CN210027042U - Axle device and construction machinery - Google Patents
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- CN210027042U CN210027042U CN201920754761.4U CN201920754761U CN210027042U CN 210027042 U CN210027042 U CN 210027042U CN 201920754761 U CN201920754761 U CN 201920754761U CN 210027042 U CN210027042 U CN 210027042U
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Abstract
Description
技术领域technical field
本实用新型涉及工程机械技术领域,尤其设计一种车桥装置及工程机械。The utility model relates to the technical field of construction machinery, in particular to the design of a vehicle axle device and construction machinery.
背景技术Background technique
目前的装载机一般适合于进行低速作业,在低速作业时,为了增加地面附着力,需要采用四轮同时驱动。最高车速超过80km/h的高速装载机在国内还没有,装载机由于没有轴间差速器,采用传统的四轮驱动在高速行驶时会导致整个装载机前俯后仰,使整机重心发生改变,影响行驶安全性,严重时会危及驾驶员的安全。因此需要提高装载机对于不同工况的适应性。The current loaders are generally suitable for low-speed operations, and in order to increase the ground adhesion, four wheels need to be driven at the same time during low-speed operations. There is no high-speed loader with a maximum speed of more than 80km/h in China. Since the loader does not have an inter-axle differential, the use of traditional four-wheel drive will cause the entire loader to pitch forward and backward when driving at high speed, causing the center of gravity of the whole machine to occur. Changes will affect the driving safety, and in severe cases will endanger the safety of the driver. Therefore, it is necessary to improve the adaptability of the loader to different working conditions.
实用新型内容Utility model content
本实用新型的实施例提供了一种车桥装置及工程机械,能够使工程机械同时适用于高速行驶和低速作业。The embodiments of the present utility model provide a vehicle axle device and a construction machine, which can make the construction machine suitable for both high-speed running and low-speed operation.
为实现上述目的,本实用新型的实施例第一方面提供了一种车桥装置,包括:In order to achieve the above purpose, the first aspect of the embodiment of the present invention provides a vehicle axle device, including:
前桥和后桥;front and rear axles;
第一连接机构和第二连接机构,各自的第一端分别与前桥和后桥连接,且第一连接机构用于与车辆动力源连接;the first connection mechanism and the second connection mechanism, the respective first ends are respectively connected with the front axle and the rear axle, and the first connection mechanism is used for connection with the vehicle power source;
离合部件,位置可改变地设在第一连接机构或第二连接机构的第二端;和a clutch member, the position of which is changeably provided at the second end of the first connection mechanism or the second connection mechanism; and
状态切换驱动部件,用于在车辆以第一速度行驶时,切换至第一状态,以使离合部件运动至第一位置同时与第一连接机构和第二连接机构各自的第二端结合;并在车辆以第二速度行驶时,切换至第二状态,以使离合部件运动至第二位置使第一连接机构和第二连接机构脱离;a state switching drive member for switching to a first state when the vehicle is running at a first speed, so as to move the clutch member to the first position while engaging with the respective second ends of the first link mechanism and the second link mechanism; and When the vehicle is running at the second speed, switching to the second state, so as to move the clutch member to the second position to disengage the first connection mechanism and the second connection mechanism;
其中,第一速度不超过预设作业安全速度,第二速度超过预设作业安全速度。Wherein, the first speed does not exceed the preset work safety speed, and the second speed exceeds the preset work safety speed.
在一些实施例中,离合部件沿第一连接机构的第二端和第二连接机构的第二端可移动地设置,离合部件通过向相反的方向移动到达第一位置和第二位置。In some embodiments, the clutch member is movably disposed along the second end of the first link mechanism and the second end of the second link mechanism, and the clutch member reaches the first position and the second position by moving in opposite directions.
在一些实施例中,离合部件包括花键套,第一连接机构和第二连接机构各自的第二端为花键轴,花键套与花键轴相配合,花键套的移动方向为车辆的前后方向,第一位置位于第二位置的前方。In some embodiments, the clutch component includes a spline sleeve, the respective second ends of the first connection mechanism and the second connection mechanism are spline shafts, the spline sleeves are matched with the spline shafts, and the movement direction of the spline sleeves is the vehicle in the front-rear direction, the first position is located in front of the second position.
在一些实施例中,状态切换驱动部件包括:In some embodiments, the state switching drive components include:
辅助动力源,用于提供高压流体以驱动离合部件改变位置;和an auxiliary power source for providing high pressure fluid to drive the clutch member to change position; and
第一换向阀和第二换向阀,均具有第一工作位和第二工作位;The first reversing valve and the second reversing valve both have a first working position and a second working position;
其中,在状态切换驱动部件处于第一状态时,第一换向阀处于第一工作位,第二换向阀处于第二工作位,高压流体通过第一换向阀作用于离合部件使其运动至第一位置;在状态切换驱动部件处于第二状态时,第二换向阀处于第一工作位,第一换向阀处于第二工作位,高压流体通过第二换向阀作用于离合部件使其运动至第二位置。Wherein, when the state switching drive member is in the first state, the first reversing valve is in the first working position, the second reversing valve is in the second working position, and the high-pressure fluid acts on the clutch member through the first reversing valve to make it move to the first position; when the state switching drive member is in the second state, the second reversing valve is in the first working position, the first reversing valve is in the second working position, and the high-pressure fluid acts on the clutch member through the second reversing valve move it to the second position.
在一些实施例中,第一换向阀和第二换向阀均为两位三通阀,包括流体进口、工作口和流体返回口;In some embodiments, the first reversing valve and the second reversing valve are two-position three-way valves, including a fluid inlet, a working port and a fluid return port;
其中,流体进口与辅助动力源连通,离合部件沿运动方向相反的两端分别设有第一流体口和第二流体口,第一换向阀和第二换向阀的工作口分别与第一流体口和第二流体口连通,流体返回口用于返回从第一流体口或第二流体口排出的流体。The fluid inlet is communicated with the auxiliary power source, the opposite ends of the clutch member along the movement direction are respectively provided with a first fluid port and a second fluid port, and the working ports of the first reversing valve and the second reversing valve are respectively connected with the first and second reversing valves. The fluid port communicates with the second fluid port, and the fluid return port is used to return the fluid discharged from the first fluid port or the second fluid port.
在一些实施例中,车桥装置还包括:In some embodiments, the axle device further includes:
位移传感器,用于检测离合部件的位移;和a displacement sensor for detecting displacement of the clutch member; and
控制器,用于接收位移传感器的检测信号,并在判断出离合部件到达第一位置或第二位置时,使状态切换驱动部件停止向离合部件施加驱动力。The controller is used for receiving the detection signal of the displacement sensor, and when it is determined that the clutch member has reached the first position or the second position, the state switching driving member stops applying the driving force to the clutch member.
在一些实施例中,车桥装置还包括:In some embodiments, the axle device further includes:
位移传感器,用于检测离合部件的位移;和a displacement sensor for detecting displacement of the clutch member; and
控制器,用于接收位移传感器的检测信号,并在判断出离合部件到达第一位置时,使第一换向阀切换至第二工作位,以使第一流体口中的流体通过第一换向阀从流体返回口流出;在判断出离合部件到达第二位置时,使第二换向阀切换至第二工作位,以使第二流体口中的流体通过第二换向阀从流体返回口流出。The controller is used for receiving the detection signal of the displacement sensor, and when it is determined that the clutch member reaches the first position, the first reversing valve is switched to the second working position, so that the fluid in the first fluid port passes through the first reversing The valve flows out from the fluid return port; when it is determined that the clutch member reaches the second position, the second reversing valve is switched to the second working position, so that the fluid in the second fluid port flows out from the fluid return port through the second reversing valve .
在一些实施例中,车桥装置还包括:In some embodiments, the axle device further includes:
切换操作元件,用于接收外部操作并发出状态切换指令;和a switching operating element for receiving external operations and issuing state switching commands; and
控制器,响应于切换操作元件的操作指令使状态切换驱动部件在第一状态和第二状态之间切换。The controller switches the state switching drive member between the first state and the second state in response to an operation instruction of the switching operation element.
在一些实施例中,车桥装置还包括:In some embodiments, the axle device further includes:
车速检测部件,用于检测车辆的行驶速度;和a vehicle speed detection component for detecting the traveling speed of the vehicle; and
控制器,用于接收车速检测部件检测的行驶速度信号,并将当前行驶速度与预设作业安全速度进行比较,以在当前行驶速度不超过预设作业安全速度的情况下,使状态切换驱动部件切换至第一状态,在当前行驶速度超过预设作业安全速度的情况下,使状态切换驱动部件切换至第二状态。The controller is used for receiving the traveling speed signal detected by the vehicle speed detecting part, and comparing the current traveling speed with the preset working safety speed, so as to make the state switch driving part under the condition that the current traveling speed does not exceed the preset working safety speed Switching to the first state, when the current traveling speed exceeds the preset work safety speed, the state switching drive member is switched to the second state.
为实现上述目的,本实用新型的实施例第二方面提供了一种工程机械,包括上述实施例的车桥装置。To achieve the above purpose, a second aspect of the embodiments of the present invention provides a construction machine, including the axle device of the above embodiments.
在一些实施例中,工程机械为装载机。In some embodiments, the construction machine is a loader.
基于上述技术方案,本实用新型一个实施例的车桥装置,能够在车辆低速作业时,使状态切换驱动部件切换至第一状态,以使离合部件移动至同时与第一连接机构和第二连接机构各自的第二端结合,使后桥与车辆动力源接合,实现前桥和后桥同时驱动,增加地面附着力,提高作业可靠性;并在车辆高速行驶时,使状态切换驱动部件切换至第二状态,以使离合部件移动至与第一连接机构脱离,使后桥与车辆动力源脱开,只依靠前桥驱动,增加高速行驶的安全性。此种车桥装置能够使工程机械同时适用于高速行驶和低速作业。Based on the above technical solutions, the axle device according to an embodiment of the present invention can switch the state switching drive member to the first state when the vehicle is operating at a low speed, so that the clutch member is moved to the first connection mechanism and the second connection at the same time. The second ends of the mechanisms are combined to connect the rear axle with the power source of the vehicle to realize the simultaneous driving of the front axle and the rear axle, increase the ground adhesion and improve the operation reliability; and when the vehicle is running at high speed, the state switching drive components are switched to In the second state, the clutch member is moved to disengage from the first connection mechanism, the rear axle is disconnected from the vehicle power source, and only the front axle is driven to increase the safety of high-speed driving. This kind of axle device can make the construction machinery suitable for high-speed driving and low-speed operation at the same time.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings described here are used to provide further understanding of the present invention and constitute a part of the present application. The schematic embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本实用新型车桥装置的一个实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of a vehicle axle device of the present invention.
附图标记说明Description of reference numerals
1、前轮;2、前桥;3、后轮;4、后桥;5、车辆动力源;6、第一连接机构;7、第二连接机构;8、离合部件;81、第一流体口;82、第二流体口;9、位移传感器;10、第一换向阀;11、第二换向阀;101、流体进口;102、工作口;103、流体返回口;12、空气压缩机;13、储气容器;14、减压阀;15、控制器;16、切换操作元件;17、电源。1. Front wheel; 2. Front axle; 3. Rear wheel; 4. Rear axle; 5. Vehicle power source; 6. First connecting mechanism; 7. Second connecting mechanism; 8. Clutch component; 81. First fluid port; 82, second fluid port; 9, displacement sensor; 10, first reversing valve; 11, second reversing valve; 101, fluid inlet; 102, working port; 103, fluid return port; 12, air compression machine; 13, gas storage container; 14, pressure reducing valve; 15, controller; 16, switching operation element; 17, power supply.
具体实施方式Detailed ways
以下详细说明本实用新型。在以下段落中,更为详细地限定了实施例的不同方面。如此限定的各方面可与任何其他的一个方面或多个方面组合,除非明确指出不可组合。尤其是,被认为是优选的或有利的任何特征可与其他一个或多个被认为是优选的或有利的特征组合。The present invention will be described in detail below. In the following paragraphs, different aspects of the embodiments are defined in more detail. Aspects so defined may be combined with any other aspect or aspects, unless explicitly stated otherwise. In particular, any feature considered preferred or advantageous may be combined with one or more other features considered preferred or advantageous.
本实用新型中出现的“第一”、“第二”等用语仅是为了方便描述,以区分具有相同名称的不同组成部件,并不表示先后或主次关系。Terms such as "first" and "second" appearing in the present utility model are only for the convenience of description, to distinguish different components with the same name, and do not indicate a sequence or a primary-secondary relationship.
在本实用新型的描述中,采用了“上”、“下”、“顶”、“底”、“前”、“后”、“内”和“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制。上述方位均以驾驶员在车辆中为基准确定,车辆的纵向为前后方向,横向为左右方向。In the description of the present invention, the orientation or positional relationship indicated by "upper", "lower", "top", "bottom", "front", "rear", "inner" and "outer" is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the present invention, rather than indicating or implying that the device referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as protection of the present invention scope limit. The above orientations are determined based on the driver being in the vehicle, the longitudinal direction of the vehicle is the front-rear direction, and the lateral direction is the left-right direction.
如图1所示,本实用新型提供了一种用于工程机械的车桥装置,在一些实施例中,包括:前桥2、后桥4、第一连接机构6、第二连接机构7、离合部件8和状态切换驱动部件。其中,前桥2的两端分别连接前轮1,后桥4的两端分别连接后轮,前桥2和后桥4可采用全桥或半桥。As shown in FIG. 1 , the present invention provides an axle device for construction machinery. In some embodiments, it includes: a
第一连接机构6的第一端与前桥2连接,第二连接机构7的第一端与后桥4连接,且第一连接机构6用于与车辆动力源5例如发动机连接。第一连接机构6和第二连接机构7可以包括齿轮传动结构和连杆机构中的至少一种。离合部件8位置可改变地设在第一连接机构6或者第二连接机构7的第二端。The first end of the first connecting
在车辆以第一速度行驶时,第一速度不超过预设作业安全速度,例如80km/h,即车辆处于低速作业模式,状态切换驱动部件切换至第一状态,以使离合部件8运动至第一位置同时与第一连接机构6和第二连接机构7各自的第二端结合,使后桥4通过第二连接机构7和离合部件8与第一连接机构6结合,车辆动力源5可同时驱动前桥2和后桥4,可增加轮胎的地面附着力,提高工程机械在低速作业模式下的可靠性。When the vehicle is running at a first speed, the first speed does not exceed the preset working safety speed, for example, 80km/h, that is, the vehicle is in a low-speed working mode, and the state switching drive part is switched to the first state, so that the
在车辆以第二速度行驶时,第二速度超过预设作业安全速度,状态切换驱动部件切换至第二状态,以使离合部件8运动至第二位置使第一连接机构6和第二连接机构7脱离。后桥4与车辆动力源5脱开,车辆动力源5只为前桥2提供驱动力,后轮3随动。前轮1和后轮3由于制造误差、胎压和车辆重心的影响,在告诉行驶时具有较大的速度差,此种驱动方式可防止工程机械在高速行驶模式下前俯后仰,出现明显的“点头”现象,提高车辆行驶的稳定性,保障驾驶员的安全。When the vehicle is running at the second speed, and the second speed exceeds the preset working safety speed, the state switching drive member switches to the second state, so that the
由此,此种车桥装置能够使工程机械同时适用于高速行驶和低速作业,提高了工程机械对于作业和行驶的适应性,既能可靠作业,又能高效安全转场,可提高工作效率。Therefore, the axle device can make the construction machinery suitable for both high-speed driving and low-speed operation, improve the adaptability of the construction machinery to operation and driving, can operate reliably, and can transition efficiently and safely, and can improve work efficiency.
在一些实施例中,如图1所示,离合部件8沿第一连接机构6的第二端和第二连接机构7的第二端可移动地设置,离合部件8通过向相反的方向移动到达第一位置和第二位置。离合部件8通过移动的方式改变位置,可提高状态切换过程中的平稳性,而且节约空间。In some embodiments, as shown in FIG. 1 , the
例如,离合部件8包括花键套,第一连接机构6和第二连接机构7各自的第二端为花键轴,花键套与花键轴相配合。此种结构能够在花键套移动至第一位置时,将第一连接机构6和第二连接机构7的花键轴可靠结合,可靠地传递车辆动力源5的驱动力,并在花键套反向移动至第二位置时,易于与第一连接机构6的花键轴脱开,结构简单,易于实现。或者,第一连接机构6和第二连接机构7各自的第二端为带有平键的轴,离合部件8包括轴套,轴套的内壁上设有与平键适配的键槽。For example, the
可替代地,离合部件8的第一端与第一连接机构6和第二连接机构7中的一个铰接,第二端可绕铰接点摆动,以通过摆动到达第一位置或第二位置,在到达第一位置时,需要使离合部件的第二端与第一连接机构6和第二连接机构7中的另一个卡合。Alternatively, the first end of the
在一些实施例中,第一连接机构6和第二连接机构7各自的第二端沿车辆纵向设置,例如花键套等离合部件8的移动方向为车辆的前后方向,第一位置位于第二位置的前方。此种结构可简化两个连接结构的布局形式。而且,第一连接机构6和第二连接机构7各自的第二端可位于车辆横向的中心位置,在后桥4结合时,车辆动力源5提供的驱动力可均匀地施加于左右两侧的后轮3上,提高车辆的行驶稳定性。In some embodiments, the respective second ends of the
在一些实施例中,如图1所示,状态切换驱动部件包括:辅助动力源,用于提供高压流体以驱动离合部件8移动,流体可以是气体或者液压油;以及第一换向阀10和第二换向阀11,均具有第一工作位和第二工作位。In some embodiments, as shown in FIG. 1 , the state switching drive component includes: an auxiliary power source for providing a high-pressure fluid to drive the
其中,在状态切换驱动部件处于第一状态时,第一换向阀10处于第一工作位(图1中上位),第二换向阀11处于第二工作位(图1中下位),高压流体通过第一换向阀10作用于离合部件8使其移动至第一位置。在状态切换驱动部件处于第二状态时,第二换向阀11处于第一工作位(图1中上位),第一换向阀10处于第二工作位(图1中下位),高压流体通过第二换向阀11作用于离合部件8使其移动至第二位置。Wherein, when the state switching drive member is in the first state, the first reversing
该实施例通过高压流体驱动离合部件8移动,可实现较大的驱动力,使后桥4与车辆动力源5可靠地结合或脱开,提高工程机械在低速作业和高速行驶模式下驱动方式切换的可靠性。可替代地,也可由电动直线运动机构驱动离合部件8移动。In this embodiment, the high-pressure fluid drives the
如图1所示,第一换向阀10和第二换向阀11均为两位三通阀,均包括流体进口101、工作口102和流体返回口103。其中,流体进口101与辅助动力源连通,离合部件8沿移动方向相反的两端分别设有第一流体口81和第二流体口82,第一换向阀10和第二换向阀11的工作口102分别与第一流体口81和第二流体口82连通,流体返回口103用于返回从第一流体口81或第二流体口82排出的流体。As shown in FIG. 1 , the first reversing
第一流体口81和第二流体口82的横截面积可大于与之连接的管道横截面积,以在流体压力一定的情况下,为离合部件8的移动提高更大的驱动力。可替代地,在驱动力需求较小的情况下,第一流体口81和第二流体口82的横截面积也可与管道横截面积一致,仅作为管道连接口。The cross-sectional area of the first
通过采用两个独立的换向阀分别控制高压流体驱动离合部件8移动的方向,在一个换向阀出现故障的情况下,仍能使车辆工作。例如,在第一换向阀10出现故障的情况下,可通过第二换向阀11的切换脱开后桥4,车辆适合于高速行驶,但是这种状态下也可进行轻载低速作业;在第二换向阀11出现故障的情况下,可通过第一换向阀10的切换使后桥4结合,车辆适合于低速作业,但是这种状态下也可使车辆按照与预设作业安全速度接近的速度行驶。By using two independent reversing valves to respectively control the moving direction of the high-pressure fluid to drive the
在一些实施例中,辅助动力源包括:空气压缩机12和储气容器13,储气容器13用于储存空气压缩机12产生的高压气体。或者辅助动力源包括:油箱和液压泵,液压泵用于将油箱中的液压油转化为高压油液。In some embodiments, the auxiliary power source includes: an
进一步地,辅助动力源与第一换向阀10和第二换向阀11之间设有减压阀14,以将高压流体的压力降低至为离合部件8提供合适的驱动力。Further, a
除了采用两个独立的换向阀,在另一些实施例中,状态切换驱动部件包括:辅助动力源,用于提供高压流体以驱动离合部件8移动;和第三换向阀,具有第一工作位、第二工作位和第三工作位,第三工作位处于第一工作位和第二工作位之间。其中,在状态切换驱动部件处于第一状态时,高压流体通过第三换向阀的第一工作位作用于离合部件8使其移动至第一位置;在状态切换驱动部件处于第二状态时,高压流体通过第三换向阀的第二工作位作用于离合部件8使其移动至第二位置。In addition to using two independent reversing valves, in some other embodiments, the state switching drive component includes: an auxiliary power source for providing high-pressure fluid to drive the
该实施例通过设置一个换向阀使离合部件8在第一位置和第二位置之间切换,可简化结构,节省空间,并简化控制逻辑。In this embodiment, by arranging a reversing valve to switch the
在一些实施例中,本实用新型的车桥装置还包括:位移传感器9,用于检测离合部件8的位移;和控制器15,用于接收位移传感器9的检测信号,并在判断出离合部件8运动至到达第一位置或第二位置时,使状态切换驱动部件停止向离合部件8施加驱动力。在低速作业或高速行驶模式下,当离合部件8运动到位后,无需继续运动,可通过停止施加驱动力使离合部件8停止运动。In some embodiments, the axle device of the present invention further includes: a displacement sensor 9 for detecting the displacement of the
在一个具体的实施例中,如图1所示,本实用新型的车桥装置还包括:位移传感器9,用于检测离合部件8的位移;和控制器15,用于接收位移传感器9的检测信号,并在判断出离合部件8到达第一位置时,使第一换向阀10切换至第二工作位,以使第一流体口81中的流体通过第一换向阀10从流体返回口103流出;在判断出离合部件8到达第二位置时,使第二换向阀11切换至第二工作位,以使第二流体口82中的流体通过第二换向阀11从流体返回口103流出。In a specific embodiment, as shown in FIG. 1 , the axle device of the present invention further includes: a displacement sensor 9 for detecting the displacement of the
在一些实施例中,本实用新型的车桥装置还包括:切换操作元件16,用于接收外部操作并发出状态切换指令,例如,采用按钮、手柄或拨动开关等;和控制器15,响应于切换操作元件16的操作指令使状态切换驱动部件在第一状态和第二状态之间切换。In some embodiments, the axle device of the present invention further comprises: a switching
在车辆需要进入低速作业或高速行驶模式之前,操作者可通过切换操作元件16进行状态选择,切换操作元件16可设在驾驶室内或者遥控器上,能够灵活方便地根据需要使工程机械切换为需要的模式。优选地,在空挡状态下,操作者通过切换操作元件16进行工作模式选择,当根据位移传感器9的检测信号判断出离合部件8运动到位后,使状态切换驱动部件停止向离合部件8施加驱动力,此时,再挂前进挡进行低速作业或高速行驶。Before the vehicle needs to enter the low-speed operation or high-speed driving mode, the operator can select the state by switching the operating
在另一些实施例中,本实用新型的车桥装置还包括:车速检测部件,用于检测车辆的行驶速度;和控制器15,用于接收车速检测部件检测的行驶速度信号,并将当前行驶速度与预设作业安全速度进行比较,以在当前行驶速度不超过预设作业安全速度的情况下,自动使状态切换驱动部件切换至第一状态,在当前行驶速度超过预设作业安全速度的情况下,自动使状态切换驱动部件切换至第二状态。In other embodiments, the vehicle axle device of the present invention further includes: a vehicle speed detection component for detecting the traveling speed of the vehicle; and a
该实施例能够减轻驾驶员的操作负担,根据车辆行驶速度自动匹配合适的驱动方式,既能保证车辆在低速行驶时与地面有可靠的附着力,又能保证车辆在高速行驶时的安全性。例如,当工程机械在执行作业时,为了保证可靠的地面附着力,应该在第一速度下行驶,如果控制器判断出当前行驶速度超出预设作业安全速度,自动将后桥4脱开,以提高行驶安全性。This embodiment can reduce the operating burden of the driver, and automatically match the appropriate driving mode according to the speed of the vehicle, which can not only ensure reliable adhesion of the vehicle to the ground when driving at low speed, but also ensure the safety of the vehicle when driving at high speed. For example, when the construction machinery is performing operations, in order to ensure reliable ground adhesion, it should drive at the first speed. If the controller determines that the current driving speed exceeds the preset safe speed for operation, it will automatically disengage the
下面以图1为例,给出一个具体的实施例来说明本实用新型车桥装置的工作原理。Taking FIG. 1 as an example below, a specific embodiment is given to illustrate the working principle of the vehicle axle device of the present invention.
对于电路连接,如图1中的虚线部分。控制器15为电子控制单元(ECU),切换操作元件16为开关,例如翘板式单刀双掷开关,开关的端子L与端子M或端子N只能有一个接通,无法同时接通端子M和端子N,且端子L总是与其中一个端子接通。电源17的正极接开关的端子L,开关的端子M和N分别与ECU的F端子和E端子连接,ECU的A端子、B端子和C端子分别连接于电源17的负极、第二换向阀11的H端子和第一换向阀10的K端子,且第二换向阀11的G端子、第一换向阀10的J端子同时接电源17的负极,ECU的D端子与位移传感器9连接。For circuit connections, see the dotted line in Figure 1. The
对于气路连接,如图1中的实线部分。空气压缩机12依次通过储气容器13和减压阀14同时连接第一换向阀10和第二换向阀11的流体进口101,例如,减压阀14的出口压力为0.5±0.1MPa,或者储气容器13的气体也可来源于车辆的其它系统;第一换向阀10和第二换向阀11各自的工作口102分别与离合部件8位于相反端的第一流体口81和第二流体口82连通;第一换向阀10和第二换向阀11各自的流体返回口103同时接大气。第一换向阀10和第二换向阀11可以是两位三通电磁气压阀,也可以是比例式电磁气压阀,在不通电时,流体进口101与工作口102断开,流体返回口103与工作口连通。For the air connection, see the solid line in Figure 1. The
此种车桥装置的工作原理为:The working principle of this axle device is as follows:
当车辆需要低速作业时,为了充分发挥地面的附着力,需要采用四轮同时驱动。此时需要在空挡状态下,按下开关,开关的端子L和端子N接合,第一换向阀10的端子K接通,电磁铁得电,流体进口101与工作口102接通,储气容器13中的气体经过减压阀14、第一换向阀10至离合部件8的第一流体口81,使离合部件8在气压的作用下移动至第一位置,将第一连接机构6和第二连接机构7结合。当后桥4可靠接合后,位移传感器9将后桥4接合的信息传递至ECU,ECU使第一换向阀10快速断电,第二流体口82的气体经过第一换向阀10的工作口102和流体返回口103排出至大气。此时,再挂前进档位,进行低速作业。When the vehicle needs to work at low speed, in order to give full play to the adhesion of the ground, it is necessary to use four-wheel drive at the same time. At this time, it is necessary to press the switch in the neutral state, the terminals L and N of the switch are connected, the terminal K of the first reversing
当车辆需要高速作业时,为了确保安全驾驶,防止高速时整机前俯后仰,需要后桥4脱开,仅驱动前桥2。此时需要在空挡状态下,按下开关,开关的端子L和端子M接合,第二换向阀11的端子H接通,电磁铁得电,流体进口101与工作口102接通,储气容器13中的气体经过减压阀14、第二换向阀11至离合部件8的第二流体口82,使离合部件8在气压的作用下移动至第二位置,将第二连接机构7和第一连接机构6结合。当后桥4可靠脱开后,位移传感器9将后桥4脱开的信息传递至ECU,ECU使第二换向阀11快速断电,第一流体口82的气体经过第二换向阀11的工作口102和流体返回口103排出至大气。此时,再挂前进档位,进行高速行驶。When the vehicle needs to work at high speed, in order to ensure safe driving and prevent the whole machine from pitching forward and backward at high speed, the
此种车桥装置与普通车桥系统相比,仅需增加换向阀、减压阀14和离合部件8,与整机相比成本增加很小;采用ECU和电气控制能够提高整个控制系统的灵敏度和响应速度,使车辆在不同的模式下迅速切换;整个装置工作原理简单,元件数量少,可靠性高,在出现故障的情况下容易定位,维修检测方便,维护成本低;整机集成了高速行驶和低速作业工作模式,高速行驶可用于转场或物料输送,适应性强。Compared with the ordinary axle system, this kind of axle device only needs to increase the reversing valve, the
其次,本实用新型还提供了一种工程机械,包括上述实施例的车桥装置。此种工程机械能够在低速作业时,使后桥与车辆动力源接合,实现前桥和后桥同时驱动,增加地面附着力,提高作业可靠性;并在高速行驶时,使后桥与车辆动力源脱开,只依靠前桥驱动,增加高速行驶的安全性。此种工程机械可同时适用于高速行驶和低速作业。Secondly, the utility model also provides a construction machine, including the axle device of the above-mentioned embodiment. This kind of construction machinery can connect the rear axle with the vehicle power source at low speed, realize the simultaneous driving of the front axle and the rear axle, increase the ground adhesion, and improve the operation reliability; and at high speed, the rear axle and the vehicle power The source is disconnected, and only the front axle is driven to increase the safety of high-speed driving. This kind of construction machinery can be used for both high-speed driving and low-speed operation.
优选地,工程机械为装载机。由于目前国内还没有适合高速行驶的装载机,由于装载机没有轴间差速器,在高速行驶时采用传统的四轮驱动会出现四轮速度差异较大的情况,使整个装载机前俯后仰。采用本实用新型车桥装置的装载机能够增加高速行驶的安全性,可实现高效转场,并提高驾驶员的安全性,而且也能提高作业可靠性。Preferably, the construction machinery is a loader. Since there is no loader suitable for high-speed driving in China at present, since the loader does not have an inter-axle differential, when the traditional four-wheel drive is used at high speed, there will be a large difference in the speed of the four wheels, causing the entire loader to bend forward and backward. up. The loader adopting the axle device of the utility model can increase the safety of high-speed driving, realize efficient transition, improve the safety of the driver, and also improve the operation reliability.
此外,工程机械也可为轮胎式起重机、挖掘机或旋挖钻机等。In addition, the construction machinery can also be a tire-mounted crane, an excavator or a rotary drilling rig.
以上对本实用新型所提供的一种车桥装置及工程机械进行了详细介绍。本文中应用了具体的实施例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The vehicle axle device and the construction machinery provided by the present utility model are introduced in detail above. The principles and implementations of the present utility model are described herein by using specific embodiments, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of the present utility model, some improvements and modifications can also be made to the present utility model, and these improvements and modifications also fall into the protection of the claims of the present utility model. within the range.
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| CN110053477B (en) * | 2019-05-24 | 2023-11-17 | 徐工集团工程机械股份有限公司科技分公司 | Axle devices and construction machinery |
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