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CN219546915U - Coal gasifier with on-line detection function - Google Patents

Coal gasifier with on-line detection function Download PDF

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CN219546915U
CN219546915U CN202320881998.5U CN202320881998U CN219546915U CN 219546915 U CN219546915 U CN 219546915U CN 202320881998 U CN202320881998 U CN 202320881998U CN 219546915 U CN219546915 U CN 219546915U
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water
cooled
temperature sensor
chamber
wall
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曹光明
张建胜
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Shanxi Research Institute for Clean Energy of Tsinghua University
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Shanxi Research Institute for Clean Energy of Tsinghua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本实用新型涉及煤气化炉技术领域,尤其涉及一种具有在线检测功能的煤气化炉,包括:气化炉壳体;气化炉壳体的顶端设置有烧嘴;气化炉壳体内设有气化室、废热回收室和渣水室;气化炉壳体内设置有第一水冷壁,第一水冷壁环绕气化室设置,第一水冷壁的入口侧管路设置有第一流量计和第一温度传感器,第一水冷壁包括若干根并联连通的第一水冷管,且至少1/2第一水冷管的入口和出口处均设置有第二温度传感器;废热回收室内设置有合成气出口和辐射废锅,辐射废锅包括若干组水冷屏,水冷屏的冷却水入口设置有第二流量计和第三温度传感器,水冷屏的冷却水出口设置有第四温度传感器。通过本实用新型结构设置能够实时检测整体和局部的温度情况。

The utility model relates to the technical field of coal gasification furnaces, in particular to a coal gasification furnace with on-line detection function, comprising: a gasification furnace shell; a burner is arranged on the top of the gasification furnace shell; Gasification chamber, waste heat recovery chamber and slag water chamber; the shell of the gasification furnace is provided with a first water-cooled wall, the first water-cooled wall is arranged around the gasification chamber, and the inlet side pipeline of the first water-cooled wall is provided with a first flow meter and The first temperature sensor, the first water-cooled wall includes several first water-cooled pipes connected in parallel, and at least 1/2 of the first water-cooled pipes are provided with a second temperature sensor at the inlet and outlet; the exhaust heat recovery chamber is provided with a synthesis gas outlet And the radiation waste pot, the radiation waste pot includes several groups of water cooling screens, the cooling water inlet of the water cooling screen is provided with a second flowmeter and the third temperature sensor, and the cooling water outlet of the water cooling screen is provided with a fourth temperature sensor. Through the structural arrangement of the utility model, the overall and local temperature conditions can be detected in real time.

Description

具有在线检测功能的煤气化炉Coal gasifier with online detection function

技术领域technical field

本实用新型涉及煤气化炉技术领域,尤其涉及一种具有在线检测功能的煤气化炉。The utility model relates to the technical field of coal gasification furnaces, in particular to a coal gasification furnace with an online detection function.

背景技术Background technique

煤气化技术作为清洁煤利用的先进技术是现代煤化工的基础,经过多年的技术研发和工业应用,煤气化基本形成了固定床、流化床、和气流床三种形式。其中,气流床由于气化效率高、煤种适应性强何对环境友好等优点成为煤气化技术的发展主流。Coal gasification technology, as an advanced technology for clean coal utilization, is the basis of modern coal chemical industry. After years of technology research and development and industrial application, coal gasification has basically formed three forms: fixed bed, fluidized bed, and entrained bed. Among them, entrained bed has become the mainstream of coal gasification technology due to its advantages of high gasification efficiency, strong adaptability to coal types, and environmental friendliness.

针对水煤浆的气化工艺,已有的气化炉典型结构如下:For the gasification process of coal water slurry, the typical structure of the existing gasifier is as follows:

一种带废锅的煤气化装置,其包括:气化炉、洗气塔、汽包、粗渣处理装置以及灰水处理装置,其中,所述气化炉包括气化室、辐射废锅以及激冷室,该气化炉具有一内壳以及套置在该内壳外侧的外壳,所述气化室设在该内壳的上部,该气化室与设在该内壳中部的辐射废锅连接,所述辐射废锅与设置在该外壳下部的激冷室连接;所述辐射废锅分别通过锅炉水进口和锅炉水出口与所述汽包连接。A coal gasification device with a waste pot, which includes: a gasification furnace, a gas scrubber, a steam drum, a coarse slag treatment device and a gray water treatment device, wherein the gasification furnace includes a gasification chamber, a radiation waste pot and A chilling chamber. The gasification furnace has an inner shell and an outer shell sleeved outside the inner shell. The gasification chamber is arranged on the upper part of the inner shell. The radiant waste pot is connected to the chill chamber arranged at the lower part of the shell; the radiant waste pot is respectively connected to the steam drum through the boiler water inlet and the boiler water outlet.

产气过程中,对于水冷壁的工况监控十分必要,而目前并无良好的解决方案。In the process of gas production, it is very necessary to monitor the working condition of the water wall, but there is no good solution at present.

同时,煤气化炉水冷壁受热面的积灰结渣严重地威胁着高炉的安全经济运行。水冷壁积灰结渣不仅会减少受热面的热传导能力,并且还会导致受热面腐蚀、水冷壁换热能力减弱、煤气化炉的非正常停炉、煤气化炉维修费用的增加,而目前对于积灰结渣形态的在线测量方案几乎没有。At the same time, the ash accumulation and slagging on the heating surface of the water wall of the coal gasifier seriously threaten the safe and economical operation of the blast furnace. Ash accumulation and slagging on the water-cooled wall will not only reduce the heat transfer capacity of the heating surface, but also lead to corrosion of the heating surface, weakening of the heat transfer capacity of the water-cooled wall, abnormal shutdown of the coal gasifier, and an increase in the maintenance cost of the coal gasifier. There are almost no online measurement schemes for the form of ash deposits and slagging.

实用新型内容Utility model content

本实用新型的目的在于克服上述一种或多种现有的技术问题,提供一种具有在线检测功能的煤气化炉。The purpose of the utility model is to overcome one or more of the above-mentioned existing technical problems and provide a coal gasifier with an online detection function.

为实现上述目的,本实用新型提供的具有在线检测功能的煤气化炉,包括:In order to achieve the above purpose, the utility model provides a coal gasifier with online detection function, including:

气化炉壳体;Gasifier shell;

所述气化炉壳体的顶端设置有烧嘴;The top of the gasifier shell is provided with a burner;

所述气化炉壳体内设有气化室、废热回收室和渣水室;The shell of the gasification furnace is provided with a gasification chamber, a waste heat recovery chamber and a slag water chamber;

所述气化炉壳体内设置有第一水冷壁,所述第一水冷壁环绕所述气化室设置,所述第一水冷壁的入口侧管路设置有第一流量计和第一温度传感器,所述第一水冷壁包括若干根并联连通的第一水冷管,且至少1/2所述第一水冷管的入口和出口处均设置有第二温度传感器;The shell of the gasification furnace is provided with a first water-cooled wall, the first water-cooled wall is arranged around the gasification chamber, and the inlet side pipeline of the first water-cooled wall is provided with a first flow meter and a first temperature sensor , the first water-cooled wall includes several first water-cooled tubes connected in parallel, and at least 1/2 of the first water-cooled tubes are provided with second temperature sensors at the inlet and outlet;

所述废热回收室的顶部和所述气化室顶部连接,所述废热回收室内设置有合成气出口和辐射废锅,所述辐射废锅包括若干组水冷屏,所述水冷屏的冷却水入口设置有第二流量计和第三温度传感器,所述水冷屏的冷却水出口设置有第四温度传感器;The top of the waste heat recovery chamber is connected to the top of the gasification chamber, and the waste heat recovery chamber is provided with a synthesis gas outlet and a radiation waste pot, and the radiation waste pot includes several groups of water cooling panels, and the cooling water inlet of the water cooling panels A second flowmeter and a third temperature sensor are provided, and the cooling water outlet of the water cooling panel is provided with a fourth temperature sensor;

所述气化炉壳体的底部收缩形成出渣口,所述渣水室的顶部和废热回收室的底部连接,所述渣水室的底部和出渣口连接,所述渣水室的液位线下设置有第五温度传感器。The bottom of the gasifier shell shrinks to form a slag outlet, the top of the slag water chamber is connected to the bottom of the waste heat recovery chamber, the bottom of the slag water chamber is connected to the slag outlet, and the liquid in the slag water chamber A fifth temperature sensor is arranged under the bit line.

优选地,所述第一水冷壁中每一根所述第一水冷管上设置的所述第二温度传感器等间距设置,且间距不大于0.5m。Preferably, the second temperature sensors arranged on each of the first water-cooled tubes in the first water-cooled wall are arranged at equal intervals, and the interval is not greater than 0.5m.

优选地,所述第一水冷壁中每一根所述第一水冷管上设置的所述第二温度传感器之间间距沿冷却水的流动方向逐渐减少。Preferably, the distance between the second temperature sensors provided on each of the first water-cooled tubes in the first water-cooled wall decreases gradually along the flow direction of the cooling water.

优选地,所述第二温度传感器为热电偶;Preferably, the second temperature sensor is a thermocouple;

所述热电偶通过有线的方式连接至热电偶服务器。The thermocouple is connected to the thermocouple server in a wired manner.

优选地,所述热电偶设置于夹套内,且所述热电偶的测量端延伸至夹套外侧,所述夹套和所述第一水冷管外壁接触或者深入所述第一水冷管的内部。Preferably, the thermocouple is arranged in a jacket, and the measuring end of the thermocouple extends to the outside of the jacket, and the jacket is in contact with the outer wall of the first water-cooled tube or goes deep into the inside of the first water-cooled tube .

优选地,所述夹套伸入所述第一水冷管内壁长度为2-5mm。Preferably, the length of the jacket protruding into the inner wall of the first water-cooled tube is 2-5mm.

优选地,所述合成气出口设置于所述废热回收室的侧壁中部,或者设置于所述渣水室的顶部。Preferably, the synthesis gas outlet is arranged at the middle of the side wall of the waste heat recovery chamber, or at the top of the slag water chamber.

优选地,所述辐射废锅还包括第二水冷壁,所述第二水冷壁的入口设置有温度计和流量计,所述第二水冷壁的出口设置有温度计。Preferably, the radiant waste pot further includes a second water cooling wall, a thermometer and a flow meter are installed at the inlet of the second water cooling wall, and a thermometer is installed at the outlet of the second water cooling wall.

优选地,所述第二水冷壁为两组,且每组所述第二水冷壁入口侧管路设置有第三流量计和第六温度传感器,所述第二水冷壁包括若干根并联连通的第二水冷管,且至少1/2所述第二水冷管的入口和出口处均设置有第七温度传感器。Preferably, there are two groups of the second water cooling wall, and each group of the inlet side pipelines of the second water cooling wall is provided with a third flow meter and a sixth temperature sensor, and the second water cooling wall includes several parallel connected The second water-cooled pipe, and at least 1/2 of the second water-cooled pipe is provided with a seventh temperature sensor at the inlet and outlet.

优选地,所述的水冷屏组数为8-12个,且环绕所述废热回收室均匀分布。Preferably, the number of water-cooling panels is 8-12, and they are evenly distributed around the waste heat recovery chamber.

基于此,本实用新型的有益效果为:Based on this, the beneficial effects of the utility model are:

1.通过本实用新型的方案,通过在水冷壁上设置多个温度传感器,在线检测水冷壁的热量吸收以及热量分布,可以获取针对性的水冷壁采样点,从而间接的获得炉膛内壁的温度分布;1. Through the solution of the utility model, by setting multiple temperature sensors on the water-cooled wall, the heat absorption and heat distribution of the water-cooled wall can be detected online, and the targeted sampling points of the water-cooled wall can be obtained, thereby indirectly obtaining the temperature distribution of the inner wall of the furnace ;

2.通过本实用新型的方案,温度传感器设置多个,间隔布置在水冷壁的每一个冷却管上,提高了容错性,降低了安装和维护成本,即使出现了部分温度传感器离线,也不影响整体的检测;2. Through the scheme of the utility model, multiple temperature sensors are arranged, and are arranged at intervals on each cooling pipe of the water-cooled wall, which improves fault tolerance and reduces installation and maintenance costs. Even if some temperature sensors are offline, it will not affect Overall inspection;

3.通过本实用新型的方案,通过温度传感器检测到的温度情况,间接的到气化炉的温度分布,从而能够判断水冷壁内管路中的结垢情况。3. Through the solution of the utility model, the temperature detected by the temperature sensor is indirectly related to the temperature distribution of the gasifier, so that the fouling condition in the pipeline in the water-cooled wall can be judged.

附图说明Description of drawings

图1示意性表示本实用新型一种实施方式的具有在线检测功能的煤气化炉的结构示意图;Fig. 1 schematically shows the structural representation of a coal gasifier with on-line detection function according to an embodiment of the present invention;

图2、3示意性表示本实用新型一种实施方式的第二温度传感器的设置方式示意图;2 and 3 schematically represent a schematic diagram of the arrangement of the second temperature sensor in an embodiment of the present invention;

图4示意性表示本实用新型一种实施方式的多组水冷壁的结构示意图;Fig. 4 schematically shows a structural schematic view of multiple groups of water-cooled walls in an embodiment of the present invention;

图5示意性表示本实用新型一种实施方式的夹套伸入水冷管的示意图。Fig. 5 schematically shows a schematic diagram of a jacket extending into a water-cooled pipe according to an embodiment of the present invention.

具体实施方式Detailed ways

现在将参照示例性实施例来论述本实用新型的内容,应当理解,论述的实施例仅是为了使得本领域普通技术人员能够更好地理解且因此实现本实用新型的内容,而不是暗示对本实用新型的范围的任何限制。The content of the present utility model will now be discussed with reference to exemplary embodiments. It should be understood that the discussed embodiments are only intended to enable those of ordinary skill in the art to better understand and thus realize the content of the present utility model, rather than to imply any limitation to the present utility model. No restrictions on the scope of the new type.

如本文中所使用的,术语“包括”及其变体要被解读为意味着“包括但不限于”的开放式术语。术语“基于”要被解读为“至少部分地基于”,术语“一个实施例”和“一种实施例”要被解读为“至少一个实施例”。As used herein, the term "comprising" and variations thereof are to be read as open-ended terms meaning "including but not limited to". The term "based on" is to be read as "based at least in part" and the terms "one embodiment" and "an embodiment" are to be read as "at least one embodiment".

图1示意性表示本实用新型一种实施方式的具有在线检测功能的煤气化炉,进一步地,图2、3示意性表示本实用新型的温度传感器的设置方式示意图,如图1、2、3所示,本实用新型的具有在线检测功能的煤气化炉,包括:Fig. 1 schematically shows a coal gasifier with on-line detection function of an embodiment of the utility model, and further, Fig. 2, 3 schematically shows the schematic diagram of the arrangement mode of the temperature sensor of the utility model, as Fig. 1, 2, 3 As shown, the coal gasifier with on-line detection function of the utility model includes:

气化炉壳体10;Gasifier shell 10;

气化炉壳体10的顶端设置有烧嘴20;A burner 20 is provided on the top of the gasifier shell 10;

气化炉壳体10内设有气化室30、废热回收室40和渣水室50;The gasifier shell 10 is provided with a gasification chamber 30 , a waste heat recovery chamber 40 and a slag water chamber 50 ;

气化炉壳体10内设置有第一水冷壁301,第一水冷壁301环绕气化室30设置,第一水冷壁301的入口侧管路设置有第一流量计302和第一温度传感器303,第一水冷壁301包括若干根并联连通的第一水冷管3011,且至少1/2第一水冷管3011的入口和出口均设置有第二温度传感器3012;A first water-cooled wall 301 is arranged inside the gasification furnace shell 10, and the first water-cooled wall 301 is arranged around the gasification chamber 30. The inlet side pipeline of the first water-cooled wall 301 is provided with a first flowmeter 302 and a first temperature sensor 303 , the first water-cooled wall 301 includes several first water-cooled pipes 3011 connected in parallel, and at least half of the inlet and outlet of the first water-cooled pipes 3011 are provided with a second temperature sensor 3012;

废热回收室40的顶部和气化室30顶部连接,废热回收室40内设置有合成器出口401和辐射废锅402,辐射废锅402包括若干组水冷屏4021,水冷屏4021的冷却水入口设置有第二流量计4022和第三温度传感器4023,水冷屏4021的冷却水出口设置有第四温度传感器4024;The top of the waste heat recovery chamber 40 is connected to the top of the gasification chamber 30. The waste heat recovery chamber 40 is provided with a synthesizer outlet 401 and a radiation waste pot 402. The radiation waste pot 402 includes several groups of water cooling panels 4021. The cooling water inlets of the water cooling panels 4021 are provided with The second flowmeter 4022 and the third temperature sensor 4023, the cooling water outlet of the water cooling screen 4021 is provided with a fourth temperature sensor 4024;

气化炉壳体10的底部收缩形成出渣口101,渣水室50的顶部与废热回收室40的底部连接,渣水室50的底部和出渣口101连接,渣水室50的液位线下设置有第五温度传感器501。The bottom of the gasifier shell 10 shrinks to form a slag outlet 101, the top of the slag water chamber 50 is connected to the bottom of the waste heat recovery chamber 40, the bottom of the slag water chamber 50 is connected to the slag outlet 101, and the liquid level of the slag water chamber 50 is A fifth temperature sensor 501 is arranged offline.

具体地,本实用新型的煤气化炉为晋华炉的设置形式,整体包括气化炉壳体10、烧嘴20、气化室30、废热回收室40和渣水室50,当水煤浆进料后,从位于气化炉壳体10顶部的烧嘴20喷出,在气化室30内进行气化,水煤浆形成渣和合成气,被气化室30内的第一水冷壁301换热,之后进入气化室30底部的废热回收室40,再一次被其内的辐射废锅402换热,生成合成气经过合成气出口401排出,废渣进入渣水室50,经激冷工艺回收能量,从出渣口101排出。Specifically, the coal gasifier of the present utility model is in the form of a Jinhua furnace, and as a whole includes a gasifier shell 10, a burner 20, a gasification chamber 30, a waste heat recovery chamber 40, and a slag water chamber 50. When the coal-water slurry After feeding, it is ejected from the burner 20 located at the top of the gasification furnace shell 10, and gasified in the gasification chamber 30. The coal-water slurry forms slag and synthesis gas, which is absorbed by the first water-cooled wall in the gasification chamber 30. 301 for heat exchange, and then enters the waste heat recovery chamber 40 at the bottom of the gasification chamber 30, where it is once again exchanged for heat by the radiant waste pot 402 in it, and the generated syngas is discharged through the syngas outlet 401, and the waste residue enters the slag water chamber 50, and is cooled The process recovers energy and discharges it from the slag outlet 101.

并且第一水冷壁301环绕气化室30设置,水流流过第一水冷壁301,对气化室30内的物质进行换热操作,在第一水冷壁的入口侧管路上设置第一流量计302和第一温度传感器303,能够对水流的流速和温度进行检测;And the first water-cooled wall 301 is arranged around the gasification chamber 30, and the water flows through the first water-cooled wall 301 to perform heat exchange operation on the substances in the gasification chamber 30, and a first flowmeter is installed on the inlet side pipeline of the first water-cooled wall 302 and the first temperature sensor 303, capable of detecting the flow rate and temperature of the water flow;

第一水冷壁301包括若干根并联连通的第一水冷管3011,在第一水冷管3011上设置多个第二温度传感器3012,通过第二温度传感器3012检测各个位置上第一水冷管3011的温度,进而检测出其内水流的温度,从而间接的得到气化炉的温度分布。The first water-cooled wall 301 includes several first water-cooled pipes 3011 connected in parallel, and a plurality of second temperature sensors 3012 are arranged on the first water-cooled pipes 3011, and the temperature of the first water-cooled pipes 3011 at each position is detected by the second temperature sensors 3012 , and then detect the temperature of the water flow in it, so as to obtain the temperature distribution of the gasifier indirectly.

同时,通过获取第一水冷壁301入口侧管路上第一流量计302的流向信息,结合第一温度传感器303和第二温度传感器3011的温度,可以获得总热量的参考值,可以用于指示气化炉工作过程中是否正常。At the same time, by obtaining the flow direction information of the first flow meter 302 on the inlet side pipeline of the first water-cooled wall 301, combined with the temperatures of the first temperature sensor 303 and the second temperature sensor 3011, a reference value of total heat can be obtained, which can be used to indicate gas Whether the furnace is working normally.

通过在渣水室50的液位线下设置第五温度传感器501,可以获得气化后的固体产物被冷却后在渣水室50中液体的温度,在提供冷却水入水温度时恒定时,温度的变化可以提供实际的换热量的参考值。By arranging the fifth temperature sensor 501 under the liquid level line of the slag water chamber 50, the temperature of the liquid in the slag water chamber 50 after the gasified solid product is cooled can be obtained. When the cooling water inlet temperature is constant, the temperature The change can provide a reference value of the actual heat transfer.

进一步地,以第二温度传感器3012为例,本实用新型的第二温度传感器3012具备多种实施方式,如图2所示,在第一种实施方式中:Further, taking the second temperature sensor 3012 as an example, the second temperature sensor 3012 of the present invention has multiple implementation modes, as shown in FIG. 2 , in the first implementation mode:

第一水冷壁301中每一根第一水冷管3011上设置的第二温度传感器3012等间距设置,并且间距不大于0.5m。The second temperature sensors 3012 on each of the first water-cooled tubes 3011 in the first water-cooled wall 301 are arranged at equal intervals, and the intervals are not greater than 0.5m.

如此设置,由于第一水冷管3011内的冷却水在不断的进行换热,温度持续升高,在每一跟第一水冷管3011上等间距设置多个第二温度传感器3012,能够充分对第一水冷管3011内不同位置的冷却水的换热情况进行检测,并且也能够充分对第一水冷管3011上的结垢的形成进行充分检测。In this way, since the cooling water in the first water-cooled tube 3011 is constantly exchanging heat, the temperature continues to rise, and a plurality of second temperature sensors 3012 are arranged at equal intervals on each of the first water-cooled tubes 3011, which can fully monitor the temperature of the first water-cooled tube 3011. The heat exchange of cooling water at different positions in a water-cooled pipe 3011 is detected, and the formation of scaling on the first water-cooled pipe 3011 can also be fully detected.

进一步地,如图3所示,在第二种实施方式中:Further, as shown in Figure 3, in the second implementation manner:

第一水冷壁301中每一根第一水冷管3011上设置的第二温度传感器3012之间间距沿冷却水的流动方向逐渐减少。The distance between the second temperature sensors 3012 provided on each first water-cooled tube 3011 in the first water-cooled wall 301 decreases gradually along the flow direction of the cooling water.

如此设置,由于第一水冷管3011内的冷却水温度在不断的升高,因此,可以将第二温度传感器3012的设置间距设置为沿流动方向逐渐减少,使得第二温度传感器3012逐渐密集设置,更加匹配第一水冷管3011内冷却水的温度升高频率,能够对气化炉内的温度进行精确检测,同时,当极个别第二温度传感器3012失灵时,也不会影响整体的检测,提高了容错率。In this way, since the temperature of the cooling water in the first water-cooled pipe 3011 is constantly increasing, the spacing of the second temperature sensors 3012 can be set to gradually decrease along the flow direction, so that the second temperature sensors 3012 are gradually densely arranged. It better matches the temperature rise frequency of the cooling water in the first water-cooled pipe 3011, and can accurately detect the temperature in the gasifier. At the same time, when a very few second temperature sensors 3012 fail, it will not affect the overall detection, improving fault tolerance.

进一步地,在本实用新型的应用场景中,水煤浆由高压煤浆泵送入到炉体顶部的主进口并进入炉腔中,外界氧气的一部分例如80%-100%通过主工艺烧嘴进入炉腔,另外一部分通过二次氧气喷嘴进入炉腔内。煤浆、氧气和水等在气化室30内的1500摄氏度的高温及常压~1.6MPa的压力条件下发生复杂的氧化还原反应,生成以CO、H2、CO2为主要成分的粗合成气,煤浆在高温下熔融后产生灰渣。Further, in the application scene of the utility model, the coal-water slurry is pumped into the main inlet on the top of the furnace body by the high-pressure coal slurry pump and enters the furnace cavity, and a part of the external oxygen, such as 80%-100%, passes through the main process burner Enter the furnace cavity, and another part enters the furnace cavity through the secondary oxygen nozzle. Coal slurry, oxygen and water undergo complicated redox reactions in the gasification chamber 30 at a high temperature of 1,500 degrees Celsius and a pressure of normal pressure to 1.6 MPa to produce crude synthetic gas with CO, H 2 and CO 2 as main components. Gas, coal slurry is melted at high temperature to produce ash.

气化室30中的高温的粗合成气及灰渣废热回收室40中,同时,灰渣以及粗合成气所携带的热量经辐射废锅402产生蒸汽,并在最后进入渣水室的冷水中得到黑水和渣,合成气进入底部后被导出。The high-temperature crude syngas in the gasification chamber 30 and the ash waste heat recovery chamber 40, at the same time, the heat carried by the ash and crude syngas passes through the radiant waste pot 402 to generate steam, and finally enters the cold water in the slag water chamber Black water and slag are obtained, and the synthesis gas is exported after entering the bottom.

对于第一水冷壁301,需要确保第一水冷壁301围绕气化室30的区域不小于气化室30整体区域的30%。For the first water cooling wall 301 , it is necessary to ensure that the area surrounding the gasification chamber 30 by the first water cooling wall 301 is not less than 30% of the entire area of the gasification chamber 30 .

进一步地,第一水冷壁301可以是膜式水冷壁,膜式水冷壁是指用扁钢和管子拼排焊成的气密管屏所组成的水冷壁,其能够保证炉膛具有良好的严密性,对负压锅炉可以显著降低炉膛的漏风系数,改善炉内的燃烧工况。它能使有效辐射受热面积增加,从而节约钢耗。Further, the first water-cooled wall 301 may be a membrane-type water-cooled wall. The membrane-type water-cooled wall refers to a water-cooled wall composed of airtight tube panels welded by flat steel and pipes, which can ensure that the furnace has good tightness , For negative pressure boilers, it can significantly reduce the air leakage coefficient of the furnace and improve the combustion conditions in the furnace. It can increase the effective radiation heating area, thereby saving steel consumption.

进一步地,为了增加第一水冷壁301的换热能力,第一水冷壁301可以包括由一排管子及设置在管子之间的鳍片所构成的主膜式水冷壁,在主膜式水冷壁的受热面侧增设一排或多排管,一排或多排管的管子与主膜式水冷壁的管子对应布置,在所对应的管子之间用鳍片相连接。此种设置方式为针对难气化高熔高灰煤早期配置气化炉时即采用的形式。此种高强度膜式水冷壁是在主膜式水冷壁的受热面侧增加一排或多排管,主膜式水冷壁由管子及设置在管子之间的鳍片所构成,所增设的一排或多排管的管子与主膜式水冷壁的管子对应布置,在所对应的管子之间用鳍片相连接,与膜式水冷壁构成一体,管子与鳍片的连接可采用焊接。Further, in order to increase the heat exchange capacity of the first water-cooled wall 301, the first water-cooled wall 301 may include a main membrane water-cooled wall formed by a row of tubes and fins arranged between the tubes. One or more rows of tubes are added on the side of the heating surface, and the tubes of one or more rows of tubes are arranged correspondingly to the tubes of the main membrane water wall, and the corresponding tubes are connected by fins. This setting method is the form adopted in the early configuration of the gasifier for the difficult-to-gasify high-melting high-ash coal. This kind of high-strength membrane water-cooled wall is to add one or more rows of tubes on the heating surface side of the main membrane-type water-cooled wall. The main membrane-type water-cooled wall is composed of tubes and fins arranged between the tubes. An additional The tubes of one or more rows of tubes are arranged correspondingly to the tubes of the main membrane water wall, and the corresponding tubes are connected with fins to form an integral body with the membrane water wall. The connection between the tubes and the fins can be welded.

图4示意性表示本实用新型一种实施方式的多组水冷壁的结构示意图,如图4所示,以第一水冷壁301为例,在除去上述第一水冷壁301的设置方式中,还可以采取多段分区冷却,如针对气化室30设置两个分区,每个分区内均包含独立的水冷壁。那么此时可以设置多个温度传感器构成的阵列,针对每一个温度传感器的阵列设置入水和出水温度传感器,其中,所述入水温度传感器设置于水冷壁冷却水的入口管路和出口管路。Fig. 4 schematically shows a schematic structural view of multiple sets of water-cooled walls in an embodiment of the present invention. As shown in Fig. 4, taking the first water-cooled wall 301 as an example, in the setting method of removing the above-mentioned first water-cooled wall 301, also Multi-stage partition cooling can be adopted, for example, two partitions are set for the gasification chamber 30, and each partition contains an independent water-cooled wall. Then, an array of multiple temperature sensors can be set at this time, and an inlet water temperature sensor and an outlet water temperature sensor are arranged for each array of temperature sensors, wherein the water inlet temperature sensor is arranged on the inlet pipeline and outlet pipeline of the cooling water of the water wall.

相应的设置间隔可以根据需要气化的煤确定,如煤质较好(灰含量较低,熔点较低),则可以设置较大的间隔,否则考虑需要提供较高的气化温度,需要更为密集的温度传感器的设置方式。The corresponding setting interval can be determined according to the coal that needs to be gasified. If the coal quality is better (lower ash content, lower melting point), then a larger interval can be set; otherwise, a higher gasification temperature needs to be provided, and more For dense temperature sensor setup.

进一步地,第二温度传感器3012为热电偶;Further, the second temperature sensor 3012 is a thermocouple;

热电偶通过有限的方式连接至热电偶服务器。Thermocouples connect to the Thermocouple Server in limited ways.

热电偶设置于夹套30121内,且热电偶的测量端延伸至夹套30121外侧,夹套30121和第一水冷管3011外壁接触或深入第一水冷管3011的内部。The thermocouple is arranged in the jacket 30121 , and the measurement end of the thermocouple extends to the outside of the jacket 30121 , and the jacket 30121 and the outer wall of the first water-cooled tube 3011 contact or go deep into the inside of the first water-cooled tube 3011 .

夹套30121伸入第一水冷管3011内壁的长度为2-5mm。The length of the jacket 30121 protruding into the inner wall of the first water cooling tube 3011 is 2-5mm.

如此设置,热电偶末端可设有数据线与数据采集及处理系统相连,从而能够采集和储存热电偶检测的温度数据,将热电偶设置在夹套30121内,能够对其进行保护,防止热电偶发生形变,通过该设置方式,可以满足测量成本低、预测准确程度高、易于安装维护的要求。In this way, the end of the thermocouple can be provided with a data line connected to the data acquisition and processing system, so that the temperature data detected by the thermocouple can be collected and stored, and the thermocouple can be placed in the jacket 30121 to protect it and prevent the thermocouple from Deformation occurs, through this setting method, the requirements of low measurement cost, high prediction accuracy, and easy installation and maintenance can be met.

图5示意性表示本实用新型一种实施方式的夹套伸入水冷管的示意图,如图5所示,以第一水冷管3011为例,夹套30121存在两种与第一水冷管3011的连接方式,在第一种方式中,如图5上半部分所示,夹套30121与第一水冷管3011的外壁接触,实现温度的测量,该种方式虽然可以实现温度测量,但是由于热电偶的测量端未与冷却水直接接触,可能无法保证测量的精度。Figure 5 schematically shows a schematic diagram of the jacket extending into the water-cooled pipe according to an embodiment of the present invention. Connection method, in the first method, as shown in the upper part of Figure 5, the jacket 30121 is in contact with the outer wall of the first water-cooled tube 3011 to achieve temperature measurement. Although this method can achieve temperature measurement, due to the thermocouple If the measuring end of the cooling water is not in direct contact with the cooling water, the accuracy of the measurement may not be guaranteed.

在第二种实施方式中,如图5下半部分所示,夹套30121伸入第一水冷管3011,热电偶的测量端能够直接与冷却水接触,实现更加精度的测量,并且对夹套30121的伸入长度进行限定,使其伸入长度范围为2-5mm。In the second embodiment, as shown in the lower part of Figure 5, the jacket 30121 extends into the first water-cooled tube 3011, and the measuring end of the thermocouple can directly contact the cooling water to achieve more accurate measurement, and the jacket The extension length of 30121 is limited so that the extension length ranges from 2-5mm.

在实际的实验数据中,夹套30121的伸入长度为15mm时,能够实现较好精度的温度测量,但该种方式会导致水垢的沉积,造成堵塞,影响冷却水流动,而在伸入长度为2-5mm时,可以有效降低水垢的沉积程度,同时也能具有良好的工况检测可信度。In the actual experimental data, when the extension length of the jacket 30121 is 15mm, it can achieve temperature measurement with better accuracy, but this method will lead to the deposition of scale, cause blockage, and affect the flow of cooling water. When it is 2-5mm, it can effectively reduce the degree of scale deposition, and it can also have good reliability of working condition detection.

进一步地,合成气出口401设置于废热回收室40的侧壁中部,或者设置于渣水室50的顶部。Further, the syngas outlet 401 is arranged at the middle of the side wall of the waste heat recovery chamber 40 , or at the top of the slag water chamber 50 .

对于合成气出口401的设置位置,其可以设置在废热回收室40的侧壁中部、渣水室50的顶部,还可以在废热回收室40的上部,在合成气出口401的设置位置不同时,其出气温度变化也会发生变化,因此,获取合成气的温度可以用于指示同一个气化炉工作过程是否正常。As for the setting position of the synthesis gas outlet 401, it can be set in the middle of the side wall of the waste heat recovery chamber 40, the top of the slag water chamber 50, or on the upper part of the waste heat recovery chamber 40. When the setting position of the synthesis gas outlet 401 is different, The temperature of the outlet gas will also change. Therefore, the temperature of the obtained syngas can be used to indicate whether the same gasifier is working normally.

进一步地,如图4所示,辐射废锅402还包括第二水冷壁4025,第二水冷壁4025的入口设置有第六温度传感器4026和第三流量计4027,第二水冷壁4025的出口设置有第七温度传感器4028。Further, as shown in Figure 4, the radiation waste pot 402 also includes a second water-cooled wall 4025, the inlet of the second water-cooled wall 4025 is provided with a sixth temperature sensor 4026 and a third flow meter 4027, and the outlet of the second water-cooled wall 4025 is provided with There is a seventh temperature sensor 4028 .

第二水冷壁4025为两组,且每组第二水冷壁4025入口侧管路设置有第三流量计4027和第六温度传感器4026,出口侧管路设置有第七温度传感器4027。The second water cooling wall 4025 is divided into two groups, and the inlet side pipeline of each group of second water cooling wall 4025 is provided with the third flow meter 4027 and the sixth temperature sensor 4026 , and the outlet side pipeline is provided with the seventh temperature sensor 4027 .

所述第二水冷壁4025包括若干根并联连通的第二水冷管,且至少1/2第二水冷管的入口和出口处均设置有第八温度传感器。The second water-cooled wall 4025 includes several second water-cooled pipes connected in parallel, and at least 1/2 of the second water-cooled pipes are provided with an eighth temperature sensor at the inlet and outlet.

水冷屏4021组数为8-12个,且环绕废热回收室40均匀分布。The number of groups of water cooling screens 4021 is 8-12, and they are evenly distributed around the waste heat recovery chamber 40 .

具体地,辐射废锅402可以为水冷屏4021,设置8-12组,也可以为第二水冷壁4025,为一组或两组,均可以实现合成气的换热效果,同时第二流量计4022、第三温度传感器4023、第四温度传感器4024和第三流量计4027、第六温度传感器4026、第七温度传感器4027的设置,能够对冷却水的流量以及进口、出口处的温度进行检测,以获取整体的换热信息。Specifically, the radiant waste pot 402 can be a water-cooled screen 4021, with 8-12 groups, or a second water-cooled wall 4025, with one or two groups, both of which can realize the heat exchange effect of the syngas, while the second flow meter 4022, the setting of the third temperature sensor 4023, the fourth temperature sensor 4024, the third flow meter 4027, the sixth temperature sensor 4026, and the seventh temperature sensor 4027 can detect the flow of cooling water and the temperature at the inlet and outlet, To obtain the overall heat transfer information.

同时在第二水冷管上设置的第八温度传感器则能够可以获取管内不同位置的具体温度分布。At the same time, the eighth temperature sensor provided on the second water-cooled tube can obtain the specific temperature distribution of different positions in the tube.

第二水冷壁2025与第一水冷壁301结构相同;The second water cooling wall 2025 has the same structure as the first water cooling wall 301;

第八温度传感器与第二温度传感器3012的结构相同,均可以等间距设置,也可以不等间距设置。The structure of the eighth temperature sensor is the same as that of the second temperature sensor 3012, and they can be arranged at equal or unequal intervals.

综上所述,本实用新型提供的具有在线检测功能的煤气化炉,在气化室30、废热回收室40中的水冷壁或水冷屏的入口和出口设置温度传感器和流量计,能够获取水冷壁或水冷屏的实际换热效果,通过在水冷壁或水冷屏中的每一个水冷管上设置多个温度传感器,可以获取其不同区域、位置的换热能力,间接的获得炉膛内壁的温度分布,实现对气化炉实现更好的监控效果,同时根据温度的检测情况,也能很好的判断出水冷管内的结垢情况,有效保证气化炉的正常运行。To sum up, the utility model provides a coal gasification furnace with an online detection function. Temperature sensors and flowmeters are installed at the inlet and outlet of the water-cooled wall or water-cooled screen in the gasification chamber 30 and the waste heat recovery chamber 40, which can obtain water cooling. The actual heat transfer effect of the wall or water-cooled panel, by setting multiple temperature sensors on each water-cooled tube in the water-cooled wall or water-cooled panel, the heat exchange capacity of different regions and positions can be obtained, and the temperature distribution of the inner wall of the furnace can be obtained indirectly , to achieve a better monitoring effect on the gasifier, and at the same time, according to the temperature detection, it can also judge the fouling in the water-cooled tube, effectively ensuring the normal operation of the gasifier.

所属领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的装置和设备的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working process of the devices and equipment described above can refer to the corresponding process in the foregoing method embodiments, and details are not repeated here.

以上描述仅为本实用新型的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本实用新型中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本实用新型中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a description of the preferred embodiments of the present invention and the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in this utility model is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, but should also cover the technical solutions made by the above-mentioned technical features without departing from the inventive concept. Other technical solutions formed by any combination of features or equivalent features. For example, a technical solution formed by replacing the above-mentioned features with the technical features disclosed in the present invention (but not limited to) having similar functions.

Claims (11)

1.具有在线检测功能的煤气化炉,其特征在于,包括:1. A coal gasifier with an online detection function, characterized in that it comprises: 气化炉壳体;Gasifier shell; 所述气化炉壳体的顶端设置有烧嘴;The top of the gasifier shell is provided with a burner; 所述气化炉壳体内设有气化室、废热回收室和渣水室;The shell of the gasification furnace is provided with a gasification chamber, a waste heat recovery chamber and a slag water chamber; 所述气化炉壳体内设置有第一水冷壁,所述第一水冷壁环绕所述气化室设置,所述第一水冷壁的入口侧管路设置有第一流量计和第一温度传感器,所述第一水冷壁包括若干根并联连通的第一水冷管,且至少1/2所述第一水冷管的入口和出口处均设置有第二温度传感器;The shell of the gasification furnace is provided with a first water-cooled wall, the first water-cooled wall is arranged around the gasification chamber, and the inlet side pipeline of the first water-cooled wall is provided with a first flow meter and a first temperature sensor , the first water-cooled wall includes several first water-cooled tubes connected in parallel, and at least 1/2 of the first water-cooled tubes are provided with second temperature sensors at the inlet and outlet; 所述废热回收室的顶部和所述气化室顶部连接,所述废热回收室内设置有合成气出口和辐射废锅,所述辐射废锅包括若干组水冷屏,所述水冷屏的冷却水入口设置有第二流量计和第三温度传感器,所述水冷屏的冷却水出口设置有第四温度传感器;The top of the waste heat recovery chamber is connected to the top of the gasification chamber, and the waste heat recovery chamber is provided with a synthesis gas outlet and a radiation waste pot, and the radiation waste pot includes several groups of water cooling panels, and the cooling water inlet of the water cooling panels A second flowmeter and a third temperature sensor are provided, and the cooling water outlet of the water cooling panel is provided with a fourth temperature sensor; 所述气化炉壳体的底部收缩形成出渣口,所述渣水室的顶部和废热回收室的底部连接,所述渣水室的底部和出渣口连接,所述渣水室的液位线下设置有第五温度传感器。The bottom of the gasifier shell shrinks to form a slag outlet, the top of the slag water chamber is connected to the bottom of the waste heat recovery chamber, the bottom of the slag water chamber is connected to the slag outlet, and the liquid in the slag water chamber A fifth temperature sensor is arranged under the bit line. 2.根据权利要求1所述的具有在线检测功能的煤气化炉,其特征在于,所述第一水冷壁中每一根所述第一水冷管上设置的所述第二温度传感器等间距设置,且间距不大于0.5m。2. The coal gasifier with online detection function according to claim 1, characterized in that, the second temperature sensors arranged on each of the first water-cooled tubes in the first water-cooled wall are arranged at equal intervals , and the spacing is not greater than 0.5m. 3.根据权利要求1所述的具有在线检测功能的煤气化炉,其特征在于,所述第一水冷壁中每一根所述第一水冷管上设置的所述第二温度传感器之间间距沿冷却水的流动方向逐渐减少。3. The coal gasifier with online detection function according to claim 1, characterized in that the distance between the second temperature sensors set on each of the first water-cooled tubes in the first water-cooled wall is Decrease gradually along the flow direction of cooling water. 4.根据权利要求1所述的具有在线检测功能的煤气化炉,其特征在于,所述第二温度传感器为热电偶;4. The coal gasifier with online detection function according to claim 1, wherein the second temperature sensor is a thermocouple; 所述热电偶通过有线的方式连接至热电偶服务器。The thermocouple is connected to the thermocouple server in a wired manner. 5.根据权利要求4所述的具有在线检测功能的煤气化炉,其特征在于,所述热电偶设置于夹套内,且所述热电偶的测量端延伸至夹套外侧,所述夹套和所述第一水冷管外壁接触或者深入所述第一水冷管的内部。5. The coal gasifier with online detection function according to claim 4, wherein the thermocouple is arranged in the jacket, and the measuring end of the thermocouple extends to the outside of the jacket, and the jacket Contact with the outer wall of the first water-cooled tube or go deep into the inside of the first water-cooled tube. 6.根据权利要求5所述的具有在线检测功能的煤气化炉,其特征在于,所述夹套伸入所述第一水冷管内壁长度为2-5mm。6 . The coal gasifier with online detection function according to claim 5 , wherein the length of the jacket extending into the inner wall of the first water-cooled tube is 2-5 mm. 7.根据权利要求1所述的具有在线检测功能的煤气化炉,其特征在于,所述合成气出口设置于所述废热回收室的侧壁中部,或者设置于所述渣水室的顶部。7. The coal gasifier with on-line detection function according to claim 1, characterized in that, the synthesis gas outlet is arranged in the middle of the side wall of the waste heat recovery chamber, or on the top of the slag water chamber. 8.根据权利要求1所述的具有在线检测功能的煤气化炉,其特征在于,所述辐射废锅还包括第二水冷壁,所述第二水冷壁的入口设置有第六温度传感器和第三流量计,所述第二水冷壁的出口设置有第七温度传感器。8. The coal gasifier with online detection function according to claim 1, characterized in that, the radiant waste pot also includes a second water-cooled wall, and the entrance of the second water-cooled wall is provided with a sixth temperature sensor and a second water-cooled wall. Three flow meters, the outlet of the second water wall is provided with a seventh temperature sensor. 9.根据权利要求8所述的具有在线检测功能的煤气化炉,其特征在于,所述第二水冷壁为两组,且每组所述第二水冷壁入口侧管路设置有所述第三流量计和所述第六温度传感器,出口侧管路设置有所述第七温度传感器。9. The coal gasifier with online detection function according to claim 8, characterized in that, the second water-cooled wall is divided into two groups, and each group of the second water-cooled wall inlet side pipeline is provided with the first Three flowmeters and the sixth temperature sensor, the outlet side pipeline is provided with the seventh temperature sensor. 10.根据权利要求9所述的具有在线检测功能的煤气化炉,其特征在于,所述第二水冷壁包括若干根并联连通的第二水冷管,且至少1/2所述第二水冷管的入口和出口处均设置有第八温度传感器。10. The coal gasifier with online detection function according to claim 9, characterized in that, the second water-cooled wall includes several second water-cooled pipes connected in parallel, and at least 1/2 of the second water-cooled pipes The eighth temperature sensor is arranged at the inlet and outlet of the inlet. 11.根据权利要求1所述的具有在线检测功能的煤气化炉,其特征在于,所述的水冷屏组数为8-12个,且环绕所述废热回收室均匀分布。11. The coal gasifier with online detection function according to claim 1, characterized in that, the number of said water-cooled panels is 8-12, and they are evenly distributed around said waste heat recovery chamber.
CN202320881998.5U 2023-04-19 2023-04-19 Coal gasifier with on-line detection function Active CN219546915U (en)

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