CN218788927U - Bionic rotary tillage blade - Google Patents
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- CN218788927U CN218788927U CN202223474813.3U CN202223474813U CN218788927U CN 218788927 U CN218788927 U CN 218788927U CN 202223474813 U CN202223474813 U CN 202223474813U CN 218788927 U CN218788927 U CN 218788927U
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- 238000003971 tillage Methods 0.000 title claims abstract description 26
- 239000011664 nicotinic acid Substances 0.000 title claims description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 239000000725 suspension Substances 0.000 claims description 6
- 230000003592 biomimetic effect Effects 0.000 claims 4
- 239000002689 soil Substances 0.000 abstract description 38
- 238000000034 method Methods 0.000 abstract description 10
- 238000012271 agricultural production Methods 0.000 abstract description 2
- 241000283966 Pholidota <mammal> Species 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 239000004575 stone Substances 0.000 description 8
- 244000025254 Cannabis sativa Species 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000257303 Hymenoptera Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
Description
技术领域technical field
本实用新型涉及农业生产领域,尤其涉及一种仿生旋耕刀片。The utility model relates to the field of agricultural production, in particular to a bionic rotary tiller blade.
背景技术Background technique
仿生旋耕刀片,根据生物原型特征提出生物特性参数,设计一款仿生刀片,该刀片不仅保留了旋耕刀原型刀片对土壤的切削和碎土功能,还兼顾了切割并粉碎土壤中的杂草和根茬的功能,但是现有的仿生旋耕刀片大多未选择结构稳定的仿生对象,大多选择切叶蚁的上颚锯齿状仿生,该仿生结构锯齿之间间隔较大,不具备耐磨损的性能,因此出现了穿山甲背甲的仿生结构,穿山甲背甲甲片之间间隔极小,彼此之间紧密相接,在左右弯刀片外表面设置类似于穿山甲背甲甲片的花纹,以此来提升其表面的耐磨性能,大大提升了左右弯刀片的使用寿命,同时也可以避免泥土粘附在左右弯刀片上,但是穿山甲背甲的仿生结构仍存在一些问题,仿生旋耕刀片外表面不具备耐磨涂层,所以会造成刀片易折断和磨损过快的问题,因此,本领域技术人员提供了一种仿生旋耕刀片,以解决上述背景技术中提出的问题。The bionic rotary tiller blade proposes biological characteristic parameters according to the characteristics of the biological prototype, and designs a bionic blade that not only retains the soil cutting and crushing functions of the rotary tiller prototype blade, but also takes into account the cutting and crushing of weeds in the soil and root stubble, but most of the existing bionic rotary tillage blades do not choose bionic objects with stable structures, and most of them choose the sawtooth-like bionics on the upper jaw of leaf-cutter ants. performance, so the bionic structure of the pangolin carapace appeared. The distance between the pangolin carapaces is very small, and they are closely connected to each other. The outer surfaces of the left and right curved blades are set with patterns similar to the pangolin carapaces. Improving the wear resistance of the surface greatly improves the service life of the left and right curved blades, and at the same time prevents the soil from adhering to the left and right curved blades. However, there are still some problems in the bionic structure of the pangolin carapace. With a wear-resistant coating, it will cause the problem that the blade is easy to break and wear too fast. Therefore, those skilled in the art provide a bionic rotary tillage blade to solve the problems raised in the above-mentioned background technology.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种仿生旋耕刀片,该左右弯片外表面的耐磨花纹是穿山甲背甲的仿生结构,该机构使得刀片在进行翻土时降低土块石头对其的损耗,大大提升了左右弯刀片的使用寿命,同时也可以避免泥土粘附在左右弯刀片上,左右弯刀片外表面的第一耐磨层和第二耐磨层的材料为KN1000高温高硬度耐磨涂层,其不但耐高温,也可以耐磨损,在旋耕机翻土过程中跟土块和石头进行摩擦会产生热量,长时间的高温和摩擦会对左右弯刀片造成磨损和折断,该第一耐磨层和第二耐磨层均可以在极大程度上提升左右弯刀片的使用寿命,降低成本,左右弯刀片上的深耕刀片可以将土地中的树根和草梗进行打烂,避免土地中的树根和草梗将旋耕机架缠绕使其停止工作和损坏。The purpose of this utility model is to solve the shortcomings in the prior art, and propose a bionic rotary tillage blade. The wear-resistant pattern on the outer surface of the left and right curved pieces is the bionic structure of the pangolin carapace. When digging soil, the loss of soil and stones is reduced, which greatly improves the service life of the left and right curved blades. At the same time, it can also prevent the soil from adhering to the left and right curved blades. The first wear-resistant layer and the second wear-resistant layer on the outer surface of the left and right curved blades The material of the grinding layer is KN1000 high-temperature, high-hardness and wear-resistant coating, which is not only resistant to high temperature, but also resistant to wear. During the process of turning the soil by the rotary tiller, friction with soil clods and stones will generate heat. Long-term high temperature and friction The left and right curved blades will be worn and broken. The first wear-resistant layer and the second wear-resistant layer can greatly improve the service life of the left and right curved blades and reduce costs. The deep plowing blades on the left and right curved blades can turn the land The roots and grass stalks in the ground are smashed to prevent the roots and grass stalks in the land from winding the rotary tiller frame to stop it from working and damage it.
为实现上述目的,本实用新型提供了如下技术方案:一种仿生旋耕刀片,包括刀座、第一固定板和第二固定板,所述刀座四周呈等间距通过螺栓固定设置有多个犁刀机构,所述第二固定板外表面固定设置有三个凿刀;In order to achieve the above object, the utility model provides the following technical solution: a bionic rotary tiller blade, including a knife seat, a first fixing plate and a second fixing plate, and a plurality of Coulter mechanism, three chisels are fixedly arranged on the outer surface of the second fixing plate;
所述犁刀机构包括左右弯刀片,所述左右弯刀片一侧靠上端固定设置有深耕刀片;The coulter mechanism includes left and right curved blades, and one side of the left and right curved blades is fixedly provided with a deep plowing blade near the upper end;
通过上述技术方案,刀座主要用来固定多个犁刀机构,第一固定板和第二固定板主要是旋耕机架的主要固定结构,保证旋耕机架整体结构的稳定性,刀座四周设置多个犁刀机构,使得在耕地的过程中将泥土打散得更加松散,凿刀可以将大土块进行粉碎和打散,使得耕地的效果更好,深耕刀片可以将土地中的树根和草梗进行打烂,避免土地中的树根和草梗将旋耕机架缠绕使其停止工作和损坏。Through the above technical solution, the blade holder is mainly used to fix multiple coulter mechanisms, the first fixed plate and the second fixed plate are mainly the main fixing structures of the rotary tiller frame, ensuring the stability of the overall structure of the rotary tiller frame, and the blade seat Multiple coulter mechanisms are set around to break up the soil more loosely during the plowing process. The chisel can crush and break up large soil clods, making the plowing effect better. The deep plowing blade can break up the trees in the land. Roots and grass stalks are smashed to prevent the roots and grass stalks in the land from winding the rotary tiller frame to stop working and damage it.
进一步地,所述左右弯刀片上端外表面呈等间距固定设置有多个耐磨花纹,所述左右弯刀片下端外表面固定套设有连接件;Further, the outer surfaces of the upper ends of the left and right curved blades are fixedly provided with a plurality of wear-resistant patterns at equal intervals, and the outer surfaces of the lower ends of the left and right curved blades are fixedly sleeved with connectors;
通过上述技术方案,该耐磨花纹是穿山甲背甲的仿生结构,该机构使得刀片在进行翻土时降低土块石头对其的损耗,大大提升了左右弯刀片的使用寿命,同时也可以避免泥土粘附在左右弯刀片上。Through the above technical solution, the wear-resistant pattern is the bionic structure of the pangolin's carapace. This mechanism reduces the loss of soil blocks and stones when the blade is turning over the soil, greatly improving the service life of the left and right curved blades, and at the same time avoiding soil damage. Adheres to left and right curved blades.
进一步地,所述左右弯刀片包括刀片层,所述刀片层外表面固定设置有第一耐磨层,所述刀片层内表面固定设置有第二耐磨层;Further, the left and right curved blades include a blade layer, the outer surface of the blade layer is fixedly provided with a first wear-resistant layer, and the inner surface of the blade layer is fixedly provided with a second wear-resistant layer;
通过上述技术方案,左右弯刀片外表面的第一耐磨层和第二耐磨层的材料为KN1000高温高硬度耐磨涂层,其不但耐高温,也可以耐磨损,在旋耕机翻土过程中跟土块和石头进行摩擦会产生热量,长时间的高温和摩擦会对左右弯刀片造成磨损和折断,该第一耐磨层和第二耐磨层均可以在极大程度上提升左右弯刀片的使用寿命,降低成本。Through the above technical scheme, the material of the first wear-resistant layer and the second wear-resistant layer on the outer surface of the left and right curved blades is KN1000 high-temperature, high-hardness wear-resistant coating, which is not only resistant to high temperature, but also resistant to wear. During the soil process, friction with soil clods and stones will generate heat. Long-term high temperature and friction will cause wear and breakage of the left and right bending blades. Both the first wear-resistant layer and the second wear-resistant layer can greatly improve The service life of left and right curved blades reduces costs.
进一步地,所述第二固定板上端固定设置有挡泥罩板,所述挡泥罩板上端固定设置有悬挂架;Further, the upper end of the second fixing plate is fixedly provided with a fender cover, and the upper end of the fender cover is fixedly provided with a suspension frame;
通过上述技术方案,挡泥罩板在进行耕耘工作时,可以避免将土块甩飞和对旋耕机造成堵塞,悬挂架用来将旋耕机架与旋耕机相连接的连接件。Through the above technical proposal, the mudguard cover can avoid throwing soil clods flying and causing blockage to the rotary tiller when performing tillage work, and the suspension frame is used as a connecting piece for connecting the rotary tiller frame with the rotary tiller.
进一步地,所述挡泥罩板两侧均固定设置有第一侧板,两个所述第一侧板外表面均固定设置有齿轮箱;Further, both sides of the fender cover are fixedly provided with first side panels, and the outer surfaces of the two first side panels are fixedly provided with gear boxes;
通过上述技术方案,齿轮箱内部设置有多个齿轮,互相协同工作,使得该旋耕机架的刀轴可以正常旋转。Through the above-mentioned technical solution, a plurality of gears are arranged inside the gear box and work in cooperation with each other, so that the cutter shaft of the rotary tillage frame can rotate normally.
进一步地,所述第二固定板两侧均固定设置有第二侧板;Further, both sides of the second fixing plate are fixedly provided with second side plates;
通过上述技术方案,第二侧板主要用来固定该旋耕机架。Through the above technical solution, the second side plate is mainly used to fix the rotary tiller frame.
进一步地,两个所述第一固定板下端均固定设置有两个支撑架;Further, two supporting frames are fixedly arranged at the lower ends of the two first fixing plates;
通过上述技术方案,支撑架在旋耕机不工作的情况下,使得旋耕机架内部的刀片不会直接接触地面,对刀片造成不必要的磨损。Through the above technical solution, when the rotary tiller is not working, the support frame prevents the blades inside the rotary tiller frame from directly contacting the ground, causing unnecessary wear to the blades.
进一步地,所述第一固定板下端转动设置有刀轴,所述刀轴外表面固定设置有两个刀架;Further, the lower end of the first fixing plate is rotatably provided with a knife shaft, and the outer surface of the knife shaft is fixedly provided with two knife holders;
通过上述技术方案,该刀轴通过齿轮箱内部的齿轮来使得其转动,刀轴外表面连接有刀架,以此来带动刀架转动,从而达到翻土的目的。Through the above technical solution, the cutter shaft is rotated by the gear inside the gear box, and the outer surface of the cutter shaft is connected with a tool holder to drive the cutter holder to rotate, so as to achieve the purpose of turning the soil.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型提出的一种仿生旋耕刀片,刀座主要用来固定多个犁刀机构,第一固定板和第二固定板主要是旋耕机架的主要固定结构,保证旋耕机架整体结构的稳定性,刀座四周设置多个犁刀机构,使得在耕地的过程中将泥土打散得更加松散,凿刀可以将大土块进行粉碎和打散,使得耕地的效果更好,深耕刀片可以将土地中的树根和草梗进行打烂,避免土地中的树根和草梗将旋耕机架缠绕使其停止工作和损坏。1. The utility model proposes a bionic rotary tiller blade. The knife seat is mainly used to fix multiple coulter mechanisms. The first fixed plate and the second fixed plate are mainly the main fixed structures of the rotary tiller frame, ensuring that the rotary tiller The stability of the overall structure of the frame, multiple coulter mechanisms are set around the knife seat, which makes the soil looser in the process of plowing the land, and the chisel can crush and break up large soil clods, making the plowing effect better , The deep plowing blade can smash the roots and grass stalks in the land, so as to avoid the roots and grass stalks in the land from winding the rotary tiller frame to stop working and damage it.
2、本实用新型提出的一种仿生旋耕刀片,左右弯刀片外表面的第一耐磨层和第二耐磨层的材料为KN1000高温高硬度耐磨涂层,其不但耐高温,也可以耐磨损,在旋耕机翻土过程中跟土块和石头进行摩擦会产生热量,长时间的高温和摩擦会对左右弯刀片造成磨损和折断,该第一耐磨层和第二耐磨层均可以在极大程度上提升左右弯刀片的使用寿命,降低成本。2. The utility model proposes a bionic rotary tillage blade. The material of the first wear-resistant layer and the second wear-resistant layer on the outer surface of the left and right curved blades is KN1000 high-temperature and high-hardness wear-resistant coating, which not only resists high temperature, but also can Wear resistance, friction with soil clods and stones will generate heat during the turning process of the rotary tiller, long-term high temperature and friction will cause wear and breakage of the left and right curved blades, the first wear-resistant layer and the second wear-resistant layer Both layers can greatly improve the service life of the left and right curved blades and reduce costs.
3、本实用新型提出的一种仿生旋耕刀片,该左右弯片外表面的耐磨花纹是穿山甲背甲的仿生结构,该机构使得刀片在进行翻土时降低土块石头对其的损耗,大大提升了左右弯刀片的使用寿命,同时也可以避免泥土粘附在左右弯刀片上。3. A bionic rotary tillage blade proposed by the utility model. The wear-resistant pattern on the outer surface of the left and right curved pieces is the bionic structure of the carapace of the pangolin. This mechanism allows the blade to reduce the loss of soil and stones when turning the soil. The service life of the left and right curved blades is greatly improved, and at the same time, it can prevent soil from adhering to the left and right curved blades.
附图说明Description of drawings
图1为本实用新型提出的一种仿生旋耕刀片的旋耕机架轴侧图;Fig. 1 is a side view of the rotary tillage frame of a kind of bionic rotary tillage blade proposed by the utility model;
图2为本实用新型提出的一种仿生旋耕刀片的刀架轴侧示意图;Fig. 2 is a schematic diagram of the axial side of a tool holder of a bionic rotary tillage blade proposed by the utility model;
图3为本实用新型提出的一种仿生旋耕刀片的左右弯刀片轴侧示意图;Fig. 3 is a schematic diagram of the axis side of the left and right curved blades of a bionic rotary tillage blade proposed by the utility model;
图4为本实用新型提出的一种仿生旋耕刀片的左右弯刀片侧剖示意图。Fig. 4 is a schematic side sectional view of the left and right curved blades of a bionic rotary tillage blade proposed by the utility model.
图例说明:illustration:
1、悬挂架;2、第一侧板;3、齿轮箱;4、第一固定板;5、支撑架;6、刀轴;7、刀架;8、第二侧板;9、挡泥罩板;10、第二固定板;11、凿刀;12、刀座;13、犁刀机构;1301、深耕刀片;1302、耐磨花纹;1303、左右弯刀片;1304、连接件;130301、第一耐磨层;130302、刀片层;130303、第二耐磨层。1. Suspension frame; 2. First side plate; 3. Gear box; 4. First fixed plate; 5. Support frame; 6. Knife shaft; 7. Tool holder; 8. Second side plate; Cover plate; 10, second fixed plate; 11, chisel knife; 12, knife seat; 13, coulter mechanism; 1301, deep plowing blade; 1302, wear-resistant pattern; 1303, left and right curved blades; The first wear-resistant layer; 130302, the blade layer; 130303, the second wear-resistant layer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参照图1-4,本实用新型提供的一种实施例:一种仿生旋耕刀片,包括刀座12、第二固定板10和第一固定板4,刀座12四周呈等间距通过螺栓固定设置有多个犁刀机构13,第二固定板10外表面固定设置有三个凿刀11,刀座12主要用来固定多个犁刀机构13,第一固定板4和第二固定板10主要是旋耕机架的主要固定结构,保证旋耕机架整体结构的稳定性,刀座12四周设置多个犁刀机构13,使得在耕地的过程中将泥土打散得更加松散,凿刀11可以将大土块进行粉碎和打散,使得耕地的效果更好;Referring to Figures 1-4, an embodiment of the utility model is provided: a bionic rotary tiller blade, including a
犁刀机构13包括左右弯刀片1303,左右弯刀片1303一侧靠上端固定设置有深耕刀片1301,深耕刀片1301可以将土地中的树根和草梗进行打烂,避免土地中的树根和草梗将旋耕机架缠绕使其停止工作和损坏。The
左右弯刀片1303上端外表面呈等间距固定设置有多个耐磨花纹1302,左右弯刀片1303下端外表面固定套设有连接件1304,该耐磨花纹1302是穿山甲背甲的仿生结构,该机构使得刀片在进行翻土时降低土块石头对其的损耗,大大提升了左右弯刀片1303的使用寿命,同时也可以避免泥土粘附在左右弯刀片1303上,左右弯刀片1303包括刀片层130302,刀片层130302外表面固定设置有第一耐磨层130301,刀片层130302内表面固定设置有第二耐磨层130303,左右弯刀片1303外表面的第一耐磨层130301和第二耐磨层130303的材料为KN1000高温高硬度耐磨涂层,其不但耐高温,也可以耐磨损,在旋耕机翻土过程中跟土块和石头进行摩擦会产生热量,长时间的高温和摩擦会对左右弯刀片1303造成磨损和折断,该第一耐磨层130301和第二耐磨层130303均可以在极大程度上提升左右弯刀片1303的使用寿命,降低成本。The outer surface of the upper end of the left and right
第二固定板10上端固定设置有挡泥罩板9,挡泥罩板9上端固定设置有悬挂架1,挡泥罩板9在进行耕耘工作时,可以避免将土块甩飞和对旋耕机造成堵塞,悬挂架1用来将旋耕机架与旋耕机相连接的连接件1304,挡泥罩板9两侧均固定设置有第一侧板2,两个第一侧板2外表面均固定设置有齿轮箱3,齿轮箱3内部设置有多个齿轮,互相协同工作,使得该旋耕机架的刀轴6可以正常旋转,第二固定板10两侧均固定设置有第二侧板8,第二侧板8主要用来固定该旋耕机架,两个第一固定板4下端均固定设置有两个支撑架5,支撑架5在旋耕机不工作的情况下,使得旋耕机架内部的刀片不会直接接触地面,对刀片造成不必要的磨损,第一固定板4下端转动设置有刀轴6,刀轴6外表面固定设置有两个刀架7,该刀轴6通过齿轮箱3内部的齿轮来使得其转动,刀轴6外表面连接有刀架7,以此来带动刀架7转动,从而达到翻土的目的。The upper end of the second fixed
工作原理:刀座12主要用来固定多个犁刀机构13,第一固定板4和第二固定板10主要是旋耕机架的主要固定结构,保证旋耕机架整体结构的稳定性,刀座12四周设置多个犁刀机构13,使得在耕地的过程中将泥土打散得更加松散,凿刀11可以将大土块进行粉碎和打散,使得耕地的效果更好,该耐磨花纹1302是穿山甲背甲的仿生结构,该机构使得刀片在进行翻土时降低土块石头对其的损耗,大大提升了左右弯刀片1303的使用寿命,同时也可以避免泥土粘附在左右弯刀片1303上。Working principle: the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.
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