is of a circular truncated cone structure, the top of the plate body is a blanking surface, an adjustable partition plate is arranged on the plate body, the blanking area can be adjusted through the adjustable partition plate, the ceramic tile pre-glazing cooling device comprises a second conveying belt, a spraying mechanism and a drying mechanism, the spraying mechanism and the drying mechanism are both arranged on the second conveying belt, the ceramic tile on the second conveying belt can be processed, and the spraying mechanism is located in front of the drying mechanism along the conveying direction of the second conveying belt.

Optionally, the spraying mechanism comprises a spraying box, a spraying pipe is inserted into the top of the spraying box, the spraying pipe can spray and cool the ceramic tiles below, a waste liquid collecting box is arranged at the bottom of the spraying box, and a liquid outlet of the waste liquid collecting box is communicated with the liquid discharge pipe.

Furthermore, two installation seats are symmetrically arranged at the top of the spraying box, a supporting rod is arranged between the two installation seats, and the supporting rod is connected with the spraying pipe.

Optionally, the drain is located below the second conveyor belt.

Optionally, the drying mechanism comprises a drying box, a fan unit is arranged at the top of the drying box, and an air outlet is formed in the side wall of the drying box.

Optionally, the unit includes two fans that set up side by side, and two fans set up along second conveyer belt direction of delivery front and back.

Optionally, the center of the blanking surface is provided with a fixed column, the adjustable partition plate comprises a first partition plate and a second partition plate, one end of the first partition plate and one end of the second partition plate are both installed on the fixed column, and the fixed column is used as an endpoint to conduct circular motion.

Furthermore, the top of the plate body is provided with a limiting ring, the lower parts of the first partition plate and the second partition plate are provided with bayonets, and the bayonets can be sleeved on the limiting ring.

Optionally, the first baffle comprises a first connecting terminal, a first vertical plate and a first inclined plate, one end of the first vertical plate is connected with the first connecting terminal, the other end of the first vertical plate is connected with the first inclined plate, the bottom surface of the first vertical plate is attached to the blanking surface, a bayonet of the first baffle is located on the first vertical plate, the first inclined plate is attached to the inclined surface of the circular truncated cone structure, a first perforation is formed in the first connecting terminal, and the first perforation is sleeved on the fixed column.

Optionally, the second baffle comprises a second connecting terminal, a second vertical plate and a second inclined plate, one end of the second vertical plate is connected with the second connecting terminal, the other end of the second vertical plate is connected with the second inclined plate, the bottom surface of the second vertical plate is attached to the blanking surface, a bayonet of the second baffle is located on the second vertical plate, the second inclined plate is attached to the inclined surface of the circular truncated cone structure, a second through hole is formed in the second connecting terminal, and the second through hole is sleeved on the fixed column.

Optionally, the bottom of the plate body is connected with oppositely arranged wing plates, and the ceramic tile penetrates through the gaps of the oppositely arranged wing plates.

The utility model has the advantages that at least one of the following advantages is included;

1. through set up on the second conveyer belt and spray mechanism and dry mechanism for accomplish once firing the back, can cool down to the pottery brick on the second conveyer belt based on spraying the mechanism, rethread dry mechanism makes the remaining moisture in pottery brick surface dry after accomplishing the cooling, the follow-up glazing of being convenient for.

2. Through the plate body that sets up round platform structure to set up adjustable baffle on the plate body, thereby can be according to the concrete size of pottery brick, the adjustment unloading district area, make the glaze can be comparatively even lay on ceramic brick surface.

Drawings

FIG. 1 is a schematic structural view of a ceramic tile glazing system;

FIG. 2 is a schematic structural view of a cooling device before glazing ceramic tiles;

FIG. 3 is a schematic top view of the cooling apparatus for ceramic tiles before glazing;

FIG. 4 is a schematic structural view of a ceramic tile glazing panel in use;

FIG. 5 is a schematic view of a ceramic tile glazing panel structure;

FIG. 6 is a schematic view of an adjustable partition structure;

FIG. 7 is a schematic diagram of a plate structure;

labeled as: the device comprises a plate body 1, a limiting ring 2, a fixing column 3, a blanking surface 4, a first clapboard 5, a second clapboard 6, a first vertical plate 7, a second vertical plate 8, a first connecting terminal 9, a second connecting terminal 10, a first through hole 11, a second through hole 12, wing plates 14, a gap 15, a ceramic tile 16, a first conveying belt 17, a blanking point 18, a collecting tray 19, a spraying box 20, a drying box 21, a second conveying belt 22, a liquid discharge pipe 23, a waste liquid collecting box 24, a mounting seat 25, a spraying pipe 26, a fan set 27, an air outlet 28, a supporting rod 29 and a fan 30.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the scope of the invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1 to 7, a ceramic tile glazing system comprises a ceramic tile glazing plate, a ceramic tile pre-glazing cooling device and a glaze blanking machine, wherein the ceramic tile glazing plate is located below the glaze blanking machine, the ceramic tile pre-glazing cooling device conveys a ceramic tile 16 to the position below the ceramic tile glazing plate, the ceramic tile glazing plate comprises a plate body 1, the plate body 1 is of a circular truncated cone structure, the top of the plate body 1 is a blanking surface 4, an adjustable partition plate is arranged on the plate body 1, the blanking area can be adjusted by the adjustable partition plate, the ceramic tile pre-glazing cooling device comprises a second conveying belt 22, a spraying mechanism and a drying mechanism, the spraying mechanism and the drying mechanism are both arranged on the second conveying belt 22, the ceramic tile 16 on the second conveying belt 22 can be processed, and the spraying mechanism is located in front of the drying mechanism along the conveying direction of the second conveying belt 22.

The purpose that designs like this is through setting up on the second conveyer belt and spraying mechanism and dry mechanism for accomplish once firing the back, can cool down to the pottery brick on the second conveyer belt based on spraying the mechanism, the rethread dry mechanism makes the remaining moisture in pottery brick surface dry after accomplishing the cooling, the follow-up glazing of being convenient for. The problem of current glazing device mostly directly lay the frit on ceramic brick, then fire for the secondary, because the technology before glazing is ceramic brick firing once, its surface temperature is higher after accomplishing to fire, directly glaze and bubble phenomenon can appear, lead to the inhomogeneous glaze is solved.

Meanwhile, the plate body with the circular truncated cone structure is arranged, and the adjustable partition plate is arranged on the plate body, so that the area of the blanking area can be adjusted according to the specific size of the ceramic tile, and the glaze can be uniformly laid on the surface of the ceramic tile. The problem of current glazing device be mostly directly the tiling with the frit on ceramic brick, then carry out the secondary and fire, because the unloading department easily appears the raw materials and piles up when tiling, need arrange scraper means and level and smooth for whole glazing device structure is very complicated is solved.

It should be pointed out that, generally, due to the influence of the processing mode, different conveyor belts are used below the ceramic tile pre-glazing cooling device and the ceramic tile glazing plate, wherein the ceramic tile pre-glazing cooling device uses a second conveyor belt, a conveyor belt with perforations arranged on the surface is used, while during glazing, a first conveyor belt is used for avoiding the gathering of glaze on the conveyor belt, and a strip conveyor belt is used, wherein the ceramic tiles are transferred to the first conveyor belt from the second conveyor belt before glazing.

In the embodiment, a concrete structure of a spraying mechanism is provided, wherein the spraying mechanism comprises a spraying box 20, a spraying pipe 26 is inserted into the top of the spraying box 20, the spraying pipe 26 can spray and cool the ceramic tile 16 below, a waste liquid collecting box 24 is arranged at the bottom of the spraying box 20, a liquid outlet of the waste liquid collecting box 24 is communicated with a liquid discharge pipe 23, two mounting bases 25 are symmetrically arranged at the top of the spraying box 20, a supporting rod 29 is arranged between the two mounting bases 25, the supporting rod 29 is connected with the spraying pipe 26, and the liquid discharge pipe 23 is located below the second conveying belt 22.

The aim at of design like this, in use, through inserting the shower in the spray box from the top, can spout cooling liquid and carry out rapid cooling to firing back pottery brick, the cooling liquid is water under the normal conditions, unnecessary liquid collects at waste liquid collecting box, then discharge through the fluid-discharge tube, avoid gathering in the drying cabinet, simultaneously because when spraying, the shower receives the influence of pressure can take place vibrations, great deviation appears when leading to spraying, consequently fix shower play liquid end through setting up mount pad and bracing piece, reduce the probability that the appearance rocked by a wide margin.

In this embodiment, a specific composition of the drying mechanism is also provided, where the drying mechanism includes a drying oven 21, the top of the drying oven 21 is provided with a fan set 27, the side wall of the drying oven 21 is provided with an air outlet 28, the fan set 27 includes two fans 30 arranged side by side, and the two fans 30 are arranged front and back along the conveying direction of the second conveying belt 22.

In use, because spray set is spraying the back, remaining liquid is mainly gathered on the surface of pottery brick, consequently sets up the fan at drying cabinet internal top, with the leading-in drying cabinet of outside gas for the surperficial residual liquid rapid draing of pottery brick, gaseous air exit from the drying cabinet lateral wall is discharged simultaneously.

In this embodiment, the fixed column 3 is provided with in the center of unloading face 4, and the baffle with adjustable includes first baffle 5 and

second baffle

6, and 5 one end of first baffle and 6 one end of second baffle are all installed on fixed column 3 to use fixed column 3 to do circular motion as the extreme point.

The purpose of this design is that, in use, the user can shift the positions of the first partition and the second partition to change the included angle area, so as to adjust the size of the whole glazing area, the glazing area should be larger than the width of the ceramic tile in general, and the redundant glaze directly falls into the collecting tray 19.

In the embodiment, the top of the plate body 1 is provided with a limiting ring 2, the lower parts of the first partition board 5 and the second partition board 6 are provided with bayonets 13, and can be sleeved on the limiting ring 2 through the bayonets 13, the first partition board 5 comprises a first connecting terminal 9, a first vertical board 7 and a first inclined board, one end of the first vertical board 7 is connected with the first connecting terminal 9, the other end of the first vertical board 7 is connected with the first inclined board, the bottom surface of the first vertical board 7 is attached with the blanking surface 4, the bayonets 13 of the first partition board 5 are positioned on the first vertical board 7, the first inclined board is attached with the inclined plane of the circular truncated cone structure, the first connecting terminal 9 is provided with a first through hole 11 and is sleeved on the fixed column 3 through the first through hole 11, the second partition board 6 comprises a second connecting terminal 10, a second vertical board 8 and a second inclined board, one end of the second vertical board 8 is connected with the second connecting terminal 10, the other end of the second inclined board 8 is connected with the second board, the bottom surface of the second vertical plate 8 is attached to the blanking surface 4, the bayonet 13 of the second partition plate 6 is located on the second vertical plate 8, the second inclined plate is attached to the inclined surface of the circular truncated cone structure, the second connecting terminal 10 is provided with a second through hole 12, and the second through hole 12 is sleeved on the fixed column 3.

In use, the projection of the discharging point of the glaze discharging machine is positioned between the first partition plate and the second partition plate, the probability of displacement of the first partition plate and the second partition plate during discharging can be reduced through the arranged limiting ring and the bayonet structure, and when discharging is carried out, the glaze falls into the discharging surface from the discharging point, and due to the fact that the glaze is blocked by the first partition plate and the second partition plate, the glaze flows out of the limiting ring along the inclined surface of the circular truncated cone and is laid on the surface of the ceramic tile.

Meanwhile, in the embodiment, the first connecting terminal and the second connecting terminal are sleeved on the fixing column, then the first partition plate and the second partition plate are rotated to adjust the included angle, and after the first partition plate and the second partition plate reach the proper positions, the first partition plate and the second partition plate are fixed through limiting structures such as fixing nuts.

In this embodiment, the bottom of the plate body 1 is connected with oppositely arranged wing plates 14, and ceramic tiles 16 pass through the gaps 15 of the oppositely arranged wing plates 14.

The purpose of this design is to prevent the excess glaze from falling on the ceramic tile from the direction of both sides through the wing plate.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the principles of the present invention.

Claims

1. The utility model provides a pottery brick glazing system, includes pottery brick glazing board, pottery brick cooling device and glaze blanking machine before glazing, pottery brick glazing board is located the below of glaze blanking machine, and pottery brick cooling device carries pottery brick (16) to pottery brick glazing board below before glazing, its characterized in that: the ceramic tile glazing plate comprises a plate body (1), wherein the plate body (1) is of a circular truncated cone structure, a blanking surface (4) is arranged at the top of the plate body (1), an adjustable partition plate is arranged on the plate body (1), the blanking area can be adjusted through the adjustable partition plate, the ceramic tile glazing pre-cooling device comprises a second conveying belt (22), a spraying mechanism and a drying mechanism, the spraying mechanism and the drying mechanism are arranged on the second conveying belt (22), the ceramic tile (16) on the second conveying belt (22) can be processed, and the spraying mechanism is located in front of the drying mechanism along the conveying direction of the second conveying belt (22).

2. A ceramic tile glazing system as claimed in claim 1 wherein: the spraying mechanism comprises a spraying box (20), a spraying pipe (26) is inserted into the top of the spraying box (20), the spraying pipe (26) can spray and cool the ceramic tile (16) below, a waste liquid collecting box (24) is arranged at the bottom of the spraying box (20), and a liquid outlet of the waste liquid collecting box (24) is communicated with a liquid discharge pipe (23).

3. A ceramic tile glazing system as claimed in claim 2 wherein: the top of the spraying box (20) is symmetrically provided with two mounting seats (25), a supporting rod (29) is arranged between the two mounting seats (25), and the supporting rod (29) is connected with a spraying pipe (26).

4. A ceramic tile glazing system as claimed in claim 3 wherein: the drain pipe (23) is positioned below the second conveyor belt (22).

5. A ceramic tile glazing system as claimed in claim 4, wherein: the drying mechanism comprises a drying box (21), a fan unit (27) is arranged at the top of the drying box (21), and an air outlet (28) is formed in the side wall of the drying box (21).

6. A ceramic tile glazing system as claimed in claim 5, wherein: the fan set (27) comprises two fans (30) which are arranged side by side, and the two fans (30) are arranged front and back along the conveying direction of the second conveying belt (22).

7. A ceramic tile glazing system as claimed in claim 6, wherein: the center of the blanking surface (4) is provided with a fixed column (3), the adjustable partition plate comprises a first partition plate (5) and a second partition plate (6), one end of the first partition plate (5) and one end of the second partition plate (6) are both arranged on the fixed column (3) and do circular motion by taking the fixed column (3) as an end point, the top of the first partition plate is provided with a limiting ring (2), the lower parts of the first partition plate (5) and the second partition plate (6) are both provided with bayonets (13) and can be sleeved on the limiting ring (2) through the bayonets (13), the first partition plate (5) comprises a first connecting terminal (9), a first vertical plate (7) and a first inclined plate, one end of the first vertical plate (7) is connected with the first connecting terminal (9), the other end of the first vertical plate (7) is connected with the first inclined plate, the bottom surface of the first vertical plate (7) is attached to the blanking surface (4), the bayonets (13) of the first partition plate (5) are positioned on the first vertical plate (7), the first inclined plate is attached to the inclined plane of the circular truncated cone structure, a first through hole (11) is formed in the first connecting terminal (9), and the first through hole (11) is sleeved on the fixing column (3).

8. A ceramic tile glazing system as claimed in claim 7, wherein: the second baffle (6) comprises a second connecting terminal (10), a second vertical plate (8) and a second inclined plate, one end of the second vertical plate (8) is connected with the second connecting terminal (10), the other end of the second vertical plate (8) is connected with the second inclined plate, the bottom surface of the second vertical plate (8) is attached to the blanking surface (4), the bayonet (13) of the second baffle (6) is located on the second vertical plate (8), the second inclined plate is attached to the inclined surface of the circular truncated cone structure, a second through hole (12) is formed in the second connecting terminal (10), and the second through hole (12) is sleeved on the fixing column (3).

9. A ceramic tile glazing system as claimed in claim 8, wherein: the bottom of the plate body (1) is connected with wing plates (14) which are arranged oppositely, and the ceramic tiles (16) penetrate through gaps (15) which are formed by the wing plates (14) which are arranged oppositely.