CN211321192U - Double-connecting-rod speed regulating mechanism for magnetic coupling - Google Patents
Double-connecting-rod speed regulating mechanism for magnetic coupling Download PDFInfo
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Abstract
本实用新型涉及磁力偶合器控制器技术领域,一种磁力偶合器用双连杆调速机构,以磁场为媒介采用非接触式机械结构进行传动,通过双连杆调速机构同步调节铜导体和永磁体之间的气隙,无需齿轮齿条等辅助同步机构,可以精确控制从电动机到负载传递的转矩,从而实现负载速度的调节。具有实现无级调速,节能效果好,结构简单,零部件少,加工方便,传动更加平稳的特点。调速机构调速时同步性更好,输入及输出侧调速机构皆独立移动,互不干扰,无齿轮齿条等零部件间的摩擦阻力,受力均匀,轴向力小,可精确控制铜盘与永磁体盘之间气隙,调速效果及可靠性大大提高,提高了调速型磁力偶合器的应用性能。
The utility model relates to the technical field of magnetic coupling controllers. It is a double-link speed regulating mechanism for a magnetic coupling. It uses a magnetic field as a medium and adopts a non-contact mechanical structure for transmission. The double-link speed regulating mechanism synchronously adjusts the copper conductor and the permanent magnet. The air gap between the magnets eliminates the need for auxiliary synchronization mechanisms such as gears and racks, and can accurately control the torque transmitted from the motor to the load, thereby adjusting the load speed. It has the characteristics of stepless speed regulation, good energy saving effect, simple structure, few parts, convenient processing and more stable transmission. The speed regulating mechanism has better synchronization when regulating speed. The input and output side speed regulating mechanisms move independently without interfering with each other. There is no friction resistance between gears and racks and other components. The force is uniform, the axial force is small, and can be accurately controlled. The air gap between the copper disk and the permanent magnet disk greatly improves the speed regulating effect and reliability, and improves the application performance of the speed regulating magnetic coupling.
Description
技术领域technical field
本实用新型涉及磁力偶合器控制器技术领域,特别是一种磁力偶合器用双连杆调速机构。The utility model relates to the technical field of magnetic coupling controllers, in particular to a double-link speed regulating mechanism for magnetic couplings.
背景技术Background technique
磁力偶合器是一种通过磁场非接触式传递扭矩的传动装置,其可以实现无级调速,达到显著的节能效果;减少冲击和振动,协调多机驱动的负荷分配;实现电机平稳渐进的柔性启动/停止;降低系统整体运行成本;保护电机,延长系统使用寿命;稳定性和可靠性大幅提高,负载转速高、功率大时优势明显;不对电网产生谐波干扰,不受电压降低的影响;可消除电机与负载间的振动传递,延长系统使用寿命;维护和保养费用低。而调速型磁力偶合器则是通过调节气隙的大小,从而改变输出转矩的大小,其主要作用是提高电机启动性能、保护电机、过载保护、减少冲击和振动、协调多机驱动的负载合理分配,同时,在电机转速基本不变的情况下实现输出转速的无级调速。因而其在皮带输送机、风机、水泵等需要调节的系统中有着极其广泛的应用。Magnetic coupling is a kind of transmission device that transmits torque through non-contact magnetic field. It can realize stepless speed regulation and achieve significant energy saving effect; reduce shock and vibration, coordinate the load distribution of multi-machine drives; realize the smooth and gradual flexibility of the motor Start/stop; reduce the overall operating cost of the system; protect the motor and prolong the service life of the system; greatly improve the stability and reliability, and have obvious advantages when the load speed is high and the power is large; it does not cause harmonic interference to the power grid, and is not affected by voltage reduction; It can eliminate the vibration transmission between the motor and the load, and prolong the service life of the system; the maintenance and maintenance costs are low. The speed-regulating magnetic coupling changes the output torque by adjusting the size of the air gap. Its main function is to improve the starting performance of the motor, protect the motor, protect the motor from overload, reduce shock and vibration, and coordinate the load of the multi-machine drive. Reasonable distribution, and at the same time, the stepless speed regulation of the output speed is realized under the condition that the motor speed is basically unchanged. Therefore, it has an extremely wide range of applications in belt conveyors, fans, pumps and other systems that need to be adjusted.
目前调速型磁力偶合器的调速机构调节气隙大小主要是通过执行器推动单个连杆带动两个永磁转子轴向移动,并通过设于两个永磁转子间的连接体及齿轮齿条式机构实现同步相向移动,其零部件复杂,数量较多,加工精度要求高,装配困难,零部件易磨损,传动同步性误差大,轴向移动阻力较大,所需传动扭矩大,易卡滞,对轴承冲击较大,降低了调速系统精度,影响了调速型磁力偶合器的应用性能及运转稳定性。At present, the speed regulating mechanism of the speed regulating magnetic coupling adjusts the size of the air gap mainly through the actuator pushing a single connecting rod to drive the two permanent magnet rotors to move axially, and through the connecting body and gear teeth arranged between the two permanent magnet rotors. The bar-type mechanism realizes synchronous and opposite movement. Its components are complex, the number is large, the processing accuracy is high, the assembly is difficult, the components are easy to wear, the transmission synchronization error is large, the axial movement resistance is large, the required transmission torque is large, and it is easy to The stagnation has a large impact on the bearing, reduces the accuracy of the speed control system, and affects the application performance and operation stability of the speed control magnetic coupling.
实用新型内容Utility model content
为解决上述问题,本实用新型提出的双连杆机构调速的磁力偶合器是一种新型的调速传动系统,以磁场为媒介采用非接触式机械结构进行传动,通过双连杆调速机构同步调节铜导体和永磁体之间的气隙,无需齿轮齿条等辅助同步机构,可以精确控制从电动机到负载传递的转矩,从而实现负载速度的调节。具体技术优势如下:(1)实现无级调速,节能效果好。(2)结构简单,零部件少,加工方便,传动更加平稳。(3)调速机构调速时同步性更好,输入及输出侧调速机构皆独立移动,互不干扰,无齿轮齿条等零部件间的摩擦阻力,受力均匀,轴向力小,可精确控制铜盘与永磁体盘之间气隙,调速效果及可靠性大大提高,提高了调速型磁力偶合器的应用性能。In order to solve the above problems, the magnetic coupling for speed regulation of the double-linkage mechanism proposed by the present utility model is a new type of speed-regulating transmission system. The air gap between the copper conductor and the permanent magnet is synchronously adjusted, without the need for auxiliary synchronization mechanisms such as rack and pinion, and the torque transmitted from the motor to the load can be precisely controlled, thereby realizing the adjustment of the load speed. The specific technical advantages are as follows: (1) Stepless speed regulation is realized, and the energy saving effect is good. (2) The structure is simple, the parts are few, the processing is convenient, and the transmission is more stable. (3) The synchronism of the speed control mechanism is better when the speed is adjusted. The input and output side speed control mechanisms move independently without interfering with each other. There is no frictional resistance between parts such as racks and pinions. The force is uniform and the axial force is small. The air gap between the copper disc and the permanent magnet disc can be precisely controlled, the speed regulation effect and reliability are greatly improved, and the application performance of the speed regulation magnetic coupling is improved.
为实现上述目的,本实用新型采用的技术方案是:For achieving the above object, the technical scheme adopted by the present utility model is:
在第一个技术方案中,一种磁力偶合器用双连杆调速机构,包括In the first technical solution, a double-link speed regulating mechanism for a magnetic coupling, comprising:
负载轴;load shaft;
调速内套,其套置在负载轴的外侧,且调速内套上具有镂空的弧形槽I 和镂空的弧形槽II,其中弧形槽I靠近输入端,弧形槽II靠近输出端,所述弧形槽I和弧形槽II第一端轴向平齐且第二端轴向平齐,所述弧形槽I和弧形槽II形成径向对称;The speed regulating inner sleeve is sleeved on the outside of the load shaft, and the speed regulating inner sleeve has a hollow arc groove I and a hollow arc groove II, wherein the arc groove I is close to the input end, and the arc groove II is close to the output end, the first end of the arc groove I and the arc groove II are axially flush and the second end is axially flush, and the arc groove I and the arc groove II form radial symmetry;
输入侧永磁体盘,其固定在负载轴的磁力偶合端,并可随负载轴转动;The permanent magnet disk on the input side is fixed on the magnetic coupling end of the load shaft and can rotate with the load shaft;
输入侧调速组件,包括轴承I和输入侧连接组件,所述轴承I包括轴承内套I和轴承外套I,轴承内套I固定在套装在负载轴上,输入侧连接组件连接轴承外套I且穿过弧形槽II;The input side speed regulating assembly includes a bearing I and an input side connection assembly, the bearing I includes a bearing inner sleeve I and a bearing outer sleeve I, the bearing inner sleeve I is fixed on the load shaft, and the input side connection assembly is connected to the bearing outer sleeve I and through the arc slot II;
输出侧调速组件,包括轴承II和输出侧连接组件,所述轴承II包括轴承内套II和轴承外套II,轴承内套II可轴向滑动的连接在负载轴上并可随负载轴转动,所述输出侧连接组件连接轴承外套II且穿过弧形槽I,所述轴承内套II连接输出侧永磁体盘;The output side speed regulating assembly includes a bearing II and an output side connecting assembly. The bearing II includes a bearing inner sleeve II and a bearing outer sleeve II. The bearing inner sleeve II can be axially slidably connected to the load shaft and can rotate with the load shaft. The output side connecting assembly is connected to the bearing outer sleeve II and passes through the arc-shaped groove I, and the bearing inner sleeve II is connected to the output side permanent magnet disk;
输出侧永磁体盘,其固定连接在轴承内套II上并可随轴承内套II轴向滑动,输出侧永磁体盘可随负载轴以及轴承内套II转动;The output side permanent magnet disk is fixedly connected to the bearing inner sleeve II and can slide axially with the bearing inner sleeve II, and the output side permanent magnet disk can rotate with the load shaft and the bearing inner sleeve II;
所述输入侧连接组件和输出侧连接组件可分别在弧形槽I和弧形槽II 内同步圆周向移动,通过调速内套与输入侧调速组件、输出侧调速组件的配合,驱动输入侧永磁体盘和输出侧永磁体盘同步且等距的靠近或远离。The input side connecting assembly and the output side connecting assembly can move synchronously in the circular direction in the arc groove I and the arc groove II respectively. The input side permanent magnet disk and the output side permanent magnet disk are synchronously and equidistantly approached or separated.
在第一个技术方案中,作为优选的,所述弧形槽I和弧形槽II形成径向对称的“八”字形。In the first technical solution, preferably, the arc-shaped groove I and the arc-shaped groove II form a radially symmetrical "eight" shape.
在第一个技术方案中,作为优选的,所述负载轴为输出花键轴,所述输出侧永磁体盘以及轴承内套II连接在输出花键轴花键上。In the first technical solution, preferably, the load shaft is an output spline shaft, and the output side permanent magnet disk and the bearing inner sleeve II are connected to the spline of the output spline shaft.
在第一个技术方案中,作为优选的,所述磁力偶合器用双连杆调速机构还包括的执行机构,该执行机构用于驱动输入侧连接组件和输出侧连接组件同步在调速内套的弧形槽I和弧形槽II内移动。In the first technical solution, preferably, the double-link speed regulating mechanism for the magnetic coupling further includes an actuator, which is used to drive the input-side connecting component and the output-side connecting component to be synchronously installed in the speed regulating inner sleeve move within the arc slot I and arc slot II.
在第一个技术方案中,作为优选的,所述执行机构与所述输入侧连接组件和输出侧连接组件通过关节轴承实现万向连接。In the first technical solution, preferably, the actuator is connected universally with the input-side connecting component and the output-side connecting component through a joint bearing.
在第一个技术方案中,作为优选的,所述输入侧连接组件和输出侧连接组件分别与弧形槽I和弧形槽II紧密配合,使所述输入侧连接组件与弧形槽I配合无晃动,且使所述输出侧连接组件与弧形槽II配合无晃动。In the first technical solution, preferably, the input-side connecting assembly and the output-side connecting assembly are tightly fitted with the arc-shaped groove I and the arc-shaped groove II, respectively, so that the input-side connecting assembly and the arc-shaped groove I are matched There is no rattling, and the output side connecting assembly is matched with the arc groove II without rattling.
在第一个技术方案中,作为优选的,所述轴承内套II与所述负载轴通过轴肩定位。In the first technical solution, preferably, the bearing inner sleeve II and the load shaft are positioned through a shaft shoulder.
在第一个技术方案中,作为优选的,所述磁力偶合器用双连杆调速机构与动力输入组件配合,所述动力输入组件包括输入轴和导体结构,所述导体结构为具有内部空腔的柱状体,所述内部空腔也为柱状且与导体结构同轴,所述导体结构朝向内部空腔的两端面为导体铜盘,所述输入轴连接在导体结构的一侧端面中心处,所述负载轴穿过导体结构的另一侧端面中心处,所述输入侧永磁体盘和输出侧永磁体盘置于内部空腔中,且输入侧永磁体盘和输出侧永磁体与导体结构两内端的导体铜盘等间距设置并形成等间距的气隙。In the first technical solution, preferably, the magnetic coupling uses a double-link speed regulating mechanism to cooperate with a power input assembly, and the power input assembly includes an input shaft and a conductor structure, and the conductor structure has an internal cavity The inner cavity is also columnar and coaxial with the conductor structure, the two end faces of the conductor structure facing the inner cavity are conductor copper discs, and the input shaft is connected to the center of one end face of the conductor structure, The load shaft passes through the center of the other end face of the conductor structure, the input side permanent magnet disk and the output side permanent magnet disk are placed in the inner cavity, and the input side permanent magnet disk and the output side permanent magnet are connected to the conductor structure The conductor copper discs at the two inner ends are arranged at equal intervals and form air gaps at equal intervals.
使用本实用新型的有益效果是:The beneficial effects of using the utility model are:
双连杆机构调速的磁力偶合器解决了机械传动调速领域存在的技术问题,具体效果如下所述:The magnetic coupling for the speed regulation of the double link mechanism solves the technical problems existing in the field of mechanical transmission speed regulation. The specific effects are as follows:
(1)合理的调速结构,可精确控制铜盘与永磁体盘之间气隙,实现无级调速功能。(1) Reasonable speed regulation structure can precisely control the air gap between the copper disc and the permanent magnet disc to realize the stepless speed regulation function.
(2)解决了偶合器在传统机械传动领域恶劣环境适应性差,易损坏的问题。(2) The problem of poor adaptability and easy damage of the coupling in the harsh environment of the traditional mechanical transmission field is solved.
(3)调速机构结构简单,加工精度及配合精度要求不高,双连杆同步驱动,解决了轴向移动同步性差、轴向阻力大的问题。(3) The structure of the speed regulating mechanism is simple, and the requirements for machining accuracy and matching accuracy are not high. The double-linkage is driven synchronously, which solves the problems of poor axial movement synchronization and large axial resistance.
(4)提出了一种新型的磁力偶合器调速机构。(4) A new type of magnetic coupling speed regulating mechanism is proposed.
附图说明Description of drawings
图1为本实用新型磁力偶合器用双连杆调速机构的应用在磁力偶合器中气隙最大状态的示意图。FIG. 1 is a schematic diagram of the application of the dual-link speed regulating mechanism for the magnetic coupling of the present invention in the maximum state of the air gap in the magnetic coupling.
图2为本实用新型磁力偶合器用双连杆调速机构中执行机构的结构示意图。FIG. 2 is a schematic structural diagram of the actuator in the dual-link speed regulating mechanism for the magnetic coupling of the present invention.
图3为本实用新型磁力偶合器用双连杆调速机构中输入侧调速机构结构示意图。FIG. 3 is a schematic structural diagram of the input side speed regulating mechanism in the dual-link speed regulating mechanism for the magnetic coupling of the present invention.
图4为本实用新型磁力偶合器用双连杆调速机构中输出侧调速机构结构示意图。4 is a schematic structural diagram of the output side speed regulating mechanism in the dual-link speed regulating mechanism for the magnetic coupling of the present invention.
图5为本实用新型磁力偶合器用双连杆调速机构中输入侧调速组件结构示意图。5 is a schematic structural diagram of the input side speed regulating assembly in the dual-link speed regulating mechanism for the magnetic coupling of the present invention.
图6为本实用新型磁力偶合器用双连杆调速机构中输出侧调速组件结构示意图。6 is a schematic structural diagram of the output side speed regulating assembly in the dual-link speed regulating mechanism for the magnetic coupling of the present invention.
图7为本实用新型磁力偶合器用双连杆调速机构中调速内套结构示意图。FIG. 7 is a schematic diagram of the structure of the inner speed regulating sleeve in the dual-link speed regulating mechanism for the magnetic coupling of the present invention.
图8为本实用新型磁力偶合器用双连杆调速机构的应用在磁力偶合器中气隙最小状态的示意图。FIG. 8 is a schematic diagram of the application of the dual-link speed regulating mechanism for the magnetic coupling of the present invention in the minimum state of the air gap in the magnetic coupling.
附图标记包括:Reference numerals include:
1-输入轴承座,2-输入轴,3-输入侧铜盘,4-输入侧永磁体盘,5-输出侧永磁体盘,6-输出侧铜盘,7-输出花键轴,8-输出侧调速组件,9-调速内套,10-输入侧调速组件,11-输出轴承座,12-底座,13-执行机构,14-连杆, 15-关节轴承,16-连接销,17-操纵柄,18-调速外套,19-自润滑轴套,20- 凸轮销轴,21-轴套,22-轴承外套I,23-轴承压板,24-轴承内套I,25- 压盖I,26-输出端盖,27-压盖II,28-轴承内套II,29-压盖III,30-轴承外套II,31-弧形槽I,32-弧形槽II。1-input bearing seat, 2-input shaft, 3-input side copper disc, 4-input side permanent magnet disc, 5-output side permanent magnet disc, 6-output side copper disc, 7-output spline shaft, 8- Output side speed control assembly, 9-speed control inner sleeve, 10-input side speed control assembly, 11-output bearing seat, 12-base, 13-actuator, 14-connecting rod, 15-joint bearing, 16-connecting pin , 17- joystick, 18- speed regulating jacket, 19- self-lubricating bushing, 20- cam pin, 21- bushing, 22- bearing jacket I, 23- bearing pressure plate, 24- bearing inner jacket I, 25- Gland I, 26- Output end cover, 27- Gland II, 28- Bearing inner sleeve II, 29- Gland III, 30- Bearing outer sleeve II, 31- Arc groove I, 32- Arc groove II.
具体实施方式Detailed ways
为使本技术方案的目的、技术方案和优点更加清楚明了,下面结合具体实施方式,对本技术方案进一步详细说明。应该理解,这些描述只是示例性的,而不是要限制本技术方案的范围。In order to make the purpose, technical solution and advantages of the technical solution more clear, the technical solution will be further described in detail below with reference to the specific embodiments. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the technical solution.
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的典型实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The accompanying drawings show typical embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention.
本说明书中使用的“第一”、“第二”等包含序数的术语可用于说明各种构成要素,但是这些构成要素不受这些术语的限定。使用这些术语的目的仅在于将一个构成要素区别于其他构成要素。例如,在不脱离本实用新型的权利范围的前提下,第一构成要素可被命名为第二构成要素,类似地,第二构成要素也可以被命名为第一构成要素。Terms including ordinal numbers such as "first" and "second" used in this specification can be used to describe various constituent elements, but these constituent elements are not limited by these terms. These terms are used only to distinguish one element from another. For example, without departing from the scope of rights of the present invention, the first constituent element can be named as the second constituent element, and similarly, the second constituent element can also be named as the first constituent element.
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明,应当理解本实用新型实施例以及实施例中的具体特征是对本申请技术方案的详细的说明,而不是对本申请技术方案的限定,在不冲突的情况下,本实用新型实施例以及实施例中的技术特征可以相互组合。In order to better understand the above technical solutions, the above technical solutions will be described in detail below with reference to the accompanying drawings and specific embodiments of the description. Rather than limiting the technical solutions of the present application, the embodiments of the present invention and the technical features in the embodiments can be combined with each other without conflict.
如图1-图8所示,本实施例提出的磁力偶合器用双连杆14调速机构,包括As shown in Figures 1-8, the double-
负载轴;load shaft;
调速内套9,其套置在负载轴的外侧,且调速内套9上具有镂空的弧形槽I 31和镂空的弧形槽II 32,其中弧形槽I 31靠近输入端,弧形槽II 32靠近输出端,弧形槽I 31和弧形槽II 32第一端轴向平齐且第二端轴向平齐,弧形槽I 31和弧形槽II 32形成径向对称;The speed control
输入侧永磁体盘4,其固定在负载轴的磁力偶合端,并可随负载轴转动;The
输入侧调速组件10,包括轴承I和输入侧连接组件,轴承I包括轴承内套I 24和轴承外套I 22,轴承内套I 24固定在套装在负载轴上,输入侧连接组件连接轴承外套I 22且穿过弧形槽II 32;The input side
输出侧调速组件8,包括轴承II和输出侧连接组件,轴承II包括轴承内套II 28和轴承外套II 30,轴承内套II 28可轴向滑动的连接在负载轴上并可随负载轴转动,输出侧连接组件连接轴承外套II 30且穿过弧形槽I 31,轴承内套II 28连接输出侧永磁体盘5;The output side
输出侧永磁体盘5,其固定连接在轴承内套II 28上并可随轴承内套II 28 轴向滑动,输出侧永磁体盘5可随负载轴以及轴承内套II 28转动;The output side
输入侧连接组件和输出侧连接组件可分别在弧形槽I 31和弧形槽II 32 内同步圆周向移动,通过调速内套9与输入侧调速组件10、输出侧调速组件 8的配合,驱动输入侧永磁体盘4和输出侧永磁体盘5同步且等距的靠近或远离。The input-side connecting assembly and the output-side connecting assembly can move synchronously and circumferentially in the arc-shaped groove I 31 and the arc-shaped groove II 32, respectively, through the speed control
弧形槽I 31和弧形槽II 32形成径向对称的“八”字形。The arc groove I 31 and the
负载轴为输出花键轴7,输出侧永磁体盘5以及轴承内套II 28连接在输出花键轴7花键上。The load shaft is the
磁力偶合器用双连杆14调速机构还包括的执行机构13,该执行机构13 用于驱动输入侧连接组件和输出侧连接组件同步在调速内套9的弧形槽I 31 和弧形槽II 32内移动。The double-
执行机构13与输入侧连接组件和输出侧连接组件通过关节轴承15实现万向连接。The
输入侧连接组件和输出侧连接组件分别与弧形槽I 31和弧形槽II 32紧密配合,使输入侧连接组件与弧形槽I 31配合无晃动,且使输出侧连接组件与弧形槽II 32配合无晃动。The input side connecting assembly and the output side connecting assembly are closely matched with the arc groove I 31 and the
轴承内套II 28与负载轴通过轴肩定位。The bearing inner sleeve II 28 is positioned with the load shaft by means of a shoulder.
磁力偶合器用双连杆14调速机构与动力输入组件配合,动力输入组件包括输入轴2和导体结构,导体结构为具有内部空腔的柱状体,内部空腔也为柱状且与导体结构同轴,导体结构朝向内部空腔的两端面为导体铜盘,输入轴2连接在导体结构的一侧端面中心处,负载轴穿过导体结构的另一侧端面中心处,输入侧永磁体盘4和输出侧永磁体盘5置于内部空腔中,且输入侧永磁体盘4和输出侧永磁体与导体结构两内端的导体铜盘等间距设置并形成等间距的气隙。The magnetic coupling uses a double-
实施例2Example 2
一种磁力偶合器用双连杆14调速方法,使用实施例1中提出的磁力偶合器用双连杆14调速机构,当磁力偶合器需要调速时,外部的执行机构13 驱动输入侧连接组件和输出侧连接组件分别在弧形槽I 31和弧形槽II 32内同步圆周向移动,通过调速内套9与输入侧调速组件10、输出侧调速组件8 的配合,进而带动输入侧永磁体盘4及输出侧永磁体盘5同步向相反的方向移动,以起到调节气隙大小,最终改变输出转速及扭矩的作用。A method of speed regulation with double-
实施例3Example 3
结合实施例1的磁力偶合器用双连杆14调速机构、以及实施例2中的磁力偶合器用双连杆14调速方法,本调速机构及调速方法的具体方法如下。Combined with the double-
如图1及图2所示,双连杆14机构调速的磁力偶合器主要由输入轴2 承座1、输入轴2、输入侧铜盘3、输入侧永磁体盘4、输出侧永磁体盘5、输出侧铜盘6、输出花键轴7、输出侧调速组件8、调速内套9、输入侧调速组件10、输出轴承座11、底座12、执行机构13组成。As shown in Figure 1 and Figure 2, the magnetic coupling of the double-
输入轴2与输入侧铜盘3、输出侧铜盘6相连并通过相应轴承安装于输入轴2承座1内,并可共同旋转,其共同组成输入组件,提供来自电机端的输入转矩。输入侧永磁体盘4、输出侧永磁体盘5、输出侧调速组件8、输入侧调速组件10轴连接于输出花键轴7上,并通过调速内套9、相应轴承、螺栓及与输出花键轴7上花键相配对的花键套连接于输出轴承座11上,并可共同旋转,其共同组成输出组件,向负载输出转矩。输入组件、输出组件及执行机构13一同安装于底座12上,组成双连杆14机构调速的磁力偶合器。The input shaft 2 is connected with the input
输入侧永磁体盘4通过键与输出花键轴7一端相连,输入侧调速组件10 与调速内套9一端相连,并通过输出花键轴7上的台肩及圆螺母固定于输出轴另一端,共同组成输入侧调速机构,如图3所示。出侧调速组件与调速内套9另一端相连,输出侧永磁体盘5与输出侧调速组件8通过轴承及螺栓连为一体,通过花键与输出花键轴7相连,共同组成输出侧调速机构,如图4 所示。The input side
如图5所示,连杆14一端通过关节轴承15及连接销16与操纵柄17相连,另一端通过另一关节轴承15与执行机构13相连,其整体通过螺栓连接于调速外套18上,调速外套18、自润滑轴套19通过凸轮销轴20利用调速内套9上的弧形槽与轴承外套I 22相连,调速内套9与凸轮销轴20之间装有轴套21,轴承外套I 22、轴承I、轴承压板23、轴承内套I 24、压盖I 25通过输出花键轴7上的台肩及圆螺母固定于输出花键轴7,其共同组成输入侧调速组件10。As shown in FIG. 5 , one end of the connecting
如图6所示,另一连杆14一端通过另一关节轴承15及另一连接销16 与另一操纵柄17相连,另一端通过另一关节轴承15与执行机构13相连,其整体通过螺栓连接于另一调速外套18上,调速外套18、自润滑轴套19通过凸轮销轴20利用调速内套9上的另一弧形槽与轴承外套II 30相连,调速内套9II与凸轮销轴20之间装有轴套21,轴承外套II 30、轴承、调速内套9II、输出端盖26、压盖II 27、压盖III29通过输出花键轴7上的花键与输出花键轴 77连接,其共同组成输出侧调速组件8。As shown in FIG. 6 , one end of the other connecting
当磁力偶合器需要调速时,执行机构13通过连杆14带动输入侧调速机构及输出侧调速机构同步沿着调速内套9上的方向相反的两个弧形槽I 31及弧形槽II 32(如图7)旋转,并沿着输出花键轴7上花键做轴向移动,进而带动输入侧永磁体盘4及输出侧永磁体盘5同步向相反的方向移动,进而起到调节气隙(即输入侧铜盘3与输入侧永磁体盘4之间间隙,输出侧永磁体盘5及输出侧铜盘6之间间隙)大小,改变输出转速及扭矩的作用。When the magnetic coupling needs speed regulation, the
如果输入侧永磁体盘4及输出侧永磁体盘5分别向远离输入侧铜盘3及输出侧铜盘6的位置移动,直至图1位置,则为调节至最大气隙的磁力偶合器结构,此时输出扭矩最小;如果输入侧永磁体盘4及输出侧永磁体盘5分别向靠近输入侧铜盘3及输出侧铜盘6的位置移动,直至图8位置,则为调节至最小气隙的磁力偶合器结构,此时输出扭矩最大。If the input side
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本技术内容的思想,在具体实施方式及应用范围上可以作出许多变化,只要这些变化未脱离本实用新型的构思,均属于本专利的保护范围。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the technical content, many changes can be made in the specific implementation and application scope, as long as these changes do not depart from the present invention. All ideas belong to the protection scope of this patent.
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| CN111130306A (en) * | 2020-01-13 | 2020-05-08 | 煤科集团沈阳研究院有限公司 | A kind of double-link speed regulating mechanism and speed regulating method for magnetic coupling |
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| CN111130306B (en) * | 2020-01-13 | 2024-05-17 | 中煤科工集团沈阳研究院有限公司 | Double-connecting-rod speed regulating mechanism for magnetic coupler and speed regulating method |
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